Technique For Measuring The Composition (Oil and Water Content) of Emulsion
Technique For Measuring The Composition (Oil and Water Content) of Emulsion
Review
Rajinder Pal
Depavtlnent of Chemical Engineering, University ofWaterloo, Waterloo, Ont. N2L 3G1, Canada
Abstract
Measurement of the oil and water content of emulsions is important industrially. However, despite its importance,
little attention has been given to this topic in colloid journals. The literature available on emulsion composition
measurement is scattered in various journals, reports and patents. This is the first comprehensive review of the topic.
Following a brief discussion about sampling and associated problems, the working principles of various composition
measurement techniques available to date are discussed, albeit briefly. Where possible, the limitations of the techniques
are pointed out. Although the review emphasizes the petroleum industry, it has relevance to the field of emulsions
in general.
The techniques available are classified into two broad groups: destructive techniques and non-destructive techniques,
depending upon whether or not the emulsion undergoes any permanent degradation during the measurement. The
destructive techniques discussed are titration and related methods, total organic carbon analysis, centrifugation,
distillation, flash vaporization, solvent extraction and differential scanning calorimetry. The non-destructive techniques
discussed are electrical methods (capacitance/conductance techniques), microwave-based techniques, radiation scattering
techniques (turbidity measurement, neutron scattering, depolarization measurement), spectroscopic techniques (IR
absorption, UV absorption, NMR), ultrasonic techniques (sound scattering, use of the acoustic velocitimeter,
measurement of the ultrasonic vibration potential), density-based techniques (use of a radiation gauge, vibrating
densitometers, a method involving continuous weighing, pressure drop measurement) and viscosity-based techniques.
One major drawback of the current literature is the general lack of experimental data available on various techniques.
Only a few techniques have been investigated in detail; in several cases, little or no experimental work is reported to
test the full range of applicability of these techniques. Thus it is difficult to draw any detailed comparisons between the
various techniques.
It is hoped that this review will stimulate further interest in this important area of research. It is recommended that
future research should focus on experimental work so as to determine the full range of the applicability and
limitations/accuracy of the various available techniques.
Key words: Composition measurement; Emulsions; Oil content; Techniques; Water content
SSDI 0927-7757(93)02711-M
tension between oil and water, thereby enabling the surface can also be instrumental in producing
easier formation of the emulsion; (2) to stabilize emulsions because of the high shear. The surface
the dispersed phase against coalescence once it facilities such as valves, chokes and turns also
is formed. favour emulsion formation. The source of emulsify-
ing agents in the produced emulsions is the crude
1 .I .I. Clmssijcntion qf emulsions oil itself, which contains a variety of surface-active
Emulsions can be classified into three broad agents such as polycyclics and long-chain fatty
groups: acids [ 2,3]. Finely divided solids such as clay and
(a) water-in-oil emulsions, designated as “W/O sand are also present in the crude oil and these
emulsions”; are well-known stabilizing agents for emulsions.
(b) oil-in-water emulsions, designated as “O/W In primary oil production operations, where the
emulsions”; reservoir’s natural energy (pressure) is used to
(c) multiple emulsions. produce the oil, W/O emulsions are more com-
The W,/O emulsions consist of water droplets monly encountered. The appearance of O/W emul-
dispersed in a continuum of oil. It is this type of sions occurs usually when a given oii field becomes
emulsion that is more commonly encountered in old and produces a greatly increased amount of
the petroleum industry and these emulsions are, water [4].
therefore, referred to as “regular emulsions”. The In enhanced oil recovery operations, a fluid is
O/W type of emulsion consists of oil droplets often injected into the formation to push a front
dispersed in water. In the petroleum industry, the of oil to a producing well. A variety of fluids are
O/W emulsions are called “reverse emulsions”, used for this purpose, such as water, aqueous
being the reverse of the better known W/O types. polymer solution, caustic solution, aqueous surfac-
Multiple emulsions consist of multiple droplets; for tant solutions, microemulsion and steam. Most of
example. a W/O/W multiple emulsion consists of these fluids not only push the oil from the forma-
one or more small water droplets entrapped within tion into the producing well but they also help
large oil droplets, which, in turn, are suspended in recover the oil adhered to the walls of the pores
a continuum of water. The multiple emulsions are (due to strong capillary forces). Very often. how-
not as common as the simple binary emulsions. ever, channelling and breakthrough of fluid into
the producing well occurs, and as a result, emul-
1.2. Applications of’endsions sions are formed [3]. Both 0,/W and W/O emul-
sions are produced.
Emulsions are encountered at nearly every step In many oil-production-related operations,
of the petroleum production and recovery opera- emulsions are deliberately produced to take advan-
tions, viz. within the underground porous media tage of their unique physical properties. For exam-
(oil reservoir), at wellheads, in phase separators, in ple, large quantities of emulsion-based fluids are
flotation units, in crude oil transport facilities, and used for oil-well drilling [S], as well as for well-
at various stages of the refining process. fracturing and acidizing purposes [6]. In situations
As crude oil rises from the underground oil where the oil production rate from a given oil well
reservoir. its passage through narrow openings in is severely limited because of the high viscosity of
the porous matrix, accompanied by water, gives the crude oil produced, an aqueous surfactant
rise to conditions favourable to the formation of solution is often injected into the production-well
emulsions. The emulsification of oil and water is bore to convert the high viscosity crude oil into a
believed to occur mostly in the formation near the low viscosity O/W emulsion [ 7- 121. The reduction
well bore where the velocity gradients are very in viscosity of the produced fluids enhances the oil
high [ 11. The pump used to lift the well fluids to production rate quite substantially owing to an
R. Pal/Col/oids SurfacesA: Physicochem. Eng. Aspects 84 (I 994) 141-l 93 143
increase in the rod dropping rate and a decrease tile, bitumen, paints, lubricants, polymer and
in the flow line pressure loss. This process whereby transport industries [22-391. Examples of non-
aqueous solutions of surface-active chemicals are petroleum emulsions are milk, mayonnaise, salad
pumped down into the producing well to enhance dressings, cake batters, meat emulsions, butter,
the oil production rate is referred to as “downhole margarine, several anti-bacterial and anti-allergic
emulsification”. creams, foundation and vanishing creams, sun-
The pipeline transportation of highly viscous screen lotions and creams, hair creams, shaving
crude oils in the form of O/W emulsions has creams, hand lotions and creams, cold creams,
received special attention in recent years insecticides for plants and animals, emulsified
[ 11,133181. The transportation of extremely vis- explosives, polishes of oil or wax, fat liquors
cous crude oils, such as bitumen and heavy oils, employed in the treatment of leather, anti-static
by pipelines is difficult, especially during cold and waterproofing agents employed in the textile
weather. To facilitate the flow of very viscous crude industry, emulsified lubricants for fibres, bitumen
in pipelines, it is necessary to reduce its viscosity emulsions for the construction of roads and high-
either through the installation of heating equip- ways, emulsion paints, lubricants for drilling and
ment at frequent intervals along the pipeline or cutting tools, reaction systems in emulsion poly-
through the addition of a low viscosity hydro- merization processes, etc. Also, many hazardous
carbon diluent. The former expedient is expensive materials, such as alkali metals and explosives, are
and inconvenient, and the latter requires the avail- often handled in emulsion form.
ability of relatively large amounts of cheap diluent.
These problems, however, can be avoided if the 1.3. Importunce of composition measurement
viscous crudes are transported as concentrated
O/W emulsions. The viscosity of O/W emulsions Although the major application of composition
is, in general, very low compared with that of the measurement of emulsions is in the petroleum
crude oil. This method has already been utilized industry, a knowledge of the emulsion composition
commercially in a pipeline 21 km in length and is important in many other applications also,
20 cm in diameter in California and in a pipeline mainly because the bulk properties of the emul-
238 km in length and 51 cm in diameter in sions, such as emulsion rheology, are a strong
Indonesia [ 131. function of the composition. Specific applications,
Recently, interest has also been shown in the where measurement of emulsion composition is
use of emulsions as blocking agents to control the important are given below.
permeability of the formation [ 191. High viscosity (a) Crude oil being an expensive commodity,
emulsions are also being considered as displace- both fiscal authorities and operators involved in
ment fluids to displace oil in the enhanced oil oil production operations need to know the exact
recovery processes [ 20-211. amounts of crude oil that they produce, sell and
The applications of emulsions discussed above buy. Thus, accurate measurement of oil and water
relate to the petroleum industry. Emulsions play production rates is important to prevent paying
an important role in many other industries as well. for water rather than oil ~ an underestimation of
Numerous products of commercial importance are about 0.1% in the water content measurement can
sold in emulsion form. Books have been written result in the recipient of a typical oil tanker load
describing the commercial applications of emulsion paying over $25 000 for water instead of oil [40].
systems [ 22-251. The non-petroleum industries Also, in many situations, the fluids produced from
where emulsions are of considerable importance several different oil-wells in a given field are com-
includes food, medical and pharmaceutical, cosme- bined into a single stream before any treatment.
tics, agriculture, explosives, polishes, leather, tex- Quite often, the oil wells are owned by different
owners and, therefore, it is essential to monitor gars, etc. [ 421. Again, environmental regulations
accurately the production of each well for the require accurate monitoring of oil discharges.
purpose of royalty calculations. (d) In many applications involving large-scale
(b) For oil field management, the production mechanical equipment (ship engines and power
rates of oil and water from each well must be station turbines), on-line monitoring of the water
measured. For example, if excessive water is being content of the lubricating oil 140.431 flowing into
produced on an injection field (an oil field where the machine, is necessary to prevent malfunction
of the machine components. For example. if the
a secondary recovery method involving water injec-
water content of the lubricating oil flowing into a
tion is being used). appropriate action could be
ship engine exceeds a certain limit (say 0.5%). it
taken to avoid compounded losses due to pumping
may cause the seizure of bearings, leading to
the water down the injection well and then bringing
serious consequences [40].
it back up to the top in the production well.
