There are four main types of evaporators:
1. Flooded evaporators have a tank above the coil to flood the inside with refrigerant.
2. Dry evaporators only admit enough liquid refrigerant to fully vaporize by the outlet to leave in a dry state.
3. Bare tube evaporators use copper or steel tubing in common shapes like zigzag or oval coils. Finned evaporators add fins to increase surface area and heat transfer.
4. Plate evaporators embed copper or aluminum coils in rigid plates for safety and easier cleaning. Shell and tube evaporators are used in large chillers, classified by whether refrigerant or fluid flows through the tubes or shell.
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Types of Evaporators 1. Flooded Type Evaporator
There are four main types of evaporators:
1. Flooded evaporators have a tank above the coil to flood the inside with refrigerant.
2. Dry evaporators only admit enough liquid refrigerant to fully vaporize by the outlet to leave in a dry state.
3. Bare tube evaporators use copper or steel tubing in common shapes like zigzag or oval coils. Finned evaporators add fins to increase surface area and heat transfer.
4. Plate evaporators embed copper or aluminum coils in rigid plates for safety and easier cleaning. Shell and tube evaporators are used in large chillers, classified by whether refrigerant or fluid flows through the tubes or shell.
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TYPES OF EVAPORATORS
1. Flooded Type Evaporator
It is arranged with a tank or a surge drum called accumulator located above the coil so that the inside of the evaporator is full, or flooded with refrigerant. 2. Dry Type evaporator It is not actually “dry” but has a refrigerant control device that admits only enough liquid refrigerant to be completely vaporized by the time it reaches the outlet of the coil. All refrigerants leave the coil in a dry state, or dry vapor. CLASSIFICATION OF EVAPORATORS 1. Bare Tube Type Evaporators The bare tube evaporators are made up of copper tubing or steel pipes. The copper tubing is used for small evaporators where the refrigerant other than ammonia is used, while the steel pipes are used with the large evaporators where ammonia is used as the refrigerant. The bare tube evaporator comprises of several turns of the tubing, though most commonly flat zigzag and oval trombone are the most common shapes. The bare tube evaporators are usually used for liquid chilling. In the blast cooling and the freezing operations the atmospheric air flows over the bare tube evaporator and the chilled air leaving it used for the cooling purposes. The bare tube evaporators are used in very few applications, however the bare tube evaporators fitted with the fins, called as finned evaporators are used very commonly. 2. Plate Type Evaporators In the plate type of evaporator the coil usually made up of copper or aluminum is embedded in the plate so as so to form a flat looking surface. Externally the plate type of evaporator looks like a single plate, but inside it there are several turns of the metal tubing through which the refrigerant flows. The advantage of the plate type of evaporators is that they are more rigid as the external plate provides lots of safety. The external plate also helps increasing the heat transfer from the metal tubing to the substance to be chilled. Further, the plate type of evaporators is easy to clean and can be manufactured cheaply. 3. Finned Evaporators The finned evaporators are the bare tube type of evaporators covered with the fins. When the fluid (air or water) to be chilled flows over the bare tube evaporator lots of cooling effect from the refrigerant goes wasted since there is less surface for the transfer of heat from the fluid to the refrigerant. The fluid tends to move between the open spaces of the tubing and does not come in contact with the surface of the coil, thus the bare tube evaporators are less effective. The fins on the external surface of the bare tube evaporators increases the contact surface of the of the metallic tubing with the fluid and increase the heat transfer rate, thus the finned evaporators are more effective than the bare tube evaporators. 4. Shell and Tube Type Evaporators The shell and tube types of evaporators are used in the large refrigeration and central air conditioning systems. The evaporators in these systems are commonly known as the chillers. The chillers comprise of large number of the tubes that are inserted inside the drum or the shell. Depending on the direction of the flow of the refrigerant in the shell and tube type of chillers, they are classified into two types: dry expansion type and flooded type of chillers. In dry expansion chillers the refrigerant flows along the tube side and the fluid to be chilled flows along the shell side. The flow of the refrigerant to these chillers is controlled by the expansion valve. In case of the flooded type of evaporators the refrigerant flows along the shell side and fluid to be chilled flows along the tube. In these chillers the level of the refrigerant is kept constant by the float valve that acts as the expansion valve also.