Quantum of Check of Material&Workmanship
Quantum of Check of Material&Workmanship
LTD
LARSEN & TOUBRO LIMITED Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-002
BUILDINGS & FACTORIES INDEPENDENT COMPANY OMKAR
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN FOR COUPLER
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test Acceptance Norms
No. Process Check of Check Document Record L&T ORDPL
Threading workmanship routine test LTR 1% of material ( for every batch ) Product Catalogue Product Catalogue Third party report R R
1 Couplers
Coupler Routine Check Review of MTC Every Lot of Coupler Product Catalogue Product Catalogue Register R R
Page 1 of 35
Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
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Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
Field Inspection
Visual Inspection at Site Field test
Source Field test
Surface Moisture IS 2386 III Field test
Bulking Of Sand IS 2386 III Field test
Laboratory Test ( NABL Lab Or Site Lab)
Sieve Analysis IS 2386-I & IS 383 Site Lab Test
3 FINE AGGREGATES Material Finer than 75 Micron IS 2386-I Site Lab Test
(River Sand / Crushed Sand)
Specific Gravity IS 2386 III Site Lab Test
Water absorption IS 2386 III Site Lab Test
DLBD IS 2386 III Site Lab Test
Voids IS 2386 III Site Lab Test
Soundness IS 2386 V NABL LAB
Alkali aggregate reactivity (If required) IS 2386 VII NABL LAB
Petrographic Examination (If required) IS 2386 VIII NABL LAB
Page 3 of 35
Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
Field Inspection
Visual Inspection at Site Field test
Source Field test
Sieve Analysis IS 2386-I & IS 383 Site Lab Test
Flakiness Index IS 2386-I Site Lab Test
Elongation Index IS 2386-I Site Lab Test
Angularity Number IS 2386-I Site Lab Test
Specific Gravity IS 2386 III Site Lab Test
Water absorption IS 2386 III Site Lab Test
4 COARSE AGGREGATES DLBD IS 2386 III Site Lab Test
Voids IS 2386 III Site Lab Test
Crushing Value IS 2386 IV Site Lab Test
10 percent fines value IS 2386 IV Site Lab Test
Impact Value IS 2386 IV Site Lab Test
Abrasion Value IS 2386 IV Site Lab Test
Polished stone value IS 2386 IV Site Lab Test
Crushing Strength IS 2386 IV Site Lab Test
Soundness IS 2386 V NABL LAB
Petrographic Examination (If required) IS 2386 VIII NABL LAB
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Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
Ensure that water from all source is potable as per the standard before
5 WATER use IS 3025 Third Party Lab Test
Page 5 of 35
Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
-Physical & Chemical Properties Review of MTC / MIR
8 MICROSILICA -45micron Sieving IS 15388 Site Lab Test
-All physical, Chemical Tests Third Party Test
11 ICE -Ensure that Ice from all source is portable as per the standard before use IS 3025 Third Party Test
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Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
Ensure steel supplied from approved make. (Physical & Chemical tests Checking Delivery Challan
for Source approval)
-Conduct the following tests to ensure that the material is as per
standard IS 1786
-Bars confirming to IS 1786
13 STEEL REINFORCEMENT
-Physical and Chemical Tests Review of MTC
-Physical Test at Site (Bend test, Weight, Visual, etc) Site Lab Test
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Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
- Ensure that the following tests are conducted and check whether
material is as per standards
a. Chemical Composition Review of MTC / MIR
Page 8 of 35
Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
- Ensure that the following tests are conducted and checked whether
material is as per the standards
a. Test for Resistance to chemicals . Review of MTC / MIR
21 GYPSUM
Note: Ensure that material is stored properly to avoid deterioration due
to moisture and water.
- Covered storage is provided
- Material is stored on raised platform Inspection
-Stacked on one heap with proper access for inspection
- Gypsum will be stacked consignment wise, type & brand for clear
identification.
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Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
Page 10 of 35
Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
Physical Tests Review of MTC / MIR
Page 11 of 35
Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
a. Chemical Composition Review of MTC / MIR
Page 12 of 35
Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
a. Chemical composition Review of MTC
28 GYPSUM BOARD FOR FALSE CEILING Note: Ensure that material is stored properly to avoid deterioration due
to moisture and water.
- Covered storage is provided
- Material is stored on raised platform Inspection
-Stacked on one heap with proper access for inspection
- Gypsum Board will be stacked consignment wise, type & brand for
clear identification.