The presence of dispersed or free water in jet
In many off-shore oil fields, the water content
aircraft fuels can cause severe hazards at extreme
of the fluids produced can be very high. This is
altitudes where water may form ice-crystals leading
especially true for marginal fields and fields nearing to blockage of fuel line. orifices and screens in the
the ends of their lives. In such cases, it is extremely fuel system 1441. Thus accurate monitoring of the
important to know the exact oil content of the water content of aviation fuels is important.
fluids produced so that proper decisions can be (e) In several applications where two liquid
made regarding whether or not production should immiscible phases are contacted, on-line measure-
be continued. ment of the dispersed-phase concentration is
(c) Large quantities of O/W emulsions, oily required for the analysis, control and safety of the
wastewaters, are generated in petroleum refineries. operation. For example, the key factor in the
The major contributors to generated wastewaters control and analysis of two-phase liquid/liquid
are desalters, crude and product storage tanks, column extractors is the ability to monitor continu-
slop oil tanks, etc. Environmental regulations ously the dispersed-phase volume fraction in an
require that the hydrocarbon concentration in all accurate manner [ 4.53.
waste streams be less than a certain limit (typically (f) In the food industry. measurement of the
10 ppm). This requires accurate monitoring of the water content of the food products (many products
hydrocarbon content of oily water discharges. In are in emulsion form) is often a legal requirement;
a recent study carried out by Agar et al. [41], it for example, there is a legal limit of 16% moisture
content for butter. This is to restrict food manufac-
is shown that the key factor in controlling the oil
turers from adding more than the required amount
discharge concentrations from the refining and
of water to the products. Another food industry
petrochemical industries is improved instrumenta-
application which involves accurate measurement
tion for monitoring the oil content of the emulsions.
of the composition of an emulsion is milk screening.
They recommend that the emulsion monitoring
It is important to monitor the fat content of milk
probes be installed at various stages of the process
so as to provide a basis for checking the acceptabil-
to control or even eliminate completely the oil
ity of the milk in terms of its freedom from
discharge. adulteration [ 461.
It should be noted further that the problem of
oily water discharges is not restricted to petroleum 2. Basic aspects of composition measurement
refineries. The O/W emulsions are found in waste-
water effluent streams from many other sources as There are two different approaches that are used
well, such as rolling mills, chemical processing and to measure the composition (oil and water content)
manufacturing plants. ships. washracks and han- of emulsions:
R. Pal/Colloids Surfaces A: Physicochem. Eng. Aspects 84 (1994) 141-193 145
EMULSION
in-line emulsion analyzer;
(b) indirect measurement of composition using l-_--J
MIXER
DEVICE
sampling and subsequent laboratory analysis of
the collected sample. Fig. 2. “Main-line” installation of device.
The latter approach, which involves the collec-
tion of a representative sample of the emulsion repair/recalibrate/remove/reinstall the device with-
from the pipeline or any other process equipment, out interrupting the flow in the main pipeline.
and subsequent analysis of the sample in the Furthermore, if the sampler or direct device being
laboratory, is more commonly used in the oil used is intrusive in nature and it is not capable of
production operations although increasing use is withstanding continuous operation on a long-term
being made of direct methods. However, it should basis owing to fragile components and/or hostile
be noted that the accuracy of the indirect method flow conditions (presence of dirt, flow transients,
(sampling and subsequent laboratory analysis) is fouling, temperature variations), a by-pass
highly dependent on the extent to which the col- approach is recommended as the device can then
lected sample is representative of the pipeline com- be used intermittently on a day-to-day basis.
position. Even when the flow upstream of the In the main-line method, the device is installed
sampling port is homogeneous and the emulsion in the main pipeline (see Fig. 2). While the advan-
is well dispersed, the collected sample may not be tage of the main-line approach is that the composi-
representative of the actual composition in the tion passing down the device is the actual
pipeline. Thus special care is required to ensure composition, the disadvantage lies in the difficulties
representative sampling. Details of sampling and associated with removing/recalibrating/reinstalling
associated errors are discussed in the next section. the device without interrupting the main flow.
There are two basic methods for installing a Furthermore, the device, if an intrusive type, should
sampling device or a direct emulsion analyzer in be capable of withstanding the main flow condi-
the pipeline [47,48]. These are referred to as “by- tions on a long-term basis without undergoing
pass” and “main-line” methods respectively. In the substantial wear and tear.
by-pass method, the device is installed in a by-pass
line from the main flow as shown in Fig. 1. It is 2.1. Sumpling
obvious that the accuracy of the by-pass type
devices is highly dependent on the extent to which On-line samplers for the measurement of water
the flow in the by-pass line is representative of the and oil contents of emulsions are widely used in
composition in the main line. Therefore it is impor- the petroleum industry. The samplers used in the
tant that an in-line mixer be installed upstream oil industry are broadly classified into two groups:
of the flow division junction. The major advan- grab or internal samplers, and fast loop or external
tage of the by-pass approach is that one can samplers [47,49,50].
Grab samplers are devices which take small
MAIN LINE volumes of fluid from the line at discrete time
EMULSION intervals to build up a representative sample of the
emulsion over a period of time. The current
BY-PASS LOOP international practice in the petroleum industry is
to collect 10000 “grabs” of about 1 ml each, i.e. a
total volume of about 10 1, before the sample is
DEVICE
sent out for laboratory analysis. Quite often, the
Fig. 1. “By-pass” installation of device. sampling system is designed to provide propor-
146 R. Pul/Colloids Surfuces A: Physiwchrrn. Eng. Aspects 84 (1994) 141-l 93
tional-to-flow sampling [SO] and the signal from probes and the factors which can lead to significant
the flowmeter (installed in the pipeline for total sampling errors.
flow measurement) is used to set the sampling In any sampling method, the sampling probe
frequency (see Fig. 3). plays a key role. Therefore the design and orienta-
In the fast loop sampler, a very small fraction tion of the probe are important considerations in
of the flow is diverted to a collection vessel by a sampling operations. There are at least four
sampling probe inserted into the pipeline, i.e. the different designs available for the sampler probe
material is extracted continuously from the pipe- [49,51] (see Fig. 5): 45’ opening, pitot, circular
line, rather than at discrete intervals as in the case port, and NEL pitot probes; the pitot-type sam-
of grab samplers, until the desired amount of pling probes (L-shaped probes) are widely used
sample is collected (Fig. 4). both for emulsion sampling and solids slurry sam-
The main concern with the use of samplers is pling 151-531. The probes can be installed either
that the sample collected may not be exactly in a horizontal section of a pipe or in a vertical
representative of the actual composition inside the section, pointing either upstream or downstream.
pipeline. Even when the flow upstream of the The most popular sampling arrangement, however,
sampling probe is homogeneous, the composition consists of an L-shaped probe pointing upstream;
of the collected sample may differ from the actual both horizontal and vertical orientations are in
composition inside the pipeline. Thus, sampling common use.
can give erroneous results if it is not carried out The performance of any sampling device is eval-
properly. In the following paragraphs, we will uated in terms of sampling efficiency E, defined
discuss some of the commonly used sampling as [52].
E = &/$.A (1)
FLOW
METER
where &,, is the measured concentration (volume
basis) of the dispersed phase and $A is the actual
I , I concentration inside the pipeline. If the concen-
SAMPLING PROBE
.:I
j FLOW
SAMPLE
1SIGNAL__j-__________ EXTRACTION
SYSTEM
GRAB 45’ OPENING PROBE PITOT PROBE
FREOUENCY 1
CONTROLLER _._--_ ---\ 8
-
i
_<
45’
MIXER
SAMPLlNG 1
PROBE
\ THREE-WAY
VALVE
J
4
Fig. 4. Schematic diagram of a fast loop sampler Fig. 5. Different designs of the sampler probe.
