User’s Manual

DIGITAL TEMPERATURECONTROLLER
5002U-P

Masibus Automation & Instrumentation Pvt. Ltd.

B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
+91 79 23287275-77  +91 79 23287281
Email: [email protected]
Web: www.masibus.com
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Contents

1. INTRODUCTION .................................................................................. 4
Foreword ................................................................................................................ 4
Notice ..................................................................................................................... 4
Trademarks ............................................................................................................ 4
Checking the Contents of the Package .................................................................. 4
Product Ordering Code .......................................................................................... 4
List of Accessories ................................................................................................. 5
Safety Precautions ................................................................................................. 5

2. INSTALLATION DETAILS .................................................................. 6

2.1 How to Install .................................................................................................... 6
2.2 External Dimensions and Panel Cutout Dimensions ....................................... 7
2.3 How to connect wires ...................................................................................... 8

3. HARDWARE SPECIFICATION DETAILS ........................................... 9

3.1 Inputs............................................................................................................... 9
3.2 Display & Keys ................................................................................................ 9
3.3 Output............................................................................................................... 9
3.4 Communication Details.................................................................................. 10
3.5 Power Supply ................................................................................................ 10
3.6 Physical ......................................................................................................... 10
3.7 Environmental ............................................................................................... 10
3.8 Special Feature ............................................................................................. 11

4. WIRING DIAGRAM ........................................................................... 11

4.1 Back Plate Wiring Detail ................................................................................ 11
4.2 Transmitted Power Supply Wiring Diagram .................................................... 12

5. FRONT PANEL DETAILS ................................................................. 12

5.1 Key Function Description............................................................................... 13

6. MENU LAYOUT ................................................................................ 15

6.1 Run Time Indication/Function ........................................................................ 15
6.2 Set Point Setting ............................................................................................ 15
6.3 LEVEL – 1 ..................................................................................................... 15
6.4 LEVEL - 2 ...................................................................................................... 16
6.5 LEVEL - 3 ...................................................................................................... 18

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6.6 Calibration ..................................................................................................... 20

6.7 Factory Reset Parameters............................................................................. 21

7. PARAMETER FLOW CHART ............................................................ 22

8. ALARMS ............................................................................................ 24

9. CONTROL FUNCTION DETAILS....................................................... 26

10. CALIBRATION PROCEDURE.......................................................... 28

10.1 Ambient temperature adjustment ................................................................ 28
10.2 PV input sensor calibration .......................................................................... 29
10.3 Retransmission1 and Retransmission2 output calibration (Voltage/current
output) .................................................................................................................. 29

11. COMMUNICATION DETAILS.......................................................... 30

11.1 Function codes use for Modbus .................................................................. 30
11.2 Exception responses for Modbus ................................................................ 30
11.3 Modbus parameters .................................................................................... 30

12. APPENDIX ...................................................................................... 33

12.1 Troubleshooting ............................................................................................ 33
12.2 PV Input Status Display During Burnout Condition ....................................... 34
12.3 Retransmission Output Table for OPEN /OVER /UNDER Condition ............ 34
12.4 Retransmission Output1 Type Selection Settings ........................................ 35
12.5 Relay Logic................................................................................................... 35

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1.INTRODUCTION
Foreword
Thank you for purchasing 5002U-P Temperature controller. This manual describes the
basic functions and operation methods of 5002U-P. Please read through this user’s
manual carefully before using the product.

Notice
The contents of this manual are subject to change without notice as a result of
continues improvements to the instrument’s performance and functions
Every effort has been made to ensure accuracy in the preparation of this manual.
Should any errors or omissions come to your attention, however, please inform
MASIBUS Sales office or sales representative. Under no circumstances may the
contents of this manual, in part or in whole, be transcribed or copied without our
permission.

Trademarks
Our product names or brand names mentioned in this manual are the trademarks or
registered trademarks of Masibus Automation and Instrumentation (P) Ltd. (herein
after referred to as MASIBUS).
Adobe, Acrobat, and Postscript are either registered trademarks or trademarks of
Adobe Systems Incorporated. All other product names mentioned in this user's
manual are trademarks or registered trademarks of their respective companies.

Checking the Contents of the Package

Unpack the box and check the contents before using the product. If the product is
different from which you have ordered, if any parts or accessories are missing, or if the
product appears to be damaged, contact your sales representative.

Product Ordering Code

Ordering Code
Model Input Power Supply Retransmission o/p Communication o/p
5002U-P X X X X
1 E U1 85-265VAC /100-300 VDC N None N None
2 J U2 18-36VDC 1 4-20 mA Y RS 485
3 K 2 0-20 mA
4 T 3 1-5V
5 B 4 0-5V
6 R 5 0-10V
7 S
8 N
P C
Q G
9 Pt-100
A -10 to 20 mV
B 0 to 75mV
C 0 to 100 mV
D 0.4 to 2V
E 0 to 2V
F 0 to 5V
G 1 to 5V
H 0 to 10 V
S Special+
+: Consult Factory

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The Controller unit has a nameplate affixed to the one side of the enclosure.Check the
model and suffix codes inscribed on the nameplate to confirm that the product
received is that which was ordered.

List of Accessories
The product is provided with the following accessories according to the model and
suffix codes (see the table below). Check that none of them are missing or damaged.

No Item name Part number Qty Remarks

1 Mounting Clamps - 2

Safety Precautions
The product and the instruction manual describe important information to prevent
possible harm to users and damage to the property and to use the product safely.
Understand the following description (signs and symbols), read the text and
observe Descriptions.

DESCRIPTION OF SIGNS

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2. INSTALLATION DETAILS
2.1 How to Install

Mounting method: Panel mounting

To install the controller select a location where:

 no one may accidentally touch the terminals

 mechanical vibrations are minimal
 corrosive gas is minimal
 temperature can be maintained at about 25˚C to 35˚C and the fluctuation is
minimal
 no direct radiant heat is present
 no magnetic disturbances are caused
 no wind blows against the terminal board
 no water splashed
 no flammable materials are around

Turn off the power to the controller before installing it on the panel because there is
a possibility of electric shock

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2.2 External Dimensions and Panel Cutout Dimensions

Unit: mm

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2.3 How to connect wires

Before carrying out wiring, turn off the power to the controller and check that the
cables to be connected are not alive because there is a possibility of electric shock.

