Hybrid & Electric

Mobility Solutions
Product Overview

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW

PUT THE POWER
ON THE ROAD
TE Connectivity (TE) provides a complete line of connectors, relays, harnesses, contactors and disconnects
to safely connect and protect the flow of data and power around your hybrid or electric vehicle.

TE‘s automotive products have been proven in light and heavy-duty vehicles and our technologies
leverage decades of experience with high-voltage generation, transmission and distribution. So you can
depend on them to be safe and reliable in your application.

BATTERY TECHNOLOGIES
Protecting by design. Connection after connection. TE’s innovative cell-to-
cell, module-to-module, and battery-to-car solutions are addressing the big
challenges of hybrid and electric vehicles.

With continuous research into new technologies, collaborative engineering

with customers, and lower-mass off-the-shelf solutions, we’re making a
difference with your power-to-weight-ratio, time-to-recharge, and total range
capabilities.

Our technologies leverage decades of experience with high-voltage generation,

transmission and distribution and you can depend on them to be safe and
reliable in your application.

CHARGING SOLUTIONS
Mobility simplified. One charge at a time. TE is helping enable electric mobility
by creating safe, high-quality components for every part of the charging
station – and making them affordable. Our experience with high-voltage
energy distribution and Smart-Grid technology gives us insight into the needs
of this important market segment. More than a complete charging solution.

A smart one. Smart charging solutions enable customers to meter their EV’s
electricity consumption, and communicate data via innovative smart charging
cords and inlets. You supply the shell, we’ll supply everything else. TE has
everything it takes to create your charging solution, except the box it goes in.
From cables to contactors, meters to card readers, screens to sockets, we’ve
already solved how it all goes together.

PAGE II TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
 IN-VEHICLE TECHNOLOGY
TE provides a complete line of connectors, relays, harnesses, contactors and
disconnects to safely connect and protect the flow of data and power around
your hybrid or electric vehicle. TE‘s automotive products have been proven
in light and heavy-duty vehicles and our technologies leverage decades of
experience with high-voltage generation, transmission and distribution.

So you can depend on them to be safe and reliable in your application. Our
AMP+ line of cables, connectors, harnesses and terminals safely and reliably
channel high- and low-voltage power in and around the battery and vehicle,
to help you put the power to the road.

INFRASTRUCTURE SOLUTIONS
Completing the connections that power it all. More than 50 years of experience
with high-voltage electricity separates us from automotive engineering
companies in the hybrid and EV industry.

We’re using that knowledge to help create smarter, better, easier ways to
connect the grid to drivers – and give them the mobility they need. Before
everyone can embrace driving hybrid and electric vehicles, we need a safe,
reliable way to get the power from the grid to the chargers, and into the
batteries.

TE’s broad array of energy and industrial technologies have seen decades of
real-world use connecting and protecting the flow of power around the world.
So you can depend on them to be safe and reliable in your application, too.

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE III
 Catalog 1654294-4
IP Code Publishxed xx-2017
Elements and Significance acc. to IEC 60529 and DIN 40050

PAGE IV TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed xx-2017 IP Code
Elements and Significance acc. to IEC 60529 and DIN 40050

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE V
 Catalog 1654294-4
Quality Guidelines Publishxed xx-2017

PAGE VI TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed xx-2017 Quality Guidelines

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE VII
 Catalog 1654294-4
RoHS* Ready Publishxed xx-2017
* Restriction on the Use of Hazardous Substances (RoHS)

At TE Connectivity, we support your RoHS requirements. We’ve assessed more than 1.5 million end
items/components for RoHS compliance, and issued new part numbers where any change was required
to eliminate the restricted materials. Part numbers in this catalog are identified as:

RoHS Compliant
Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply
with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead,
mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products
sold into the EU as of 1 July 2006.
Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that
are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories.

Non-RoHS Compliant
These part numbers are identified with a “t” symbol. These products do not comply with the material
restrictions of the European Union Directive 2002/95/EC.