R. Pal/Colloids Surfaces A: Physicochem. Eng. Aspects 84 (1994) 141-193 147
ISOKINETIC SAMPLING
tration of dispersed droplets is not uniform across
the cross-section of the pipe, then dA is the local STREAM LINES
0.10 1
$ 1.4
2
1.0
0.01
installed in a vertical section of the pipe, with 90” elbow, the flow ahead of the sampler will be
upwards flow and with the probe pointing up- strongly three-dimensional, having a helical-type
stream, the coalescence of droplets under subiso- motion, and therefore it would be difficult, if not
kinetic sampling conditions resulted in sampling impossible, to align the probe with the fluid veloc-
efficiencies significantly lower than unity. The large ity vector. Thus the sampling efficiency will be less
water droplets dropped out of the probe because than an ideal value of unity. It should be noted
the negative buoyancy forces exceeded the viscous that the helical motion will also have an effect on
drag forces that carried the droplets. Note that the distribution of droplets ahead of the sampler,
under subisokinetic conditions, one would nor- i.e. the droplets will not be uniformly distributed,
mally observe sampling efficiencies to be greater and this would obviously have an effect on the
than unity if no coalescence or gravity effect is sampling efficiency. To overcome the difficulties
present. However, when the probes were installed associated with flow-disturbing elements such as
pointing downstream, the sampling efficiency was pipe bends, etc., it is generally recommended that
significantly greater than unity under subisokinetic either the sampler should be installed at least 20
sampling conditions. This was due to the settling pipe diameters or more downstream from any
of large droplets into the probe opening. The bend, valve, or other pipe fittings, or some sort of
deviation of sampling efficiency from unity, under flow straightener should be installed [51,52]
anisokinetic conditions, was found to be signifi- upstream of the sampler.
cantly less when the probe was installed in a
horizontal section. Thus it was recommended that 2.1 S. Side-wall sampling
the probes be installed horizontally pointing Quite often, the concentration of a flowing
upstream, especially when subisokinetic sampling system is determined simply by removing the
is used. It was also observed that pulsation of flow sample through an opening in the pipe wall, as
increased the coalescing tendency of the droplets. shown in Fig. 9 [ 51,54,55]. The advantage of this
side-wall sampling is that it is a very simple and
2.1.3. Droplet bouncing efeect inexpensive technique as it uses only a small open-
According to Nasr-El-Din [ 521, particle bounc- ing in the wall and does not, in any manner,
ing effects could lead to significant sampling errors. obstruct the flow, as is the case with sampling
A bouncing effect occurs when the probe, assuming probes. The side-wall sampling, however, almost
it to be L-shaped, is thick and blunt. When the always gives erroneous results, particularly if the
droplets hit the probe wall, they lose some of their particles have a high inertia because the particles
inertia and make their way into the probe. Thus now have to change their direction by 90”. As an
the concentration of the sample may be signifi- example, Fig. 10 shows some of the experimental
cantly higher than the actual concentration, i.e. the results of Nasr-El-Din and Shook [55] for a
sampling efficiency may be greater than unity, even medium-sized sand having an average diameter of
when the sampling is carried out isokinetically. To 326 urn. The sampling efficiency is plotted as a
avoid bouncing effects, either the probe wall should function of the velocity ratio U/U, for three
be very thin or the probe should be tapered with different values of M, where M is the ratio of the
a small tip angle (e). cross-sectional areas of the side-wall opening to
the main line. It is obvious that when M is less
2.1.4. Flow structure ahead qf the sampler than unity the sampling efficiency is less than an
The structure of the flow ahead of the sampler ideal value of unity even when we have an isoki-
can have a significant influence on the sampling netic sampling situation, i.e. U/Ue= 1. Only in the
efficiency [52]; for example, if the sampling probe case of M = 1 is the sampling efficiency unity under
is installed downstream of a pipe bend, such as a isokinetic sampling.
150
(0)
;lr:.
tional analysis of the sample is required and only
a limited amount of the sample is available, it is
preferable to use the non-destructive methods.
SIDE PORT
Table 1 summarizes the various destructive and
non-destructive techniques that are used to mea-
U’
%
sure the composition of emulsions. As indicated in
the table, some of the techniques are applicable
Fig. 9. Side-wall sampling
only to laboratory analysis of the sample. The
details of these techniques are discussed in the
1 .o
following sections.
\%*
%=
The destructive techniques of composition meas-
urement includes titration and other chemical
methods, total organic carbon (TOC) analysis.
c)--o M=l.O centrifugation, distiliation. flash vaporization,
solvent extraction and differential scanning calo-
rimetry (DSC).
0.0 0.2 0.4 0.6 0.8 1 .o
U/U0 -
Table 1
Emulsion analyzers
we will discuss only the latter two titration reaction with water:
methods, which are more important.
&H,N.SO, + H20+CSH,NHS0,H (6)
chloride produces only 1 mol of titratable acid content of dilute O/W emulsions and oily
when it reacts with dry alcohol in the presence of wastewaters, with oil concentrations ranging any-
pyridine: where from a few parts per billion to 5000 ppm
[69-741. It should be emphasized that this instru-
CH,COCI - C,H,N + H,O+
ment does not measure the oil content directly; it
C,H,N - HCl + CH,COOH (7) measures the TOC content, and therefore a cali-
bration curve relating the TOC content to the
CH,COCI.C5H,N + C,H,OH-t
oil content is required. The TOC of the emulsion
C,H,N*HCl + CH,COOC,H, (8) sample is determined by measuring the total
carbon content, inorganic and organic, in one
A known amount of the emulsion sample to be
operation, and the inorganic carbon content, due
analyzed for water content is added to an excess
to dissolved carbon dioxide and carbonates etc.,
of 1.5 M reagent (a mixture of acetyl chloride and
in another. and then subtracting the inorganic
pyridine) solution in toluene and the mixture is
carbon from the total carbon. The time required
shaken vigorously. It normally takes 2 min or so
for the complete analysis of the sample is usually
for the hydrolysis reaction (Eq. (7)) to go to
completion at room temperature. The excess rea- a few minutes.
gent is then decomposed by the addition of dry A schematic diagram of a TOC analyzer is given
ethanol (Eq. (8)). The final mixture is titrated with in Fig. 11. The total carbon content is determined
standard caustic. The titration is also carried out as follows. A stream of carrier gas (oxygen or air)
with a blank system, i.e. the same quantity of is passed continuously through a combustion tube
reagent is directly decomposed by dry alcohol, containing cobalt oxide catalyst, installed in a high
without the addition of emulsion sample. The net temperature furnace (950 ‘C). The emulsion sample
increase in acidity between the sample system and is introduced into the carrier gas, and hence the
the blank system, as determined by titration with combustion tube, by injection with a microsyringe.
standard caustic, is a direct measure of the water The organic carbon is combusted catalytically to
in the emulsion. For example, if we consider N carbon dioxide. and inorganic carbon is decom-
mol of acetyl chloride complex and X mols of posed thermally to carbon dioxide. The gas stream
water then the first reaction (Eq. (7)) will produce carrying the CO, produced is passed through a
2X mol of titratable acid and the second reaction non-dispersive infrared (NDIR) analyzer, which is
(Eq. (8)) will produce (N - X) mols of acid, i.e. a sensitized specifically for carbon dioxide. Total
total of (N + X) mols of titratable acid is produced. carbon is measured from the height of a peak
For the blank run with N mols of acetyl chloride
complex, only N mols of acid are generated (Eq.
NONDISPERSIVE
(8)). The difference in the number of moles of acid INFRA-RED ANALYZER
and W/O emulsions over a wide range of water CHANNEL CHANNEL SAMPLE
INJECTION
concentration. PORT
(HIGH TEMPERATURE (LOW TEMPERATURE
PORT
FURNACE--950-C) FURNACE*lSO’C)
GAS
SUPPLY
(AIR OR OXYGEN)
Total organic carbon (TOC) analyzers are
widely used to determine the total organic carbon Fig. 11. Schematic diagram of TOC analyzer.
R. Pal/Colloids Surfuces A: Physicochem. Eng. Aspects 84 (1994) 141-193 153
indicated by the NDIR analyzer; the analyzer is treated with a solvent and/or demulsifier, is added
previously calibrated with use of samples of known to a centrifuge tube which is calibrated and tapered
carbon content. After having determined the total so as to allow precise measurement of emulsion
carbon, the inorganic carbon is determined by samples that have a low percentage of water.
passing the carrier gas continuously through Centrifugation is then carried out until complete
another column packed with quartz chips coated separation of oil and water phases occurs; incom-
with phosphoric acid and housed in a second low plete separation of various components can lead
temperature furnace (15O’C). The sample which to significant errors.
may have dissolved carbon dioxide or carbonates
is decomposed by the action of the acid and 3.4. Distillation
temperature, and the resulting gas is carbon diox-
ide. Owing to the absence of the catalyst and low Distillation is widely employed for the measure-
temperature, organic compounds pass practically ment of the water content of emulsions [ 63,78-851.
unaltered through the column as vapours, and Apparatus essentially of the Dean-Stark design
therefore are not detected by the NDIR analyzer. [85] is used; the emulsion sample is mixed with
There are several variations of the above tech- an appropriate organic solvent (toluene, xylene,
nique available [69]. For example, the catalyst benzene, naphtha, etc.) that is immiscible with
used in the combustion tube may not be cobalt water. Upon heating, the water vapours are codis-
oxide; some use cupric oxide (9OO’C) or platinum tilled with the organic vapours; the distillate is
(SSO’C). Also, the carbon dioxide produced may condensed in the condenser and the condensate is
be reduced to methane first by another catalyst caught in a trap (Dean-Stark trap) so designed
(nickel at 45O”C), and then the methane produced that the denser water phase collects at the bottom
can be measured with a flame ionization detector. while the lighter organic liquid flows back into the
Another technique that can be applied for the distillation flask. The water trap is calibrated so
analysis of oily wastewaters involves irradiation of that the amount of water can be determined
the sample by UV light [69], which converts the directly. The distillation procedure can be applied
organic material to carbon dioxide. The carbon equally well to both O/W and W/O emulsions. A
dioxide produced is then detected by means of the reproducibility of 0.2-0.4% is reported for emul-
NDIR analyzer. sions containing l-50% water [Sl].