NOTE:

 All wiring must confirm to appropriate standards of good practice and local
codes and regulations. Wiring must be suitable for Voltage, Current and
temperature rating of the system.
 Provide power from a single-phase instrument power supply. If there is a lot of
noise in the power line, insert an insulating transformer into the primary side of
the line and use a line filter on the secondary side. Do not place the primary
and secondary power cables close to each other.
 For thermocouple input, use shielded compensating lead wires for wiring. For
RTD input, use shielded wires that have low conductor resistance and cause no
significant differences in resistance between the three wires. Do not connect
Terminal – 23 when thermocouple or Linear input is selected.
 Use repeater after each set of 32 instruments connected in RS-485
Communication.
 Unused terminals shouldnot be used as jumper points asthey may be internally
connected, which may cause damage to the unit.

CAUTION:

High voltage transients may occur when switching inductive loads such as some
contactors or solenoid valves. Through the internal contacts, these transients may
introduce disturbances which could affect the performance of the instrument.
For this type of load it is highly recommended that a “snubber” is connected across the
normally open contact of the relay switching through load. The snubber recommended
consists of a series connected resistor/capacitor (typically 15nF/100Ohms). A snubber
will also prolong the life of the relay contacts. A snubber should also be connected
across the output of a triac output to prevent false triggering under line transient
conditions.

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3. HARDWARE SPECIFICATION DETAILS

3.1 Inputs
Analog Input
Input Type Thermocouple (E, J, K, T, B, R, S, N,C, G), RTD (Pt100), Current,
Voltage
Display Range Refer Table 6.1 - Page No. 22
Accuracy TC(E,J,K,T,C,J,N,C,G), RTD: ± 0.1% of F.S ± 1 degC
TC(B,R,S): ± 0.2% of F.S ± 1 degC
Current, Voltage: ± 0.1% of F.S ± 1 Count
ADC Resolution 17 bits
Display Resolution 0.1°C / 1 Count*
Sampling Rate 4 Samples/Sec
CJC Error ±2.0 °C Max
Sensor Burnout current 0.25uA
RTD excitation current 1mA Max
Allowable wiring Maximum 15 ohms/wire (Conductorresistance between three wires
resistance for RTD should be equal)
NMRR > 40 dB
CMRR > 120 dB
Temp-co < 100ppm/°C
Input Impedance > 1MΩ
Max Voltage 20VDC
Protection Wire beak detection of any wire
Resolution 0.1 degC
* For G, C TC: 1.0 °C / 1 Count

3.2 Display & Keys

Front Panel Details
PV Display 4-digits, 7-segment, Red LEDs, character height of 0.56’’
SV Display 4-digits, 7-segment, Green LEDs, character height of 0.4’’
Status Indication Red LEDs for RELAY and Alarm status
Green LEDs for Communication,
Red LEDs for Set Point selection 1, 2 and 3.
Keys 5 keys ( Menu, Escape, Shift, Increment and ACK)

3.3 Output
Control Output (Field Programmable)
Output Type ON/OFF or Proportional
Proportional Band 0.1 to 999.9
Cycle time 1 to 250 Sec
MR (Manual Reset) -50% to 50%
Hysteresis 1 to 250 (on/off mode)

Retransmission
Number of output 1
Output Signal 4-20mA / 0-20mA /1-5VDC / 0-10V DC
Load resistance
For Current o/p <500Ω
For Voltage o/p >3KΩ
Output accuracy ±0.25% of span

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Relay / Alarm Output

Relays 4(Configurable for control/Alarm)
Type Single Change over (C, NO, NC)
Rating 5A @ 230VAC / 30VDC
Mode Proportional* or ON/OFF control (field selectable)
Note: * proportional control settable for relay No.1 only.

Loop Power Supply

Supply Voltage 24VDC (±1V) @30mA with Inbuilt Short Circuit Protection
Minimum load resistance 800 ohms

3.4 Communication Details

Communication
Interface RS485 (2 Wire)
Protocol Modbus-RTU
Baud rate 9600, 19200

3.5 Power Supply

Standard 85-265VAC/ 100-300VDC
Power consumption <12 VA

Isolation (Withstanding voltage)

 Between primary terminals* and secondary terminals**:
At least 1500 V AC for 1 minute
 Between primary terminals* and grounding terminal:
At least 1500 V AC for 1 minute
 Between grounding terminal and secondary terminals**:
At least 1500 V AC for 1 minute
 Between secondary terminals**:
At least 500 V AC for 1 minute
* Primary terminals indicate power terminals and relay output terminals.
** Secondary terminals indicate analog I/O signal, Retransmission and Communication O/P.
Insulation resistance:50MΩ or more at 500 V DC between power terminals and grounding
terminal.

3.6 Physical
Size 96(W) x 96(H) x 110(D)mm
Front Bezel 96 x 96 mm
Panel Cutout 92.5 + 0.8(W) x 92.5 + 0.8(H) mm
Depth behind Panel 110 mm
Installation Panel-mounting type. With Top and Bottom mounting hardware (1
each)
Weight 500 gms. (Approx)
Case color Black
Enclosure Material Molded ABS
Terminal Cable Size 2.5mm2
Accessories Two mounting clamps,100 ohms Ext. Resistor

3.7 Environmental
Operating temperature 0-55 °C
Storage temperature 0-80 °C

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Humidity 20-95 %RH non-condensing

Tempco FOR PV < 100ppm.
FOR Retransmission(Current and Voltage) < 150ppm
Instrument Warm-up Time 15 minutes after power on

3.8Special Feature
 Square RootExtraction
 Input Scalability (For Linear Input type)

4. WIRING DIAGRAM
4.1 Back Plate Wiring Detail

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4.2 Transmitted Power Supply Wiring Diagram

5002U-P

5. FRONT PANEL DETAILS

Name of Part Function

Process Value Display process value.
Display(PV) Display parameter name when user set parameter.
Display error message when an error occurs.
Set Value Display Display set value.
(SV) Display parameter value of parameter in process value
field when user set parameter.
Output Indicator In Heat action, RL1 lamp will Indicate the on status of

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Lamps(RL1 & RL2) the heat output.

