MFR6119201 00 (Web)
MFR6119201 00 (Web)
5 kV
Medium Voltage Distribution
Air insulated switchboard
Withdrawable switchgear SF6 or vaccum technology
Installation instruction
MFR6119201-00
02/2019
MCset 17.5kV
Legal Information
The Schneider Electric brand and any registered trademarks of Schneider Electric Industries SAS
referred to in this guide are the sole property of Schneider Electric SA and its subsidiaries.
They may not be used for any purpose without the owner's permission, given in writing. This guide
and its content are protected, within the meaning of the French intellectual property code (Code de
la propriété intellectuelle français, referred to hereafter as "the Code"), under the laws of copyright
covering texts, drawings and models, as well as by trademark law. You agree not to reproduce,
other than for your own personal, noncommercial use as defined in the Code, all or part of this
guide on any medium whatsoever without Schneider Electric's permission, given in writing.
You also agree not to establish any hypertext links to this guide or its content. Schneider Electric
does not grant any right or license for the personal and noncommercial use of the guide or its
content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk.
All other rights are reserved.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
As standards, specifications, and designs change from time to time, please ask for confirmation
of the information given in this publication.
2 MFR6119201-00
MCset 17.5kV
Contents
1. Safety Information 7
1.1 Important Information............................................................................................. 7
2. General 9
2.1 Glossary................................................................................................................. 9
2.6 Packaging............................................................................................................. 12
MFR6119201-00 3
MCset 17.5kV
4. Handling instructions 19
4.1 Land packaging.................................................................................................... 19
4.1.1 Functional Unit....................................................................................... 19
4.2 Packaging of maritime expedition (shipping)........................................................ 19
4.2.1 Functional unit........................................................................................ 19
4.2.2 Cubicles packed by threes..................................................................... 19
4.3 Handling using a sling.......................................................................................... 20
4.3.1 Functional Unit with circuit-breaker........................................................ 20
4.4 Handling by rolling................................................................................................ 20
4.5 Storage................................................................................................................. 21
6.4 Placing and adjusting on non earthquake resistant civil engineering works........ 24
6.4.1 Preparation............................................................................................. 24
6.4.2 Placing the installation rails.................................................................... 25
6.4.3 Individual condition to respect for each installation rails........................ 25
6.5 Placing and adjusting on earthquake resistant civil engineering works............... 27
6.5.1 Preparation............................................................................................. 27
6.5.2 Placing the installation rails.................................................................... 27
6.5.3 Individual condition to respect for both installation rails......................... 28
7. Installation instructions 30
7.1 Unpacking cubicles.............................................................................................. 30
4 MFR6119201-00
MCset 17.5kV
MFR6119201-00 5
MCset 17.5kV
10. Index 89
6 MFR6119201-00
Safety Information MCset 17.5kV
1. Safety Information
The addition of either symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall
not be used with this signal word.
A qualified person is one who has skills and knowledge related to the construction, installation,
and operation of electrical equipment and has received safety training to recognize and avoid
the hazards involved.
MFR6119201-00 7
MCset 17.5kV Safety Information
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices. See standards or local equivalent.
• This circuit breaker and the MCset equipment must only be installed and serviced by qualified
electrical personnel.
• Perform work only after reading and understanding all of the instructions contained in this
guide.
• Turn off all power supplying this circuit breaker before working on or inside the circuit breaker.
Turn off or trip the circuit breaker and discharge the mechanism.
• Always use a properly rated voltage sensing device to confirm power is off.
• Use only genuine Schneider electric specific tools (operating crank, extraction table, ...).
• Check all devices, covers and doors are in correct position before turning on power to this
circuit breaker and MCset equipment.
• Beware of potential hazards and carefully inspect the work area for tools and objects that may
have been left inside the circuit breaker and the MCset equipment.
• Do not modify the mechanical or electrical parts.
• Do not operate the system with interlocks and protective barriers removed.
Failure to follow these instructions will result in death or serious injury.
NOTICE
HAZARD OF DEGRADED EQUIPMENT PERFORMANCE
• Respect the handling rules and avoid any shocks to the device.
• Perform the maintenance and servicing operations described in the maintenance section
of this guide.
• Observe the normal service conditions described in this manual.
• If the circuit breaker, or the MCset equipment in which the circuit breaker is mounted, is stored
before its final installation, observe the storage conditions.
Failure to follow these instructions can result in equipment damage.
8 MFR6119201-00
General MCset 17.5kV
2. General
2.1 Glossary
Nota: this document is available for all the units ordered from April 2012.
FU Functionnal Unit (cubicle + mobile part + Sepam)
AD Incoming / feeder cubicle
CL-GL Withdrawable line coupling cubicle
TT Measurement and busbar earthing cubicle
RHB Connection from the top by bar
RHC Connection from the top by cable
MTP Connection enclosure between an MCset cubicle and a MOTORPACT
cubicle
DI Fuse switch feeder cubicle
VT Voltage transformer
CT Current transformer or current sensor
VPIS Voltage Presence Indicator System
LV Low voltage
MV Voltage class, including levels 7.2 - 12 and 17.5 kV
E/S Earthing Switch
MCset
MCset
MFR6119201-00 9
MCset 17.5kV General
DD700460.eps
Rack-in prevention position.