In situations where emulsions also contain
3.3. Centrifugation solids, the modified Dean-Stark method [63,82]
is employed to determine the relative amounts of
Centrifugation is a commonly used laboratory water, oil and solids. Figure 12 shows a schematic
technique for the determination of the water and diagram of the modified DeanStark apparatus.
oil contents of emulsions [63,75577]. Both O/W The emulsion sample is placed in a porous thimble
and W/O emulsions, with or without solids, can that is suspended above the refluxing organic
be analyzed over a wide range of water concen- solvent. On heating, water in the emulsion sample
trations. Depending upon the viscosity and sta- is co-distilled with the solvent vapours. Thus, the
bility characteristics of the emulsion sample to be distillate, which is condensed in the condenser, is
analyzed, one may require the addition of a diluent a two-phase mixture of solvent and water. The
and/or a chemical demulsifier to the sample to water from the condensed distillate is continuously
facilitate the separation process; sometimes sulphu- separated in the graduated DeanStark trap while
ric acid is added to destroy the emulsifier before the solvent is recycled back through the thimble.
the sample is centrifuged. In the recycling process, the solvent dissolves oil
A known volume of the sample, untreated or from the emulsion sample present in the thimble
154 R. Pul/Colloids Swfaces A: Physicockrm. Eng. Aspects 84 (1994) 141LlY3
The water and oil content of emulsions can be Differential scanning calorimetry (DSC) has
measured by separating the water from the emul- been applied recently to analyze the composition
sion using flash vaporization [ 86,871. This of emulsions [63,92,93]. In this technique, the
approach is quite effective for fairly persistent sample and inert reference material are heated or
emulsions with water concentrations as high as cooled separately at a constant rate (“C min- ‘)
80%. Both O/W and W/O emulsions can be dealt while maintaining the temperature difference
with easily. between them at zero [92-961. When any endo-
A schematic diagram of the laboratory appara- thermic or exothermic changes occur in the sample
R. Pal/Colloids Surfaces A: Physicochem. Eng. Aspects 84 (I 994) 141-l 93 155
PYROMETER WELL -u
DOUBLE HEUCU
COIL WOUND FRD
16 FEET OF &ram
TUBING
/FLASHING COILS SPACED 3Omm
- PYROMETER WEL,
SILVERED
. ..^......
WATER PMSE lhaq
8 COwOLUnONS
PURE
BOILING RESIDUAL BDWUS
HE&TING MANTLE / FLUID
22mm
tc - THERMOCOUPLE PYROMETER
Fig. 13. Flash vaporization apparatus [86,87] (the figure on the right-hand side gives a detailed drawing of the flash chamber).
(for example, melting or freezing of H,O), the heat consequently, one observes an exothermic peak at
addition or removal rate to the sample also changes lower temperatures.
so as to maintain the temperature difference When the temperature of a cooled emulsion
between the sample and the reference at zero. The sample (cooled to, say, -70” C with liquid nitro-
difference in heat flow rates between the reference gen) is raised in the calorimeter, the melting of
and sample is monitored as the DSC output signal. frozen water is revealed as an endothermic peak.
When an emulsion sample is cooled in a Figure 14 shows the thermograms for a W/O
differential scanning calorimeter, a phase change emulsion containing distilled water and n-heptane/
of water is revealed as an exothermic peak in the Span 65 (sorbitan tristearate). The water droplets
DSC curve. It should be noted that the DSC are 5 pm or less in diameter [93,97]. Curve A
technique is one of the few techniques that can shows the cooling behaviour of the emulsion
distinguish “free” water, if present, from “emulsi- whereas curve B shows the heating behaviour. The
fied” water (droplets). The exothermic peak at cooling curve shows an exothermic peak at - 40” C
273 K is indicative of free water. The emulsified due to the crystallization of water in the droplets.
water undergoes subcooling, and freezes at lower The heating curve shows an endothermic peak at
temperatures depending upon the droplet size; 0°C due to the melting of ice.
156 R. Pal/Colloids Swface.s A: Physicochem. Eng. Aspcvts 84 ( 1994) 141- 193
WATER-IN-OIL
4.1 .I. Capacitunce methods
EMULSION EXO Most of the in-line techniques used for monitor-
ing the water content (water-cut) of W/O emulsions
in the crude oil pipelines are based on dielectric
constant (capacitance) measurement [98-1091.
END0
This method, however, is not generally suitable for
O/W emulsions where the conducting fluid (water)
9:
forms the continuous phase. and the capacitance
probe therefore tends to short out and provides
an erroneous indication of the water or oil
I I 1 1 1 1 J content [ 1051.
-50 -40 -30 -20 -10 0 10
The dielectric constant of W/O emulsions
TEMPERATURE (‘C)
increases rapidly with the dispersed-phase concen-
Fig. 14. DSC curves for a W/O emulsion [93,97]. tration. It also depends strongly on the excitation
frequency. The frequency-dependent behaviour of
the dielectric constant is referred to as “dielectric
relaxation” or “dielectric dispersion”. As an exam-
The area of the DSC peaks is proportional to ple, Fig. 15 shows the plot of dielectric constant
the amount of the corresponding component in for a 47% by volume Water-in-Vaseline oil emulsion
the sample. Thus one can determine the composi- at 296 K. The dielectric constant E’ is initially
tion of the emulsion sample from its DSC curve. constant up to a frequency of about 200 kHz but
it decreases rapidly with further increase in fre-
quency and it becomes constant again at high
4. Non-destructive techniques of composition
frequencies. This dielectric relaxation in W/O
measurement
emulsions, around frequencies of 100 kHz-
10 MHz, occurs because of so-called “interfacial”
The non-destructive techniques available for the
or “migration” polarization, which is sometimes
measurement of emulsion composition can be
referred to as the Maxwell-Wagner-Sillars (MWS)
grouped as follows: electrical, microwave, radiation
effect [ 1101. The presence of free charge or ions
scattering, spectroscopic, ultrasonic, and density-
and viscosity-based techniques.
of emulsions, one can infer the composition Fig. 15. Dielectric relaxation in a water-in-Vaseline oil emul-
accurately. sion [llO].
R. Pal/Colloids Surfaces A: Physicochem. Eng. Aspects 84 (1994) 141-l 93 157
80 1,
Relaxation frequency data .
for W/O emulsions
20
0
:,I$
5 L I I I
Q 103/T-
Fig. 16. Variation of relaxation frequency with dispersed-phase Fig. 18. Variation of relaxation frequency with temperature
concentration 4 for W/O emulsions [ 1121. [llO].
emulsions [llO]. The plots are linear for a given quency. The excitation frequency, however, should
value of 4. not be too low, otherwise electrode polarization
It should be noted that although the relaxation may become a problem [ 11 I 1. The selection of the
frequency is a strong function of water conductivity measuring frequency therefore requires careful con-
and temperature, the lin~iting values of the dielec- sideration of various factors: water conductivity,
tric constant of W/O emulsions, at low and high temperat~lre, water concentratjoll, and electrode
frequencies, are not significantly inAuenced by polarization. Generally, the capacitance measure-
these factors [I lo]. The limiting values, however, ments for the purpose of emulsion composition
are strong functions of water concentration. measurement are carried out at frequencies in the
Figures 19(a) and 19(b) show typical plots of range 10 kHz-15 MHz Cl 131.
the linliti~g values of the dielectric constant at low The limiting values of the dielectric constants of
and high frequencies, The data shown in Fig. 19(a) em~ilsions can be predicted from theoretical
are for low to moderately concentrated water-in- models. Several models have been developed to
vaseline oil emulsions investigated by Clausse describe the dielectric behaviour of emulsions.
