Contractor

Egypt Office for Engineering

METHOD OF STATEMENT Employer
AS - SALAM
and Heavy Equipments Tower Crane International Hospital

REF ASSIH/TKG/MOS/0001/01
Date March 07, 2012
Project Rehabilitation of AS-SALAM International Hospital

DEFINITIONS
Employer AS-SALAM International Hospital
Engineer MATTAR Consultant
Contractor Egypt Office for Engineering and Heavy Equipments
Project Manager TKG Holding

WORK DETERMINANTS

1. Excavation
2. Retaining of excavation boundaries
Description of work to be
1 3. Piles
undertaken
4. Reinforced concrete footing
5. Installation of Tower Crane

2 Exact Location of Activity Back yard

3 Commencement Date Saturday March 10, 2012

March 10, 2012 to May 09, 2012

4 Estimated Duration
35 Working Days equivalent to 40 Calendar Days
(For more breakdown refer to submitted Time Schedule)

5 Working Hours 24 Hours

From Saturday to Thursday - Except Public Holidays

6 Working Days
In case of works required to be done during Holidays or Fridays; Written Notice shall
be submitted to Project Manager - 24 hours prior to commencement.

Engineers - Supervisors - Safety Offices

7 Employees Involved Carpenters - Steel Fixers - Labours
Plant Drivers

Method of Statement (Tower Crane).xlsx Page 1 of 6

 Contractor
Egypt Office for Engineering
METHOD OF STATEMENT Employer
AS - SALAM
and Heavy Equipments Tower Crane International Hospital

Level 1: One Engineer (PM) - (Contact Person)

Site Team
8 Level 2: One Carpentry Foreman - One Steel Fixing Foreman - Flagman
Organization Chart
Level 3: Workers - Operators

Level 1: One Engineer (Project Coordinator)

Office Backup Team
9 Level 2: One Quality Engineer - One Structural Designer
Organization Chart
Level 3: One Document Controller - One Draftsman

Eng. Mohamed El Adgham

Project Manager
10 Contact Person
Cell : 012 289 33 232
Mail : [email protected]

Ready Mix Concrete - Steel Bars

Water - Fuel Oils
11 Materials Involved
Cold Moisture Insulation
HILTI Anchors

Crawler - Trucks (12M3 - 16M3)

Plate Compactors - Concrete Viberators
12 Plants Involved Concrete Pumps - Concrete Mixers
Mobile Cranes - Trailers
Pile Boring Machine

The access and egress from the working site for:

1. Workers
2. Concrete pumps and Mixers
3. Mobile Cranes and Trailers
4. Cars and Trucks
13 Access \ Egress 5. Pile Boring Machine
Shall all be via the empty land located on the right side of the Hospital building.

In case of any access or egress required to be done via the main ramp of the Hospital,
Written Request shall be submitted to the Project Manager for approval - 24 hours
prior to commencement.

Shall be submitted to Project Manager 7 days prior to delivery of material to working

14 Material Data Sheets
site

15 Water Source By Employer

16 Electricity Source By Employer

Method of Statement (Tower Crane).xlsx Page 2 of 6

 Contractor
Egypt Office for Engineering
METHOD OF STATEMENT Employer
AS - SALAM
and Heavy Equipments Tower Crane International Hospital

1. Surveyor to establish
1.1 Bench marks connected with the Site Approved Zero Level
1.2 Boundary lines for the areas to be excavated

17 Preparation
2. Safety Officer to establish
2.1 Yellow tapes surrounding the Working Areas
2.2 Yellow tape surrounding the warehouse boundary
2.3 Access cards for all working crew

Inspection Request shall be submitted to Project Manager after each working phase -
18 Inspection Procedures
48 hours prior to the required Date of Inspection

19 Reporting Weekly
20 Safety Refer to SAFETY PLAN - REF. ASSIH/SP/00 - Dated October 2011

Refer to SAFETY PLAN - REF. ASSIH/SP/00 - Dated October 2011 - Clause 15.2
21 Housekeeping
(Housekeeping)

Refer to SAFETY PLAN - REF. ASSIH/SP/00 - Dated October 2011 - Clause 15

22 Environment
(ENVIRONMENT)

23 Health Refer to SAFETY PLAN - REF. ASSIH/SP/00 - Dated October 2011 - Clause 14 (HEALTH)

Refer to SAFETY PLAN - REF. ASSIH/SP/00 - Dated October 2011 - Clause 12

24 Emergency Procedures
(EMERGENCY)

Arrangement for any

25 To be agreed in WRITING with Project Manager prior to commencement
modifications

Layout for the Hospital Boundary, showing:

1. Working Area
2. Access \ Egress
26 Attachments 3. Warehouse Area
4. Collection Area
5. Bench Marks
6. Mobile Crane Stations

Method of Statement (Tower Crane).xlsx Page 3 of 6

 Contractor
Egypt Office for Engineering
METHOD OF STATEMENT Employer
AS - SALAM
and Heavy Equipments Tower Crane International Hospital

SEQUENCE OF WORK
A Civil Works

1 Preparation procedures to be done as mentioned above

Excavating inside the excavation boundary using manual excavation till Foundation Level (FL) as recommended in
2
the Geotechnical Report

Excavated soil shall be stored and covered with plastic covers in the designated location inside the warehouse to
3
be used after ward as backfilling soil

If required, Sides of excavation boundary to be retained using vertical wooden veins with cross section 7cm x
4 7cm, hammered in the ground adjacent to each other with spacing not more than 10cm for depth equals to 1.5
the excavation height

Submerged water pump shall be immersed in the excavated area; to withdraw the under ground water from
5 inside the excavated area and pumping it to the river Nile branch located beside the scrap area, through line of
3" PVC pipes installed directly over the Asphalt of the back yard.

