4250 EAST BROADWAY ROAD ● PHOENIX, ARIZONA 85040 U.S.A.

TELEPHONE (602) 437-1315 ● FAX (602) 437-4459

RC51, RC52 & RC53

SIGNAL CONDITIONERS
Installation, Operation
and
Maintenance Manual

SERIAL NUMBER_________________________________

The specifications contained in this

manual are subject to change without RC51, RC52 & RC53
notice and any user of these specifications SIGNAL CONDITIONERS
should verify from the manufacturer that Installation, Operation
the specifications are currently in effect.
Otherwise, the manufacturer assumes no and
responsibility for the use of specifications Maintenance Manual
that have been changed and are no longer
in effect.

TM-87427 REV. G
PUBLISHED BY FLOW TECHNOLOGY INC. –JULY 2004
Thank you for selecting an FLOW TECHNOLOGY INC. product for your flow
measurement application.

Virtually every major commercial, government, and scientific organization is making use
of our products, expertise and extensive technical support. This is a culmination of years
of refinement in our flowmeter and calibrator designs that has resulted in the technological
leadership in the flow measurements field that we enjoy.

We are proud of our quality products, our courteous service and welcome you, as a valued
customer, to our growing family.

i
 WARRANTY
Limited Warranty. Seller warrants that goods In the event that goods are altered or repaired
delivered hereunder will at delivery be free from by the Buyer without prior written approval by
defects in materials and workmanship and will conform the Seller, all warranties are void. Equipment
to seller's operating specifications. Seller makes no and accessories not manufactured by Seller are
other warranties, express or implied, and specifically warranted only to the extent of and by the
makes NO WARRANTY OF MERCHANTABILITY original manufacturer's warranty. Repair or
OR FITNESS FOR A PARTICULAR PURPOSE. replacement goods furnished pursuant to the
above warranty shall remain under warranty
Limitation of Liability. Seller's obligation under the
only for the unexpired portion of the original
warranty shall be limited to replacing or repairing at
warranty period.
Seller's option, the defective goods within twelve (12)
months from the date of shipment, or eighteen (18) Should Seller fail to manufacture or deliver
months from the date of shipment for destination goods other than standard products appearing in
outside of the United States, provided that Buyer gives Seller's catalog, Seller's exclusive liability and
Seller proper notice of any defect or failure and Buyer's exclusive remedy shall be release of the
satisfactory proof thereof. Defective goods must be Buyer from the obligation to pay purchase price
returned to Seller's plant or to a designated Seller's therefor.
service center for inspection. Buyer will prepay all THE FORGOING WARRANTIES ARE IN LIEU
freight charges to return any products to Seller's plant, OF ALL OTHER WARRANTIES WHETHER
or other facility designated by Seller. Seller will deliver ORAL, WRITTEN, EXPRESSED, IMPLIED OR
replacements for defective goods to Buyer freight STATUTORY. IMPLIED WARRANTIES OF
prepaid. The warranty on said replacements shall be FITNESS AND MERCHANTABILITY SHALL
limited to the unexpired portion of the original NOT APPLY SELLER'S WARRANTY
warranty. Goods returned to Seller for which Seller OBLIGATIONS AND BUYER'S REMEDIES
provides replacement under the above warranty shall THEREUNDER (EXCEPT AS TO TITLE) ARE
become the property of the Seller. SOLELY AND EXCLUSIVELY AS STATED
HEREIN. IN NO CASE WILL SELLER BE
The limited warranty does not apply to failures caused LIABLE FOR SPECIAL, INCIDENTAL OR
by mishandling or misapplication. Seller's warranty CONSEQUENTIAL DAMAGE.
obligations shall not apply to any goods that (a) are
The total liability of Seller (including its
normally consumed in operation or (b) have a normal
subcontractors) on any claim whether in
life inherently shorter than the warranty period stated
contract, tort (including negligence whether sole
herein.
or concurrent) or otherwise, arising out of or
connected with, or resulting from the
manufacture, sales, delivery, resale, repair,
replacement or use of any goods or the
furnishing of any service hereunder shall not
exceed the price allocable to the product or
service or part thereof which gives rise to the
claim.

ii
 TM-87427
REVISIONS
DATE REVISION ECO NUMBER APPROVAL
A
B
05/04/93 C 11130 B. Bro
07/14/94 D 11791 B. Bro
03/11/97 E 12752 E.Knowles
10/25/99 F 14382 T. ROY
7/15/04 G 17460 J. Blasius

iii
 TABLE OF CONTENTS
SECTION TITLE PAGE
1.0 INTRODUCTION 1
2.0 DESCRIPTION 1
3.0 OPERATION 3
4.0 INSPECTION, WIRING AND INSTALLATION 3
4.1 INSPECTION 3
4.2 WIRING 4
4.2.1 WIRING FOR AC POWERED UNIT 4
4.2.2 WIRING FOR 24 VDC POWERED UNIT 5
4.2.3 WIRING FOR UNIT WITH MS CONNECTOR 5
4.2.4 INTERNAL CONFIGURATION WIRING 5
4.3 INSTALLATION 12
4.3.1 MOUNTING THE SIGNAL CONDITIONER 12
5.0 SPECIFICATIONS AND OPTIONS 14
5.1 INPUT 14
5.2 POWER REQUIREMENTS 14
5.3 INPUT 14
5.3.1 OPTIONAL INPUTS 15
5.4 OUTPUT 15
5.4.1 OPTIONAL OUTPUTS 16
5.5 ENCLOSURES 16
5.6 DESCRIPTION OF OPT. PLUG-IN MODULE 18
5.6.1 PRA-100 18
5.6.2 LFA-100 19
5.6.3 CA-100 20
5.6.4 TWI-100 22
5.6.5 VTC-100 24
5.6.6 FTV-100 26
6.0 FIELD CALIBRATION AND SET UP 28
6.1 PLUG-IN MODULE CALIBRATION 28
6.1.1 PRA AND TWI MODULES 28
6.1.2 LFA AND CA MODULES 28
6.1.3 FTV (FREQUENCY TO VOLTAGE) MODULE 29
6.1.4 VTC (VOLTAGE TO CURRENT) MODULE 31
6.2 RC52 SCALING PROCEDURE 31
6.3 RC53 ALARM SETTINGS 34
7.0 MAINTENANCE 34
7.1 SPARE PARTS 34
7.2 SCHEMATICS 34