5 of 6 Compliant
A “l” symbol identifies these part numbers. These products do not fully comply with the
European Union Directive 2002/95/EC because they contain lead in solderable interfaces (they
do not contain any of the other five restricted substances above allowable limits). However, these
products may be suitable for use in RoHS applications where there is an application-based
exception for lead in solders, such as the server, storage, or networking infrastructure exemption.
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers
and represents our current actual knowledge based on the information provided by our suppliers. This
information is subject to change. For latest compliance status, refer to our website referenced below.
So whatever your questions when it comes to RoHS, we’ve got the answers at http://www.TE.com/
customersupport/rohssupportcenter/

Getting the information you need

Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions
and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to
more detailed information. You can also submit RoHS questions and receive a response within 24
hours during a normal work week. The Support Center also provides:
• Cross-Reference from Non-compliant to Compliant Products
• Ability to browse RoHS Compliant Products in our on-line catalog:
www.TE.com/commerce/alt/RohsAltHome.do
• Downloadable Technical Data Customer Information Presentation
• More detailed information regarding the definitions used above

PAGE VIII TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed xx-2017 Conversion Tables
AWG Conversion Table (Average Value)

AWG Code Diameter (Inch) Diameter (mm) F (mm2)

Most of the wire
000000 0.5800 14.733 170.0
00000 0.5165 13.130 135.0 size ranges are
0000 0.4600 11.684 103.8 mentioned in mm2, as
000 0.4096 10.400 079.0
00 0.3648  9.270 067.5 well as the insulation
0 0.3249  8.25 053.4
diameters which are
1 0.2893  7.34 042.2
2 0.2576  6.55  33.7 in many cases only in
3 0.2294  5.82  26.6
4 0.2043  5.18  21.0 mm’s We therefore
5 0.1819  4.62  16.9 included the con­
6 0.1620 04.115  13.25
7 0.1443  3.66  10.25 version tables on
8 0.1285  3.26   8.34 page X and page XI.
9 0.1144  2.90   6.6
10 0.1019  2.59   5.27
11 0.0907  2.30   4.15 Please note that wire
12 0.0808  2.05   3.3 and insulation sizes
13 0.0720  1.83   2.63
14 0.0641  1.63   2.08 are for guidance
15 0.0571  1.45   1.65
only. Consult the
16 0.0508  1.29   1.305
17 0.0453  1.14   1.01 customer drawing
18 0.0403  1.02   0.79
19 0.0359  0.91   0.65 for precise detail.
20 0.0320  0.81   0.51
21 0.0285  0.72   0.407 FLK and FLR
22 0.0253  0.64   0.32
stand for German
23 0.0226 00.57   0.255
24 0.0201 00.51   0.205 DIN (72551)
25 0.0179 00.455   0.162
26 0.0159 00.400   0.125 abbreviations.
27 0.0142 00.360   0.102 FLK means:
28 0.0126 00.320   0.08
29 0.0113 00.287   0.0646 In German:
30 0.0100 00.254   0.0516 • Fahrzeug-Leitung
31 0.0089 00.226   0.04
32 0.0080 00.203   0.0324 Kunststoff
33 0.0071 00.180   0.0255
In English:
34 0.0063 00.160   0.02
35 0.0056 00.142   0.0158 • Vehicle Cable
36 0.0050 00.127   0.0127
37 0.0045 00.114   0.01 Plastic
38 0.0040 00.101   0.008 FLR means:
39 0.0035 00.089   0.0062
40 0.0031 00.079   0.0049 In German:
41 0.0028 00.071   0.00395 • Fahrzeug-Leitung
42 0.0025 00.064   0.00321
43 0.0022 00.056   0.00246 reduziert
44 0.00198 00.050   0.00196
In English:
45 0.00176 00.045
46 0.00157 00.040 • Thin Walled Cable
47 0.00140 00.036
48 0.00124 00.031 (reduced insulation
49 0.00110 00.028 thickness)
50 0.00099 00.025

Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped.

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE IX
 Catalog 1654294-4
Table of Contents Publishxed xx-2017

Convenience

Information
Powertrain
Hybrid & Electric Mobility Solutions

Safety &
Systems

Systems

Systems
Security

Chassis
Body &
Product Overview

Driver
Page
AMP+ HVA 280 1 – 18

Introduction 1

2 phi - Plug 2 l l

XE - Plug (individually shielded cable) 3 l l

2 phm Shunted HVIL Plug (multi-core cable) 4 l l

2 phm Pass-Through HVIL Plug

5 l l
(multi-core cable)

2 pxx Intelligent Plug (Single Click) 6 l l

2 phi – Plastic (discrete) Header 2phi/3pxi 7 l l

2 phx - Plastic (1-piece) Header 8 l l

2phi - Inline Cap 9 l l

2 phm – Inline Cap 10 l l

2phi/3pxi Multi-Bay Plastic (Discrete) Header 11 l l

3PXM – XE Plug 12 l l

3PXM – XE Plug (Single Click) 13 l l

2PHM Pass-Through Plug (Single Click) 14 l l

2PHM Shunted Plug (Single Click) 15 l l

2PHI XE Plug 16 l l

2P Header - Stitched 17 l l

Shipping Caps 18 l l

AMP+ HVA 630 | 2-Position 19 – 21

Introduction 19

2phm – Plug 20 l l

2phi – Header 21 l l

AMP+ HVA 630 | 5-Position 23 – 26

Introduction 23

5phm – Plug 24 l l

5phx – Header, 180° Tabs 25 l l

5phx – Header, 90° Tabs 26 l l

PAGE X TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed xx-2017 Table of Contents