[l IO]; the dispersed-phase concentration &t is Excellent reviews are given in Refs. 110 and 111.
varied from 0 to 0.525. The data shown in Here we will discuss only the Wagner [ 1143 and
Fig. 19(b) are for highly concentrated W/O emul- Hanai [ 1I 1,t 121 models, which are important.
sions [ 112j. The figures clearly denlollstrate that Wagner [ 1141 developed the following model
the l~rnit~~~dielectric constants are a strong func- for the complex permittivity E” of dilute emulsions:
tion of water concentration. Furthermore, the lim-
iting dielectric constant at low frequencies (tl) is
(9)
much more sensitive than the limiting dielectric
constant at high frequencies (E& with respect to
the water content of the emulsions (4). This is where c,* and E: are complex permittivities of the
particularly true at high values of 4. Thus it continuous and dispersed phases respectively, and
appears advantageous to carry out capacitance 4 is the dispe.t sed -p h ase concentration. Notice that
measurements for the purpose of water determina- the complex permittivity of emulsions is given as
tion at frequencies lower than the relaxation fre- E* = 6’ -j,“, where ,j is a complex number (j”=
I
Water-in-Vaseline
oil emulsions
20 r
Low
frequency
o- oT.“‘l’,.“‘,,.~“‘.i
0.0 0.2 0.4 0.6 0.5 0.6 0.7 0.8 0.9
(a) ct, (b) 4,
Fig. 19. Dependervzeof low and high frequency iin~itin~ dielectric constants on dispersed-phone concentration: (a) ~~~t~r-in-~~~sel~ne
ail em~lisions [ 1IO]; (b) W:O eln~il~ions of Wanai et al. [ 1t 2).
R. PallColloids Swfaces A: Physicochem. Eng. Aspects 84 (I 994) 141-l 93 159
1
2'5,
+ Ed-2$(& -Ed) for the limiting values of the dielectric constant
K,
Er = E, -
0
KC
+
9 (Gc - e,Kd )K,$J
C2K + K, + &K - &)I2
(11)
(17)
1 (12)
1
~_-
K = K 2Kc +Kd-@(Kc -Kd)
1 K,
2K,+K,+&K,-KK,)
9 (K&c - Kc%kc&
Eh
0
Kh = Kc E, + [2e, + cd + &cc - +)I2 (13) (SI)(~)‘:=l_~
(19)
0
0.4 0.6 0.1 0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5 0.6
0.0 0.2
(a) cp (a) 4,Actual 9 Actual
100
1.6
7
(Low frequency data) (High frequency doto)
-1.4
g
\ 1.2
D
e
+P-
1.0
Hanoi model Hanoi model
-I
0.4 0.5 0.6 0.7 0.8 0.9 0.6
0.4 0.5 0.6 0.7 0.6 0.4 0.5 0.6 0.7 0.6 0.3
(b) 0 QI
4, +
(b) Actual Actual
staggered spirally around the outside (non- tance signal to emulsion composition changes. In
conductive) pipe wall; many situations, the stray capacitance can be much
(IV) a pair of continuous metallic helices larger than the capacitance of the fluid being
mounted on the outside (non-conductive) pipe wall; monitored [ 1 l&119]. Thus it is important to mini-
(V) three pairs of continuous metallic helices mize the effects of strays so as to improve the
mounted on the outside (non-conductive) pipe wall sensitivity and accuracy of the measurement
and connected alternately in parallel. system. A detailed discussion of various methods
These configurations are shown schematically in to minimize the effects of stray capacitances can
Fig. 22. The continuous helix pair (IV), however, be found in Ref. 118. References 120-129 also
is preferred as it is less sensitive to flow patterns contain useful information about electrode sensors
[ 1171. Also, it should be noted that practical and the measuring circuits.
capacitance sensors always have an earthed screen In summary, the capacitance method is a feasible
to shield the sensor from external fields [ 1 IS]. and accurate method for the measurement of the
The electrical circuits for measuring the capaci- oil and water contents of emulsions. This method,
tance can be grouped into four main categories however, is generally restricted to oil external
[ 1181: a.c. bridge circuits, charge/discharge cir- emulsions (W/O emulsions).
cuits, LC and RC oscillation circuits, and reso-
nance circuits. For low frequencies below 100 kHz,
an a.c. bridge circuit is recommended; in the 4.1.2. Conductance methods
frequency range from 100 kHz to about 5 MHz, a Conductance methods [ 1303 are very similar to
charge/discharge circuit is preferred. Beyond
the capacitance methods except that the electrical
5 MHz, oscillation or resonance circuits are used.
conductivity (conductance) of the emulsion is mon-
One major problem commonly encountered with
itored instead of the dielectric constant (capaci-
capacitance measurements is the high standing
tance). This method is generally applicable to O/W
capacitance of the sensor (stray capacitance), which
emulsions only, as W/O emulsions usually have
results in low sensitivity of the measured capaci-
very low conductivity.
The electrical conductivity of O/W emulsions is
a strong function of the dispersed-phase (oil) con-
NON-CONDUCTIVE
PIPE centration. For dilute O/W emulsions, the Wagner
0) model (Eqs. (9))( 13)) leads to the following rela-
tionship for the electrical conductivity K:
K=K
c[
2(1-4J)
2+$ 1 (23)
tivities of emulsion and aqueous phase are known: phase), Fig. 23(b) shows data for a 70% O/W
emulsion prepared from a 0.05 N KC1 aqueous
2[: 1 -w/m
(24) solution and a Nujol-carbon tetrachloride mix-
4 = -p + W/&)1 ture, and Fig, 23(c) shows data for a 70% O/W
For concentrated O!W emulsions, the electrical emulsion prepared from distilled water and nitro-
conductivity is related to the dispersed-phase (oil) benzene. As can be seen, the electrical conductivity
concentrations as follows [ 1111: of O/W emulsions is independent of the frequency
when the oil is non-polar (the Nujol-carbon tetra-
K = K,( 1 - #:’ (25) chloride mixture) but it shows a renlarkable
This equation is a special case of Hanai’s model increase at high frequencies when the oil is polar
for the complex permittivity of emulsions (Eqs. in nature (nitrobenzene).
( 17).- (20)). Thus one can predict # from knowledge Figure 24 shows a comparison of the Wagner
of K and K,: and Hanai equations discussed above (Eqs. (23)
and (25)). At low values of dispersed-phase (oil)
concentrations, there is good agreement between
It should be noted that Hanai’s model, like the two equations. At higher concentratiol~s, the
Wagner’s model, predicts the electrical conductivity Hanai equation (Eq. (25)) predicts lower values of
of O/W emulsions to be independent of the fre- emulsion conductivity compared with the Wagner
quency only if the oil is non-conductive and non- Equation, although the difference is only marginal.
polar. The conductance method of monitoring the com-
Figure 23 shows the plots of electrical conductiv- position was recently investigated by Pal [ 1301
ity versus frequency data for three different O/W for O/W emulsions flowing through a pipeline. A
emulsions [I11 t 1. Figure 23(a) shows data for a special star-shaped electrode sensor was used to
70% 0,‘W emulsion prepared from distilled water monitor the conductance of the flowing emulsions.
and a Nujol-carbon tetrachloride mixture (oil The schematic diagram of the electrode sensor
(conductance cell) is given in Fig. 25. The calibra-
tion data for the conductance cell were obtained
Oil-in-water emulsions .
- -. Wagner model
- Hanai model
IO3 IO4 lo5 lo6 10’ 0.0 0.2 0.4 0.6 0.8 1.o
FREQUENCY (cycles/set) Oil Cont.
Fig. 23. Electrical conductivity vs. frequency data for three Fig. 24. Comparison of the Wagner and Hanai models for
different O;W emulsions [ 11 I]. electrical conductivity of O:Mi emulsions.
R. Pal/Colloids Surfaces A: Physicochem. Eng. Aspects 84 (1994) 141-l 93 163
, NON-CONDUCTIVE PIPE
in many applications.
INVASIVE
ELECTRODES 1 )--------
DISCONTINUOUS PHASE I
NON-CONDL!CTIVE PIPE WALL
DISTRIBUTED RANDOMLY
IN CLOUD FORMATION c ELECTRODE A
FLOW
-
0
I
Fig. 30. Schematic diagram of conductivity measuring appara- Fig. 32. Schematic diagram of capacitance measuring apparatus
tus of Lee et al. [ 133). of Huang et al. [ 1221.
166 R. Pul,Kolloids SurfncesA: Pk!,.sirochrnl. Eng. Asprrts 84 ( 1994) 141-I 9.3
SPLITTER -
C, = C,-O.StG, (27)
s 50
(1 - ~)JE*J”~ sin(0/3) + IE,*I/6*1 sin(0, + 0) k?
a \
-1~,*IIE,*Jsin(8,+8,)=0 (35)
L
cies, provided that the complex permittivities of 2% (b)
the continuous phase (E,*) and dispersed phase (~2) g 25
are known. From a knowledge of (E*( and 19,one t,
2
can easily calculate the permittivity E’ and loss
factor c” for emulsions. :
J 0
Thomas et al. [ 1381 solved the above equations 1 lo* lo4 lo6 lo8
using the following relationships for the permittivi- f (kHz)--
ties of water (E;) and oil (E,*):
Fig. 34. Typical dielectric behaviour of a W/O emulsion
(adapted from Clausse [ 1 lo]).
74.325
~*=4.215+(~+~~~~)r-~
w (36)
tion. Typical dielectric behaviour of O/W emul-
E; = 2.5 (37) sions is shown in Fig. 35.
