Iso 9001
Iso 9001
M.G Ekanayake
BSc (Science), MBA (Mgt.), Mphil (Reading), Lead Auditor - QMS
Consulting: QMS, EMS, FSMS, 5S & Problem Solving
Objective
ISO 19011 - Gives guidance for performing both internal and external
audits to ISO 9001. This will help ensure your quality management system
delivers on promise and will prepare you for an external audit, should you
decide to seek third-party certification.
ISO 9001 Historical Roadmap
Seven Quality Management Principles
Seven Quality Management Principles
QMP 1 – Customer focus - The primary focus of quality management is to meet customer requirements and to
strive to exceed customer expectations
QMP 2 – Leadership - Leaders at all levels establish unity of purpose and direction and create conditions
in which people are engaged in achieving the organization’s quality objectives.
QMP 3 – Engagement of people - Competent, empowered and engaged people at all levels throughout
the organization are essential to enhance its capability to create and deliver value
QMP 4 – Process approach - Consistent and predictable results are achieved more effectively and efficiently when
activities are understood and managed as interrelated processes that function as a coherent system
QMP 5 – Improvement - Successful organizations have an ongoing focus on improvement
QMP 6 – Evidence-based decision making - Decisions based on the analysis and evaluation of data and information
are more likely to produce desired results
QMP 7 – Relationship management - For sustained success, an organization manages its relationships with interested
parties, such as suppliers
ISO 9001:2008 & 2015 Clauses Mapping
Approach for Risk Base Thinking
To improve Customer Confidence and satisfaction
To assure consistency product and service
To establish proactive culture for improvements
CLPSOPI
Certification Process
ISO 9001:2015 Auditing Requirements
4. Context of the Organization
5. Leadership
6. Planning
7. Support
8. Operation
9. Performance Evaluation
10. Improvement
Section 4 - Context of the
organization
Section 4 – Context of the Organisation
4.1 Understanding the • Started from 2015
organisation and its context version and provides a
key insight into the
4.2 Understanding the needs
organisation
and expectations of
interested parties
4.3 Determining the scope of What constitutes the
the quality management organization’s quality
system management system.
4.4 Quality management
system and its processes
Section 4 – Context of the organization
4.1 Understanding the organisation and its context
4.2 Understanding the needs and expectations of interested parties
4.3 Determining the scope of the quality management system
4.4 Quality management system and its processes
Important
• Determine external and internal issues relevant to the QMS
• Must monitor these issues.
Section 4 – Context of the organisation
4.1 Understanding the organisation and its context
4.2 Understanding the needs and expectations of interested parties
4.3 Determining the scope of the quality management system
4.4 Quality management system and its processes
Important
• Determine interested parties relevant to the QMS
• Determine their needs and expectations
• Must monitor information about interested parties’ requirements.
Section 4 – Context of the organisation
4.1 Understanding the organisation and its context
4.2 Understanding the needs and expectations of interested parties
4.3 Determining the scope of the quality management system
4.4 Quality management system and its processes
Important
• Establish scope by determining boundaries and applicability of the
QMS to consider external/internal issues, requirements of interested
parties and the organisation’s products and services
• Scope must be documented and available, justify any clauses of ISO
9001 that is not applicable
• Any N/A clauses must not effect conformity of products/services and
customer satisfaction.
Section 4 – Context of the organisation
4.1 Understanding the organisation and its context
4.2 Understanding the needs and expectations of interested parties
4.3 Determining the scope of the quality management system
4.4 Quality management system and its processes
Important
• Must establish, implement, maintain and continually improve the QMS
• Interaction of processes required
• Assign responsibilities and authorities for processes
• Retain documented information to ensure in the processes
Important
• Must take accountability for the QMS’ effectiveness
• Ensure Quality Policy and quality objectives are established
• Ensure QMS is integrated into business processes
• Ensure resources are available;
Section 5 - Leadership
5.1 Leadership and commitment
5.1.1 General
5.5.1 Customer focus
5.2 Policy
5.3 Organisational roles, responsibilities and authorises
• Communicate importance of effective QMS and
conformance
• Ensure QMS achieves intended results
• Promote improvement
• Support other management to demonstrate leadership.
Section 5 - Leadership
5.1.1 General
5.5.1 Customer focus
5.2 Policy
5.3 Organisational roles, responsibilities and authorises
• Top management must ensure:
• Customer and regulatory requirements are met
• Risks and opportunities are determined and addressed
• Focused on enhancing customer satisfaction.
Section 5 – Leadership
5.1 Leadership and commitment
5.2 Policy
5.3 Organisational roles, responsibilities and authorities
• Now split into two sub-clauses to save the confusion in the previous version
of what must be in the policy and what must be done with the policy
• Must be documented
• Must be available internally and to interested parties.
• Ensures responsibilities and authorities for relevant roles are assigned,
communicated and understood
• No formal requirement for specific management representative
• Specific mention of changes to QMS.
