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Flow Backup Calculation Original

FLOW CALCULATIONS
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0% found this document useful (0 votes)
47 views

Flow Backup Calculation Original

FLOW CALCULATIONS
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Readings in mmWC

0.5 1.2 1.5 -0.2 1.1 1.7


0.4 -0.1 1.6 2.3 1.5 1.5
-0.2 1.4 1 -0.4 1.6 1.6

Pitot Tube Constant Cp 0.843


Corrected Gas Density 0.428 Kg/M3 Avg 1
Area of Duct 7.065 M2 max 2.3
min -0.2

2.9012
6.76271
M3/Sec 40.2773
Air Flow @ ambient M3/Hr 144998
Nominal Flow Nm3/Hr 54389
A 1.2 Pellet Division B

1 ID FAN W L Area 1

Outlet Out let Duct 3900.00 5100.00 19.89

Outlet Muffler 2145.00 4900.00 10.51

ESP Inlet Duct 2237.5 15.720116

Chimney @ 48 M

2 Coolet Zn # 1 2

Suction Duct 2716.00 2266.00 6.15

Suction muffler 1350 2266 3.06

Damper 800 2.01

Out let Duct 1429 1040 1.49

3 Coolet Zn # 2 3

Suction Duct 2716.00 2266.00 6.15

Suction muffler 1350 2266 3.06

Damper 800 2.01

Out let Duct 1429 1040 1.49

4 Coolet Zn # 3 4

Suction Duct 2266 2266 5.13

Suction muffler 1200 2266 2.72

Damper 800 2.01

Out let Duct 1540 1008 1.55


0.6 Pellet Division

ID FAN

Chimney Circumfrence 12.72


Cimney Outer Dia 2.025
Cimney Inner Dia 1.525

Chimney Area @ 20 M 7.31

Coolet Zn # 1

Suction Duct 1500 1500 2.25

Suction muffler 750 1500 1.125

Coolet Zn # 2

Suction Duct 1500 1500 2.25

Suction muffler 750 1500 1.125

Coolet Zn # 3

Suction Duct 1500 1500 2.25

Suction muffler 750 1500 1.125


COOLERZONE FAN # 1
Flow m/s

6.4 4.8 5.4 5.3 4.8 5.8 32.5


6.5 5.2 5.3 5.1 4.6 5.2 31.9
4.8 5.2 4.8 5.2 4.8 5.2 30
5.1 5.1 4.8 4.6 5.1 4.6 29.3
5 5.1 5.6 5.1 5 4.6 30.4
154.1
Out let pressure - 28.3 mbar aveage velocity m/s 5.136667
RPM - 850 (full rpm - 1480 ) area of suction 3.0591
AMP- 320 flow/hr 56568.88
Damper Dimension - 2300 mm hieght
2700 mm width

COOLERZONE FAN # 2
Flow m/s

13 15.7 15 14.7 10.9 13.8 83.1


13.5 15.7 13.6 12.5 12.8 14.4 82.5
13.6 16.3 13.5 12.9 13.7 12.9 82.9
12 13.7 13 13.5 12.6 13.4 78.2
12.8 14.2 13.9 13.9 13.7 13.9 82.4
409.1
Out let pressure - 38 mbar 13.63667
RPM - 1420 (full rpm - 1490 ) area of suction 3.0591
AMP- 785 flow/hr 150177.3
Damper Dimension - 2300 mm hieght
2700 mm width

COOLERZONE FAN # 3
Flow m/s

13.3 11.8 14.8 15.3 12.9 10.1 78.2


11.5 11.2 13.1 14.1 12.1 10.6 72.6
10 12.2 12.9 11.7 12.8 9.8 69.4
12.6 11.6 13.2 11.6 11.3 10.5 70.8
11.4 11.9 12.4 11.4 11.9 8.2 67.2
358.2
11.94
Out let pressure - 21 mbar area of suction 2.7192
RPM - 1450 (full rpm - 1490 ) flow/hr 116882.1
AMP- 433
Damper Dimension - 2300 mm hieght
2700 mm width

ID fan
Pressure mbar

21 29 20 5 7 32 28 22 7 12
22 33 17 7 7 29 32 13 12 10
31 40 27 15 4 27 23 9 10 14
32 32 25 5 3 24 25 17 14 16
28 42 33 9 15 30 35 16 16 7
33 35 22 12 6 33 32 12 7 9
Approx center 1 Approx center 2