iv
 TABLE OF CONTENTS

SECTION TITLE PAGE

TABLE 1 RESITOR SELECTION CHART 30
TABLE 2 SWITCH S5 - DIVIDER NUMBER SETTING 32
TABLE 3 BINARY CODED SWITCH SETTINGS 33
TABLE 4 SPARE PARTS LIST 35

FIGURE 1 EXPLODED VIEW OF RC51, RC52, RC53 2

FIGURE 2 SIGNAL & POWER CONNECTIONS TO 7
TERMINAL STRIP, AC OPERATION
FIGURE 3 SIGNAL & POWER CONNECTIONS TO 8
TERMINAL STRIP, 24 VDC OPERATION
FIGURE 4 SIGNAL & POWER CONNECTIONS TO MS 9
CONNECTORS
FIGURE 5 POWER SUPPLY BOARD CONFIGURATION 10
FIGURE 6 ALARM RELAY OUTPUT CONNECTIONS 11
FIGURE 7 ENCLOSURE OPTIONS AND DIMENSIONS 17
FIGURE 8 PRA, LFA, AND CA OUTLINE DIMENSIONS 21
FIGURE 9 TWI OUTLINE DIMENSIONS 23
FIGURE 10 VTC OUTLINE DIMENSIONS 25
FIGURE 11 FTV OUTLINE DIMENSIONS 27
FIGURE 12 POWER SUPPLY BOARD SCHEMATIC 36
FIGURE 13 MAIN BOARD SCHEMATIC FOR RC51, RC53 37
FIGURE 14 MAIN BOARD SCHEMATIC FOR RC52 38

v
1.0 INTRODUCTION

The RC51, RC52, RC53 Signal Conditioner manual provides information and
guidance for personnel responsible for the installation, operation and maintenance of
the RC51, RC52, RC53 Signal Conditioners manufactured by Flow Technology Inc.,
of Phoenix, Arizona. This manual also provides information detailing the operational
characteristics of the Signal Conditioners.

This manual does not contain information or instructions for custom application(s),
nor does it include instructions for conducting field repairs.

2.0 DESCRIPTION

The RC51, RC52, and RC51 units are part of a family of signal conditioners used to
interface turbine flowmeters with measurement, control, or readout equipment. The
RC51 is the standard signal conditioner. The RC52 has a scaling circuit (Refer to
Section 6.2). The RC53 is equipped with high/low alarm circuit (Refer to Section
6.3). The units accept low-level input signals from a turbine flowmeter and provide
pulse output, analog current and voltage signals that are proportional to the volume
of the fluid passing through the turbine flowmeter.

The converters operate automatically and do not contain any operator controls. The
unit is tested and calibrated to customer specifications at the factory and further
calibration is not normally required.

The RC51, RC52, and the RC53 all share a common printed circuit board. Not all
components are used on all models. Refer to Figure 1 for an exploded view of the
RC Signal Conditioner. For Signal and Power Connections, refer to Figures 2, 3 and
4. For the Power Board Component Layout, refer to Figure 5 and to Section 7.2 for
Schematics.

3.0 OPERATION

The Signal Conditioner is designed to accept frequency input (see specifications)

from a flowmeter and convert it to an analog output signal that is proportional to this
frequency. Refer to Section 7.2 for schematics.

1 TM-87427
Figure 1. Exploded View of RC Signal Conditioner
in NEMA 4X Enclosure.

2 TM-87427
 CAUTION

This assembly is static-sensitive. It uses

CMOS static-sensitive electronic components
and standard precautions should be used

The unit can be configured to provide the following:

10V peak-to-peak pulse with the same frequency as the input

frequency-to-voltage conversion with a 0 to 10 VDC or 0 to 5 VDC

proportional output.

voltage-to-current conversion to 4 to 20 mA output. This can also be

converted to a 1 to 5 VDC output with the appropriate dropping resistor.

scaled pulse output, RC52 only.

alarm circuit, RC53 only. Provides relay closures at preset points that can be
used for control or warning systems.

4.0 INSPECTION, WIRING AND INSTALLATION

4.1 INSPECTION

The Signal Conditioners are calibrated and tested prior to shipment. The equipment
is ready for immediate installation upon receipt. However, the unit should be
checked to assure that no damage occurred during shipping. A visual inspection for
broken or loose components should be conducted.

4.2 WIRING

Wiring connections for signal and power, on units in enclosures with conduit hubs,
are made to a terminal strip located on the Power Supply Circuit Board. Refer to
Figure 5 for the Power Supply Circuit Board Layout and Typical Dimensions. Refer
to Figure 6 for the Main Board Layout. Refer to Figures 2, 3, and 4 for the Signal and
Power connections.