When Alarm 1 & 2 Occurs, Respective Alarm lamp will
light (In Red).
Alarm Indicator When Alarm 3 & 4 occurs, respective Alarm lamp (RL3
Lamps(RL3 & RL4) & RL4) will light (In Red).
Communication Indicator lamps will blink when the communication is
Indicator Lamps(T,R) on.

Name of Part Function

Set Point – 1 (SP-1) Indicator lamp will on when Set Point for Alarm 1 is
selected. All controller action with respect to SP-1
Set Point – 2 (SP-2) Indicator lamp will on when Set Point of Alarm 2 is
selected.
Set Point – 3(SP-3) Indicator lamp will on when Set Point of Alarm 3 is
selected.

5.1 Key Function Description

MENU/ENTER KEY:

It is used to enter in the sub menu (various levels) and save the parameters to
nonvolatile memory, when user setting a proper data by Increment and shift key for
parameter configuration.

ESCAPE KEY:

It is used to come out from any sub menu (various levels) to the run mode.

INCREMENT KEY:

It is used to increment the parameter for selection. Value of parameter can be

incremented by pressing this key. When first time increment key pressed, DP (decimal
point) in SV display blink, so user can modify the value with increment key. It is used
to increment the value in particular digit. Value can be incremented from 0- 9 and
from ‘9’ again it rollovers to ‘0’.

SHIFT KEY/DECREMENT KEY:

It is used to Shift the digit to set the parameter as describe in increment key when DP
(decimal point) started to blink. Menu key is used to go forward to show next
parameter and Shift key is used to go backward to show previous parameter.

AKNOWLEDGEMENT KEY:

It is used as Acknowledgement key for Alarm type relay.

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Example:

How to change SET POINT:-

SP.1 will be shown in operator mode and they can be editable.

NOTE: ALL other parameters can EDIT according to the above steps.

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6. MENU LAYOUT
6.1 Run Time Indication/Function
Following parameters can view or change during run time.
 For Thermocouple input type, Press Inc key to show ambient temperature.

6.2 Set Point Setting

Pressing MENU key PV Display shows sp.1(SP.1) message . SV display shows Set
Point Value Use Inc and shift key to modify value. OR press MENU key again to set
value for next parameter.
S et Po int Set t ing:
Parameter Shows
Setting name and description Default only if
(PV display)
(SV display) value
Symbol Name
Control
Sp
.1 Target Set Depending on PV sensor type
200 type is
(SP.1) point-1 selected on/off or P
Pb Proportional 0.1 to 999.9 50.0 Control
(Pb) Band type is P
HY hysteresis (For
1 to 250 2
Control type
(HY) On/Off control) is on/off
A1
.SP Output Type
Alarm 1 Set point PV range selected1 0 is none
(A1.SP)
A1
.HY Alarm 1 Output Type
1 to 250 2 is none
(A1.HY) Hysteresis
A2
.SP Alarm 2 Set point PV range selected1 0
(A2.SP)
A2
.HY Alarm 2
1 to 250 2
(A2.HY) Hysteresis
A3
.SP Alarm 3 Set point PV range selected1 0
(A3.SP)
A3
.HY Alarm 3
1 to 250 2
(A3.HY) Hysteresis
A4
.SP Alarm 4 Set point PV range selected1 0
(A4.SP)
A4
.HY Alarm 4
1 to 250 2
(A4.HY) Hysteresis

6.3 LEVEL – 1
Pressing MENU key for 3 seconds (approx.) PV Display shows Mode (mode)
message. SV display shows Lvl1 (LvL1) Use Inc key to move to other menu levels.

LEVEL 1: Alarm Sett ings

Parameter(PV display) Setting name and
Def ault
descr iption Shows only if
Symbol Name value
SV Display
PWD Password
0 to
-
LOCK-1 set on in
(Pwd) 9999( Password Level-3

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Protection f or
Level-1)
A1
.tP 0 to 22. Refer alarm Output Type is none
Alarm 1 Type 0 (none)
(A1.tP) type Table-8.1
Alarm 1 Logic norm/ flsf
A1
.lC (normal or fail safe 0:(norm) Normal Output Type is none
(A1.LC) selection) 1: (FLSF)
A1
.dY Alarm 1 Delay 1 to 99 seconds 10 Output Type is none
(A1.Dy)

a1
.lt Yes/no
Alarm 1 Latch 1:(YES) 0 Output Type is none
(A1.LT)
0:(no)
A2
.tP Alarm 2 Type
0 to 22. Refer alarm
0(none)
(A2tP) type Table-8.1
Alarm 2 Logic norm/ flsf
A2
.LC (normal or fail safe 0:(norm) Normal
(A2.LC) selection) 1: (FLSF)
A2
.dY Alarm 2 Delay 1 to 99 seconds 10
(A2.Dy)

A2
.lt Yes/no
Alarm 2Latch 1:(YES) 0
(A1.LT)
0:(no)
A3
.tP Alarm 3 Type
0 to 22. Refer alarm
0(none)
(A3.tP) type Table-8.1
norm/ flsf
A3
.LC Alarm 3 Logic 0:(norm) Normal
(A3.LC) 1: (FLSF)
A3
.Dy Alarm 3 Delay 1 to 99 seconds 10
(A3.Dy)

A3
.lt Yes/no
Alarm 3Latch 1:(YES) 0
(A1.LT)
0:(no)
A4
.tP Alarm 4 type
0 to 22. Refer alarm
0(none)
(A4.tP) type Table-8.1
norm/ flsf
A4
.LC Alarm 4 Logic 0:(norm) Normal
(A4.LC) 1: (FLSF)
A4
.Dy Alarm 4 Delay 1 to 99 seconds 10
(A4.Dy)
Yes/no
A4
.lt
Alarm 4Latch 1:(YES) 0
(A1.LT) 0:(no)

1
If the value falls outside the range, output is unpredictable.

6.4 LEVEL - 2
Pressing MENU key PV for 3 seconds (approx.) Display shows Mode (mode)
message. SV display shows Lvl2 (LvL2) Use Inc key to move to other menu
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levels.This level allows user to select input type and some other parameters as shown
below.