Temp- 74 degreeC
Pressure = -0.11 mbar
RPM - 760
AMP- 146,HT 6.6kv ,1120 kw
Duct Dimension - 5100 mm hieght
3900 mm width
183
182
200
193
231
201
1190
19.83333
COOLERZONE FAN # 1

Flow m/s

4.8 5.1 5.3 5.4 5.2 5.3 31.1


5.5 5.6 5.5 5.7 6.4 5.5 34.2
6.8 6.5 5.6 5.8 6.2 5.6 36.5
6.7 6 5.2 5.4 4.8 5.2 33.3
4.9 5.1 4.3 5.4 5.6 4.3 29.6
164.7
Out let pressure - 28.0 mbar aveage velocity m/s 5.49
RPM - 853(full rpm - 1480 ) area of suction 3.0591
AMP- 323 flow/hr 60460.05
Damper Dimension - 2300 mm hieght
2700 mm width

COOLERZONE FAN # 2
Flow m/s

13 13.2 12.6 11.5 11.3 12.6 74.2


13.7 14.5 12.9 10.8 11.8 12.9 76.6
13.2 10.5 12.8 11.2 13.7 12.8 74.2
13.4 13.8 13.1 12.7 13 13.1 79.1
14.6 15 12.7 13.4 12.8 12.7 81.2
385.3
Out let pressure - 36 mbar 12.84333
RPM - 1320 (full rpm - 1490 ) area of suction 3.0591
AMP- 659 flow/hr 141440.5
Damper Dimension - 2300 mm hieght
2700 mm width

COOLERZONE FAN # 3
Flow m/s

12.5 12.2 10.5 10.8 11.4 10.5 67.9


11.8 12.1 12.5 10.7 11.8 12.5 71.4
14.5 14 13.7 11.9 11 13.7 78.8
12.6 12.3 13.3 11.8 10.9 13.3 74.2
11.8 10.8 11.9 9.4 8.2 11.9 64
356.3
11.87667
Out let pressure - 21 mbar area of suction 2.7192
RPM - 1450 (full rpm - 1490 ) flow/hr 116262.1
AMP- 433
Damper Dimension - 2300 mm hieght
2700 mm width

ID fan
Pressure mbar

34 35 27 32 37 10 8 11 7 5
29 34 42 30 28 7 8 12 11 6
31 37 41 29 35 4 9 12 8 6
25 21 28 24 26 15 14 18 15 19
18 19 24 21 25 12 8 18 16 15
28 25 24 29 26 15 13 18 8 17
Approx center 1 Approx center 2

Temp- 103 degreeC


Pressure = 1.1 mbar
RPM - 763
AMP- 151,HT 6.6kv ,1124 kw
Duct Dimension - 5100 mm hieght
3900 mm width
206
207
212
205
176
203
1209
20.15
COOLERZONE FAN # 1

Flow m/s

5.4 5.7 4.5 4.3 6.5 4.5 30.9


6.2 6 5.3 5.7 5.9 5.3 34.4
5.6 5.9 5.2 5.6 5.5 5.2 33
6 5.4 5 5.7 6.1 5 33.2
5.5 5.9 4.9 5.1 5.8 4.9 32.1
163.6
Out let pressure - 25.34 mbar aveage velocity m/s 5.453333
RPM - 853(full rpm - 1480 ) area of suction 3.0591
AMP- 326 flow/hr 60056.25
Damper Dimension - 2300 mm hieght
2700 mm width

COOLERZONE FAN # 2
Flow m/s

12.7 12.1 11.9 11.6 13 11.9 73.2


13.6 13.3 11 10.5 13.6 11 73
12.7 11.9 12.7 11.6 12.3 12.7 73.9
11.2 12.2 11.8 12.8 13.2 11.8 73
12.9 13.6 13.1 11.5 12.8 13.1 77
370.1
Out let pressure - 33.68 mbar 12.33667
RPM - 1317(full rpm - 1490 ) area of suction 3.0591
AMP- 645 flow/hr 135860.7
Damper Dimension - 2300 mm hieght
2700 mm width

COOLERZONE FAN # 3
Flow m/s

13.2 10.6 11.9 10.6 10.8 11.9 69


14 9.6 12 9.8 7.3 12 64.7
12.7 10.2 13.7 9.9 9.8 13.7 70
11.4 11.3 11.7 8.9 11.3 11.7 66.3
10.9 11.8 10.6 10.2 8.8 10.6 62.9
332.9
11.09667
Out let pressure - 21.2 mbar area of suction 2.7192
RPM - 1466 (full rpm - 1490 ) flow/hr 108626.6
AMP- 450
Damper Dimension - 2300 mm hieght
2700 mm width