Page 13 of 35
Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
a. Chemical Composition Review of MTC / MIR
Page 14 of 35
Sl. Component / Method of
No. Nature of Check / Test Relevent IS standards Check
Process
a. Physical Tests Review of MTC / MIR
32 DOORS AND WINDOWS b.All Physical and Chemical Tests Third Party Lab
Note: :
Batch
1) Batch term represents the week no on shich manufacturing of cement take place. This week no(s) are printed on cement bags
2)
LotBatch
term term represents
represents alphabetical
any quantity / numerical
of material value
received in predetermined
a truck / vehicleby the manufacturers.
having Batch
material of same no(s)size
sample areand
printed on the container / specimen / cartons, etc.
grade.
Page 15 of 35
Client: M/S OMKAR REALTORS & DEVELOPERS PVT.LTD
LARSEN & TOUBRO LIMITED BUILDINGS Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-001
& FACTORIES INDEPENDENT COMPANY OMKAR
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test
No. Process Check of Check Document Record L&T ORDPL
Ensure Grade of cement
a. Chemical composition Review of Every consignment Relevant IS code for that MTC R R
MTC particular type of cement
b. Physical tests
- Initial and final setting time Site Lab. Test Every week - do - Test Register C W
- Compressive strength - 3, 7 & 28 Days Site Lab. Test Every week - do - Test Register C W
1 CEMENT
Once in a 6 months or Whenever Relevant IS code for that
All physical and chemical tests Third party lab
source/brand changes. particular type of cement.
Third party lab report R R
Note:
Ensure that material is stored properly to
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Client: M/S OMKAR REALTORS & DEVELOPERS PVT.LTD
LARSEN & TOUBRO LIMITED BUILDINGS Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-001
& FACTORIES INDEPENDENT COMPANY OMKAR
1 CEMENT
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test
No. Process Check of Check Document Record L&T ORDPL
avoid deterioration due to moisture and
contamination by various impurities
and FIFO system is followed.
- Covered storage is provided Inspection Monthly Section-2, Tech. specs - C W
b. Silt & Clay content( River sand ) -do - Every truck IS 2386 Test Register C W
c. Bulking of sand (for volumetric batching only) -do- As and when required IS 2386 Test Register C W
2 FINE AGGREGATE
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Client: M/S OMKAR REALTORS & DEVELOPERS PVT.LTD
LARSEN & TOUBRO LIMITED BUILDINGS Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-001
& FACTORIES INDEPENDENT COMPANY OMKAR
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test
No. Process Check of Check Document Record L&T ORDPL
h. Chemical Analysis Third party Lab test Once in 6 months IS 2386 External lab report R R
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Client: M/S OMKAR REALTORS & DEVELOPERS PVT.LTD
LARSEN & TOUBRO LIMITED BUILDINGS Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-001
& FACTORIES INDEPENDENT COMPANY OMKAR
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test
No. Process Check of Check Document Record L&T ORDPL
a.Impact value Third party Lab test Once in 6 months IS 383 / IS 2386 External lab report R R
b.Crushing value Third party Lab test Once in 6 months IS 383 / IS 2386 External lab report R R
c. Alkali aggregate reactivity Third party Lab test Once in 6 months IS 383 / IS 2386 External lab report R R
e. Soundness Third party Lab test Once in 6 months IS 383 / IS 2386 External lab report R R
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Client: M/S OMKAR REALTORS & DEVELOPERS PVT.LTD
LARSEN & TOUBRO LIMITED BUILDINGS Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-001
& FACTORIES INDEPENDENT COMPANY OMKAR
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test
No. Process Check of Check Document Record L&T ORDPL
l. DRBD -do- Monthly -do- Test Register C W
Ensure that water from all source is Third party Lab test Once per
4 WATER potable as per the standard before use source / After monsoon / IS 456 External lab report R R
Once in 6 months
5 ADMIXTURE All chemical & physical testes Third party lab test Once in 6 months IS 9103 External lab report R R
Performance test of admixture Trial mix at site Lab. Every batch IS 9103 / IS 10262 Test Register C W
Conformance to IS 3812 Part -1 Review of MTC Every batch IS 3812 Part - I MTC R R
Compressive strength Site lab test monthly -do- Test register C R
all physical, chemical tests third party test once in 6 month -do- External lab report R R
6 FLYASH
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Client: M/S OMKAR REALTORS & DEVELOPERS PVT.LTD