Convenience

Information
Powertrain
Hybrid & Electric Mobility Solutions

Safety &
Systems

Systems

Systems
Security

Chassis
Body &
Product Overview

Driver
Page
AMP+ HVP 800 27 –  33

Introduction 27

2phi XE Plug, 90° 28 l l

2phi XE Plug, 90° 29 l l

2phi XE Plug, 180° 30 l l

3phi XE Plug, 180° 31 l l

2phi Header 32 l l

3phi Header 33 l l

AMP+ HVP 1100 35 –  37

Introduction 35

1phi XE Plug, 90° 36 l l

1phi XE Header 37 l l

AMP+ IPT 39 –  42

Introduction 39

1pxi 40 l l

2pxi 41 l l

3pxi 42 l l

AMP+ Charging Cables 43 – 46

Introduction 43

Mode 2 Type 1 US 44 l l

Mode 2 Type 1 Japan 44 l l

Mode 2 Type 2 Europe 45 l l

Mode 3 Type 2 / Type 3 46 l l

Charging Inlets 47 – 50

Introduction 47

Type 1 48 l l

Type 2 49 l l

Type GB 50 l l

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE XI
 Catalog 1654294-4
Table of Contents Published 04-2017

Convenience

Information
Powertrain
Hybrid & Electric Mobility Solutions

Safety &
Systems

Systems

Systems
Security

Chassis
Body &
Product Overview

Driver
Page
AMP+ Manual Service Disconnect 51 – 53

Introduction 51

Plug 52 l l

Receptacle 53 l l

Relays & Contactors 55 – 61

Introduction 55

Mini K HV Precharge Relays 56 l l

EVC 135 Contactor 57 l l

EVC 175 Main Contactor 58 l l

EVC 250 Main Contactor 59 l l

EVC 250-800 Main Contactor 60 l l

EVC 500 Main Contactor 61 l l

TE Connectivity online 62

Global Contacts | Imprint 63

PAGE XII TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

AMP+ HVA 280

INTRODUCTION

Unique design improves manufacturability and The connector system provides multiple latching
packaging. TE’s AMP+ low-medium current options and an integrated internal HVIL, allowing for
connectors and headers HVA 280 are fin- package size optimization and routing flexibility.
ger-proof, touch-safe 2- or 3-position connectors In addition, the HVA 280 product family includes a
and headers, designed for great flexibility for discrete header design unique to the industry that
hybrid and electric vehicle device applications. improves packaging and manufacturing efficiency with
a two-stage floating latch that creates safety in the
system.
The HVA 280 family offers over 3,000 combination
options providing solutions for a wide variety of device
and wire harness applications like battery pack,
DC/DC converter, on-board charger, electric heater,
electric climate compressor, and high voltage power
distribution.

Naming Convention
HVA 280 Connector Family

H V A 280 – 2p h i X EVR
High Options
XE = CPA
Voltage
VR = Vibration Resistant
Accessory
Wire Type
(≤ 100 A, DC-DC Conv.,
i = Discrete
HVAC, etc.)
m = Multicore
Terminal System or x = N/A
Tab Size Indicator
HVIL
280 = AMP MCP 2.8
h = Present
x = Not Preset or N/A
Number of Positions
(2p or 3p)

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 1
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 280

Applications AMP+ HVA 280 2phi - Plug

Pin Number:
2 (+2 HVIL)
Contact System:
2.8 mm AMP MCP
Conductor Cross-Sections:
3.0 mm² and 4.0 mm²,
individually shielded
Voltage Range:
600V DC
Operation Temperature:
-40 °C up to 125 °C
Current Carrying Capacity:
40 A at 85 °C
27 A @ 125 °C
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Latch Access Type:
Finger access
CPA:
No
Fire Classification:
Drawing 2103339 *
HB
Vibration Level
V1
Product Specification:
108-2394
Application Specification:
114-13259

* Drawing Number is NOT the Order Number!