ID fan
Pressure mbar

4.2 20.4 21.5 19.3 15.5 4.2 20.4 21.5 19.3 15.5
12.6 16.5 20.4 19.5 15 12.6 16.5 20.4 19.5 15
23.2 3.3 7 21.3 14 23.2 3.3 7 21.3 14

Approx center 1 Approx center 2

Temp- 103 degreeC


Pressure = 1.1 mbar
RPM - 792
AMP- 157,HT 6.6kv ,1239 kw
Duct Dimension - 5100 mm hieght
3900 mm width
161.8
168
137.6
0
0
0
467.4
15.58
COOLERZONE FAN # 1

Flow m/s

5.2 4.5 4.3 3.8 4.8 4.3 26.9


5.4 5.9 6.1 5 6 6.1 34.5
6.2 6 5.6 4.9 5.9 5.6 34.2
6.1 6 5.6 4.9 5.9 5.6 34.1
4.5 4.7 5.3 4.9 5 5.3 29.7
159.4
Out let pressure - 25.50 mbar aveage velocity m/s 5.313333
RPM - 883(full rpm - 1480 ) area of suction 3.0591
AMP- 323 flow/hr 58514.46
Damper Dimension - 2300 mm hieght
2700 mm width
KW 185.73

COOLERZONE FAN # 2
Flow m/s

12.4 11.9 15.6 11.7 13.8 15.6 81


13.4 13.6 12.9 9.3 10.7 12.9 72.8
13.1 12.5 11.8 11.9 13.9 11.8 75
13.4 14.4 13.9 11.1 12.8 13.9 79.5
11.7 11.9 12 12.4 14 12 74
382.3
Out let pressure - 31.0 mbar 12.74333
RPM - 1302(full rpm - 1490 ) area of suction 3.0591
AMP- 640 flow/hr 140339.3
Damper Dimension - 2300 mm hieght
2700 mm width

KW 368.02

COOLERZONE FAN # 3
Flow m/s

11.4 11.5 11.6 9.7 10.8 11.6 66.6


13.7 12.9 11.8 10.6 10.9 11.8 71.7
12.4 12.6 9.5 9.7 8.6 9.5 62.3
13.4 14 12.9 10.4 10.2 12.9 73.8
12.4 11.6 10.6 7.6 9.2 10.6 62
336.4
11.21333
Out let pressure - 21.72mbar area of suction 2.7192
RPM - 1466 (full rpm - 1490 ) flow/hr 109768.7
AMP- 450
Damper Dimension - 2300 mm hieght
2700 mm width
KW 258.75

ID fan
Pressure mbar

36 22 23 26.6 33 6.4 10.3 3.7 17


33 27 24 34.5 37 4.5 7 10.8 7
33 35 28 27.2 34.7 3.6 6 9 8.7
30.3 28 35.1 25.9 28 20.7 19 24 17
23 36 18 11 9.5 11.9 13 26 19.5
3 12 17.8 24.4 32 12 19 21 20.6
Approx center 1 Approx center 2

Temp- 116 degreeC


Pressure = 1.1 mbar
RPM - 788
AMP- 153,HT 6.6kv ,1280 kw
Duct Dimension - 5100 mm hieght
3900 mm width
14.8 192.8
20 204.8
12.6 197.8
5 233
13.8 181.7
22.8 184.6
1194.7
19.91167
COOLERZONE FAN # 1

4.5 4 4.3 3.7 3.9 4.1 24.5


4.2 3.7 3.9 3.3 3.4 3.2 21.7
5.8 4.1 3.5 3.2 3.1 3.6 23.3
5.4 4.6 4.5 4 3.5 3.2 25.2
3.9 4.6 4.8 4.4 4.4 4.1 26.2
5.8 4.7 4.1 3.9 3.5 3.1 25.1
4.7 5.8 4.4 3.7 5.5 3.7 27.8
5.4 4.5 4.2 4 4.2 3.7 26
199.8
aveage velocity m/s 4.1625
RPM - 700 area of suction 3.0591
AMP- 280 Flow/Hr 45840.61
KW 181.13