Operation position
Locking possible.
DD700461.eps
10 MFR6119201-00
General MCset 17.5kV
2.2.2 Moving part (LF, Rollarc 400, EVOLIS, CTV1 ) control symbols
LF, Rollarc 400, EVOLIS or CTV1 EasyPact EXE
DD700097.eps
Operation position. Service position
DD700099.eps
Insertion / extraction position.
2.3 Recommendations
2.3.1 Installation above the switchboard
All type of equipment installation such as lamp or light are forbidden.
2.3.2 Marking
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
DM106740.ai
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
DM106732.ai
It is strictly forbidden to remove the parts with this label when the
equipment is energized.
Failure to follow these instructions will result in death or serious
injury.
MFR6119201-00 11
MCset 17.5kV General
2.6 Packaging
Content Cubicle packaging Separate packaging
Screws and bolts for:
- Busbar fastening [1] 2
- Busbar shims [1] 2
- Lock associated with the cubicle 1 2
- Lock unit 1 2
- Cubicle fastening on civil engineer. works 1
- Intercubicle fastening 2 1
- Coupling gaskets 2 1
Cable fastening (AD cubicle):
- Flange supports 1
- Flanges 1
Cable floor:
- Bottom plates 1
- Cable support sleeves 1
- Bag of screws and bolts 1 2
- Busbar 1250 A 1 2
- Cable connection brackets 1
- Busbar covers 1 2
- Zero frequence toroids 2 1
- Busbars 2500 A, 3150 A and more 2 1
- Cable compartment 1
- Fan compartment (Functional Unit 3600 A/ 4000 A) 1
[1] In general.
12 MFR6119201-00
Dimensions and weights MCset 17.5kV
MCset
MCset
255
W D
AD1 AD2 AD3 AD1 , AD2 , AD3 (2500 A) AD3 (3150 A) AD3 (3600 A - 4000 A)
DM106742.eps
DM106743.eps
MCset
MCset
MCset
MCset
MCset
DM106745.eps
MCset
MCset
MCset MCset
MCset
MCset
MFR6119201-00 13
MCset 17.5kV Dimensions and weights
DM106788.eps
DM106787.eps
H
MCset MCset MCset
MCset
MCset
MCset
255
W D
AD1 AD2 AD3 AD1, AD2, AD3
DM106789.eps
DM106742.eps
MCset
MCset
MCset
MCset
MCset
CL1 - GL1 CL2 - GL2 CL3 - GL3 CL1 - GL1, CL2 - GL2, CL3 - GL3
DM106744.eps
DM106790.eps
MCset
MCset
MCset MCset
MCset
MCset
14 MFR6119201-00
Dimensions and weights MCset 17.5kV
3.1.3 ubicles with 2 CTs per phase, internal arcing withstand and Gas Exhaust
C
version (wall-mounted) or no internal arcing
DM106792.eps
DM106791.eps
H
MCset MCset MCset
MCset
MCset
MCset
255
W W
AD1 AD2 AD3 AD1, AD2, AD3
3.1.4 ubicles with 2 CTs per phase, internal arcing withstand on 4 sides
C
(installed in the middle of the room, no wall-mounting)
DM106791.eps
DM106788.eps
MCset
MCset
255
W
D
AD1 AD2 AD3 AD1, AD2, AD3
MFR6119201-00 15
MCset 17.5kV Dimensions and weighst
W D D
DM106793.eps
MCset H
MCset
MCset
MCset
H
MCset
MCset
Dimensions DI2
Internal arcing
Internal arcing
withstand on 3 sides
withstand on 4 sides
and no internal arcing
Width (mm) W 700 700
Height (mm) H 2300 2300
Depth (mm) D 1550 1725
Weight (kg) 750 800
16 MFR6119201-00
Dimensions and weights MCset 17.5kV
DM106797.eps
H
MCset MCset MCset
MCset
MCset
MCset
W W
RHB1, RHC1 RHB2, RHC2 RHB3 RHB3
3.4.2 ubicles with 2 CTs per phase, internal arcing withstand on 4 sides
C
(installation in the middle of the room, no wall-mounting)
DM106796.eps
DM106797.eps
H
MCset MCset MCset
MCset
MCset
MCset
W W
RHB1, RHC1 RHB2, RHC2 RHB3 RHB3
Boxes for 3600 A / 4000 A
Dimensions RHB1 RHB2 RHB3 (2500 A) RHB3 (3150 A) RHB3
RHC1 RHC1 RHC2 RHC2 RHC3 (2500 A) RHC3 RHC3 (3150 A)
2 cables max. 3 to 4 cables 2 cables max. 3 to 4 cables 2 cables max. 3 to 4 cables 2 cables max. (3600 A)
per phase per phase per phase per phase per phase per phase per phase (4000 A)
Width (mm) W 570 570 700 700 900 900 900 900
Height (mm) H 2300 2300 2300 2300 2300 2300 2300 2750
Depth (mm) D 2000 2275 2000 2275 2000 2275 2000 (RHB3) 2000
2275 (RHC3)
Weight[1] (kg) 1000 1000 1150 1150 1450 1450 1850 1820
Weight (kg) of VT 120 120 130 130 130 130 130 130
compartment
[1] Maximum fully fitted weight.