(c) The permittivity and loss factor of O/W
where f is frequency, z, is the relaxation time of emulsions are higher than those for the W/O
water (8.25 x lo-r2 s) and CLis the spreading emulsions at the same water concentration [ 1371.
parameter (0.0125). Note that the permittivity of As an example, Fig. 36 shows the permittivities
oil is assumed to be constant, independent of the and loss factors for O/W and W/O emulsions at
frequency. two different water concentrations (40% and 60%
The general dielectric behaviour of emulsions
predicted through the above equations can be
summarized as follows.
(a) The W/O emulsions exhibit two dielectric
relaxations, one due to interfacial polarization
(MWS effect) around 10 kHz-1 MHz, the other
due to Debye-type dipolar relaxation of the
dispersed-water phase around lo-100 GHz. The
typical dielectric behaviour of W/O emulsions is
shown in Fig. 34.
(b) The O/W emulsions exhibit only one dielec- I I ,I
,>
I I I I / I
lo4 IO" 10 10 10 12 10 14
tric relaxation, namely Debye-type dipolar relax-
ation of the dispersed-water phase around f(Hz)--
lo-100 GHz; the O/W emulsions do not exhibit Fig. 35. Dielectric behaviour of O/W emulsions (oil being non-
dielectric relaxation owing to interfacial polariza- conducting and non-polar).
168 R. Pd/Colloids Surfaces A: Physicochewz. Eng. Aspects 83 (1994) 141-l 93
25~~25
the difference in dielectric properties of O/W and
40x BY 20
i0 20 W/O emulsions in the microwave region can be
“OLUUE IL
WATER
15 15g exploited to determine emulsion type. They defined
2
10 w/o ‘0, a new function, referred to as dielectric modulus
lx
5 52 P, as follows:
_,-.
7
0i 0
lo8 lo9 10’“10” lo= lo”
f (Hz) - f (Hz) -
(38)
940, , , ( , , ( , , , , ,1
o- o.oot’
,$
’ t’ ’
,$ 10’0 10” 1o12 1o13
0.0 0.2 0.4 0.6 0.8 1 .o
Water volume fraction f(Hz) -
Fig. 37. Permittivity as a function of water concentration, at Fig. 38. Typical plots of dielectric modulus P as a function of
frequencies beyond 100 GHr (data source, Thomas et al. [138]). frequency [ 1381.
R. Pal/Colloids Surfaces A: Physicochem. Eng. Aspects 84 (1994) 141-193 169
Fig. 40. Schematic diagram of (a) a single-beam nephelometer [ 15371, and (b) a multiple-he~tnl [ I j-i]
~~~p~~~l~~~~~~ter
(a) light source aging effect, resulting in variation signal is the active signal The turbidity of the
of source intensity (this leads to inaccurate meas- sample is determined from the following value of
urements of turbidity if the instrument is not absorbance A:
recalibrated frequently);
(b) photodetector aging effect, resulting in inac-
(41)
curate measurement of scattered light intensity;
(c) colour variation errors, caused by changes in
colour of the sample being monitored (the colour where l,,/lA, is the ratio of active to reference
acts to attenuate the light beam resulting in false signals when lamp #l is in use, and i,AJI,, is the
variations of turbidimeter readings); ratio of active to reference signals when lamp #2
(d) fouling of optical surfaces. is involved. By taking the ratio of active to refer-
Multiple beam nephelometers overcome many ence signals, most of the errors due to light source
of the problems encountered with single-beam and photodetector aging effects, colour variation,
instruments. The diagram shown in Fig. 40(b) rep- fouling etc. are minimized because both signals are
resents a four-beam in-line nephelometer. This affected identically.
instrument consists of two light sources and two There are many variations of the above two
photodetectors (A and B). The measurement of types of turbidimeter available commercially. For
turbidity involves two steps: in the first step, lamp example, in some instruments a single light source
#l is used momentarily to project a light beam is used with two or more light detectors. However,
onto the sample and photodetectors A and B the major drawback of turbidity measurements is
measure the transmitted and scattered lights; in that the scattering of light is not only dependent
the second step, lamp #2 is used momentarily to upon the concentration of the dispersed droplets
project a light beam on to the sample and, again, or particles, but it also depends upon particle size
photodetectors A and B measure the transmitted and shape, particle size distributiol~. ~avelen~th
and scattered lights. The transmitted light signal of incident light and the ratio of refractive indi-
acts as a reference signal and the scattered light ces of the particle and surrounding medium
R. Pal/Colloids Surfaces A: Physicochem. Eng. Aspects 84 (1994) 141-193 171
[ 153,154,163]. Thus these variables should remain the individual particles undergoes rescattering by
constant for measurements to be accurate. other particles and this phenomenon of multiple
Furthermore, the wavelength used for the measure- scattering increases with increase in the concen-
ments should suffer minimal absorption. For exam- tration of the dispersed particles. If the incident
ple, in the case of oil and water emulsions, the light is polarized in only one plane, it becomes
optical source that emits wavelengths below depolarized owing to multiple scattering; the
0.92 urn is preferred to minimize absorption of the greater the amount of multiple scattering, the larger
emitted signal by water. is the degree of depolarization. Thus there is a
direct relationship between the degree of depolar-
4.3.2. Neutron scattering ization of incident plane-polarized light and the
In this method, a beam of “high energy” or concentration of scattering particles.
“fast” neutrons (average energy, 5 MeV) is directed Figure 41 shows a schematic diagram of the set-
into the sample [165-1671. The fast neutrons up required to measure the depolarization ratio.
interact with the sample mainly by collision with The unpolarized light from a source is polarized
hydrogen nuclei, thereby losing energy. The con- in a vertical direction by a polarizer. The plane-
centration of low energy scattered neutrons (also polarized light passes through the emulsion sample
called “slow” or “thermal” neutrons, average and a portion of the incident light is scattered by
energy about 0.025 eV) in the vicinity of the source the dispersed particles. By allowing the scattered
is a strong function of the hydrogen concentration light (depolarized) to pass through an analyzer
in the sample; the higher the hydrogen concen- prism, the horizontal and vertical components of
tration, the higher is the thermal neutron density. the light are isolated and the intensities of these
This thermal neutron density can easily be mea- components are measured by appropriate detec-
sured with an appropriate thermal neutron detec- tors. The degree of depolarization (DP) is given by
tor. If water is the only hydrogen-containing the ratio of the intensities of the vertical and
compound present in the sample, the thermal horizontal components:
neutron density is a direct measure of the water
DP = Iverticalllhorizonta, (42)
content. However, if other hydrogen is present, as
in the case of O/W emulsions, the portion of
hydrogen contained in the oil must remain con-
4.4. Spectroscopic techniques
stant for measurements to be reliable and accurate.
This neutron scattering technique has been success-
Absorption spectroscopy is widely used in the
fully tested for the measurement of the moisture
industry for the moisture measurement of various
content of butter and margarine, which are basi-
materials. It is based on the fact that when electro-
cally W/O emulsions [ 1651.
magnetic radiation is passed through a sample,
certain frequencies may be selectively absorbed,
4.3.3. Depolarization measurement
leading to attenuation of the incident beam.
Maley [168] developed a novel method for
rapid (and continuous) measurement of the concen-
TRANSMITTED
tration of particles in dispersed systems, such as SOURCE LIGHT
N + hv+N* (43)
N*+N+heat (44)
amount of thermal energy released is usually very Fig. 42. Typical near-IR absorption spectrum for water [ 1761.
small.
The governing equation for the absorption of to incident light intensity I,, is plotted as a function
radiation is the Beer-Lambert law, often called of wavelength. The spectrum shows very strong
simply Beer’s law [ 1711:
absorption at 2.95 urn and progressively weaker
absorptions at 1.94, 1.43 and 1.20 urn. Most mea-
A = log,,(Z,/l) = & (45) surements, however, are made at a wavelength
of 1.94 urn.
where p is the molar absorptivity (also called the Because of the high attenuation of near-IR
extinction coefficient) and c is the concentration of energy by emulsions, it is generally not possible to
the absorbing substance (mol l- ‘). use a radiation transmission technique unless the
Absorption spectroscopic techniques are charac- water content is small and the sample is very thin,
terized according to the type of electromagnetic which is not practical for an industrial in-line
radiation employed. The techniques which are system. Therefore IR reflectance techniques are
important for the measurement of the water more commonly used.
content of emulsions are IR absorption spectro- Figure 43 shows schematically the principle of
scopy, UV absorption spectroscopy, and NMR the IR reflectance technique. Radiation from the
spectrometry. source (a quartz-halogen lamp) is focused into a
parallel beam that is projected onto the sample via
4.4.1. Infrared absorption spectroscopy a rotating wheel equipped with IR filters. The
IR absorption techniques are quite popular in purpose of the filters is to provide the means of
the industry for the moisture measurement of selecting narrow bands of IR light at wavelengths
materials [63,172-1761, including emulsions corresponding to the “reference” and “absorption”
[ 1721. These techniques utilize the fact that water wavelengths. The reference IR radiation is such
molecules selectively absorb IR radiation between that it undergoes negligible absorption by water;
the wavelengths of 1 and 3 urn. The absorption is for example, a wavelength such as 1.7 um is less
accompanied by vibrational excitation of the -OH sensitive to water absorption. The pulses of light
groups in water. Figure 42 shows a typical near IR arriving on the sample are both partially reflected
absorption spectrum for water. The transmittance, and partially absorbed. A portion of the reflected
defined as the ratio of transmitted light intensity I light is collected by a mirror onto an IR detector.