COOLERZONE FAN # 2

13.4 11.9 11.3 10.6 10.9 10.7 68.8


14.4 12.2 12.1 11.4 10.8 11.4 72.3
15.9 13.9 12.6 10.8 10.9 12.8 76.9
13.9 12.5 13.4 11.5 9.3 10 70.6
14 13.6 14.7 12.7 10.2 9.8 75
15.7 13.2 12.6 11.6 10.3 8.3 71.7
15 13.5 12.5 11.4 10.9 10.3 73.6
13.8 10.6 12.5 11.6 12.1 12.1 72.7
581.6
12.11667
RPM - 1350 area of suction 3.0591
AMP- 680 flow/hr 133437.9
KW 439.89

COOLERZONE FAN # 3
Flow m/s

7.6 7.8 12.6 14.3 14.6 14.4 71.3


13.3 13.6 11.9 8.6 8.8 13.6 69.8
14.4 12.5 11.8 9.5 10.5 13.2 71.9
12.5 12.7 10 11.3 11.4 12.2 70.1
13.6 12.4 11.8 11.5 10.7 11.4 71.4
11.1 11.7 10.4 10.2 10.6 10.9 64.9
14.7 12.5 13.2 13.2 9.8 12.7 76.1

495.5
16.51667
area of suction 2.7192
RPM - 1400 flow/hr 161683.6
AMP- 420
KW 271.70

ID fan
Pressure mbar

36 22 23 26.6 33 6.4 10.3 3.7 17


33 27 24 34.5 37 4.5 7 10.8 7
33 35 28 27.2 34.7 3.6 6 9 8.7
30.3 28 35.1 25.9 28 20.7 19 24 17
23 36 18 11 9.5 11.9 13 26 19.5
3 12 17.8 24.4 32 12 19 21 20.6
Approx center 1 Approx center 2

Temp- 116 degreeC


Pressure = 1.1 mbar
RPM - 788
AMP- 153,HT 6.6kv ,1280 kw
Duct Dimension - 5100 mm hieght
3900 mm width
14.8 192.8
20 204.8
12.6 197.8
5 233
13.8 181.7
22.8 184.6
1194.7
19.91167
COOLERZONE FAN # 1

7.5 6.5 7.2 7.9 8 6.1 43.2


7.3 7.5 7.3 7.2 5.4 5 39.7
6.6 8 7.5 5.6 6.3 6.3 40.3
6.8 8.8 7.9 3.8 6.4 5.9 39.6
7.1 7.3 7.8 6.5 6.8 7.2 42.7
7.3 8 6.6 7.6 7.3 7.4 44.2
5.7 5.3 6.1 6 6 6.2 35.3
5.9 5.9 6.4 6.5 5.3 5.6 35.6
0
320.6
aveage velocity m/s 6.679167
area of suction 3.0591
Flow/Hr 73556.06

COOLERZONE FAN # 2

23.6 23.4 23.3 21.6 23.7 22.6 138.2


23.8 23.6 24.6 24.5 24.4 22.8 143.7
25.1 23.8 23.5 24 25 22.1 143.5
27 25.2 24.5 22.5 20 22 141.2
25.9 23.5 25.4 23.5 98.3
23.6 25.8 25.6 23.4 98.4
763.3
23.85313
area of suction 3.0591
flow/hr 262688.7

COOLERZONE FAN # 3
Flow m/s

20.9 22 21.8 22.7 87.4


22.1 22.4 23.3 22.5 90.3
21.9 22.2 24.5 22.2 90.8
20.5 23.5 23 23.8 90.8
22.4 22.7 22.4 23.5 91
23.5 23.4 21.8 23.7 92.4
20.7 23.4 22.8 22.5 89.4
632.1
22.575
area of suction 2.7192
flow/hr 220989.4
COOLERZONE FAN # 1

6.8 8.1 8.4 8 8.2 39.5


8.1 7.8 7 22.9
6.8 8.1 8.4 8 8.2 39.5
8.1 7.8 7 22.9
6.8 8.1 8.4 8 8.2 39.5
8.1 7.8 7 22.9
0
0
187.2
aveage velocity m/s 7.8
area of suction 3.0591
Flow/Hr 85899.53

COOLERZONE FAN # 2

15.4 15.8 17.1 17.8 16.9 83


17.4 17.8 16.8 16.6 68.6
19.4 17.2 16.6 53.2
16.9 18.4 18.4 53.7
17.3 17.8 18.7 53.8
17.3 19.7 17.3 54.3
16 17.5 18.1 51.6
0
418.2
17.425
area of suction 3.0591
flow/hr 191897.3