3 TM-87427
Figure 1 shows an exploded view of the Signal Conditioner boards. Terminal Block
1 (TB1) is located on the Power Supply Board. Access to this terminal block requires
removing the main board. By loosening the captive hardware, the main board can be
swung up to expose the power supply board. The cable assemblies may have to be
unplugged for easier access. Configuration may vary, depending on enclosure type.

Under unusually electronically noisy conditions, signal quality may be improved by

connecting Earth to Signal Common by installing jumper wire, W1. Refer to Section
7.1 for schematics.

Figures 2 & 3 show the appropriate connections for each of the signal inputs and/or
outputs to the terminal block for units without MS connectors. To install these units,
the mating connectors installed on the signal cables must have the same pin
designations. The maximum gauge wire that can be used is 16 AWG and the
minimum is 28 AWG.

NOTE
The terminal block screws should be backed
completely out to the stop when attempting
to install wires.

The RC51, RC52, and the RC53 have provisions for grounding the unit when using
AC power. This feature provides for the safety of operating personnel, and is
recommended by the National Electrical Manufacturer's Associations (NEMA).

4.2.1 Wiring For AC Powered Unit

Figure 2 shows the pin out designations for units that are AC powered. For
placement of the 120Vac operation power selected jumpers W2 and W3, and for
placement of W4 for the 220Vac operation, refer to Figure 12.

4.2.2 Wiring For Unit With MS Connector

Figure 4 shows the pin out designations when MS connectors are used in conjunction
with a NEMA 4X fiberglass enclosure (See Figure 7). All wiring from TB1 on the
power supply board inside the NEMA 4X enclosure has been brought out to the two
MS connectors as shown in Figure 3. The user need only wire the mating connector
to suit the application.

4 TM-87427
4.2.3 Wiring For 24 VDC Powered Unit

Figure 3 shows the external wiring connections to TB1 for units operating on 24
VDC power.

4.2.4 Internal Configuration Wiring

The RC50 family of Signal Conditioners have been derived from the same basic
design and are constructed similarly, sharing the same board and many of the same
components.

The configuration of the common board is altered to produce the RC51, the RC52,
and the RC53 by placing different combinations of jumpers between points A, B, C,
D, E, and F on the power supply board (See Figure 5).

4.2.4.1 RC51 and RC53

The RC51 and RC53 have been configured internally to accept conditioned pulse
input or optional frequency input (in conjunction with one of the EG&G Flow
Technology preamplifier plug-in modules).

4.2.4.2 RC52

The RC52 configuration is obtained by placing a jumper from E8 to E9 providing a

scaled pulse output.

4.2.4.3 RC53 Additional Interconnection Information

The alarms may be set for High/Low operation, or with both either High or Low.
Refer to the Field Calibration and Set Up Section 7.0 and schematics for details on
the alarm configurations. Refer to Figure 6 for component layout.

The signal wires are connected as required by the user's equipment. One wire is
connected to the wiper (WIP) terminal, and the other wire is connected to either the
normally open (N.O.) or the normally closed (N.C.) terminal, depending on the user
requirements.
ALARMS DESIRED
JUMPER CONFIGURATION HIGH/HIGH HIGH/LOW LOW/LOW
Relay K-1 E1-E3 E1-E3 E1-E2
Relay K-2 E4-E6 E4-E6 E4-E5

The following table lists the definitions of the pin designations on the terminal strip
(TB1). Refer to Figures 2, 3, and 4 for connections.

5 TM-87427
TB 1
1 EARTH - Ground connection for AC powered units. May be
connected to Common via Jumper W1.

2 AC - AC power connection is made to pins 2 & 3. HOT or

NEUTRAL can be connected to either pin, since
3 AC polarity does not matter for the Series 50 units.

4 COMMON - Ground connection for 24 VDC input or output.

5 24 VDC I/O - The input for 24 VDC power for those units powered
by 24 VDC. Provides 24 Volts DC to power other
equipment on units powered by 115 Vac or 220 Vac.

6 PROCESSED PULSE - (RC52 only) The scaled pulse output on units

containing scaling circuit.

7 COMMON - Signal ground connection.

8 4-20 mA/1-5 V- Current output, requires VTC module.

9 VDC I/O - Voltage output, requires FTV module.

10 COMMON - Signal ground connection.

11 PULSE I/O - Unscaled pulse output. A high level pulse input from
a flow transducer will be input to pins 11 and 12
instead of pins 15 and 16. See Specs.

12 COMMON - Signal ground connection.

13 SIG SIM - Test point for injecting a precise signal from a signal
generator for the purpose of calibrating the unit.

14 SHIELD/COM - Connection for pickoff cable shield. Shield should be

connected on one end, preferably at terminal strip.

15 XDCR - Connection for pickoff lead. Low-level signals

which require some amplification should be input to
pins 15 and 16. See Specifications.

16 XDCR - Connection for pickoff lead.

6 TM-87427
INPUTS OUTPUTS PIN DESIGNATIONS
TB1

Earth 1 EARTH

115 Vac 2 AC
or
220 Vac 3 AC

- 4 COMMON
+24 Vdc Out
+ 5 24 VDC I/O

Scaled Pulse Out 6 PROCESSED PULSE

(RC52 Only)
7 COMMON

Current Out 8 4-20 mA1, 10-50 mA1, 1-5 Vdc1

Voltage I/O 9 0-10 Vdc, 0-5 Vdc1

10 COMMON

STD + > 11 PULSE I/O2

PULSE
INPUT - > 12 COMMON2

13 SIG SIM

14 SHIELD/COM

OPTIONAL O 15 XDCR
INPUTS
O 16 XDCR
1
Optional Outputs
2
Terminals 11 and 12 provide non-linearized pulse output when one of the optional inputs through
pins 15 and 16 are used.