LEVEL 2: Functional Paramete rs Conf iguration Part -1

Parameter Setting name and
(PV display) Def ault Shows only
descr iption
value if
Symbol Name (SV display)
PWD Password
0 to 9999(Password
-
LOCK-2 set on
(Pwd) Protection for Level-2) in Level-3
inP
.t PV Input Type (E, J,
Follow Table-6.1 K-TC
(inP.t) K, T etc.)
Yes/no
.CJC
A Auto Cold junction
1:(YES) YES
Input sensor is
(A.CJC) Compensation T/c. type
0: (no)
.CJC
F Fix cold junction
0 to 60.0 Degree 0.0
Input sensor is
(F.CJC) Compensation T/c. type
Range of the
Pv
.Hi Process value range
sensor(Table 6.1) /
(Pv.Hi) high setting 1370
-1999 to 9999
(span > zero)
(for linear input types)
Pv
.Lo Process value range
-200
(Pv.Lo) lower setting
In
.hi Input value range Input high value (For
0
Input is linear
(IN.HI) higher setting Linear t ype only) type
In
.lo Input value range Input low value (For
0
Input is linear
(IN.LO) lower setting Linear t ype only) type
Dp Decimal Point
0 to 3 0
(dP) Setting
onof/ P/nonE
ot 0:(onof) – on-off
(Ot) Output Type 1:(P) – Proportional 0(On-off)
Control
2:(nonE) – None
Pb Proportional Band 0.1 to 999.9 50.0 Control t ype
(Pb) is P

Ct Cycle Time 1 to 250 seconds 10

Control type is
(Ct) P
mr Manual Reset -50 to 50 % 0%
Control type is
(MR) P
HY hysteresis (For
1 to 250 2
Control type is
(HY) On/Off control) on/off
Down/ UP
PV
.SC
. Process value
0:(down) down
(PV.SC.) scale 1:(up)
Dir/ rev
.dir
o Output (Cool / Heat)
1:(dir) Rev
(o.dir) Direction (Dir / Rev)
0:(rev)

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Rdly
((rdly)) Relay Delay 0 to 99 0
)

SQrt Square Root for Yes/no Input type

1:(YES) No selected is
(Sqrt) Linear Inputs Type
0:(no) linear
1/2/3/4
Set point selection to 1:(sp.1)
SP
.no() display set point in 2:(sp.2)
1 (Set
(SP.no) Point–1)
RUN mode 3:(sp.3)
4:(sp.4)
Filter for Process
fltr value
0 to 60 seconds 5
(FLtr) (1st order low-pass
IIR filter)
Input Range
ofst Offset for Process TC, -100.0 to 100.0
0
(oFSt) Value RTD
Linear -1000 to 1000

Set Point and unlk/lk

Sp hysteresis Display 0:(Unlock)
unlk
(SP) (Unlock)
Option 1:(Lock)

6.5 LEVEL - 3
Pressing MENU key for 3 seconds (approx.) PV Display shows Mode (mode)
message. SV display shows Lvl3(LvL3) Use Inc key to move to other menu levels.
Press set key again to scroll through the menu items of particular level.

LEVEL 3: Functional Parameters Configuration Part-2

Parameter Setting name
(PV display) and description Def ault Shows only
(SV display) value if
Symbol Name
0 to 9999(Password
PWD Password Protection for Level- -
LOCK-3 set on
(Pwd) in Level-3
3)
Sr
.no Unit ID 1 to 247 1 -
(Sr.no)
9600/19. 2K
0:(9600) – 9600
BAUd Communication
bps 19.2k bps
(bAUd) Baud rate
1:(19.2K) –19.2
Kbps
.n
p .S
.1 /P
.nS.2/P
.o.s1/
.ES
P .1
0:(P.N.S.1)-parity No parity
Pr
.St
. Parity/Stop bit
none-stop bit-1 /Stop bit
(Pr.St) selection
1:(P.N.S.2)-parity -2
none - stop bit-2
2:(P.O.S.1)-parity

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odd -stop bit-1

3:(P.E.S.1)-parity
even - stop bit-1
0-20/4-20 /
0-5v/1-5v
0-10v
Retransmission 1
Rt1
.t 0:(0-20) – 0-20mA 4-20 mA
Output Type
(rtr.t) 1:(4-20) – 4-20mA
2:(0 - 5) – 0 – 5volt
3:(1 - 5) – 1 – 5volt
4:(0 – 10) - 0 -10volt
Dir/ rev
r1
.dr Retransmission 1
1:(dir) Dir
(r.dir) direction
0: (rev)
Rt1
.H Retransmission 1
-5.0% to 105.0% 105.0%
(rtr.H) upper limit
Rt1
.L Retransmission 1
-5.0% to 105.0% -5.0%
(rtr.L) lower limit
Higher Range of
Rt1 .S Retransmission 1
Output as per 1370
(rtr.S) Span
Range of the sensor
Lower Range of
Rt1 .Z Retransmission 1
Output as per Range -200
(rtr.Z) Zero
of the sensor
0-20/4-20 /
0-5v/1-5v
0-10v
Retransmission 2
Rt2
.t 0:(0-20) – 0-20mA 4-20 mA
Output Type
(rtr.t) 1:(4-20) – 4-20mA
2:(0 - 5) – 0 – 5volt
3:(1 - 5) – 1 – 5volt
4:(0 – 10) - 0 -10volt
Dir/ rev
r2
.dr Retransmission 2
1:(dir) Dir
(r.dir) direction
0: (rev)
Rt2
.h Retransmission 2
-5.0% to 105.0% 105.0%
(rtr.H) upper limit
Rt2
.L Retransmission 2
-5.0% to 105.0% -5.0%
(rtr.L) lower limit
Higher Range of
Rt2 .S Retransmission 2
Output as per 1370
(rtr.S) Span
Range of the sensor
Lower Range of
Rt2 .Z Retransmission 2
Output as per Range -200
(rtr.Z) Zero
of the sensor
.ouT
T Timeout of display
10 to 100 Seconds 60
(t.out) back to PV/SV
pwd Password to Enter
0 to 9999 -
(Pwd) into lock mode
LoCk Lock LEVEL-1 L1on/L1oF L1 OF

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(LOCK) 1:L1on
0:L1oF
L2on/L2oF
LoCk Lock LEVEL-2 1:L2on L2 OF
(LOCK) 0:L2oF
L3on/L3oF
LoCk Lock LEVEL-3 1:L3on L3 OF
(LOCK) 0:L3oF
L4on/L4oF
LoCk Lock LEVEL-4
1:L4on L4 ON
(LOCK) Calibration
0:L4oF
if lock is on user
Password
.Pwd
S Set password to
0 to 9999
0
can set
(S.Pwd) password for all
lock selected level
level

6.6 Calibration
Pressing MENU key PV Display shows Mode (mode) message. SV display shows CAL
(Cal) Use Inc key to move to other menu levels. Press MENU key again to scroll
through the menu items of particular level. For more detail refer Calibration procedure.