MFR6119201-00 17
MCset 17.5kV Dimensions and weights
W D
Dimensions MTP
1250 A 2500 A 3150 A
Width (mm) W 375 375 375
Height (mm) H 2300 2300 2300
Depth (mm) D 1550 1550 1550
Weight (kg) 240 275 310
18 MFR6119201-00
Handling instructions MCset 17.5kV
4. Handling instructions
WARNING
HAZARD OF EQUIPMENT TIP OVER OR TILT
• Wear appropriate personal protective equipment (PPE).
• Handle the equipement with utmost caution.
• Keep the cubicle in vertical orientation while handling.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
MCset
MCset
MFR6119201-00 19
MCset 17.5kV Handling instructions
DM106801.eps
DM106832.eps
DM106833.eps
20 MFR6119201-00
Handling instructions MCset 17.5kV
4.5 Storage
Store the devices in their original packaging, placed on dry ground or on a material insulating it from
humidity.
DM106820.eps
55°C
25 °C
MFR6119201-00 21
MCset 17.5kV Installation and operation recommendation
5.1 Aging
The switchgear’s resistance to aging in an MV substation depends on 3 main factors:
1/ The necessity of correct implementation of connections:
New cold retractable or slip-on technology offers ease of installation that favours resistance over
time.
Their design allows them to used in polluted environments with harsh climatic conditions.
2/ Impact of the relative humidity factor:
Installing a heating device is essential in climates with high relative humidity levels and major
temperature differences.
Ensure that draughts and / or thermal shocks are avoided in all cubicle compartments in order to
avoid the creation of dew points (sources of partial discharges).
The equipment must be installed in conformity with the relevant IEC standard.
Outside of these normal usage conditions, we recommend contacting Schneider Electric to
determine the operations to be carried out as well as their frequency according to the actual service
conditions.
3/ Electrical room ventilation control:
CAUTION
HAZARD OF EQUIPMENT OVERHEATING
Grid size need to be suited to the power dissipated in the substation.
Failure to follow these instructions can result in injury or equipment damage.
The grids need to be placed exclusively in the vicinity of the transformer, in order to avoid air
circulation on the LV switchboard.
22 MFR6119201-00
Installation and operation recommendation MCset 17.5kV
Version 3600/4000 A
NOTICE
HAZARD OF DEGRADED EQUIPMENT PERFORMANCE
We strongly recommend that you clean the ventilation grids A and B regularly (every 2 years) for
version 3600 A / 4000 A:
• A: standard grids
• B: grids only on RHB version.
A fan monitoring system need to be installed with the cubicle control and monitoring devices to
ensure permanent operation.
Failure to follow these instructions can result in equipment damage.
B A
DM106803.eps
MFR6119201-00 23
MCset 17.5kV Floor finishing and cubilcle fastening
A B C
6.4 P
lacing and adjusting on non earthquake resistant civil
engineering works
6.4.1 Preparation
Drill a hole in the floor and installation rails.
14 ± 2
DM106805.eps
Ø 14
55
2000
24 MFR61192-00
Floor finishing and cubilcle fastening MCset 17.5kV
DM106806.eps
NOTICE
HAZARD OF INCORRECT INSTALLATION
Do not bend the rail on installation.
Failure to follow these instructions can result in equipment damage.
DM106807.eps
CAUTION
HAZARD OF INCORRECT EQUIPMENT OPERATING
For the correct installation of cubicles, it is advised to comply with a tolerance of ±0.2 cm/m and
a max. gap of ±10 mm/10 m on the length of the switchboard.
Failure to follow these instructions can result in injury or equipment damage.
MFR61192-00 25
MCset 17.5kV Floor finishing and cubilcle fastening
Longitudinal adjustment: using a water or bubble level and using shims before tightening the
screws.
DM106808.eps
Transversal adjustment: using a bubble level and using shims before tightening the screws.
DM106809.eps
26 MFR61192-00
Floor finishing and cubilcle fastening MCset 17.5kV
6.5 P
lacing and adjusting on earthquake resistant civil
engineering works
6.5.1 Preparation
This preparation remains an example of anchoring.
For seismic applications, the anchorage must be designed and sized for the given installation taking
into account the site loads, the floor material and dimensions and the anchorage type.
Also, a slab space reserved at the Functional Unit is better than a slab space over all civil
engineering.
Drill a hole in the floor and rails.
DM106810.eps
1384 70 ± 2
Ø 14 Ø 14
55 55
2000
MFR61192-00 27
MCset 17.5kV Floor finishing and cubilcle fastening
NOTICE
HAZARD OF INCORRECT INSTALLATION
• Do not bend the rail on installation.
• The rails need to be leveled very well because there is no level adjustement at the back in this
case.
Failure to follow these instructions can result in equipment damage.
DM106807.eps
CAUTION
HAZARD OF INCORRECT EQUIPMENT OPERATING
For the correct installation of cubicles, it is advised to comply with a tolerance of ±0.2 cm/m and
a max. gap of ±10 mm/10 m on the length of the switchboard.
Failure to follow these instructions can result in injury or equipment damage.
