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7-2 ZLBM-I User Manual

The battery data logger monitors battery voltages and warns of abnormalities. It measures voltages between 0-15V with accuracy of ≤2‰ for up to 24 batteries. The data logger is installed inside battery cabinets or on walls near batteries and connected to batteries and monitoring modules via interfaces to monitor voltages.

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44 views

7-2 ZLBM-I User Manual

The battery data logger monitors battery voltages and warns of abnormalities. It measures voltages between 0-15V with accuracy of ≤2‰ for up to 24 batteries. The data logger is installed inside battery cabinets or on walls near batteries and connected to batteries and monitoring modules via interfaces to monitor voltages.

Uploaded by

aulia ramadhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Battery Data Logger

1.1 Functions
The main function of battery data logger is to monitor the monomer voltage of battery and warn
any abnormities of monomer voltage by the comparison of monitoring modules.

1.2 Index parameters


The indexes parameters of battery data logger are described in the following table.
Table 1-1 Indexes Parameters of Series Battery Inspection Devices

Input voltage range 80-300Vdc

Power consumption <10W

Operating environment temperature -10-+50℃

Relative humidity in the operating


Whole parameters 10%RH-90%RH
environment

Atmospheric pressure 70-106kPa

Machine size 190mm×95mm×40mm

Weight About 1kg

Communication baud rate 9600bps

Measure the number of batteries 24


ZLBM-1 function module
parameters
Measuring range 0V-+15V

Accuracy ≤2‰ (full scale)

1.3 Exterior structure and installation


Series battery inspection devices mainly consist of the following components and the basic
functions are described in the following table.
Table 1-2 Components of Series Battery Inspection Devices

S/N Model number and name of components Basic Function Remarks

1 Mainboard Voltage collection and communication 1Pcs

2 Power module Conduct DC/DC exchange 1Pcs

3 Enclosure Accessories 1Pcs


Exterior structure

Fig. 1-1 Assembly Appearance of Series Battery Inspection Device

Series battery inspection device is generally installed inside the battery cupboard or on the wall
near the battery inside the battery room and its installation dimension is shown in the following
figure.

Fig. 1-2 Installation Dimension of Series Battery Inspection Device (Unit: mm)

1.4 Interface features


Series battery inspection device provides three groups of interface. The interface features are as
follows.
 The 1st interface and 2nd interface
The arrangement of 1st interface and 2nd interface are shown in the following figure.
Figure 1-3 the 1st Interface and 2nd Interface Arrangement

Among those, terminals needing to be connected are defined in the following table.
Table 1-3 Definition of Connection Terminal

S/N Pin No. Name Remarks

1 485A
JP3 RS485 communication interface
2 485B

1 220V+
JP2 Input interface of power supply
2 220V-

The 3rd interface


The arrangement of 3rd interface is shown in the following table.

Fig. 1-4 the 3rd Interface Arrangement

Among these, B- -B24 is the access terminal with 24 batteries without detailed description.

1.5 Directions for Use


1.5.1 Installation of battery monitoring unit
Series battery inspection device belongs to precise measuring instrument and the following
conditions should be paid attention to during the installation:
1. Far away from heat source and interference source. It is suggested not to install the battery data
logger in the following positions:
Place near charging module (with the purpose of avoiding heat and electromagnetic interference),
air channel outlet of charging module (with the purpose of avoiding heat) and sealed battery
cupboard and inside the battery room (with the purpose of avoiding acid)
2. As the monitoring line of battery data logger is directly connected to the terminal of batteries,
protection end provided with the machine must be used for preventing from the dangers of high
voltage and short-circuit.
 Notice
The function of protection end of the batteries is to avoid short-circuit or other abnormalities and
protect monitoring line and battery when the monitoring line of the battery is connected to the end
of battery data logger. Battery monitoring unit must be used together with its protection end.

1.5.2 Debugging of battery data logger


The debugging of battery data logger mainly consists of the following steps:
1. Address setting
The address of battery data logger is set by hardware and its setting switch S1 is located in the
ZLBM-1 voltage measurement module with specific setting methods as follows:
When the corresponding position of address selection switch points to ON, this position is 0; when
the corresponding position points to OFF, this position is 1 with the high and low positions of
address arranged as shown in the following figure.

Fig. 1-5 Schematic Diagram of Dial Switch

Among those, 1-4 is the binary coding numerical digit of the address and is arranged from low to
high. For example, the address represented by the address selection switch in the Fig. 1-5 is 0001
(Binary system) =1(Decimal system).

 Notice
The address of battery data logger set in the monitoring module is generally 112-116.

2. Power line and connection of communication line


Series battery inspection device adopts 220V DC power supply and is connected to the bus of DC
power supply. Foot 1 is connected with 220V+ while Foot 2 is connected with 220V-.
The communication connecting line of monitoring module is used for monitoring the connection
between monitoring module and battery data logger. The communication method is RS 485.
3. Monitoring module setting
The monitoring module is set at both user level and maintenance level and the following operation
is conducted respectively.
1) Setting at the maintenance level
The main contents of setting at the maintenance level include:
The number of battery data logger—determined by the number of ZLBM-1 board.
The number of communication port—determined by serial port actually connected by battery data
logger.
The address of battery data logger—set by dial switch on the battery data logger ZLBM-1.
The number of monomer batteries in the battery pack is determined according to the usage of
battery pack.
2) Setting at the user level
Setting at the user level is relatively simple. After entering into the setting at the user level, the
following operation is mainly conducted:
When the monomer voltage of battery goes through the high (low) point, the monomer voltage of
end cells goes through the high (low) point.

1.5.3 Precautions for operation


There is a red power indicator light and operation indicator light on the panel of battery data
logger. After connecting to the power, power indicator light is turned on and may remain on
permanently under the normal conditions.
Operation indicator light-it is used for indicating the operating conditions and may remain on
under the normal conditions. In case of failure, operation indicator light is off.

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