Calibration:
Parameter Setting name and
(PV display) Default Shows
description
value only if
Symbol Name (SV display)
PWD Password
0 to 9999(Password
-
LOCK-4 set On
(Pwd) Protection for Level-4) in Level-3
amb Ambient Ambient Adjustment -
PV Sensor
(Amb) type is T/c.
Thermocouple and Pv sensor type
Tc
.l
.s Linear Span
Depending on PV
- is T/c or Linear
(tc.L.S) sensor type selected
Calibration
Rtd
.z Calibration Zero PV Sensor
- type is RTD
(rtd.Z) FOR RTD Input
Rtd
.S Calibration Span PV Sensor
- type is RTD
(rtd.S) FOR RTD Input
Rt1
.z Retransmission1 Zero
-
(rtr.Z) calibration
Rt1
.S Retransmission1Span
-
(rtr.S) calibration
Rt2
.z Retransmission2 Zero
-
(rtr.Z) calibration
Rt2
.S Retransmission2 Span
-
(rtr.S) calibration

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6.7 Factory Reset Parameters

Pressing MENU key PV Display shows Mode (mode) message. SV display shows
F.rST (F.rST) Use Inc key to move to other menu levels. Press MENU key again to
scroll through the menu items of particular level.
Factory Reset Mode:
Parameter
(PV display) Setting name and descript ion Def ault Shows
(SV display) value only if
Symbol Name
Pwd Password 0 to 9999 - -
(Pwd)
CAL \ PARA (CAL)/(PAR)
.def
L LOAD CAL - Only calibration set to default
-
(L.dEF) Def ault value PARA- All parameters excluding -
calibration will set to default value
Note: - Factory reset will load default parameters, as mention in MENU LAYOUT
(Default value). Once this function applies, user has to switch off the instrument and
again switch on the instrument to work according to Default values.
Note: -In menu layout, for each level PASSWORD will be enable using LOCK
ON/OFF selection in Level-3. Also, PASSWORD can be set using S.Pwd (S.PWD)
INPUT TYPE SELECTION TABLE:
I/ P T yp e
T yp e Ra n ge Ac c urac y Res o lu t io n
NO Dis p l a y
E 1 E tc - 20 0 t o 1 00 0 C +0.1% of instrument range
+ 1 digit for temperature
J 2 J tc - 20 0 t o 1 20 0 C Equal to or higher than 0º c
K 3 K tc - 20 0 t o 1 37 0 C + 0.2% of instrument range
+ 1 digit for temperature
T 4 T tc - 20 0 t o 4 00  C 0. 1 °C
Below 0º c
B 5 B tc 45 0 t o 1 80 0 C + 0. 2% of i ns tr um en t
ran g e + 1 d i g it( B ,R , S
R 6 R tc 0 to 17 5 0° C
t yp e T C)
S 7 S tc 0 to 17 5 0  C
N 8 n tc - 20 0 t o 1 30 0 °C
C 20 C tc 0 to 23 1 0° C + 0. 1% of i ns tr um en t
ran g e + 1 d ig i t 1° C
G 21 G tc 0 to 23 1 0° C
- 19 9 .9 to + 0 .1 % of i ns tr um en t
RTD 9 RTD 85 0 .0 C ran g e + 1 d ig i t
0. 1 °C

-10 to 20mV 10 -10

.20
0 to 75mv 11 0-75
0 to 100mV 12 0-100
0 to 2V 13 0-2v + 0 .1 % of i ns tr um en t
0.4 to 2V 14 .4-2
0 - 19 9 9 to 99 9 9 ran g e + 1 d ig i t
1 Co u nt
4 to 20mAmp 15 4-20 Co u nts
0 to 20mAmp 16 0-20
0 to 5V 17 0-5V
1 to 5V 18 1-5V
0 to 10V 19 0-10v
Table 6.1

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7. PARAMETER FLOW CHART

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NOTE: It is important that the controller be set up in proper manner. Failure to do so

could result in incorrect operation, as changing some parameters will change other
related functions.

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8. ALARMS
For all Alarm there are five settings. (As shown in LEVEL – 1 Menu)

 Set Value
 Type
 Hystresis
 Direction (Normal/Fail safe)
 Delay
 Latch

SET VALUE: Alarm set point

ALARM TYPES: Various alarm operations are shown in the reference figure.
ALARM
Display
TYPE Note
message ALARM TYPE
NO
NO operation
0 none None
available
1 .D
P .H
.C Deviation High control Ref figure 3
2 .D
P .H
.A Deviation High alarm Ref figure 3
3 .D
P .L
.C Deviation Low control Ref figure 4
4 .D
P .L
.A Deviation Low alarm Ref figure 4
5 .D
P .R
.C Deviation High & Low Range control Ref figure 5
6 .D
P .R
.A Deviation High & Low Range alarm Ref figure 5
7 .D
P .B
.C Deviation High & Low Band control Ref figure 6
8 .D
P .B
.A Deviation High & Low Band alarm Ref figure 6
9 .A
P .H
.C Absolute value High control Ref figure 1
10 .A
P .H
.A Absolute value High alarm Ref figure 1
11 .A
P .L
.C Absolute value Low control Ref figure 2
12 .A
P .L
.A Absolute value Low alarm Ref figure 2
13 SP.A
.H Absolute value set point high alarm Ref figure 7
14 SP.A
.L Absolute value set point low alarm Ref figure 8
15 .S
P .D
.H Deviation High alarm with standby Same as figure 3
16 .S
P .D
.L Deviation Low alarm with standby Same as figure 4
Deviation High & Low Range alarm
17 .S
P .D
.R with standby
Same as figure 5
Deviation High & Low Band alarm with
18 .S
P .D
.B standby
Same as figure 6
Absolute value High alarm with
19 .S
P .A
.H standby
Same as figure 7
Absolute value Low alarm with
20 .S
P .A
.L standby
Same as figure 8
21 PV-E PV error(OPEN/OVER/UNDER) Note 1
22 PRVE Any type of error Note 1
Note: In case of alarm, relay can be resetted with application of acknowledge key
NOTE-1: The fault diagnosis output turns on in case of input burnout (PV) failure.
Table 8.1

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Hystresis : Hystresis application is shown in the figure.