28 MFR61192-00
MCset 17.5kV
There are several methods for flatness adjustment and checking; the accuracy depends on the
level tool (water or bubble level, or a high precision device such as a laser).
DM106795.eps
360°
MFR61192-00 29
MCset 17.5kV Installation instructions
7. Installation instructions
The preparation of cubicles must be carried out on the premises where they will be installed.
Remove the 4 handling lugs (1 and 2).
The circuit-breakers are delivered in cubicles in a racked-out position.
Unpack the functional unit by removing the wooden columns (8 screws), then the plastic cover.
Remove the cubicle packaging.
2
1
DM106813.eps
Start by placing the cubicle located in the middle of the switchboard (except in the case of an
extension of the existing switchboard) then place the cubicles on either side of it, according to the
Civil Engineering Guide indications.
1 bag of non earthquake resistant civil engineering screws and bolts n° 51236072F0:
Depending on the type of civil engineering, take the following from the hardware bags.
Rear adjustment accessories: Front fastening accessories:
A. 4 x HM12 nuts F. 2 hook head bolts
B. 2 quick cage nuts G. 2 fastening shims
C. 5 flat washers H. Rubber anti-vibration plate.
D. 4 x (HM12x70) screws
E. 2 support rail
DM106940.eps
C
B
D
H A
F
E
G
30 MFR61192-00
Installation instructions MCset 17.5kV
NOTICE
HAZARD OF INCORRECT INSTALLATION
Cubicle «X» must not impede cubicle "X+1" and vice versa with respect to overall dimensions.
Failure to follow these instructions can result in equipment damage.
Depending on the electrical load, if a cubicle is found to be raised after the next one is installed,
there is a risk of vibrations.
y 10° y 60°
MCset
MCset
MFR61192-00 31
MCset 17.5kV Installation instructions
The operations described here after, must only be carried out once the cubicle is positioned on civil
engineering works.
1. P
osition the support steel shim A and 2. P
lace the 2 quick cage nuts C at the rear of the
the rubber anti-vibration shim B at the cubicle, from underneath the cubicle.
rear of the cubicle from the maintenance
space.
DM106815.eps
A B
C
Depending on the load, if a cubicle is found to be raised after the next one is installed, there is
a risk of vibrations.
3. P
lace the lock nut D on each screw 4. L
ift the rear of the cubicle by screwing the 2
E, place washer F, then screw the screws to level the cubicle.
actuators in the quick cage nuts C.
DM106816.eps
E
D
F
32 MFR61192-00
Installation instructions MCset 17.5kV
DM106817.eps
G F
G F
7.2.5 Fastening to the floor one earthquake resistant civil engineering works
NOTICE
HAZARD OF INCORRECT INSTALLATION
Cubicle «X» must not impede cubicle "X+1" and vice versa with respect to overall dimensions.
Failure to follow these instructions can result in equipment damage.
Depending on the load, if a cubicle is found to be raised after the next one is installed, there is a
risk of vibrations.
Note: if the cubicle is provided with VT’s, they must be removed, refer to the operating manual
(MFR 6119301), the chapter on "Access to the main circuit compartments".
DM106827.eps
H
K H
J H
J H
DM106829.eps
Place the self-adhesive inter cubicle gasket along the full height of the right side of the cubicle,
except on the top wireway of the cubicle.
This operation is not necessary for the cubicle at the right extremity of the switchboard.
Install the second cubicle on the floor as described before. Level the second cubicle if provided with
leveling screws. Assemble the 2 cubicles together (11 fastening points).
Access to the fastening points:
• Refer to chapter on "Access to the main circuit compartments" in the Instruction for Use and
Maintenance (MFR 6119301).
• Please refer to "Removing the mobile part transportation devices".
NOTICE
HAZARD OF INCORRECT INSTALLATION
Remove the lifting rings and its associated cage nuts before assembly.
Failure to follow these instructions can result in equipment damage.
34 MFR61192-00
Installation instructions MCset 17.5kV
DM106831.eps
rpact MT
P
Moto E
MCset
MCset
MFR61192-00 35
MCset 17.5kV Installation instructions
Right-hand assembly
DM106819.eps
P Mo
MT tor
pa
ct
E
MCset
MCset
Implementation:
1. Disassemble the transition enclosure E front and rear panel
2. Open the top and bottom front doors of the Motorpact
3. Remove the central front cover D of MOTORPACT by removing the 4 screws
4. Remove the rear panels of the MOTORPACT compartments: please refer to manual (46032-
700-08B), Installation guide
5. Install screws A, nuts B and washers C as shown.
DM106866.eps
C
A B
Motorpact MTP
36 MFR61192-00
Installation instructions MCset 17.5kV
NOTICE
HAZARD OF EQUIPMENT INCORRECT OPERATION
Do not operate the mobile parts before removing the transport fixations.
Failure to follow these instructions can result in equipment damage.