Section 6 – Planning
Section 6 – Planning
6.1 Actions to address risks • Introduces risk based approach to
and opportunities planning
6.2 Quality objectives and • Addresses risks, opportunities and
planning to achieve quality objectives
them
6.3 Planning of changes How quality planning is achieved.
Section 6 – Planning
6.1 Actions to address risks and opportunities
6.2 Quality objectives and planning to achieve them
6.3 Planning of changes
• Essentially a company needs to consider all the things they will need in order to
deliver a service/product to the customer/client. This needs to include:
• Buildings / water / gas / electric, etc.;
• Equipment - for example computers / operating systems (e.g. alarm master);
• Vehicles – for engineers / management / sales and survey staff;
• Information – standards that have to be applied, mobile phones / tablets, etc.
Section 7 - Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organisational knowledge
• The standard now specifically makes reference to the environment that you work
in.
• Condition of work place
• Violence at work / counselling support
• Office based risk assessment, space, noise levels
Section 7 - Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organisational knowledge
The organization needs to decide what tools it uses to measure business performance. It also needs to consider whether these
tools will give them everything they need as a result.
• Suitable measuring tools?
• Equipment that is used to test and commission systems such as multimeters, insulation testers, sound pressure level meters, etc.
• Maintained – calibration of all the test equipment that you use.
• Clause 7.1.5.2 - Measurement traceability
• You need to establish whether this is relevant to you and meeting all applicable requirements for the product and services. How
do you determine this?
• Is it required to be calibrated?
• Allocated unique reference numbers and listed on a register of some sort.
• Note: Organizations expected to check results from calibration to ensure comfortable or not.
Section 7 - Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organisational knowledge
• Businesses are expected that, once they have done their planning for what
they are going to sell, they then plan the detail of how this can be done
operationally.
• Set up supplier accounts / trade accounts.
• Purchase stock.
• Ensure staff have correct skills and understand the process.
• Purchase tools and vehicles.
• Make sure you have enough staff.
• Issue clear instructions, drawings, procedures risk assessments to enable
them to do the job.
• The organization needs to show clear control of the process. They will be
expected to check that delivery is as expected and when there are deviations
that this is managed and negative impacts controlled.
• The same control should be applied to subcontractors
Section 8 - Operation
8.2 Requirements for products and services
8.2.1 Customer communication
8.2.2 Determining the requirements for products and services
8.2.3 Review of requirements for products and services
8.2.4 Changes to requirements for products and services
• This is essentially about what how you relate to the customer, to include:
• What you are selling;
• How they can expect to be dealt with (e.g. formal quote / email / letter / terms
you will work under/within);
• Getting feedback from the customer;
• Looking after their property (e.g. premises whilst you are in there);
• What plans you put in place for if something goes wrong.
Section 8 - Operation
8.2 Determination of requirements for products and services
8.2.1 Customer communication
8.2.2 Determining the requirements for products and services
8.2.3 Review of requirements for products and services
8.2.4 Changes to requirements for products and services
• Organizations need to be clear about what is required in order to sell their products
and services:
• For legal and industry norm;
• Elements the organization determines as necessary for their own needs.
There is a need for all organizations to be able to track their clients, the services they provide, the
products they install. This clause is expecting organizations to apply a rationale to this and
ensure it is well applied. Companies should be able to rely on the process and be confident that it
is consistently applied.
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes
• There is an expectation that any property belonging to a client, third party, supplier, etc. the
organization is involved with they have a clear process for protecting it. This may well be that
written but it is essential that the organization regard the following as property and as such
protect it:
• Intellectual info such as data / addresses / prices.
• Materials.
• Tools equipment.
• Customer keys.
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes
This is a requirement to ensure that the supply of services are protected so that
what is supposed to be achieved is.
Examples: Ensuring that products delivered to site are not damaged and are
delivered when an engineer is on site to receive it.
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes
This is about post delivery, so what a company should do after they have supplied a product or a service.
Companies need to think about things that could go wrong which could impact what they have installed.
This new requirement needs to be added into the QMS.
Must take into account:
Legal and industry standards;
Things that could go wrong;
How products should be used and how long they should last;
Customer expectations;
Customer feedback.
Consider risk levels
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes
• You do not need a documented procedure any longer to detail how you will
deal with things that go wrong but you do need to do the following:
• a) Fix it.
• b) Remove it if necessary.
• c) Tell the customer.
• d) Ask them to accept it.
Section 9 – Performance Evaluation
Section 9 – Performance Evaluation
9.1 Monitoring, Determining what is to be
measurement, analysis monitored, measured, analysed
and evaluation and evaluated will enable the
organisation to determine ‘if the
9.2 Internal audit management system suitable,
9.3 Management review adequate and effective ?’
• All companies already measure and carry out some form of analysis but there is now an
additional requirement to evaluate the data.
• There are some key expectations:
• Ensure the data is used to check what you sell is as it should be.
• How happy are your customers?
• How well did the company perform?
• Did it go to plan or were there hiccups along the way?
• Safety measures put in place – did they work?
• Did subcontractors perform as you expected?
• What do you need to change now to make the QMS better?
Section 9 – Performance Evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.2 Internal audit
9.3 Management review
• There is no need for an internal audit procedure but it may be useful to keep it. You
do need to define audit criteria.