COOLERZONE FAN # 3
Flow m/s

14.4 14.9 15.7 14.6 59.6


15.4 14.4 14.8 14.5 59.1
14.2 15.4 14.2 13.4 57.2
15.1 13.5 15.6 13.5 57.7
15.2 15.8 15.8 14.9 61.7
14.6 14.6
0

309.9
14.75714 M3/T
area of suction 2.7192
flow/hr 144459.4 48153.15 325950 83.57693
COOLERZONE FAN # 1

9.5 10.9 10.3 9.4 40.1


10.3 11.4 10.8 7.3 39.8
9.7 9.9 9.8 9.6 39
9.9 10.4 10.1 9.4 39.8
158.7
Out let pressure - 16.50 mbar aveage velocity m/s 9.91875
RPM - 845(full rpm - 1480 ) area of suction 1.125
AMP- 120 flow/hr 40170.94
KW 36

COOLERZONE FAN # 2

26 22.6 22.3 25.6 96.5


22 18.3 21.2 26 87.5
21 22 22 21 86
24 26 22.5 26.2 98.7
368.7
Out let pressure - 18.8 mbar 23.04375
RPM - 1400(full rpm - 1490 ) area of suction 1.125
AMP- 214 flow/hr 93327.19
KW 120

COOLERZONE FAN # 3

32 32.2 37.3 35.9 137.4


34 29.5 35.6 32.3 131.4
31.6 30.8 33.8 31.9 128.1
32.5 30.9 26.5 29.8 119.7
516.6
32.2875
Out let pressure - 20.5mbar area of suction 1.125
RPM - 950 (full rpm - 1490 ) flow/hr 130764.4
AMP- 222
KW 93

ID fan

22 19 33 22 19 33 35 36 23
24 22 19 24 22 19 30 23 35
27 32 20 27 32 20 33 35 37
22 19 33 22 19 33 35 36 23
24 22 19 24 22 19 30 23 35
27 32 20 27 32 20 33 35 37
Approx center 1 Approx center 2

Temp- 121 degreeC


RPM - 920 KW 723.6
AMP- 1370
19 261
22 240
32 295
19 261
22 240
32 295
1592
26.53333
COOLERZONE FAN # 1

8.6 7.6 7.4 7.8 9 31.8


11.1 10.5 11.3 10.3 9.2 41.3
7.4 10.7 10.7 10.3 10.2 41.9
7.5 8.5 10.5 8.4 10.2 37.6
152.6
Out let pressure - 13 mbar aveage velocity m/s 7.63
RPM - 750 area of suction 1.125
AMP- 90 flow/hr 30901.5
KW 24.92

COOLERZONE FAN # 2

15.1 19.2 18.3 18 17.7 88.3


14.2 17.4 16.8 23.6 19.2 91.2
25 23 20.9 21.9 19.5 110.3
24 22 20.4 15 20 101.4
391.2
Out let pressure - 16 mbar 19.56
RPM - 1350 area of suction 1.125
AMP- 190 flow/hr 79218
KW 85.664

COOLERZONE FAN # 3

20.3 24 19.3 21 29 113.6


21 23 21.4 25 19.3 109.7
17.2 24 21 25 19 106.2
25 29 32 29.4 28.8 144.2
473.7
23.685
Out let pressure - 18mbar area of suction 1.125
RPM - 1400 flow/hr 95924.25
AMP- 250
KW 145.56

ID fan

24 23 25 33 28
32 26 29 28 22
34 23 25 27 26
24 23 25 33 28
32 26 29 28 22
34 23 25 27 26
Approx center 1 Approx center 2

Temp- 121 degreeC


RPM - 920 KW 723.6
AMP- 1370
133
137
135
133
137
135
810
Average 27
COOLERZONE FAN # 1

12.6 12.1 11.8 10.9 11.9 46.7


15.9 14.6 12.5 13.4 12 52.5
13.7 14.2 13.5 11.9 12 51.6
13.9 14.2 13.5 11.9 12 51.6
11.6 11.3 12.5 12 13.7 49.5
251.9
Out let pressure - 12.6 mbar aveage velocity m/s 10.076
RPM - 705 area of suction 1.125
AMP- 94.3 flow/hr 40807.8
KW 17.248