Direction:All the figures here are shown considering the setting is Normal. If the
settings are Fail Safe, the relays will behave exactly the opposite way. However, it’s
worth mentioning that the relays will be in off (de-energized state on
Power on / reset condition). They will energize only after approximate 5 seconds.
When alarm type none is selected, relay status depends on Direction.
Delay:
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A time delay can be provided for the actual output. Effects of delay are illustrated in
the diagram below.
Blinking
On
LED
Indication Off
time

Relay On / Close
Contact
O/p. Off / Open
time
timer Set point

Standby operation:
For alarm types, 15 to 20, the relay action happens only after the PV has crossed the
SP after power on.

Example:

9. CONTROL FUNCTION DETAILS

Direct/Reverse Control (Output Direction):
For Heat (Reverse Action) and Cool (Direct Action) type Proportional control logic,
user has to program the proportional band for proper control. They can be changed
manually as explained in control parameters.

Control Parameter:
Proportional Band:
Proportional action is the action which the control output varies in proportion to the
deviation between the setting value and the processing temperature. If the
proportional band is narrowed, even if the output changes by a slight variation of the
processing temperature, better control results can be obtained as the offset
decreases. However, if when the proportional band is narrowed too much, even slight
disturbances may cause variation in the processing temperature, and control action
changes to ON/OFF action and the so called hunting phenomenon occurs. Therefore,

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when the processing temperature comes to a balanced position near the setting value
and a constant temperature is maintained, the most suitable value is selected by
gradually narrowing the proportional band while observing the control results.

Manual Reset:
Virtually no process requires precisely 50% output on single output controls or 0%
output on two output controls. Because of this many older control designs
incorporated an adjustment called manual reset (also called offset on some controls).
This adjustment allows the user to redefine the output requirement at the set point. A
proportioning control without manual reset or Integral time (defined above) will settle
out somewhere within the proportioning band but likely not on the setpoint.
Some controls use manual reset (as a digital user programmable value), this allows
the user to preprogram the approximate output requirement at the setpoint to allow for
quicker settling atset point when Automatic reset (Integral time) set to zero. Range for
the manual reset is -50% to +50% of Proportional band.

Cycle Time:
The Cycle time for output is the time where the output is on for percentage of that time
and off for a percentage of that time, creating a portioning effect. The cycle time is
only used where PI, PD or PID control action is used. The shorter the cycle time, the
higher the proportionate resolution is, and better is the control.
For Relay output: Set to 10 to 30 seconds or more

Digital Filter (FLTR):-

In certain application the process value is too unstable to be read. To improve this, a
programmable low pass filter incorporated in the controller can be used. This is a first
order IIR filter with time constant specified by FLTR (FLTR) parameter of LEVEL-3.
The input filter will reduce the oscillation or fluctuation of the process value. Excessive
filter can be dangerous, may produce an unstable process.

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Filter Effects:

Input (PV) Filtering for 2 second Filtering for 10 second

Control Output Selection:

RELAY CAN CONFIGUR AS
OUTPUT TYPE
RELAY1 RELAY2 RELAY3 RELAY4
ON-OFF ACTION USE FOR CONTROL ACTION ALARM2 ALARM3 ALARM4
USE FORCONTROL
P Action ALARM2 ALARM3 ALRAM4
HEAT/COOL ACTION
None ALARM1 ALARM2 ALARM3 ALARM4

10. CALIBRATION PROCEDURE

Calibration is provided for ambient temperature, PV sensor, input Retransmission
output1 and output2.
First select the calibration function as described below and then follow the procedure
depending on the parameter to be calibrated. The sequences of parameters that will
be available for calibration are listed below:
 Ambient temperature adjustment
 PV sensor input
 Retransmission1 output (calibration for voltage or current)
 Retransmission2 output (calibration for voltage or current)

10.1 Ambient temperature adjustment

This menu will come up only if; the input sensor selected is Thermocouple type.
PV display shows Amb.A (Ambient temperature adjusts). SV display shows ambient
temperature measured by the controller and by applying old calibration data.
DP of last digit will blink to indicate that the value can be changed. Use Inc/Shift key to
adjust it to desired value. Once the desired value set and press ENT key, the blinking
DP will go off to indicate that the value has been registered. The controller will
automatically save all the new calculations. Ambient temperature adjustment is over.
Press MENU key to calibrate other parameters or press Escape key to come out to
normal operation.

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10.2 PV input sensor calibration

When user enters in calibration menu, PV display shows message tc.l.s
(Thermocouple/Linear Span) for sensor input span calibration for Thermocouple and
Linear input type.Feed sensor input using a calibrator, such that process value is close
to upper range value.
Note: The controller allows the user to calibrate sensor’s input anywhere in the range,
but it is recommended that it should be calibrate the input at points close to lower and
upper range values.
DP of last digit will blink to indicate that the value can be changed. Use Inc/Shift key to
correct the displayed reading to the desired process value and press ENT key. The
controller will display message wait (wait) in the SV display to indicate that it is doing
the necessary calculations.
When the calculations are over, the new calibration values are stored automatically.
For TC and Linear input type user has to calibrate SPAN only.
FOR RTD input user has to calibrate ZERO and SPAN.
PV shows the message RTD.Z (calibration Zero). SV display shows process value
corresponding to input sensor value and old calibration data. Feed sensor input using
a calibrator, such that process value is close to sensor’s lower range value. Use
Inc/Shift key to arrive at the desired process value. Press ENT key to register the
changes.
The controller will display message wait (wait) in the SV display to indicate that it is
doing the necessary calculations. Depending on the situation, this process may take
few seconds to calibrate.
Once zero is calibrated, press MENU key for RTD span calibration.
PV shows the message RTD.S (rtd.S) (calibration Span). SV display shows process
value corresponding to input sensor value and old calibration data. Feed sensor input
using a calibrator, such that process value is close to sensor’s upper range value. Use
Inc/Shift key to arrive at the desired process value. Press ENT key to register the
changes.
The controller will display message wait (wait) in the SV display to indicate that it is
doing the necessary calculations. When the calculations are over, the new calibration
values are stored automatically. In case, the controller cannot complete the calibration
due to any reason, it will hold previous calibration parameters. Calibration for input
sensor is over.