• There is no more detail on the arrangements expected for carrying out internal
audits. Not significantly different but more emphasis on how they are done, how
they are feedback and now a clear reference to audits being corrected in a
reasonable time to fix non-conformances identified. Ensuring that all the right
people are included in the audit outcome.
Section 9 – Performance Evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.2 Internal audit
9.3 Management review
• Consider the QMS and ‘alignment’ with the strategic direction of the
business. This essentially means ensuring that what the organization has
determined that they want to achieve the QMS will help this happen.
• MRM Input
• MRM output
Section 10 - Improvement
Section 10 - Improvement
Three Types
Introduce:
1. Other participants, including observers and guides, interpreters and an outline of their
roles
2. The audit methods to manage risks to the organization which may result from the
presence of the audit team members.
Step of the Audit process
1. Opening Meeting (Purpose)
Other Purpose:
1. The audit plan and other relevant arrangements with the auditee, such as the date and
time for the closing meeting, any interim meetings between the audit team and the
auditee’s management, and any change(s) needed;
2. Formal communication channels between the audit team and the auditee;
3. The language to be used during the audit;
4. The auditee being kept informed of audit progress during the audit;
5. The availability of the resources and facilities needed by the audit team;
6. Matters relating to confidentiality and information security
Step of the Audit process
2. Preparing for Closing Meeting(Purpose)
The audit team should confer prior to the closing meeting in order to:
1. Review the audit findings and any other appropriate information collected during the
audit, against the audit objectives;
2. Agree on the audit conclusions, taking into account the uncertainty inherent in the audit
process;
3. Prepare recommendations, if specified by the audit plan;
4. Discuss audit follow-up, as applicable.
Step of the Audit process
3. Conducting Closing Meeting(Purpose)
A closing meeting should be held to present the audit findings and conclusions.
The closing meeting should be chaired by the audit team leader and attended by the
management of the auditee and include, as applicable:
1. Those responsible for the functions or processes which have been audited;
2. The audit client;
3. Other members of the audit team;
4. Other relevant interested parties as determined by the audit client and/or auditee.
Audit process
Audit Report
1. Audit objectives;
2. Audit scope, particularly identification of the organization (the auditee) and the functions or
processes audited;
3. Identification of the audit client;
4. Identification of audit team and auditee’s participants in the audit;
5. Dates and locations where the audit activities were conducted;
6. Audit criteria;
7. Audit findings and related evidence;
8. Audit conclusions;
9. A statement on the degree to which the audit criteria have been fulfilled;
10. Any unresolved diverging opinions between the audit team and the auditee;
11. Audits by nature are a sampling exercise; as such there is a risk that the audit evidence
examined is not representative.
Audit process
Audit follow up
1. The completion and effectiveness of these actions should be verified.
2. This verification may be part of a subsequent audit.
3. Outcomes should be reported to the individual managing the audit programme
4. Reported to the audit client for management review..
Competency of Auditor
1. Personal behavior
2. The ability to apply the knowledge
3. Skills gained through education
4. Work experience
5. Auditor training and audit experience
Audit process
Personal Behaviour of Auditor
1. Ethical, i.e. fair, truthful, sincere, honest and discreet;
2. Open-minded, i.e. willing to consider alternative ideas or points of view;
3. Diplomatic, i.e. tactful in dealing with individuals;
4. Observant, i.e. actively observing physical surroundings and activities;
5. Perceptive, i.e. aware of and able to understand situations;
6. Versatile, i.e. able to readily adapt to different situations;
7. Tenacious, i.e. persistent and focused on achieving objectives;
8. Decisive, i.e. able to reach timely conclusions based on logical reasoning and analysis;
9. Self-reliant, i.e. able to act and function independently while interacting effectively with others;
10. Able to act with fortitude, i.e. able to act responsibly and ethically, even though these actions
may not always be popular and may sometimes result in disagreement or confrontation;
11 Open to improvement, i.e. willing to learn from situations;
12. Culturally sensitive, i.e. observant and respectful to the culture of the auditee;
13. collaborative, i.e. effectively interacting with others, including audit team members and the
auditee’s personnel.
Audit process
Audit Method
Audit process
Determining Audit Findings
1. Follow-up of previous audit records and conclusions;
2. Requirements of the audit client;
3. Accuracy, sufficiency and appropriateness of objective evidence to
support audit findings;
4. Extent to which planned audit activities are realized and planned
results achieved;
5. Findings exceeding normal practice, or opportunities for improvement;
6. Sample size;
7. Categorization (if any) of the audit findings.
Audit process
Recording Conformity
1. Description of reference to audit criteria against which conformity is
shown;
2. Audit evidence to support conformity and effectiveness, if applicable;
3. Declaration of conformity, if applicable.
Audit process
Recording Non conformity
1. Description of or reference to audit criteria;
2. Audit evidence;
3. Declaration of nonconformity;
4. Related audit findings, if applicable.
Audit process
Audit Program Phase 0
Definition
Preparation
Phase 1