COOLERZONE FAN # 2

25.4 26.6 24.8 21.3 20 118.1


24 23.5 22.9 23.9 20.7 115
23.7 22.2 21.5 20.6 17.5 105.5
20.5 19.8 22.6 22.4 24.2 109.5
19.8 21.3 22.3 20 21.9 105.3
553.4
Out let pressure - 17.3 mbar aveage velocity m/s 22.136
RPM - 1250 area of suction 1.125
AMP- 167 flow/hr 89650.8
KW 68.8

COOLERZONE FAN # 3

38.3 31.8 29.5 25.9 32.9 158.4


39.8 23.8 34.2 26.4 30.5 154.7
28.9 27.5 30 20.9 21.9 129.2
36.2 33.2 33 37.5 25.9 165.8
41 39 28.3 36 34 178.3
786.4
aveage velocity m/s 31.456
Out let pressure - 15mbar area of suction 1.125
RPM - 1400 flow/hr 127396.8
AMP- 169
KW 133.56

ID fan
4.3 3.4 7.9 11.4 5 12
7.1 4.6 1.3 5.2 6.8 11
6 4.8 7.2 9 6.2 3.3
4.3 3.4 7.9 11.4 5 12
7.1 4.6 1.3 5.2 6.8 11
6 4.8 7.2 9 6.2 3.3
Approx center 1 Approx center 2

Temp- 117 degreeC


RPM - 906 KW 729
AMP- 1470
44
36
36.5
44
36
36.5
233
Average 6.472222
COOLERZONE FAN # 1

6.2 7.8 6.5 5.8 6 26.1


8.2 8.8 7.6 8.5 7.8 32.7
6.8 8.4 7.8 7.2 8 31.4
10.4 8.4 7.5 8.1 8.6 32.6
122.8
Out let pressure - 11.9 mbar aveage velocity m/s 6.14
RPM - 705 area of suction 1.125
AMP- 94.1 flow/hr 24867
KW 17.296

COOLERZONE FAN # 2

29.3 26.1 25.5 24.4 25 130.3


26.6 27 24 28 26 131.6
28 29 25 27 26 135
29.6 28.7 29 30.5 25 142.8
539.7
Out let pressure - 17.2 mbar aveage velocity m/s 26.985
RPM - 1400 area of suction 1.125
AMP- 212 flow/hr 109289.3
KW 84.048

COOLERZONE FAN # 3

33 31 34 29.3 32 159.3
31 30.9 25.8 33.3 28 149
33.9 32.6 28.5 30.9 29.5 155.4
32.4 33 31.2 32.7 30 159.3
623
aveage velocity m/s 31.15
Out let pressure - 15.2mbar area of suction 1.125
RPM - 1299 flow/hr 126157.5
AMP- 169
KW 105.06

ID fan

7 13 20 25 15 20
19 10 23 27 29 23
19 32 22 7 25 22
7 13 20 25 15 20
19 10 23 27 29 23
19 32 22 7 25 22
Approx center 1 Approx center 2

Temp- 117 degreeC


RPM - 900 KW 729
AMP- 1455
100
131
127
100
131
127
716
Average 19.88889
COOLERZONE FAN # 1

6.2 7.8 6.5 5.8 6 26.1


8.2 8.8 7.6 8.5 7.8 32.7
6.8 8.4 7.8 7.2 8 31.4
10.4 8.4 7.5 8.1 8.6 32.6
122.8
Out let pressure - 11.9 mbar aveage velocity m/s 6.14
RPM - 705 area of suction 1.125
AMP- 94.1 flow/hr 24867
KW 17.296

COOLERZONE FAN # 2

29.3 26.1 25.5 24.4 25 130.3


26.6 27 24 28 26 131.6
28 29 25 27 26 135
29.6 28.7 29 30.5 25 142.8
539.7
Out let pressure - 17.2 mbar aveage velocity m/s 26.985
RPM - 1400 area of suction 1.125
AMP- 212 flow/hr 109289.3
KW 84.048

COOLERZONE FAN # 3

33 31 34 29.3 32 159.3
31 30.9 25.8 33.3 28 149
33.9 32.6 28.5 30.9 29.5 155.4
32.4 33 31.2 32.7 30 159.3
623
aveage velocity m/s 31.15
Out let pressure - 15.2mbar area of suction 1.125
RPM - 1299 flow/hr 126157.5
AMP- 169
KW 105.06

ID fan

8 9 11 12.9 16.2 12.9


13.4 11 13 25.6 23.1 25.6
40 46 36 44 32 44
8 9 11 12.9 16.2 12.9
13.4 11 13 25.6 23.1 25.6
40 46 36 44 32 44
Approx center 1 Approx center 2