R. PallColloids Swfaces A: Physicochem. Eng. Aspects 84 (1994) 141-193 173
o.or
0
I
50
I
100 150
I I
200
60 ORGANIC CARBON (mg/L)
Fig. 44. (a) Ultraviolet absorbance (at 254 nm) as a function of the TOC content of sewage samples [ 1771. (b) Schematic diagram of
the UV absorbance technique [ 1771
(tesla). The sample is also subjected to an alternat- system, such as an emulsion or a suspension.
ing magnetic field by an r.f. oscillator at some fixed Consequently, there occurs a reduction in the
frequency; 60 MHz is the most commonly used intensity of the transmitted signal. This attenuation
frequency. The magnetic flux density of the external of the ultrasonic signal is related to the concen-
unidirectional field is then varied with the help of tration of the scattering particles [ 182,183]. Thus
a low frequency sweep generator. Because the by measuring the attenuation of the ultrasonic
Larmor frequency depends on the magnetic flux signal one can infer the concentration of the dis-
density (see Eq. (46)), a variation in magnetic flux persed phase.
density results in variation of the Larmor fre- Recently, Balachandran and Beck [ 1831 applied
quency. When the magnetic flux density is such the sound-scattering technique to solid/liquid
that the Larmor frequency matches the frequency slurry flows in pipes. They found that the attenua-
of the r.f. oscillator, nuclear resonance occurs and tion of the transmitted ultrasonic signal varies with
energy is absorbed. The energy absorbed by the three parameters: mean fluid-velocity u, mean par-
protons from the r.f. oscillator (when resonance ticle size ;IIP, and dispersed-phase concentration.
occurs) produces modulation of the amplitude of Figure 46 shows some of their results on a log-log
the r.f. signal; this modulated signal is measured plot. The meter reading, given in millivolts, is a
to give the hydrogen content of the sample.
measure of the depth of modulation of the ultra-
The main drawback of the NMR technique is
sonic signal. Figure 46(a) indicates that for a given
that it measures the total hydrogen content (rather
particle size and a given mean flow velocity, the
than water content) of the sample; this includes
attenuation of the ultrasonic signal increases with
the hydrogen content of the oil. If the composition
an increase in the dispersed-phase concentration.
of the oil changes, the NMR signal would change
The attenuation also increases with the mean fluid
even when the water content remains the same.
One method of circumventing this difficulty is to
use pulsed NMR [ 1811 rather than continuous-
wave NMR. The pulsed NMR technique utilizes
the difference in relaxation times of the hydrogen
nuclei in water and in oil, and is therefore selective
to the hydrogen content in water.
Ultrasonic waves are scattered by dispersed par- Fig. 46. Attenuation of transmitted ultrasonic signal for
ticles as the waves travel through a dispersion solid/liquid slurry flows [ 1831.
velocity for a given particle size and solids concen- measure the percentages of oil and water even if
tration. When the mean fluid velocity and solids the emulsion is not homogeneous; (b) it works well
concentration are held constant, the level of attenu- for both O/W and W/O emulsions: (c) it is non-
ation increases with the mean particle size, as intrusive; (d) it is relatively inexpensive.
shown in Fig. 46(b). Since the plots shown in The acoustic velocitimeter technique for measur-
Fig. 46 are linear (on a logPlog scale). one can ing the composition of emulsions utilizes the fact
write the following relationship to describe the that the sonic velocity is different in diflerent
attenuation of the ultrasonic signal: materials, e.g. oil and water, and therefore the
sonic velocity in emulsions is a function of emulsion
R, = A(G)"(C)~@,) (47)
composition (percentages of oil and water).
where R, is the meter reading, C is the dispersed- In pure single-phase fluids, the sonic velocity I’,,
phase concentration (wt. %) and A, a, h and e are is given by
constants. Therefore in a constant particle size
v; = (c’p/c’& (48)
system, if the mean fluid velocity remains constant,
the attenuation of the ultrasonic signal will depend where (?p/Zp),s is the rate of change of pressure p
only upon the dispersed-phase concentration. with density p at constant entropy s. By definition.
A variation of the above method involves the the adiabatic compressibility p is given as
measurement of scattered sound, instead of the
transmitted sound. The intensity of scattered sound (49)
is directly related to the concentration and particle
size of scattering species [ 184,203]. The effect of Combining the above two equations gives
particle size, however, can be decoupled using
multiangle ultrasonic scattering [203]. Lenn [ 1841 V” = (pp) ‘I2 (50)
recently applied a multiangle ultrasonic-scattering
In the case of emulsions, the above equation is
technique to solid/liquid dispersions. It was found
modified as follows [ 200,202]:
that although the intensity of sound measured at
a scattering angle of 170” is a function of particle T/* = (p$,)) ls2 (51)
size and concentration, the ratio of 1O- to 170 ’
where I/* is the velocity of sound in the emulsion,
scatter is a function of particle size alone. Thus it
pe is the effective density and be is the effective
is possible to measure the particle concentration
adiabatic compressibility of the emulsion. The
as well as the particle size using multiangle sound-
effective properties can be taken as follows
scattering techniques. However, it should be noted
[ 200.2021:
that little or no experimental data are available on
the application of such techniques to oil and water Pe = dv)d + ( 1 - 4)P, (52)
emulsions.
Be = 4Pd + ( 1 - 4vc (53)
4.5.2. Sound-velocity,-based techniques where pc and p, are the density and compressibility
Acoustic velocitimeters have been successfully of the continuous phase, y, and Pd are the density
used for the measurement of the oil and water and compressibility of the dispersed phase, and 6
contents of emulsions [ 182,188,192-196,203]. is the dispersed-phase concentration. Upon substi-
They are the most popular among the ultrasonic tuting Eqs. (52) and (53) into Eq. (51). the
techniques for the composition measurement of following result is obtained:
emulsions, and they have been studied extensively
(V,/V*)’ = ( 1 + B$)( 1 + 04) (54)
by several workers [1922204]. The advantages
claimed for this technique are as follows: (a) it can where V, is the ultrasonic velocity in the
R. PullColloids Swfaces A: Physicochem. Eng. Aspects 84 (1994) 141-193 177
(55) Model 3
t* - t
2
’
E
141
l Experimental data ($2 (61)
-- model 1 td - h
.... model 2
- model 3 Model 3
4= ($2) (62)
Model 4
t* - t,
(I= (63)
gdtd - gctc
g~=l+sc1-(l-~~)‘l?l-~
0.2 0.4 0.6 0.8
or
or
B
nL: 0.4 A
g, = l/,$2 for 731 (67)
0.0 0.2 0.4 0.6 0.8 1 .o
where (b) True Xylene Vol. Frac.
ultrasonic velocity in the dispersed phase Fig. 48. (a) The volume fraction of xylene predicted from model
:‘= 4 vs. the true xylene volume fraction. (b) The ratio of the
ultrasonic velocity in the continuous phase
predicted volume fraction of xylene (from various models) to
(68) the true xylene volume fraction.
0.5. . . . . , . . . . , . * . . ,
.l Toluene -in-water emulsions
:
.n (30% TBP/n-dodecane)-in-
(0.2 M nitric acid solution)
2 0.4 -
a
.-0
6 r
WATER-IN-OIL
or
VERTICAL ARRAY OF
SEVEN DETECTOR
UNITS LEAD-DISK COLLIMATOR
(X-RAY EXIT THROUGH CENTRALLY
POSITIONED VERTICAL SLIT)
CABLES TO TAPE-
RECORDERCONTR
UNIT POWER
SUPPLiES
VERNIER SCALE
OUTLINE El REPRESENTS LEAD SHIELOING BOX (CUT AWAY FOR BEAM ENTRY)
/h”
TOP OF PIP-
LEAD COLLIMATOR
DETECTOR PHOTOMULTIPLiER -
TUBE (TYP. 3 PLACES) \
i CENTER OF ACTIVE
PORTION OF SOURCE
DETECTOR CASKS
(TYP. 3 PLACES)
(b)
Fig. 51. (a) Multiple-beam X-ray densitometer 12311. (b) Three-beam gamma densitometer 12311
AP = +J+Y(3~]
AP = (&)A (89)
or
VP, - AP2)
Pe = (94)
2gL
Fig. 53. Principle of a continuous-weighing densitometer [218]. Thus the density of the emulsion can be calculated
from the pressure-drop measurements in the two
are bulky and cumbersome and they must be limbs of a vertical U-tube.
installed horizontally. In summary, the density-based techniques are
feasible and accurate techniques for measuring the
4.6.4. Pressure-drop measurement composition of O/W or W/O emulsions. However,
The density of flowing fluids can be inferred they function only as long as the densities of oil
from pressure-drop measurement in a straight ver- and water are different. If the densities of oil and
184
8 . . ..>....!...‘I....