FIGURE 2. SIGNAL and POWER Connections to Terminal Strip, AC Operation.

7 TM-87427
INPUTS OUTPUTS PIN DESIGNATIONS
TB1

1 EARTH

2 AC (Not Used)

3 AC (Not Used)

- 4 COMMON
+24 Vdc
+ 5 24 Vdc I/O

Scaled Pulse Out 6 SCALED PULSE OUT

(RC52 Only)
7 COMMON

Current Out 8 4-20 mA1, 10-50 mA1, 1-5 Vdc1

Voltage I/O 9 0-10 Vdc, 0-5 Vdc1

10 COMMON

STD + > 11 PULSE I/O2

PULSE
INPUT - > 12 COMMON2

13 SIG SIM

14 SHIELD/COM

OPTIONAL O 15 XDCR
INPUTS
O 16 XDCR
1
Optional Outputs
2
Pins 11 and 12 provide non-linearized pulse output when one of the optional inputs through
pins 15 and 16 are used.

FIGURE 3. SIGNAL and POWER Connections to Terminal Strip,

24 Vdc Operation.

8 TM-87427
INPUTS OUTPUTS PIN DESIGNATIONS

J1 (MS-3102A-14S-5P)

Optional O A XDCR INPUT

Inputs
O B XDCR INPUT

C COMMON

D +24 Vdc I/O

E COMMON

J2 (MS-3102A-16S-7P)

+24 Vdc + A +24 Vdc

POWER
SOURCE - B COMMON2

Std Pulse C PULSE I/O2

Input
Std 0 - 10 Voltage Out D 0-10 Vdc, 0-5 Vdc1

Std 4 - 20 ma Current Out E 4-20 mA*, 10-50 mA*, 1-5 Vdc*

(*= 1 )
F COMMON

G PROCESSED PULSE OUT SCALED

(RC52 ONLY)

1
Optional Outputs
2
Terminals J2 pins B and C provide pulse output when one of the optional inputs
through J1 pins A and B are used.

FIGURE 4. SIGNAL and POWER Connections to MS Connectors.

9 TM-87427
Figure 5. Power Supply Board Configuration.

10 TM-87427
 ALARMS DESIRED
JUMPER
CONFIGURATION High/High High/Low Low/Low

Relay K1 H1 L1 L1

Relay K2 H2 H2 L2

Figure 6. Alarm Relay Output Connections For RC53.

11 TM-87427
4.3 INSTALLATION

It is recommended that the electronics be mounted as near to the flowmeter as

practical. The following guidelines should be adhered to when installing the unit:

Signal Source - Maximum Cable Length Between Source And RC Unit

a. Pulse Source (Std) - 5000 feet (1500 meters)

b. Magnetic Pickoff (PRA Option) - 1000 feet (300 meters)
c. Modulated Carrier Pickoff (LFA or CA Option) - 30 feet

The connecting cable between the signal source and the Signal Conditioner must be
Belden 8761 or equivalent.

4.3.1 Mounting the Signal Conditioners

The Signal Conditioner can be mounted directly on the flowmeter or it can be

remotely located for mounting on a wall or other flat surfaces. The unit can be
enclosed in one of four (4) different types of enclosures.

Figure 7 shows the different enclosure options available and gives the dimensions for
each. All enclosure dimensions are approximate.

12 TM-87427
 RC MODEL NUMBERING SYSTEM

RC__ __ -- __ -- __ -- __ -- 0 0 0 -- __

BASE MODEL NUMBER

51
52
53

INPUT POWER
1 = 115 VAC ±10%
2 = 220 VAC ±10%
3 = 22-32 VDC (STD)

INPUT
A = MAGNETIC
B = PULSE (STANDARD)
C = RF
D = COX RF
F = 2 WIRE PULSE

OUTPUT
In addition to the standard outputs (See Output Specifications)
G = 4 - 20mA and 0 - 10V
H = 1 - 5V and 0 - 10V
I = 0 - 5V
O= 0 - 10V (STANDARD)

ENCLOSURES
1 = NONE
6 = NEMA 4X (STANDARD)
7 = NEMA 4X, MS CONNECTORS
8 = GROUP D
9 = GROUP B

13 TM-87427
5.0 SPECIFICATIONS AND OPTIONS

A description of the Model Numbering System and an explanation of the various

features and options are provided in this Section.

The following general specifications apply to all RC Signal Conditioners:

Temperature Range:
Operation & Storage -40oC to +85oC (-40oF to +185oF)

Humidity Range:
Operation & Storage 5 to 95%, Non-Condensing

5.1 BASE MODEL NUMBERING SYSTEM

The following three (3) versions are offered:

RC51 - Basic signal conditioner

RC52 - Signal conditioner with scaled output
capability
RC53 - Signal conditioner with high and low alarm
capability

For more detailed specifications refer to Sections 5.2 through 5.6.