2
ON
Push
CAUTION
Remove
yellow locking
transportation
parts before
first use
MFR61192-00 37
MCset 17.5kV Installation instructions
On LF circuit breaker
1. Remove the 2 transport fixations (3 screws per fixation)
2. Place the 4 screws and washers to fix the CB front cover. Tightening torque: 8.5 Nm.
DM106834.eps
1 1 2 2
CAUTION
CAUTION
Remove
yellow locking Remove
transportation yellow locking
parts before transportation
first use parts before
first use
CAUTION
Remove
yellow locking
transportation
parts before
first use
2 2
1 1
CAUTION
CAUTION
Remove
yellow locking Remove
transportation yellow locking
parts before transportation
first use parts before
first use
CAUTION
Remove
yellow locking
transportation
parts before
first use
38 MFR61192-00
Installation instructions MCset 17.5kV
Ø9 x14 20 Ø12
75
Connect the earth bar to the building’s earth at the end of the switchboard, on the right and on the
left, place the specific link with the oblong hole inside the cubicle.
Tighten with a torque of 28 Nm.
Note: this connection can be done during the installation of each cubicle or at the end of
switchboard assembly.
A B
MCset MCset
MCset
MCset
A B
MFR61192-00 39
MCset 17.5kV Installation instructions
3. Install the link by sliding it from cubicle B to 4. Place the bolt and tighten it.
cubicle A. Use only screws HM8x30.
28 Nm tightening torque.
Stick the gasket onto the cubicle sheet as
shown in the above view.
DM106839.eps
DM106840.eps
A B A B
P Mo
MT tor
pa
MCset
ct
MCset
MCset
MCset
40 MFR61192-00
Installation instructions MCset 17.5kV
MFR61192-00 41
MCset 17.5kV Installation instructions
42 MFR61192-00
Installation instructions MCset 17.5kV
C D B E D F
MFR61192-00 43
MCset 17.5kV Installation instructions
2500 A busbars
Bag of 2500 A busbars: 03407034F0.
DM106842.eps
D
F
G H
C D G E
H
C C
D E C E F
44 MFR61192-00
Installation instructions MCset 17.5kV
3150 A busbars
Bag of 3150 A busbars: 03407035F0.
DM106844.eps
D
G H
F
C D G E
H
A. Top view of busbarss E. Flat washer
B. 3 x (100 x 8) per phase F. M10 x 70 screws
C. Nut G. 3 holes shim
D. Conical contact washer H. 6 holes shim.
4000 A busbars
Bag of 4000 A busbars: 51237530F0.
A
DM106846.eps
G
B
D G H H
C D H E F
A. Top view of busbars E. Flat washer
B. 4 x (100 x 8) per phase F. M10 x 85 screws (special)
C. Nut G. 3 holes shim
D. Conical contact washer H. 6 holes shim.
MFR61192-00 45
MCset 17.5kV Installation instructions
Click!
1 2
Click!
Note: for mounting the covers with wire ties, please refer to ""Assembly of the covers with wire
ties", page 49.
E
A B
C D
A B C G
A B
C D A
E B
H
F
2500 A busbars
MOTORPACT MOTORPACT
DM106849.eps
to the right to the left
E
A B
C D
A B C G
A B A
E
C D B
F
Note: for phase 3, the connection bar on the transition enclosure side is fastened to an insulator
support.
MFR61192-00 47
MCset 17.5kV Installation instructions
3150 A busbars
MOTORPACT MOTORPACT
DM106850.eps
to the right to the left
E
A B
C D
A A B C G
A B
C D B
E F
48 MFR61192-00
Installation instructions MCset 17.5kV
DM106851.eps
Phase 1 Phase 2 Phase 3
A A A
A. Install a wire tie around the busbar, inside the cover (used to block the cover in position)
B. Close the cover with wire ties
C. Close the cover with the clips
D. Fit the entire cover assembly with clips.
For cover assembly, refer to the chapter “Cover mounting principle”.
1 2
MFR61192-00 49
MCset 17.5kV Installation instructions
Retrieve: from the cubicle packaging, floor plates, cable support and hardware bag.
To access the interior of a cubicle, refer to the operating manual (MFR 6119301) the chapter on
"Access to the main circuit compartments".
DM106853.eps
A B
Cut cable glands according to the number Install them around the cables.
and diameter of cables. Refer to manufacturer instructions for cable
A. 3 single-pole cables termination.
B. 1 three-pole cable.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Make sure that the cable dielectric insulation does not contact any grounded metal parts or
other phases.
• The grounded metallic support must be in contact with the external protective cable sheath.
• Only qualified personnel are to perform cable terminations and cable installation. Workers
must be aware and understand the hazards involved in working with medium voltage circuits.
Neglecting fundamental installation requirements may lead to personal injury, as well as
damage to electrical equipment or other property.
Failure to follow these instructions will result in death or serious injury.
50 MFR61192-00
Installation instructions MCset 17.5kV
1. P
osition the cable and its grommet correctly 2. F
ix and press the flange support against the
between the sheets A. cable under the cubicle floor.
DM106854.eps
A A
MFR61192-00 51
MCset 17.5kV Installation instructions
Installing
Carry out the operations in the reverse order of removal.
DM106858.eps
B
1 1
E
2 2
2 2
Tightening torque
B: 50 Nm
E: 20 Nm.
52 MFR61192-00
Installation instructions MCset 17.5kV
B: 50 Nm tightening torque.
MFR61192-00 53
MCset 17.5kV Installation instructions
DM106861.eps
93
110
130
118
Remove the bars. Drill a hole in the bars according to the cable
heads to be connected.