W/O emulsion
data of Pal
6 -
-0.0 0.2 0.4 0.6 0.8 0.0 0.1 0.2 0,3 0.4
(a) Oil Cont. (b) Water Cow.
Fig. 54. (a) Viscosity as a function of oil volume fraction for Newtonian O/W emulsions [233]. (b) Viscosity as a function of water
volume fraction for Newtonian W/O emulsions 12331.
4.7. Visccrsity-based techniques where z is the shear stress, : is the shear rate, and
K and II are power-law constants. Newtonian
Emulsions generally behave as Newtonian Auids behaviour is a special case of the power-law behavi-
at low-to-moderate concentrations of dispersed our in that II= 1 and K = ~7(the viscosity of the
phase in that the viscosity is constant, independent fluid). The power-law index 17is generally less than
of shear rate or shear stress. The viscosity of unity in the case of non-Newtonian emulsions.
Newtonian emulsions is directly related to Figures 55(a) and 55(b) show the variation of K
the dispersed-phase concentration. For instance, and R with dispersed-phase concentration $ for
Fig. 54(a) shows the plot of viscosity as a function O/W 12341 and WiO [235] emulsions respec-
of oil volume fraction for Newtonian O/W emul- tively. The power-law parameter K increases with
sions [233]. The viscosity increases with an 4 in a regular manner and, thus, could be used to
increase in the dispersed-phase volume fraction. monitor the composition of the emulsion.
Figure 54(b) shows a similar plot for Newtonian However, it should be pointed out that neither
W/O emulsions [233]. Again, the viscosity K nor the viscosity of the emulsions is a unique
increases with the dispersed-phase concentratio~l functi~)n of the dispersed-phase concentratioll.
in a well-defined manner. Thus it is possible to They depend upon the viscosities of the oil and
calculate the volume fraction of dispersed phase water, droplet size distribution. nature and concen-
(and continuous phase) from a knowledge of the tration of surfactant, etc. For instance, Fig. 56
viscosity of the emulsion. shows the experimental data of Van der Waarden
However, at high dispersed-phase concentra- (I2361 and Eilers [2?7 J for O/W emulsions. The
tions, emulsions usually exhibit non-Newtonian data are plotted as relative viscosity. defined as the
pseudoplastic behaviour and the apparent viscosity ratio of the viscosity of the emulsion to that of
decreases with an increase in the shear rate. the continuous phase. versus dispersed-phase (oil)
The shear stress/shear rate behaviour of non- concentration. Even though the continuous phase
Newtonian emulsions is often described by a (water) in the two systems has a similar viscosity,
R. Pal/Colloids Surfaces A: Physicochem. Eng. Aspects 84 (1994) 141-193 185
NEWTONIAN
OIL-IN-WATER
EMULSIONS
data of Pal
1000 r
of such viscometers cover a wide range of speeds vibrating element is ll~easlired and this is a simple
(hence shear rates). Consequently, they are quite function of the square root of the product of
suitable for both Newtonian and non-Newtonian viscosity and density [340]:
emulsions. They can be installed in the main ,,--
pipeline or in the by-pass loop of the main line. Power = tr(\~~),r~,) (98)
The vibrating-elelnent viscometers are also pop-
where (I is a calibration constanl. and /‘e and J/~
ular in the industry. The heart of these viscometers
are the emulsion density and viscosity respectively.
is a vibrating sphere or a cylindrical rod, which is
The instrument electronics are designed to display
immersed in the flowing fluid (see Fig. 58). The
the value of the product (~,r/,_,).If the density of the
element is made to vibrate at its natural frequency
emulsion is known, its viscosity can be calculated.
by an electromagnetic device that is hermetically
The vibrating viscometer could be installed
sealed from the fluid. The vibrations are usually of
either in the by-pass loop or in the main line. The
small amp~it~ide, about I pm or so. The power
main limitation of the vibrating viscometer is that
required to maintain constant the amplitude of the
it measures the product of density and viscosity,
- DRIVER COIL rather than the viscosity.
DETECTOR COIL
/
\ I
,/
--SHEATH ment of the oil and tvater content of erntl~siolls.
Among the destructive techniques of emulsion
composition measurement, the K-F titration
&
I/ I,
Distillation and centrifugation methods are also or density based. The capacitance-based methods
accurate but they require much larger sample are quite accurate but are generally restricted to
volumes and they are not as rapid as the K-F oil-external (W/O) emulsions. Also, the capacitance
method. Also, these methods require sample treat- probes, particularIy the invasive type, are subject
ment (dilution with solvent and/or addition of to coating with wax, dirt etc. present in the process
demulsi~er). For the c~ntrifu~~tion method to pro- streams. The density-based techniques are apphca-
duce accurate results. it is illlportant to ensure that ble to both 0,/W and W/O emulsions. However, it
complete separation of oil and water is achieved should be noted that although the density of the
and that there is no unresolved emulsion left at emulsion can be measured quite accurately, the
the interface between the separated oil and water density-based technique can be used to calculate
phases. In the case of difficult to break emulsions, the oil and water content of emulsions only as
flash vaporization may be used. Like distillation, long as a significant difference exists in the densities
this method is not so fast and it requires larger of oil and water. The technique cannot be used at
sample volumes. Solvent extraction and TOC ana- all if oil and water have the same densities.
lyzers are generally restricted to very dilute O/W The conductance-based techniques are generally
emulsions (oily wastewaters). DSC is the only applicable to water-external (O/W water) emul-
technique capable of distinguishing free water from sions as oil-external (W/O) emulsions have very
emulsified water (droplets) in W/O emulsions. One low conductivity. They can be very accurate pro-
can determine the amounts of free water (if present) vided that the conductivity changes are solely
and emulsified water in emulsions from the area due to emulsion composition. In many practical
of the DSC peaks. However, few experimental applications, however, conductivity changes in
results are reported on the application of this emulsions occur due to the variation of water
technique to emulsion composition measurement. conductivity (salinity) so that the effect of composi-
All destructive techniques have the disadvantage tion is masked. Therefore conductance probes are
that the emulsion sample is destroyed during the rarely used to monitor the oil and water content
process of measurement. Thus, if a limited sample of fluids produced from oil wells.
is available and one requires additional analysis of Among the radiation scattering techniques, tur-
the sample, destructive techniques are not recom- bidity measurements are popular. However, they
mended. The other major drawback of the destruc- are restricted to very dilute O/W and W/O emul-
tive techniques is that they are generally off-line sions. The major drawback of turbidity measure-
(laboratory) techniques and they require extraction ments is that the turbidity depends on several
of a sample from the pipeline or other process factors, other than the composition, such as droplet
equipment. The accuracy of the destructive meth- size, droplet size distribution, and refractive index
ods of emulsion analysis, therefore, depends largely of individual components. These factors should
on how representative the sample is. remain constant for turbidity measurements to pro-
The non-destructive techniques of emulsion duce accurate results. Other radiation-scattering-
composition measurement, however, are generally based techniques (Neutron scattering and depolar-
capable of both on-line and off-line analysis and ization measurement) have not been studied in any
they can be used for cotltil~~lous lnonitoring of detail. Future work should focus on experimental
process streams. Among these techlliques, capaci- evaluation of these techniques.
tance-based techniques and density-based tech- Spectroscopic techniques are potentially very
niques are quite popular in the industry. Most net useful but little experimental data are available to
oil computers at present employed in the oil indus- determine the full range of the applicability and
try for the measurement of the oil and water the limitations of these techniques.
production of oil wells are either capacitance based Among the ultrasonic techniques for composi-
18X R. Pa//Co/loids Surfaces A: Physicochem. Eng. Asprcts 84 ( 1994) 141-f 93
tion measurement, the techniques based on mea- been a great success in continuous production
surement of sonic velocity (acoustic velocitimeters) streams despite variations in salinity, temperature
in emulsions are the most versatile. They are and emulsion state (well-dispersed or not so well-
applicable to both O/W and W/O emulsions. dispersed). The instrument is capable of measuring
However, it should be noted that although the the full range of water concentration (O-100%) and
acoustic velocitimeters can accurately measure the oil concentration (O-100%). The accuracy is
velocity of ultrasonic waves in emulsions, they can reported to be within 20.05%.
be used to determine the oil and water content of Finally, it is recommended that future research
emulsions only if a significant difference exists in work should focus on the experimental evaluation
the velocities of sound in the pure oil and water of various techniques available so as to determine
phases. If the sonic velocities in the oil and water their full range of applicability and limitations.
phases are the same, one cannot use this technique There is still a general lack of experimental data
for emulsion composition measurement. available on these techniques. Experimental work
The UVP-based technique for composition dealing with comparison of the various techniqes
measurement is of limited value as the UVP signal would be most useful.
is not a unique function of emulsion composition;
the UVP signal depends on several other factors, Acknowledgement
in addition to the percentages of oil and water in
the emulsions. Sound scattering techniques have Financial support from the Natural Sciences
not been studied in any detail; little experimental and Engineering Research Council (NSERC) of
data are available to determine the accuracy and Canada is gratefully acknowledged.
limitations of these techniques for emulsion
applications.
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