Department:

Spinning
Hierarchy:

TECHNICAL DIRECTOR (TD)

GENERAL MANAGER (GM)

MILL MANAGER (MM)

TECHNICAL MANAGER (TM)

SENIOR MANAGER (SM)

DEPUTY SENIOR MANAGER (DSM)

ASSISTANT SENIOR MANAGER (AM)

ASSISTANT MANAGER (AM

OFFICER
Process flow:

Mixing Ringing Winding

Moisture
Blowroom Roving
Addition

Carding Drafting

Mixing:

Mixing is a process performed for production of high quality of yarn with minimum variation in
yarn quality and also result in low production costing also if we want to make blend of different
type of fibres ie polyester, nylon, cotton.

Input: Bales of raw material

Output: Mix tuff raw material

Blow room:

Blow room is very initial process in spinning used for gently opening cleaning and mixing of
cotton or other fibres so fibres which is in compressed form can open gently and also clean it for
removing every tiny particle of trash in it and result in production of high quality yarn.

Input: Mixed cotton

Output: lap formation

Carding:

Carding is a mechanical process in which wiry surfaces used to convert lap or tuff material into
web state and it removes all the dust trash and resulting in fibre orientation in a good way which
contribute in production of high quality of yarn.

Input: Lap

Output: Web Formation or sliver

Drawing:

Drawing is the process which basically used for combination of two or more sliver and
equalizing and parallelizing of fibre done in it which contribute in better quality of yarn.

Input: Sliver

Output: Draw Sliver

Roving:

Roving is a process in which we feed various canes of draw sliver and insert small amount of
draft load through rollers and insert twist in sliver stands and then finally wound twisted strands
of sliver into bobbin.

Input: Drawn Sliver   

Output: Roving

Ringing:

Ringing is process in which we draw the roving by applying certain draft and then impart sufficient twist
to form singe continuous length of yarn. The end package formed after is yarn by winding yarn into some
suitable package (bobbin).

Input: Roving   

Output: baby cone

Auto cone winding:

It is end process of spinning in which we convert our small packages of yarn into larger by
winding yarn into bigger packages which can be used in further textile processes also removing
faults which is coming in yarn by maintaining high quality yarn.
Input: baby cones output: packages

Moisture addition:

Moisture addition is basically done by placing packages in moisture room by applying fumes on
packages especially for cotton to improve the strength of cotton fibre due to formation of
hydrogen bonding.

Machine Model Quantity

Blow room Trutzschler blow room 1
Auto plucker China 3
Scuthcher Toyota 1
Card Toyota 24
Drawing Toyota 2
Ring Toyota 30

Department

Spinning research & development

In research and development the working is on development of innovation in yarn so in this case
fabric knit can be develop of various design and way, due to trend of fast fashion various type of
yarn made from natural fibre and by intentionally imparted various type of properties like neps,
slub etc. so resulting yarn made from it will be off different design and color which we can used
in developing knit design fabric.

Types of yarn:

1. Top dyed mélange yarn

2. Space injected slub yarn

3. Neps/speckled yarn

4. Snowy yarn

5. Fancy vario yarn

 Department

Production development

Hierarchy:

Deputy General Manager

Senior Manager

Manager

Deputy Manager

Assisstant Manager

Coordinator

supervisor

Sample man

innline inspector

Finishing Inspector

Packages
Process Flow:

Merchandizing
providing tech Cutting plan
labeling
pack from sheet
customer

Sample request
Sewing Packaging
plan

Fabric trim and

Finishing Shipment
sourcing

Recap send to
CAD Designing Inspection
Department

Fabric type PD using:

1. Fleece
2. Terry
 Baby terry
 Towel terry
3. PQ
4. Interlock
5. Striper

 Feed stripes
 Engineering Stripes
 Auto stripes

6. Single jersey
7. Double jersey
Machine used Company Name
Lockstitch Machine Juki + Brother
Overlock Yamato + Pegasus
Flatlock Yamato
Eye let Multi Needle JUKI
Button Attaching Machine Juki
Heat Label Attaching HAND MADE PAKISTANI
Multi Needle Machine Kansai
Button Hole Machine Juki
Sampling Type and quantity:
Sample Type Quantity
Proto type 1 to 2
2nd proto type 1 to 2
Size fit sample 6
Sales man & promotional sample 7 To 8
PPC SAMPLE 2
Top of production sample 1
Pre shipment sample 1

Tech pack analysis:

The data of tech pack included is following

1. Customer detail
2. Order number
3. Season
4. Style category
5. Sub style category
6. Accessories detail
7. Fabric detail
8. Pieces requirement
9. Point of measurement
10. Style description
11. Printing Image dimensions
12. Printing Image view
13. Packing detail
14. Garment route
15. Thread type on garment

Size Label type:

1. Size label
2. Care label
3. Washing Instruction label
4. Brand Label
 Operation breakdown of T-shirt
Operation name Machine usage
Shoulder attachment Overlock 3T single needle
Back neck tape attachment Feedo Machine
Neck rib attachment Overlock 3T single needle
Sleeve attachment Overlock 3T single needle
Sleeve bottom hemming Overlock 3T single needle
Side seam hemming Overlock 3T single needle
Bottom hemming Flat lock

Type of knit garment produced by Masood textile Mill:

 T-shirt
 Polo shirt
 Henley
 Pullover
 Hoodies
 Baby clothes and hoodies
 Sweatshirt etc.

Knitting

Process flow:

Recieving order Running of

Withdraw roll of
from machine under
fabric
merchandizing supervisors

Recieving of yarn
Placement of
packaging from Inspection of
yarn packages
spinning fabric
on machine
department

Working on
Transportation
repective design Order planning
to fabric store
of knit fabric
Types of Knitting Machine:

Circular Knitting machine:

Circular knitting is a type of machine which is used to manufacturing of single jersey and double
jersey fabric. Circular knitting machines produce lengths of fabric in the form of a tube rather
than panels or panels lengths. Garments must be made from the fabric via the cut and sew route,
which creates waste. In addition, there are technical limitations in knitting, dyeing and finishing.
A circular machine greatly increases productivity.
Types of Knitted structure MTM developed:

In Knitted structures there are four primary structures are the base structures from which all weft
knitted fabrics are derived. They are:

 Jersey (or plain)

 Rib
 Purl
 Interlock.
 Fleece
 Terry
 PQ etc.

Knitting Fabric Parameter:

1. Stitch length
2. GSM
3. Width of Fabric
4. Diameter
5. Gauge
6. Yarn Count
7. Gauge

Machine Name Manufacturer

Mayerandsai Germany
Vanguard USA
tarot Germany
Funkuhara JAPAN
Mistaya Japan
Orezio Taiwan
scommar Italy
Albia Germany
PK Pakistan

8.