10.3 Retransmission1 and Retransmission2output calibration (Voltage/current

output)
Press MENU key repeatedly, till PV display shows message rt1.Z (Retransmission1
output zero calibration).
SV display shows the value being outputted on Retransmission output terminals.
Measure the value using a highly accurate digital multi meter. Use Inc/Shift key to
correct the displayed reading to the measured value. Press ENT key. The controller
will store zero calibration value. Press MENU key to calibrate retransmission output
span calibration menu.
PV shows the message rt1.S(Retransmission1 output span calibration). SV display
shows the value being outputted on retransmission output terminals. Measure the
value. Use Inc/Shift key to correct the displayed reading to the measured value. Press
ENT key. When the calculations are over, the new calibration values are stored

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automatically. Calibration for Retransmission output is over. Press MENU key to

calibrate other parameters or press Escape key to come out to normal operation.

Group Calibration Detail:-

Group
Input type Calibration for input
NO
1 E,J,K,T,N,C,G,0-75mv,0-100mv Either of any input
2 Pt-100(RTD) Specific input
3 B,R,S,-10 to 20mv Either of any input
4 0-2V,0.4-2V,4-20mAmp,0-20Amp Either of any input
5 0-10V,0-5v,1-5V Either of any input
NOTE:
If you calibrate any input from any group i.e. I/P E-TC from Group – 1 then calibration
is not required for other input types from Group-1.

11. COMMUNICATION DETAILS

The MODBUS Communications protocol as RS-485 interface module is installed. Only

RTU mode is supported. Data is transmitted as 8-bit binary bytes with 1 start bit, 1/2
stop bit and optional parity checking (None, Even, Odd). Baud rate may be set to 9600
and 19200.

11.1 Function codes use for Modbus

CODE NAME Function
01 Read coil status Use to read Relay and Digital output status
03 Read Holding registers Use to read PV, Control, RSP output etc
04 Read input registers Use to read programmable registers
06 Preset Single register Use to write programmable register

11.2 Exception responses for Modbus

Code Name Meaning
The function code received in the query is not an allowable action
ILLEGAL
01 for the slave. If a Poll Program Complete command was issued,
FUNCTION
this code indicates that no program function preceded it.
ILLEGAL
The data address received in the query is not an allowable address
02 DATA
for the slave
ADDRESS
A value contained in the query data field is not an allowable value
ILLEGAL
03 for the slave
DATA VALUE
SLAVE
When Master device write some parameters to Slave device If slave
06 DEVICE
device busy it will send 06 code to indicate slave device is busy.
BUSY

11.3 Modbus parameters

Sr. Absolute Data Minimum Maximum Access

Parameter
No address Type value value Type
1 RELAY 1 1 bit 0 1 R
2 RELAY 2 2 bit 0 1 R
3 RELAY 3 3 bit 0 1 R
4 RELAY 4 4 bit 0 1 R
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( Absolute Address 30001 to 30002)

Sr. Absolute Data Minimum Maximum Access

Parameter
No address Type value value Type
1 PV 30001 Integer -1999 9999 R
2 Ambient 30002 Integer 0 60 R

Modbus parameters :( Absolute Address 40001 to 40063)

Absolu
Sr. te Data Minimum Maximum Access
Parameter
No addres Type value value Type
s
Input type Input type
1 Set Point – 1 40001 Integer range low range high R/W
2 AL1 SP 40002 Integer -1999 9999 R/W
3 AL1 TP 40003 Char 0 22 R/W
4 AL1 HYS 40004 Integer 1 250 R/W
5 AL1 LC 40005 Char 0 1 R/W
6 AL1 DLY 40006 Char 1 99 R/W
7 AL1.LT 40007 Char 0 1 R/W
8 AL2 SP 40008 Integer -1999 9999 R/W
9 AL2 TP 40009 Char 0 22 R/W
10 AL2 HYS 40010 Integer 1 250 R/W
11 AL2 LC 40011 Char 0 1 R/W
12 AL2 DLY 40012 Char 1 99 R/W
13 AL2.LT 40013 Char 0 1 R/W
14 AL3 SP 40014 Integer -1999 9999 R/W
15 AL3 TP 40015 Char 0 22 R/W
16 AL3 HYS 40016 Integer 1 250 R/W
17 AL3 LC 40017 Char 0 1 R/W
18 AL3 DLY 40018 Char 1 99 R/W
19 AL3.LT 40019 Char 0 1 R/W
20 AL4 SP 40020 Integer -1999 9999 R/W
21 AL4 TP 40021 Char 0 22 R/W
22 AL4 HYS 40022 Integer 1 250 R/W
23 AL4 LC 40023 Char 0 1 R/W
24 AL4 DLY 40024 Char 1 99 R/W
25 AL4.LT 40025 Char 0 1 R/W
26 Input type 40026 Char 1 21 R/W
27 Auto CJC 40027 Char 0 1 R/W
28 Fix CJC 40028 Integer 0 600 R/W
29 Range high 40029 Integer -1999 9999 R/W
30 Range low 40030 Integer -1999 9999 R/W
Decimal
31 Point 40031 Char 0 3 R/W
32 Output type 40032 Char 0 2 R/W
Proportional
33 band 40033 Integer 1 9999 R/W
34 Cycle time 40034 Integer 1 250 R/W
35 Manual Reset 40035 Integer -50 50 R/W
36 Hystresis 40036 Integer 1 250 R/W