5.2 POWER REQUIREMENTS

The Signal Conditioner is available in one of the following voltages:

115 Vac, 50-60 Hz @ 6 Watts

230 Vac, 50-60 Hz @ 6 Watts
+22 to +32 VDC @ ≤ 125 mA

5.3 INPUT

The standard pulse rate converter is configured to accept a conditioned pulse input as
follows:

Frequency Range 0 - 4 kHz

Signal Amplitude 5 - 20 Volts peak

14 TM-87427
5.3.1 Optional Inputs

The following input options are available from the factory instead of the standard input:

Magnetic Pickoff (PRA Options):

Frequency Range 0 to 10K Hz
Sensitivity 20mV to 10V peak to peak
Input Impedance 3.3K ohms

Modulated Carrier Pickoff (LFA Option):

Frequency Range 0.5 to 3500 Hz
Carrier Frequency 45KHz at 8-15V peak to peak

Other RF Pickoff (CA Option):

Frequency Range 0.5 to 3500 Hz
Carrier Frequency 40 KHz at 5 - 15 Volts
peak-to-peak (Adjustable),
12V peak-to-peak, typical

2-Wire Pulse (TWI Option):

Frequency Range 0 to 10 KHz
Impedance 2.7 Ohms

5.4 OUTPUT

The standard Signal Conditioners are configured to provide the following outputs:

RC51, RC52, and RC53

Analog Output:
Level 0 - 10 VDC
Linearity ±0.1% of full scale over 20:1 range
Temperature Stability 0.01% of full scale/oC

Unscaled Pulse Output:

This output is only available when one of the optional inputs are chosen (see
input specification). This output is not available if the pulse rate converter is
configured to accept the standard conditioned pulse input.

Amplitude 5 - 22 Volts peak to peak, reference to ground

12 Volts peak-to-peak typical

15 TM-87427
RC52 ONLY

Scaled Pulse:
Amplitude 10 Volts peak-to-peak, reference to ground
Linearity ±0.1% of full scale over 20:1 Range

Temperature Stability 0.01% full scale/°C

RC53 ONLY

Alarm
2 Relays, SPST, each selectable for High or Low alarm

Relay
3A @ 30V or 120 VAC, resistive 1/10 HP @ 120 VAC

5.4.1 Optional Outputs

The following analog output options are available from the factory with
specifications similar to the standard 0 - 10 VDC output.

One of the following may be selected in addition to the standard 0 - 10 VDC output:

VTC Option = 4 - 20 mA
Modified VTC Option = 1 - 5 VDC

The following output is available instead of the standard

0 - 10 VDC output:

Modified Standard Output = 0 - 5 VDC

5.5 ENCLOSURES

Four different enclosures are available. For units with the MS connector option and
after modifications to include the connector instead of the conduit hub, the NEMA 4
enclosure shown in Figure 7 is used.

The following is a list of enclosures that are available:

1) NEMA 4 x Fiberglass box

2) NEMA 4 x Fiberglass box, w/MS Connector
3) Class, I, Div. I, Group D, Explosion-Proof
4) Class I, Div. I, Group B, Explosion-Proof

16 TM-87427
Figure 7. Enclosure Options and Dimensions.

17 TM-87427
5.6 DESCRIPTION OF OPTIONAL PLUG-IN MODULES

The modules are epoxy encapsulated with gold plated pins that plug in directly to the
appropriate receptacles (AMP 380598-2 or equivalent) on the converter printed
circuit boards. The modules are stand-alone instruments and their specifications are
listed in the following sections. Outline dimensions of the various modules are
shown in Figures 8, 9, and 10.

5.6.1 PRA-100

The PRA-100 is a dc-coupled preamplifier designed to amplify the signal from a

magnetic pickoff and output a pulse equal in frequency to the input. The PRA is
mounted on the power supply board in the area designated LFA/PRA (see Figure 5).

Power Requirements:

Voltage: 5 - 30 VDC
Current: 13 mA typical at 15 VDC

Input:

Frequency: 0 - 10 KHz
Sensitivity: 20 mV - 10 V peak-to-peak
Impedance: 3.3 K ohms

Output:

Square Wave, referenced to common, approximately 50% duty cycle

Amplitude: Pulse Amplitude = Supply Voltage -0.7

Impedance: 2.7 K ohms

18 TM-87427
5.6.2 LFA-100

The LFA-100 is a modulated carrier preamplifier designed to directly interface with

FTI's modulated carrier pickoffs. The output of the LFA-100 is a square wave equal
to the modulation induced in the pickoff. An internal trim potentiometer is available
to adjust the carrier amplitude for a particular application. The LFA is mounted on
the power supply board in the area designated LFA/PRA (see Figure 5).

Input:

Carrier Frequency: Approx: 45 KHz at 8-15 peak-to-peak (adjustable) 12 V

peak-to-peak typical

Frequency Response: 0.5 to 3.5 KHz

Pickoff Coil Requirements:

Inductance: 1 mHenry

Resistance: 10 ±1 ohm

Output:

Square Wave (referenced to common) approximately 50% duty cycle

Amplitude: Pulse Amplitude = Supply Voltage -0.7

Impedance: 2.7 K ohms

Power Requirement: Voltage: 15 VDC regulated

Current: 16 mA typical at 15 VDC

19 TM-87427
5.6.3 CA-100

The CA-100 is a modulated carrier preamplifier designed to directly interface with

modulated carrier pickoffs other than the pickoffs manufactured by EG&G Flow
Technology. The output of the CA-100 is a square wave equal to the modulation
induced in the pickoff. An internal trim potentiometer is available to adjust the
carrier amplitude for a particular application. The CA is mounted on the power
supply board in the area designated LFA/PRA (see Figure 5).