LARSEN & TOUBRO LIMITED BUILDINGS Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-001
& FACTORIES INDEPENDENT COMPANY OMKAR
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test
No. Process Check of Check Document Record L&T ORDPL
8 GGBFS Physical & Chemical Properties Review of MTC Every Batch tech specs MTC R R
Review of Mix Design w.r.t available monthly field data site lab Every month -do- Trial Mix Batch sheet C R
Ensure steel for works from only approved Checking Delivery challan Every supply Tech. specs Delivery challan R R
Page 21 of 35
Client: M/S OMKAR REALTORS & DEVELOPERS PVT.LTD
LARSEN & TOUBRO LIMITED BUILDINGS Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-001
& FACTORIES INDEPENDENT COMPANY OMKAR
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test
No. Process Check of Check Document Record L&T ORDPL
- Tensile strength, Proof stress & Review of MTC Each lot IS 1786 MTC R R
10 STEEL REINFORCEMENT
Elongation
- Bend
- Rebend
-Chemical composition(carbon equivalent must)
rolling margin site lab each lot
Bars confirming to IS 1786
- Tensile strength, proof stress & Third party lab test Every 100 MT one sample Third party lab report R R
Elongation, bend rebend test
Chemical composition
a. Check for staging ,if any Inspection All works IS 456 & Scheme Drgs Pour card C W
Page 22 of 35
Client: M/S OMKAR REALTORS & DEVELOPERS PVT.LTD
LARSEN & TOUBRO LIMITED BUILDINGS Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-001
& FACTORIES INDEPENDENT COMPANY OMKAR
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test
No. Process Check of Check Document Record L&T ORDPL
Ensure the following
Area to be concreted to be free from debris and any
extraneous matter or water logging Visual 100% - - C C
- Pour card clearance before concreting Visual 100% Drgs. / B.O.Q Pour card C C
- Check for embedments, inserts, cut outs Measurement 100% Drgs. -do- C W
- Temperature monitoring for mass pours Measurement Every transit Clause 4.29 of tech. specs Register C W
- Placing and compaction Inspection All pours Approved pour sequence Nil C W
- Sampling cubes 7 and 28 days Sampling at batching plant All pours Clause 4.6 of tech specs Cube Register C R
- Compression strength test at 7 and 28 days Lab. Test -do- Clause 4.6 of tech specs Cube Register C W
Page 23 of 35
Client: M/S OMKAR REALTORS & DEVELOPERS PVT.LTD
LARSEN & TOUBRO LIMITED BUILDINGS Doc No. : LT -OMKAR / OMKAR SALES / ITP- C-001
& FACTORIES INDEPENDENT COMPANY OMKAR
SALES PROJECT, WORLI. Rev No. and Date : R1 / 22-02-2013
INSPECTION & TEST PLAN
Sl. Component / Method of Quantum Reference Format of
Nature of Check / Test
No. Process Check of Check Document Record L&T ORDPL
Page 24 of 35
Sl. Component / Quantum
No. Check / Test of Check
Process
Page 25 of 35
Sl. Component / Quantum
No. Check / Test of Check
Process
Dimension 25%
Plumb 25%
Level 25%
Page 26 of 35
Sl. Component / Quantum
No. Check / Test of Check
Process
50%
Compression Strength Test at 28 days
100%
Cover blocks 25%
Curing Process 100%
Page 27 of 35
Sl. Component / Quantum
No. Check / Test of Check
Process
Finish 50%
Dimension 25%
Level 10%
Page 28 of 35
Sl. Component / Quantum
No. Check / Test of Check
Process
Finish 100%
Verticality 100%
Mulion 50%
Jointing 100%
Finish 50%
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Sl. Component / Quantum
No. Check / Test of Check
Process
Application 100%
Bond 100%
Lapping 100%
12 WATER-PROOFING
Leakage / Damage 100%
Cleaning 100%
Finishing 100%
Finish 10%
Slope 10%
Staircase 10%
13 FLOORING
Crack / Damage 50%
Jointing 50%
Lippage 50%
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Sl. Component / Quantum
No. Check / Test of Check
Process
Anchorage 100%
Joint 100%
14 CLADDING
Spacing 100%
Pattern 100%
Substrate 50%
Finish 50%
Surface 50%
Defects 100%
Color 100%
15 PAINTING
Wet Film Thickness (WFT) 50%
Compatibility 100%
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Sl. Component / Quantum
No. Check / Test of Check
Process
Surface 50%
Anchoring 50%
16 WALL PAPER
Joints 50%
Edges 50%
Finish 100%
Page 32 of 35
Sl. Component / Quantum
No. Check / Test of Check
Process
Joints and Gaps 100%
Alignment & Evenness 100%
Finish 100%
Page 33 of 35
Sl. Component / Quantum
No. Check / Test of Check
Process
Joints and Gaps 50%
Alignment & Evenness 50%
Finish 50%
Page 34 of 35
Sl. Component / Quantum
No. Check / Test of Check
Process
Joints and Gaps 50%
Alignment & Evenness 25%
Finish 50%
KITCHEN CABINET /
20 PLATFORM Gap Filling 50%
Colour 50%
Functionality 50%
Accessories Defects 50%
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