Piles drilling machine shall enter to the working site through the access road, and shall dig the required piles
6 respectively with required diameter and length as per the design drawings - through rotary boring inside the
excavated area. Inner piles to be digged first.

Meanwhile, the steel fixers shall be working - in the scrap area which shall be used as workshop for preparing
steel reinforcement - in the preparation and welding of the steel reinforcement cages that shall be used as
7
reinforcement for the piles. Taking into consideration that the concrete cover around the steel reinforcement
cage must not be less than 7cm

After drilling each pile hole, 3" PVC pipe shall be inserted in the hole and connected to the submerged water
8
pump to withdraw the ground water from the hole and pump it in the river Nile branch as described above

9 The pilling machine built-in crane shall raise the first steel reinforcement cage and drop it in the first pile hole.

Kept hanged by the pilling machine crane, the verticality of the steel cage shall be adjusted, and the boom pilling
10
machine shall be inserted deeply from inside the steel cage to the bottom of the pile hole

The concrete mixer shall enter to the site and connect to the pilling machine boom. Casting of concrete inside
11 the pile hole starts, taking into consideration that the free fall of concrete inside the pile hole shall not exceed
1.50m

During casting concrete inside the hole, the boom shall be raised up gradually till reaching to top level of the pile
12
hole

13 Steps From 9 Till 12 shall be repeated for all the piles' holes

14 Upon finish, the pilling machine shall exit from the site through the egress road

Method of Statement (Tower Crane).xlsx Page 4 of 6

 Contractor
Egypt Office for Engineering
METHOD OF STATEMENT Employer
AS - SALAM
and Heavy Equipments Tower Crane International Hospital

15 Cleaning for foundation level shall be carried out using labours

16 Compaction for foundation level using plate compactor shall be done

Formworks and steel fixing works for pile cap - according to dimensions and details shown in the design drawings
17
- shall be carried out through carpenters and steel fixers respectively

Installing of anchor bolts inside the pile cap shall be carried out, verticality shall be adjusted and tip of anchor
18 bolts shall be levelled. The upper 30cm of each anchor bolt shall be covered with plastic sheet and wrapped
tightly for protection during pouring concrete

Casting of pile cap shall be done through concrete mixers; that shall pour concrete directly inside the formwork
19
of the pile cap using their back gutters

20 Curing of casted concrete with water shall be carried out for three continuous days

Two layers of emulsion cold insulation - using approved material - shall be carried out for the upper surface and
21
sides of the pile cap

22 Backfill around the pile cap using previously excavated soil shall be done manually by labours

23 Backfilling shall be compacted using plate compactor

END OF INSTALLATION OF CIVIL WORKS

Method of Statement (Tower Crane).xlsx Page 5 of 6

 Contractor
Egypt Office for Engineering
METHOD OF STATEMENT Employer
AS - SALAM
and Heavy Equipments Tower Crane International Hospital

B Installation of Tower Crane

A 30 ton mobile crane shall enter to the working site through the access road, and shall stand at the back yard
1 area between the hospital building and scrap area (Station No. 1), directly before the arrival of the trailers
carrying the Tower Crane masts

Tower Crane masts shall be imported to the site loaded over 8 trailers, that shall enter successively to the
2
working site through the access road

Tower Crane masts to be off-loaded from the trailers successively using the 30 ton mobile crane; each trailer
3 shall enter to the working site, off-loaded and exit from the site through the egress road, and so on for the 8
trailers

Tower Crane masts shall be directly arranged and stored using the 30 ton mobile crane in the scrap area waiting
4
for the fixation of the anchor bolts in the reinforced concrete footing to be done

Once the fixation of the anchor bolts in the reinforced concrete footing had been finished; a 50 ton mobile crane
5 shall enter to the site through the access road, and shall stand in the empty area between the hospital building
and the scrap area (Station No. 1)

The 50 ton mobile crane shall be used to install the masts piece by piece over the reinforced concrete footing,
6 until reaching the height of 46m approximately, to be in the same level of a concrete beam in the hospital
building; which is - approximately - expected to be in the level of the ninth floor slab

The supporting collar shall be installed connecting the Tower Crane to the concrete beam through using HILTI
7
anchor bolts - previously approved by the Engineer

8 The 50 ton mobile crane shall continue installing the masts of the Tower Crane till the final level

The 50 ton mobile crane shall be used to assembly the Jip and the Trolley on the ground, in the empty space
9
located between the scrap area and the hospital building

After finishing the assembly of the Jip and the Trolley on the ground, the 50 ton mobile crane shall exit from the
10
site through the egress road

A 150 ton mobile crane shall enter to the site through the access road, and shall stand at the empty scrap area
11
(Station No. 2)

The 50 ton mobile crane shall - carefully and under high supervision - raise the assembled Jib and Trolley from
12
over the ground to install over the tip of the Tower Crane riser

13 The Ballast Block shall then be raised by the 50 ton mobile crane and installed at the back of the Jib

14 The 150 ton mobile crane shall then exit from the working site using the egress road

15 Third Party inspection and issuance of calibration certificate

END OF INSTALLATION OF TOWER CRANE

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