Input:

Carrier Frequency: Approx: 40 KHz at 8-15 peak-to-peak (adjustable) 12 V

peak-to-peak typical

Frequency Range: 0.5 to 3.5 KHz

Pickoff Coil Requirements:

Inductance: 0.350 mHenry

Resistance: 3.5 ±10%

Output:

Square Wave (referenced to common) approximately 50% duty cycle

Amplitude: Pulse Amplitude = Supply Voltage -0.7

Impedance: 2.7 K ohms

Power Requirement: Voltage: 15 VDC regulated

Current: 16 mA typical at 15 VDC

20 TM-87427
Figure 8. PRA, LFA, and CA Outline Dimensions.

21 TM-87427
5.6.4 TWI-100

The TWI-100 module is utilized in place of the PRA-100 or the LFA-100 module.
The TWI-100 module provides power to the Two Wire pulse output transmitter and
extracts the pulse output signal. The TWI is mounted on the power supply board in
the area designated LFA/PRA (see Figure 5).

Power Requirements:

Supply Voltage to Pickoff: 15 - 20 Volts

Input:

Frequency Response: 0 - 10 KHz

Series Resistance: 50 - 56 Ohms

Output:

Square Wave, referenced to common, approximately 50% duty

cycle

Amplitude: 10 Volts peak

Impedance: 2.7 K Ohms

Cable Resistance 270 - 760 Ohms

Recommended Zener Barrier 8901/31-280/165/80

Mfg Stahl (212 Ohm)

Cable Resistance 280 Ohms

with Zener Barrier

22 TM-87427
Figure 9. TWI Outline Dimensions.

23 TM-87427
5.6.5 VTC - 100

The VTC-100 is a modular voltage to current converter. The output current of 4 to 20

mA (-101 version) or 10-50 mA (-102 version) is directly proportional to the input
signal voltage.

Input: Voltage: 0-10 VDC (Input signal must be able to source and
sink approximately 200 uA)

Impedance: 18 K ohms

Output: 4 to 20 mA (-101 version)

10 to 50 mA (-102 version)

Linearity: ±.0015% typical (±.02% maximum)

Temperature Drift: ±.0015%/oC typical (±.02%/oC maximum)

-40 to +85oC

Power Requirement: 22 to 32 VDC @ 6 mA plus load current

Zero and Span: The voltage to current conversion modules requires periodic re-
calibration. OFFSET (Zero) and SPAN potentiometers are located and marked on the
case of the VTC module. A typical re-calibration schedule is every 12 months, but
this period may be adjusted in either direction based on operating conditions. The
following steps outline the calibration procedure:

A. Power-up the module by supplying the required operational

voltage (22 - 32 VDC) to the power terminal labeled "VDC"
using "COM" as the common or return point.

B. Connect VTC input terminal labeled "IN" to ground (COM).

C. Adjust the OFFSET potentiometer for a reading of 4.0

±0.001 mA across terminals labeled "OUT" and "COM".

D. Inject +10VDC across terminals "IN" and "COM" using a

precision voltage source and adjust the SPAN
potentiometer for a reading of 20.0 ±0.001mA across
terminals "OUT" and "COM".

E. Steps B through D may need to be repeated several times

for final results.

24 TM-87427
Figure 10. VTC Outline Dimensions.

25 TM-87427
5.6.6 FTV - 100

The FTV-100 is a modular frequency to voltage converter designed to provide a 0 -

10 VDC output level directly proportional to the input frequency. Only one external
resistor is required for scaling.

Input: Frequency Range: selectable, 10 kHz maximum

Amplitude: 4.5 - 32 V Square Wave (Reference to Common)

Output: Level: 0 - 10 VDC maximum (selected by scaling resistor)

Impedance: Less than 1 ohm

Current: 4 mA maximum

Linearity: +0.007% typical (±0.02% maximum)

Temp. Drift: 0.01%/oC

Response Time: 300 ±50 msec typical (10-90%)

Ripple & Noise: Less than 1 mV peak-to-peak at 1 kHz

(Ripple varies with full scale frequency
and input frequency)

Offset: Less than ±2 mV

Power Requirements: +15 VDC at 8 mA

-5 to -15 VDC at 0.5 mA

Operating and Storage Temp: -40oC to +85oC (-40oF to +185oF)

26 TM-87427
Figure 11. FTV Outline Dimensions.

27 TM-87427
6.0 FIELD CALIBRATION AND SET UP

Although the unit is calibrated at the factory, a change in user requirements (flow
rate) or a malfunction may require the unit to be calibrated in the field by the user.
The following procedures will describe how the field calibration can be
accomplished. All units will not have all of the outputs; therefore, the user should
follow the procedures that are applicable to the specific unit. Refer to Figures 12, 13,
and 14 for schematics.

All terminal numbers refer to terminal block TB1 (standard connector). If the MS
connector option has been selected, refer to the interconnect diagrams, Figures 2, 3,
and 4 to determine equivalent pins.

CAUTION

Calibration of this unit should be attempted

ONLY by skilled electronics technicians.

6.1 PLUG-IN MODULE CALIBRATION

6.1.1 PRA and TWI Modules

These modules do not require calibration.

6.1.2 LFA and CA Modules

The LFA and the CA modules may require recalibration if the module itself is
replaced or the flowmeter is replaced:

a. With flowmeter connected to pins 15 and 16 of TB1, connect an

oscilloscope probe to pin 16 of TB1 and the ground lead to pin 15 of TB1.

b. Apply power from appropriate power source (See Specifications Section 5.0
for particular model and power).

c. Observe the 45KHz carrier signal (on pin 16) and adjust the potentiometer on
the LFA module to achieve an 11 Volts ±1V peak-to-peak signal.