Temp- 106 degreeC


RPM - 906 KW 747
AMP- 1470
power speed current temp
70 83% 906 rpm 1470 A 106
111.7
242
70
111.7
242
847.4
Average 23.53889
COOLERZONE FAN # 1

8 8.4 8.2 7.9 8 40.5


9.9 10.5 9.8 8.1 9.4 47.7
10.4 10.3 9.6 8.1 8.8 47.2
8.6 8.8 8.4 8 9.5 43.3
10.6 9.7 9.5 7.7 8.8 46.3

225
aveage velocity m/s 9
RPM - 700 area of suction 1.125
AMP- 94 flow/hr 36450

COOLERZONE FAN # 2

28.1 22.3 23.5 23.9 25.3 123.1


26.9 25.9 26.9 26 26.5 132.2
32.3 29.7 28.3 27.8 27.9 146
28.5 29.1 27.2 27.6 24.8 137.2
25.6 26 24.8 27.6 23 127
665.5
aveage velocity m/s 26.62
RPM - 1350 area of suction 1.125
AMP- 190 flow/hr 107811

COOLERZONE FAN # 3

34..9 32.5 31.5 33.1 32.6 129.7


36.8 36.3 34.9 35.2 32.8 176
37.2 35.6 32.5 33.6 27.3 166.2
35.8 33.5 32.7 32.2 30 164.2
31.8 27.4 32.8 28.6 28.4 149

785.1
aveage velocity m/s 31.404
area of suction 1.125
RPM - 1350 flow/hr 127186.2
AMP- 225

ID fan
8.3 10.3 7.8 9.1 13.7 18.2
26.9 11.7 14.5 16.6 9.1 16
18.4 20.2 10.5 12.4 14.4 15.6
23 16.4 26.6 7.2 9.9 18.8
22.5 15.5 19 25 8.3 9.1

Approx center 1 Approx center 2

Temp- 106 degreeC


RPM - 906 KW 747
AMP- 1470
power speed current temp
67.4 83% 906 rpm 1470 A 106
94.8
91.5 16.7
101.9
99.4
0
455
Average 15.16667
COOLERZONE FAN # 1

9.1 9.5 11.1 29.7


11.8 11.6 8.1 31.5
9.7 11.4 12 33.1
7.5 9.6 10.7 27.8
6.9 10.9 11.1 28.9
151
aveage velocity m/s 10.06667
RPM - 745 area of suction 1.17
AMP- 102 flow/hr 42400.8

COOLERZONE FAN # 2

17.7 28.7 30 76.4


25.4 26.7 34.7 86.8
24.9 29 28.3 82.2
15.3 35.2 31.3 81.8
17.5 25.3 38.6 81.4
408.6
aveage velocity m/s 27.24
RPM - 1400 area of suction 1.17
AMP- 210 flow/hr 114734.9

COOLERZONE FAN # 3

16.8 25.9 38 80.7


18.2 36.5 31.5 86.2
30.7 28.8 33.1 92.6
22.6 32.3 33.7 88.6
18.8 33 35 86.8
434.9
aveage velocity m/s 28.99333
area of suction 1.17
RPM - 1450 flow/hr 122119.9
AMP- 270
Sample Took at Muffler inside
COOLERZONE FAN # 1

10.6 10.4 11.2 32.2


10.5 10.2 11.3 32
10.3 11.5 11.4 33.2
10.6 12.4 11.9 34.9
10.6 10.5 10.5 31.6

163.9
aveage velocity m/s 10.92667
RPM - 745 area of suction 1.17
AMP- 102 flow/hr 46023.12

COOLERZONE FAN # 2

25.8 29.6 31.4 86.8


30.2 26.4 27.8 84.4
24.5 28.6 29.2 82.3
32 27.9 31.2 91.1
27.6 26.9 29.2 83.7
428.3
aveage velocity m/s 28.55333
RPM - 1400 area of suction 1.17
AMP- 210 flow/hr 120266.6

COOLERZONE FAN # 3

16.8 25.9 38 80.7


18.2 36.5 31.5 86.2
30.7 28.8 33.1 92.6
22.6 32.3 33.7 88.6
18.8 33 35 86.8
434.9
aveage velocity m/s 28.99333
area of suction 1.17
RPM - 1450 flow/hr 122119.9
AMP- 270