DM106862.eps
C A
D B
Put back the bars with new washers. Install the cable lugs inside the bars and place the screw
head outside the bars.
Apply standard tightening torque depending on the diameter of the bolt.
Surge arresters should be removed before dielectric testing.
93
110
130
118
Remove the bars. Drill a hole in the bars according to the cable
heads to be connected.
54 MFR61192-00
Installation instructions MCset 17.5kV
DM106864.eps
B
C
A E
B
D
Put back the bars with new washers. Install the cable lugs inside the bars and place the screw
head outside the bars.
Apply standard tightening torque depending on the diameter of the bolt.
Surge arresters should be removed before dielectric testing.
A. Screw
B. Washer Tightening torque:
C. Nut B. 50 Nm
D. Lug. E. 20 Nm.
NOTICE
HAZARD OF OVERVOLTAGE ON THE SURGE ARRESTERS
• Carry out dielectric test before connecting the surge arresters.
• For the connection of surge arresters, refer to chapter on "Surge arresters".
Failure to follow these instructions can result in equipment damage.
1. D
rill a hole in link A according to the cable 2. Place and fix link A.
head to be connected. 50 Nm tightening torque.
DM106868.eps
DM106869.eps
3 1
2 2
A
A
MFR61192-00 55
MCset 17.5kV Installation instructions
DM106870.eps
DM106871.eps
3 1
2 2
3 1
2 2
DM106874.eps
DM106875.eps
3 1
2 2
MFR61192-00 57
MCset 17.5kV Installation instructions
Retrieve: from the cubicle packaging, floor plates, cable support and hardware bag.
To access the interior of a cubicle, refer to the operating manual (MFR 6119301) the chapter on
"Access to the main circuit compartments".
1. C
ut cable glands according to the number 2. Install them through the cables.
and diameter of cables.
A. 3 single-pole cables Refer to manufacturer instructions for
B. 1 single-pole cable. cable termination.
DM106853.eps
A B
58 MFR61192-00
Installation instructions MCset 17.5kV
DM106877.eps
3
2
1
A C
A
B
B: 50 Nm tightening torque.
Note: assembly sequence of the bolts for the
bracket fixation:
1. M10 x 30 screws
2. M10 washer
3. M10 nuts.
Apply standard tightening torque depending
on the diameter of the bolt.
The cable support is installed after the row of
cable is installed (please refer to chapter on "MV
cable maintenance on RHC cubicle").
DM106878.eps
A 3
A 2
B 1
B: 50 Nm tightening torque.
Note: assembly sequence of the bolts for the
bracket fixation:
1. M10 x 30 screws
2. M10 washer
3. M10 nuts.
Apply standard tightening torque depending
on the diameter of the bolt.
The cable support is installed after the row of
cable is installed (please refer to chapter on "MV
cable maintenance on RHC cubicle").
MFR61192-00 59
MCset 17.5kV Installation instructions
DM106879.eps
30
120
120
120
C A
D B
A. Screw
B. Washer
C. Nut
D. Lug.
Install the cable lugs inside the bars and place the screw heads outside the bars.
Apply standard tightening torque depending on the diameter of the bolt.
60 MFR61192-00
Installation instructions MCset 17.5kV
DM106880.eps
30
130
130
130
30
C A
B
D
A. Screw
B. Washer
C. Nut
D. Lug.
Install the cable lugs inside the bars and place the screw head outside the bars.
Apply standard tightening torque depending on the diameter of the bolt.Single-pole cable
with toroid CT.
MFR61192-00 61
MCset 17.5kV Installation instructions
Retrieve: in the cubicle packaging, the bracket and the screws and bolts.
1. D
rill a hole in bracket A according 2. Place and fix brackets A.
to the cable head to be connected. 3. Connect the cables.
DM106859.eps
DM106881.eps
A 3
A 2
B 1
B: 50 Nm tightening torque.
Note: assembly sequence of the bolts for the
bracket fixation:
1. M10 x 30 screws
2. M10 washer
3. M10 nuts.
Install the cable lugs inside the bars and place
the screw head outside the bars.
The cable support is installed after the row of
cable is installed (please refer to chapter on
"MV cable maintenance on RHC cubicle").
There are three ways of installing the toroids (according to the width of the cubicles):
1. 1 single-pole cable
2. 1 single-pole cable
3. 2 single-pole cables.
DM106882.eps
62 MFR61192-00
Installation instructions MCset 17.5kV
DM106884.eps
A B
DM106885.eps
DM106886.eps
C
D
DM106888.eps
The braid earth connection is done on the switchboard earth bars inside the maintenance space.
Example: one cable per phase, 3 braids to be connected. Two cables per phase, 6 braids to be
connected.
MFR61192-00 63
MCset 17.5kV Installation instructions
DM106889.eps
1. R
emove the roof on each cubicle 2. Remove the cubicle cable troughs.
(6 screws).
DM106890.eps
DM106891.eps
3. P lace the power supply lead cable inside 6. Connect the wiring to the terminal blocks.
the trough. 7. Reassemble the roofing sheets (6 screws
4. Connect the wiring from the power supply per sheet).
lead cable for each cubicle through
the cable glands.