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37 PV Scale 40037 Char 0 1 R/W

Output
38 Direction 40038 Char 0 1 R/W
39 Relay Delay 40039 char 0 99 R/W
40 Square root 40040 Char 0 1 R/W
41 Set point Display 40041 Char 1 4 R/W
42 PV Filter 40042 Char 0 60 R/W
43 Slave Device id 40043 Char 1 247 R/W
44 Baud Rate 40044 Char 0 1 R/W
45 Parity/Stop Bit 40045 Char 0 3 R/W
Retransmission 1
46 Type 40046 Char 0 4 R/W
Retransmission 1
47 Direction 40047 Char 0 1 R/W
Retransmission 1
48 Range high 40048 Integer -5.00% 105.00% R/W
Retransmission 1
49 Range low 40049 Integer -5.00% 105.00% R/W
Retransmission 1
50 Range span 40050 Integer -1999 9999 R/W
Retransmission 1
51 Range zero 40051 Integer -1999 9999 R/W
Retransmission 2
52 Type 40052 Char 0 4 R/W
Retransmission 2
53 Direction 40053 Char 0 1 R/W
Retransmission 2
54 Range high 40054 Integer -5.00% 105.00% R/W
Retransmission 2
55 Range low 40055 Integer -5.00% 105.00% R/W
Retransmission 2
56 Range span 40056 Integer -1999 9999 R/W
Retransmission 2
57 Range zero 40057 Integer -1999 9999 R/W
58 Time out 40058 Char 10 100 R/W
59 Lock – 1 (Level-1) 40059 Char 0 1 R/W
60 Lock – 2 (Level-2) 40060 Integer 0 1 R/W
61 Lock – 3 (Level-3) 40061 Integer 0 1 R/W

62 Lock – CAL 40062 Char 0 1 R/W

63 Password 40063 Integer 0 9999 R/W
Maximum
64 Inhi 40064 Integer >Inlo value Input Value R/W
Minimum
65 Inlo 40065 Integer Input Value <Inhi value R/W
66 Offset 40066 Integer -1000 1000 R/W
67 SP Lock/Unlock 40067 Integer 0 1 R/W

NOTE:-

1. Modbus function code 06 is used to preset single register but it is user

responsibility to preset appropriate register because through keyboard few
parameters are disabling according to the configuration set by user but Modbus

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will display all these parameters when user read through Modbus function code
04.
2. User can configure instrument through Modbus, to set appropriate parameters
value refer in MENU LAYOUT.

12. APPENDIX
12.1 Troubleshooting

If the operating display does not appear after turning on the controller’s power, follow
the measures in the procedure below.

If a problem appears complicated, contact our sales representative.

IMPORTANT

Take note of the parameter settings when asking the vendor for repair.

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12.2 PV Input Status Display During Burnout Condition

Input type Display Input type Display

Message Message
TC-E OPEN(oPEn) PT 100(RTD) OPEN
TC-J OPEN 0-10V DC UNDR
TC-K OPEN 0 to 5V DC OPEN
TC-T OPEN 1 to 5V DC OPEN
TC-N OPEN 0 to 2V DC OPEN
TC-B OPEN 0.4 to 2V DC OPEN
TC-R OPEN 0 to 20mAmp OPEN
TC-S OPEN 4 to 20mAmp OPEN
TC-C OPEN -10 to 20mV DC OPEN
TC-G OPEN 0-100mV DC OPEN
0-75mV DC OPEN

Table-12.2

Note:
If set PV_low/PV_high for input type is less then maximum value of zero and span for
then process value will display readings above 5% of display range, then after it will
show oVER/UnDR (OVER/UNDER) message until value crosses maximum value of
Sensor range. Process value greater then maximum value of zero/span then display
will show oPEn (OPEN) message. Retransmission o/p will follow 5% of display range
and then it will give fixed o/p depending up on OPEN sensor selection. In case of
linear inputs scaling is applied then during OPEN sensor condition it may not show
oPEn (OPEN) message instead it will show either oVER/UnDR (OVER/UNDER).

12.3 Retransmission Output Table for OPEN /OVER /UNDER Condition

PROCES RETRASMISSI
RETRASMISSI OPE UNDE ERRO
VARIABLE S ON OVER
ON N R R
SCALE DIRECTION

4-20mamp PV UP DIR 20.8 20.8 3.2 -

PV DOWN REV 20.8 3.2 20.8 -

PV UP REV 3.2 3.2 20.8 -

PV DOWN DIR 3.2 20.8 3.2 -

Table 12.3
NOTE: -
1) For Retransmission output type 0-20mamp, 0-10v, 1-5v and 0-5v also applicable
according to above table 12.3.
2) For 0-20mamp, 0-10v and 0-5v minimum output value will be 0mamp and 0v
respectively.

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12.4 Retransmission Output1 Type Selection Settings

In this Model Retransmission Output come with the two different types
Retransmission Output as
- Current Output
- Voltage Output

Refer below figures for Jumper Setting to change Retransmission Output 1 type.

12.5 Relay Logic

ALARM ACK IN ACK IN
CONDITION LATCH/ RELAY/LED NORMAL ABNORMAL UP DOWN ABNORMAL NORMAL NORMAL
CONTROL CONDITION CONDITION

ALARM LED LED OFF FLASH FLASH OFF STEADY STEADY OFF
LATCH YES RELAY OFF ON ON OFF OFF OFF OFF
ALARM LED LED OFF FLASH FLASH OFF STEADY OFF OFF
HIGH
LATCH NO RELAY OFF ON ON OFF OFF OFF OFF
LED OFF STEADY STEADY OFF - OFF -
CONTROL
RELAY OFF ON ON OFF - OFF -

ALARM LED LED OFF FLASH OFF FLASH STEADY STEADY OFF
LATCH YES RELAY OFF ON OFF ON OFF OFF OFF

ALARM LED LED OFF FLASH OFF FLASH STEADY OFF OFF
LOW
LATCH NO RELAY OFF ON OFF ON OFF OFF OFF
LED OFF STEADY OFF STEADY - OFF -
CONTROL
RELAY OFF ON OFF ON - OFF -

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