28 TM-87427
6.1.3 FTV (Frequency to Voltage) Module

If the flowmeter is changed, recalibrated, or the FTV module is changed, the module
should be recalibrated.

a. Test equipment required:

(1) 5 1/2 digit DVM or DMM (Fluke 8840A or equivalent).

(2) Signal generator with known frequency (e.g., Wavetek Model 171 with
preset frequency or generator with frequency counter).

b. Calibration procedure:

(1) From the Calibration Data Sheet for the flowmeter determine (by interpolation if
necessary) the maximum frequency at the maximum flow rate of the flowmeter.

(2) This maximum frequency will be set equal to 10 Volts (or other
maximum specified analog output).

(3) Select a resistor value, from the Resistor Selection Chart on Table 1, that
corresponds to the maximum frequency.

(4) If the selected resistor value is different from the resistor in R7, change it
to the new value. R7 is located on the main printed circuit board, next to
the FTV module.

NOTE
It is easier to change the resistor if you first remove the FTV
module. R7 must be a film resistor with a temperature coefficient of
50 ppm/oC or better.

(5) Remove preamplifier module (LFA, PRA, CA, or TWI) if installed.

(6) Connect DVM to the terminal barrier strip, TB1, the positive (+) lead to
pin 9 (0-10VDC) and the negative (-) lead to pin 10 (common).

(7) Connect the Signal Generator positive (+) or high lead to pin 5 (where module
plugs in) and negative (-) or low lead to terminal barrier strip TB1 pin 12
(common).

(8) Set the Signal Generator for square wave generation at 10 to 15 Volts peak- to-
peak, at frequency corresponding to maximum frequency derived in Step (1).

29 TM-87427
 (9) Set DVM to "Volts DC" on the 10 Volt scale.

(10) Apply power to Signal Conditioner.

(11) Adjust the SPAN potentiometer on the FTV module to attain a reading
of 10 Volts ±1mV on the DVM.

(12) Disconnect the signal generator. Reading on the DVM should go to zero
(0), or less than 10 mV.

(13) Reconnect the signal generator to verify that the voltage output goes to 10 Volts.

(14) Several intermediate frequencies may be checked to verify linearity.

TABLE 1
FTV CALIBRATION RESISTOR SELECTION CHART
RESISTOR SIZE FREQUENCY RANGE RESISTOR SIZE FREQUENCY RANGE
K OHMS 0V TO 10V 0V TO 5V K OHMS 0V TO 10V 0V TO 5V
1.5 MegOhms 20-25 42.2 725-745 360-420
1 MegOhms 30-35 39 775-910 385-455
820 40-45 37.4 820-960 410-480
680 45-50 20-25 33 920-1075 460-535
60 50-60 25-30 32.4 940-1100 470-550
499 65-75 30-35 27 1135-1325 570-665
470 65-75 35-40 24.9 1230-1440 615-720
390 75-90 40-45 22 1385-1620 690-810
330 95-110 50-55 20 1535-1795 765-895
270 115-135 60-65 18 1700-1985 850-995
220 140-160 70-80 16.9 1805-2115 905-1155
180 170-200 85-100 15 2070-2425 1035-1210
162 190-220 95-110 12.7 2395-2805 1200-1400
150 195-225 100-115 12 2570-3010 1285-1505
120 255-300 130-150 11.5 2665-3120 1330-1560
100 300-350 150-175 10 3155-3695 1575-1845
82 370-430 185-215 8.2 3745-4385 1870-2190
68 440-515 220-260 7.15 2145-2510
64.9 390-560 195-280 6.8 2270-2650
56 550-645 275-320 6.49 2365-2765
51.1 600-700 300-350 5.6 2750-3200
47 645-755 320-375 4.7 3250-3810

30 TM-87427
6.1.4 VTC (Voltage to Current) Module

Field calibration of the VTC module should NOT be attempted. The module should
be replaced or returned to the factory for service.

6.2 RC52 SCALING PROCEDURES

The Model RC52 Signal Conditioner has a Scaling Circuit (Refer to Figure 14) that
must be scaled to provide a given number of pulses equal to a specified unit of
volume. For example, if the total flow is in tenths of a gallon, it must be scaled so
that 10 counts equals 1 gallon of flow. This resolution may be changed by changing
the scaling.

The RC52 is calibrated for the specific application in which it is used by setting up
the scaling system on the switches located on the scaling printed circuit board. See
Figure 14.

The following procedure should be used to set up the scaling systems:

a. Calculate the Divider Number (D).

1. Determine the average K-factor for the turbine flowmeter from the
Flowmeter Calibration Data Sheet.
2. The RC52 uses a decade divider, i.e. the divider number is 1, 10, 100,
1000, or 10,000. Determine the Divider Number (D) by first
calculating D using the equation:

D=KxR
where:

K = K-factor (see Step 1).

R = Desired totalizer resolution (0.01, 0.1, etc.)

Select the Divider Number (1, 10, 100, 1000 or 10,000) that falls just
below D from the equation, e.g., K = 40223; R = 0.1; D = 40223 x
0.1 = 4022.3 therefore, Divider Number is 1000. (The largest Divider
Number which is less than D = 4022.3).

31 TM-87427
 3. Set this Divider Number into switch S5 by setting the individual
segments in accordance with the table below: (X = ON; O = OFF)

TABLE 2
SWITCH S5 - DIVIDER NUMBER SETTING
DIVIDER Switch Segments (S5)
NUMBER 1 2 3 4
1 O O O X
10 X X X O
100 O X X O
1000 X O X O
10,000 O O X O

b. Calculate the Multiplier Number (M).