Sample Took along with Funnel at muffler


1.2 PELLET PLANT - ID FAN FLOW

Formula : Q= A X Cp ( √ 2 X g X ∆p X ρ) / ρ

Samples D1 D2 D3 D4 D5 AVG

Zone # 01 56568.88 60460.05 60056.25 58514.465 45840.61 56288.052

Zone # 02 150177.3 141440.5 135860.7 140339.27 133438 140251.17

Zone # 03 116882.1 116262.1 108626.6 109768.67 161684 122644.62

Samples D1 D2 D3 D4 D5
Area 10.61 10.61 10.61 10.61 15.73

Pitot constant ( Cp ) 0.84 0.84 0.84 0.84 0.84


Diff Pressure ( ∆p ) 19.83 20.15 15.58 19.91 8.11

Gravitation Force ( g ) 9.81 9.81 9.81 9.81 9.81


Density of Gas ( ρ ) 0.88 0.88 0.88 0.88 0.88

Flue Gas Temp 133.00 103.00 103.00 116.00 130.00

Samples M3/Sec M3/Hr Temp NM3/Hr LOCATION


Day 1 18.50 21.02662 188.0669 677041.02 0.76 513617.33 FAN OUT LET

Day 2 18.65 21.1956 189.5783 682481.92 0.82 559054.34 FAN OUT LET

Day 3 16.40 18.63768 166.6997 600118.96 0.82 491586.81 FAN OUT LET

Day 4 18.54 21.06899 188.4459 678405.34 0.79 537143.56 FAN OUT LET

Day 5 11.83 13.44679 177.6412 639508.42 0.76 488755.81 ESP INLET

Average Flow 518031.57


AIR CONSUMPTION CALCULATION PER MT

Cooler Flow48153.147429 325950 83.58 M3/Mt

ID Flow 132.83 M3/Mt

518031

48153.147429 325950 192081.55


0.6 PELLET PLANT - ID FAN FLOW

Formula : Q = A X Cp ( √ 2 X g X ∆p X ρ) / ρ

Samples D1 D2 D3 D4 D5 D6 AVG

Zone # 01 40170.94 30901.50 40807.80 24867.00 24867.00 36450.00 33010.71

Zone # 02 93327.19 79218.00 89650.80 109289.25 109289.25 107811.00 98097.58

Zone # 03 130764.38 95924.25 127396.80 126157.50 126157.50 127186.20 122264.44

Samples D1 D2 D3 D4 D5 D6

Area 7.31 7.31 7.31 7.31 7.31 7.31


Pitot constant ( Cp ) 0.84 0.84 0.84 0.84 0.84 0.84
Diff Pressure ( ∆p ) 26.53 27.00 6.47 19.89 23.54 15.17
Gravitation Force ( g ) 9.81 9.81 9.81 9.81 9.81 9.81
Density of Gas ( ρ ) 0.92 0.90 0.91 0.91 0.93 0.90

Flue Gas Temp 112.00 121.00 117.00 117.00 106.00 121.00

Samples M3/Sec M3/Hr Gas Temp NM3/Hr LOCATION


Day 1 21.85 23.828417 146.838567 528618.84 0.80 422895.07 CHIMNEY

Day 2 21.79 24.316379 149.845553 539443.99 0.78 421697.33 CHIMNEY

Day 3 10.72 11.844805 72.9915995 262769.76 0.79 207520.73 CHIMNEY


Day 4 18.79 20.763783 127.953282 460631.82 0.79 363781.02 CHIMNEY

Day 5 20.74 22.268015 136.734518 492244.26 0.81 400029.64 CHIMNEY

Day 6 16.33 18.22 111.907388 402866.60 0.78 314931.25 CHIMNEY

Average Flow 363184.76


AIR CONSUMPTION CALCULATION PER MT

Cooler Flow 40706.64 204342.32 97.31 M3/MT

ID Flow 172.95 M3/MT

40754.8125 189263.10 173921.66

363184

8.86
6.67
FAN FLOWs' COMPARISION
EQUIPMENT DESCRIPTION UNITS 0.6 PLANT 1.2 PLANT

FAN COOLER Zn#1 NM3/Hr 42400.80 73556.06

FAN COOLER Zn#2 NM3/Hr 114734.88 262688.74

FAN COOLER Zn#3 NM3/Hr 122119.92 220989.38

TOTAL INPUT FLOW NM3/Hr 218842.32 454407.93

ID FAN FLOW NM3/Hr 363184.76 518031.57

DIFFERENCE 144342.44 63623.64

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