5. Place back the trough.
DM106892.eps
DM106893.eps
DM106895.eps
64 MFR61192-00
Installation instructions MCset 17.5kV
DM106896.eps
DM106898.eps
3. R
emove the roof and eventually the top 4. P
ull the wiring and cable up to the cubicle
cable sheet (6 and 4 screws). top through the troughs.
5. Install the cable trough.
6. Connect the wires on the terminal blocks.
DM106899.eps
DM106900.eps
7. R
eassemble the roof (6 and 4 screws per
sheet).
DM106899.eps
MFR61192-00 65
MCset 17.5kV Installation instructions
66 MFR61192-00
Installation instructions MCset 17.5kV
B. HM6 screws
C. HM6 screws + M6 washers and HM6 nuts.
A
1. F irst fix the angle bracket (2) on the wall
using two screws.
2. Fix the sheet (1) onto the cubicle using four
screws (B) for MCset 1 and six screws (B)
for MCset 2 and MCset 3.
3. Fix the roof (3) onto the sheet (1) using two
A screws (C) for MCset 1 and three screws
(C) for MCset 2 and MCset 3.
4. Fix the roof (3) on the angle bracket (2)
using two screws (C).
3 5. Fix the tunnels of each cubicle together.
C B
B. HM6 screws
A C. HM6 screws + M6 washers and HM6 nuts.
C B
MFR61192-00 67
MCset 17.5kV Installation instructions
B. HM6 screws
C. HM6 screws + M6 washers and HM6 nuts.
D. HM6 screws + M6 sealing washers and
A HM6 nuts.
2 1
C B
B. HM6 screws
C. HM6 screws + M6 washers and HM6 nuts.
D. HM6 screws + M6 sealing washers and
A HM6 nuts.
C B
68 MFR61192-00
Installation instructions MCset 17.5kV
B. HM6 screws
C. HM6 screws + M6 washers and HM6 nuts
D. HM6 screws + M6 sealing washers and HM6
A
nuts.
C B
B. HM6 screws
C. HM6 screws + M6 washers and HM6 nuts.
D. HM6 screws + M6 sealing washers and HM6
A nuts.
C B
MFR61192-00 69
MCset 17.5kV Installation instructions
1. F
irst fix the sheets (1) onto the cubicle using
four fixations (B) for MCset 1 & MCset 2
and six fixations (B) for MCset 3.
2. Fix the roof (2) onto the sheet (1) using
seven fixations (C) for MCset 1, nine
A fixations (C) for MCset 2 and eleven
fixations (C) for MCset 3.
3. Fix the tunnels of each cubicle together.
C
1
B
1. F
irst fix the sheets (1) onto the cubicle using
four fixations (B) for MCset 1 & MCset 2
and six fixations (B) for MCset 3.
2. Fix the roof (2) onto the sheet (1) using
seven fixations (C) for MCset 1, nine
A fixations (C) for MCset 2 and eleven
fixations (C) for MCset 3.
3. Fix the tunnels of each cubicle together.
C
1
B
70 MFR61192-00
Installation instructions MCset 17.5kV
7.15.3 IPXX anti-arc tunnel for version 3600 A / 4000 A (only for MCset 3)
A. Front of the cubicle
DM106904.eps
2 B
1
1
C B
MFR61192-00 71
MCset 17.5kV Installation instructions
B. HM6 screws
A C. HM6 screws + M6 washers and HM6 nuts.
D. HM6 screws + M6 sealing washers and HM6
nuts.
1
1
C B
A B. HM6 screws
C. HM6 screws + M6 washers and HM6 nuts
D. HM6 screws + M6 sealing washers and HM6
nuts.
1 1
C B
72 MFR61192-00
Installation instructions MCset 17.5kV
C B
C B
MFR61192-00 73
MCset 17.5kV Installation instructions
B. HM6 screws
A
C. HM6 screws + M6 washers and HM6 nuts.
D. HM6 screws + M6 sealing washers and HM6
nuts.
C B
B. HM6 screws
A B C. HM6 screws + M6 washers and HM6 nuts.
C
B
74 MFR61192-00
Installation instructions MCset 17.5kV
7.15.11 Tunnel end sheets for anti arc tunnel for version 3600 A / 4000 A
A. Front of the cubicle
DM106919.eps
B. HM6 screws
A B C. HM6 screws + M6 washers and HM6 nuts.
B
C
1
A
4
2
3
MFR61192-00 75
MCset 17.5kV Installation instructions
1
A
4
2
t
se
C
M
76 MFR61192-00
Installation instructions MCset 17.5kV
1
3 sealing washers and HM6 nuts (A):
1. Mount the support sheets (1) first.
4 2. Mount the side panel (2).
3. Fasten the support sheets of each cubicle
A together.
4. Mount the roof (3).
5. Mount the tunnel closing sheets to the front
and rear (4).
6. Fasten the tunnel roof of each cubicle
together.
t
se
C
M
1
MFR61192-00 77
MCset 17.5kV Installation instructions
1
*
2
1
1
4
78 MFR61192-00
Installation instructions MCset 17.5kV
On the left end cubicle, place the cage nuts on the sides.
For internal arc switchboards, stick the self adhesive gasket (A) along the front of the switchgear for
both end sheets
Note: operations are identical for the right or left ends of the switchboard.