4. Determine the Multiplier (M) by the following equation:

M= D
KxR

where:

M = Scaling Multiplier
D = Scaling Divider Number (See Step 2)
K = Flowmeter K-factor (From Data Sheet)
R = Desired Totalizer Resolution: 0.0001, 0.1, etc.

NOTE
The Divider Number (D) is selected so that
the multiplier (M) will fall between 0.1000
and 0.9999.

5. The resulting multiplier (M) will be a four-digit number, (which is

less than 1).

For example: 0.2497. This number will be set into switches S1 through
S4 on the scaling printed circuit board (See Figure 14). Switch S1 is
the most significant digit (MSD) and S4 is the least significant digit
(LSD). Each of the four digits will be set in switches S1, S2, S3, and
S4 by setting the individual segments of each in accordance with the
following binary coded table: (X = ON; O = OFF).

32 TM-87427
 TABLE 3
BINARY CODED SWITCH SETTINGS (S1, S2, S3, S4)
INDIVIDUAL SEGMENT SETTINGS
DECIMAL
VALUE 1 2 3 4 SEGMENT #
(8) (4) (2) (1) BCD Value
0 O O O O
1 O O O X
2 O O X O
3 O O X X
4 O X O O
5 O X O X
6 O X X O
7 O X X X
8 X O O O
9 X O O X
BCD = Binary Coded Decimal i.e., Binary 2 + Binary 4 = Decimal 6.

Sample Calculation:
Given, K = 40042 pulses per gallon
R = 0.1 gallon totalizer resolution

a. Determine Divider Number (D).

D = K x R = 40042 x 0.1 = 4004.2

Therefore, D = 1000

b. Determine Multiplier Number (M).

M = D = 1000 = .2497
KxR 40042 x 0.1

Switch Segments S1 through S4 and S5 are setup as

follows: (for this example only).
Individual Segment Settings (X = ON)
Switch Number 1 2 3 4
S1 (MSD) O O X O
S2 O X O O
S3 X O O X
S4 (LSD) O X X X
S5 (D) X O X O

33 TM-87427
6.3 RC53 ALARM SETTINGS

The RC53 Signal Conditioner is equipped with a high/low alarm circuit that can be
configured to activate a relay for batch and/or shutdown functions. Refer to Figure 6
for the Alarm Relay Output Connections.

The high/low alarm circuit is adjustable over the 0 to 10V range from the FTV
module, using R3 and R5 trimpots.

Trimpot R3 controls relay K1. Trimpot R5 controls relay K2.

The circuit can be configured to provide either a High/High alarm, a Low/Low

alarm, or a High/Low alarm. These configurations allow the RC53 to be used for
batch operations, warning systems, or two stage valve activation and shutdown.

7.0 MAINTENANCE

There is no routine maintenance required for the Signal Conditioners. Cleaning

normally associated with electronic equipment is recommended on an as needed
basis.

7.1 SCHEMATICS

Schematics are provided to aid in troubleshooting the pulse rate converters. Refer to
Figures 12, 13, and 14.

7.2 SPARE PARTS

It is recommended that one set of printed circuit boards and one set of modules be
maintained as spare parts for each group of five, or less, of the units in service. The
specific components contained in a particular unit will depend on the configuration
for use; therefore, the model number will indicate which components are required.
The part numbers of spare parts are shown in Table 4.

34 TM-87427
 TABLE 4

SPARE PARTS LIST

PREAMP/POWER BOARD MODEL NUMBER PART NUMBER

115 Vac RCXX-1-X-X000-X 02-84698-101

220 Vac RCXX-2-X-X000-X 02-84698-102
24 VDC RCXX-3-X-X000-X 02-84698-103

MAIN BOARD MODEL NUMBER PART NUMBER

RC51 XXXX-X-X-0000-X 02-84700-101

RC52 XXXX-X-X-0000-X 02-85185-101
RC53 XXXX-X-X-0000-X 02-84700-102

INPUT MODULES

PRA-100 * XXXX-X-A-0000-X 01-84640-101

LFA-100 * XXXX-X-C-0000-X 01-84641-101
CA-100 * XXXX-X-D-0000-X 01-84641-102
TWI-100 * XXXX-X-F-0000-X 01-86803-101

OUTPUT MODULES

FTV-100 * XXXX-X-X-0000-X 01-84642-101

VTC-100 * XXXX-X-X-G000-X 01-84643-101
OR
XXXX-X-X-H000-X

ENCLOSURES

NEMA 4X (STANDARD) XXXX-X-X-0000-6 73-83899-03

NEMA 4X MS CONNECTOR XXXX-X-X-0000-7 73-83818-02
GROUP D XXXX-X-X-0000-8 73-82413
GROUP B XXXX-X-X-0000-9 73-83818

* Not all RC configurations contain this particular component. Refer to model

number to determine if this component is included.

35 TM-87427
Figure 12. Power Supply Board Schematic.

36 TM-87427
Notes: (Unless otherwise specified)
1. All resistance values are in ohms, ¼ W, 5%.
2. All capacitance values are in micro farads.

Note: Schematic below dotted line is for RC51 only.

The RC53 uses the complete schematic.

Figure 13. Main Board Schematic for RC51 and RC53.

37 TM-87427
Figure 14. Main Board Schematic for RC52.

38 TM-87427