DM106921.eps
7 x M8
On the left and right end cubicles, place and screw (M8 screw) the 4 end sheet support beams.
DM106922.eps
MFR61192-00 79
MCset 17.5kV Installation instructions
DM106923.eps
Note: operations are identical for the right or left ends of the switchboard.
On the right end panel, place the cage nuts at the front line.
DM106924.eps
5 x M8
Assemble the end cover panels 1 and 2 (right and left end of the switchboard).
80 MFR61192-00
Installation instructions MCset 17.5kV
DM106926.eps
B B
D D
Wall-mounted switchboard
D. Assembly of HM8 x 30 screws + M8 washers and HM8 nut + M8 washers.
DM106927.eps
MFR61192-00 81
MCset 17.5kV Installation instructions
DM106928.eps
.
Store the operating crank in the front end panel.
DM106825.eps
MCset
MCset
82 MFR61192-00
Installation instructions MCset 17.5kV
DM106930.eps
A A
A A
A A
A A
A A
A A B
A
A
RHB
MFR61192-00 83
MCset 17.5kV Installation of a Functional Unit equipped with electromagnetic locking options
Initial status:
- The Earthing Switch is closed,
- Selector is in the locked closed position.
DM106748.eps
1 2
84 MFR61192-00
Installation of a Functional Unit equipped with electromagnetic locking options MCset 17.5kV
3. P
ush back and hold in place the 4. Change the position of the position selector to
electromagnet (A) using the screwdriver, .
then pull towards you and turn the selector
to the right in the operation position.
DM106749.eps
DM106750.eps
4
5. Insert the crank into the hole. 7. The opening makes a noise.
6. Turn the crank counter-clockwise. 8. Remove the crank.
DM106942.eps
DM106751.eps
5 8
6
7
Clack!
9. C
onfirm the opening by turning the position
selector.
10. Put back the VPIS and tighten the two screws.
DM106752.eps
10
MFR61192-00 85
MCset 17.5kV Installation of a Functional Unit equipped with electromagnetic locking options
To desactivate the locking, insert a tool (screwdriver) into the hole placed under the box support
and push the electromagnet rod (B).
Push the lever (A) to position it as per Fig. 2.
The system is released and the front panel can be placed back.
DM106931.eps
A B
Fig. 1
DM106932.eps
Fig. 2
86 MFR61192-00
Steps to be taken for tests and inspection MCset 17.5kV
DM106934.eps
MFR61192-00 87
MCset 17.5kV Steps to be taken for tests and inspection
[1] The internal arcing detector is mounted according to the internal arcing withstand characteristics
of the cubicle.
1
DM106937.eps
88 MFR61192-00
Index MCset 17.5kV
10. Index
A
AD, CL-GL, TT cubicles 13
Aging 22
C
Checking and setting up the internal arcing detector 88
Control symbols 10
Coupling of cubicles 34
Cubicle fitted with IPX1/IPX2 roofs 16
D
Description of installation rails and accessories 24
DI2 cubicle 16
E
Earthing Switch with electromagnetic locking 84
F
Floor quality 24
G
Glossary 9
H
Handling by rolling 20
Handling using a sling 20
I
Installing a non wall-mounted tunnel and roof 70
Installing a wall-mounted tunnel and roof 67
Installing busbars 43
Installing busbars between MTP and the MOTORPACT cubicle 46
Installing fans on versions 3600 A / 4000 A 83
Installing the end sheets 79
Installing the electric connections of the busbars and MV cables 41
Installing the main earth connection 39
L
Land packaging 19
List of bags and accessories 12
LV cable routing and connection 64
M
MV cable screen earthing 63
O
Operation and maintenance 22
P
Packaging 12
Packaging of maritime expedition 19
Placing and adjusting on non earthquake resistant civil engineering
works 24
Placing and adjusting on earthquake resistant civil engineering works 27
Placing cubicles in a switchboard 30
Placing MV cables on AD cubicle 50
Placing MV cables on RHC cubicle 58
Power frequency dielectric test 87
Prior to installing the front panels 86
MFR61192-00 89
MCset 17.5kV Index
R
Rack-in check 37
Rack-in prevention with electromagnetic locking 86
Recommendations 11
Removing the mobile part transport fixations 37
RHB, RHC cubicles 17
S
Specific case: MTP transition, RHB and RHC cubicles 76
Standard tightening torques 11
Storage 21
Surface condition 24
T
Transition enclosure MTP 18
U
Unpacking cubicles 30
90 MFR61192-00
Notes MCset 17.5kV
MFR61192-00 91
Schneider Electric group service centers are there to provide:
- engineering and technical assistance,
- commissioning,
- training,
- preventive and corrective maintenance,
- adaptation work,
- spare parts.
Call your sales representative who will put you in touch with your nearest Schneider Electric
group service center or directly call the following telephone number: +33 (0)4 76 57 60 60
Grenoble France.
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison - France
Phone: +33 (0) 1 41 29 70 00
www.schneider-electric.com
As standards, specifications and designs
change from time to time, please ask
for confirmation of the information given
in this publication.
© 2019 Schneider Electric. All Rights Reserved.
MFR 61192-00