PAGE 2 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 280

AMP+ HVA 280 XE - Plug (individually shielded cable)

Technical Features

Pin number:
2 (+2 HVIL)
Contact System:
2.8 mm AMP MCP
Conductor Cross-Sections:
3.0 mm², 4.0 mm²
individually shielded
Voltage Range:
600V DC
Operation Temperature:
-40 °C up to 125 °C
Current Carrying Capacity: Drawing 2103176 *
40A at 85 °C
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Latch Access Type:
Finger and tool accessible
CPA:
With/Without
Fire Classification:
HB
Vibration Level:
V1
Shielding:
360 deg
Available Keys:
A, B, D, E, F, G
Product Specification:
108-2394
Application Specification:
114-13259

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 3
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 280

Technical Features AMP+ HVA 280 - 2 phm Shunted HVIL Plug (Multi-Core Cable)

Pin Number:
2 (+2 HVIL)
Contact System:
2.8 mm AMP MCP
Conductor Cross-Sections:
2 x 4.0 mm2, multi-core shielded
Voltage Range:
850 VDC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity:
33A at 85 °C
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Latch Access Type:
Finger and tool accessible
CPA:
With
Fire Classification: Drawing 2103014 * and 2103437*
./.
Vibration Level:
AK Severity 2 (body-sealed)
Shielding:
360 deg
Available Keys:
A, B, D, E, F
Product Specification:
108-32020
Application Specification:
114-13305

* Drawing Number is NOT the Order Number!

PAGE 4 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 280

AMP+ HVA 280 - 2 phm - Pass Through HVIL Plug (Multi-Core Cable)

Technical Features

Pin Number:
2 (+2 HVIL)
Contact System:
2.8 mm AMP MCP
Conductor Cross-Sections:
2 x 4.0 mm2 + 2 x 0.5 mm2,
multi-core shielded
Voltage Range:
850V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity: Drawing 2103163 * and 2103436*
33A at 85 °C
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Latch Access Type:
Finger and tool accessible
CPA:
With
Fire Classification:
./.
Vibration Level:
AK Severity 2 (body-sealed)
Shielding:
360 deg
Available Keys:
A, B, D, E, F
Product Specification:
108-32020
Application Specification:
114-13310

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 5
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 280

AMP+ HVA 280 - 2 pxx Intelligent Plug (Single Click)

Technical Features

Pin number:
2 HVIL only
Operation temperature:
-40 °C to 125 °C
IP rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Latch Access Type:
Finger accessible
CPA: Drawing 2103744 *
With
Fire classification:
HB
Vibration Level:
AK Severity 2 (body-sealed)
Shielding:
360 deg
Available Keys:
Z
Product Specification:
108-2394
Application Specification:
114-13259

* Drawing Number is NOT the Order Number!

PAGE 6 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 280

Technical Features AMP+ HVA 280 - 2 phi - Plastic (Discrete) - Header 2phi /3pxi

Pin Number:
2 (+2 HVIL) or 3
Contact System:
2.8 mm AMP MCP
Voltage Range:
up to 850V DC
(depends on the mating plug)
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity:
40 A at 85 °C
23 A at 85 °C for 3 positions
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
./.
Fire Classification:
HB
Vibration Level:
V1
Shielding:
360 deg
Available Shielding:
Drawing 2103247 *
Tin/Silver
Available Keys:
A, B, D, E, F
Product Specification:
108-32045
Instruction Sheet:
408-32095

3P Inner Housing 2P Inner Housing

Mating Plugs
Drawing 2103321 * Drawing 2103245 *
2P Header page 3, 4, 5, 6
3P Header page 12, 13
* Drawing Number is NOT the Order Number!. For interface requirements please refer to product drawing.

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 7
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 280

AMP+ HVA 280 - 2 phx - Plastic (1-piece) - Header

Technical Features

Pin Number:
2 (+2 HVIL)
Contact System:
2.8 mm AMP MCP contact system
Voltage Range:
up to 850V DC
(depends on the mating plug)
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity:
40A at 85 °C
IP Rating: Drawing 2103124 *
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Fire Classification:
HB
Vibration Level:
AK Severity 2 (Body-Sealed)
Shielding:
360 deg
Available Shielding:
Tin/Silver
Available Keys:
A,B,D,E,F
Product Specification:
108-32020
Instruction Sheet:
408-10441

Mating Plugs
page 3, 4, 5, 6
* Drawing Number is NOT the Order Number! For interface requirements please refer to product drawing.

PAGE 8 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 280

AMP+ HVA 280 - 2 phi - Inline Cap

Technical Features

Pin Number:
2 (+2 HVIL)
Contact System:
2.8 mm AMP MCP contact system
Conductor Cross-sections:
2 x 3.0 mm2 or 2 x 4.0 mm2
Voltage Range:
600 V
Operation Temperature:
-40 °C up to 125 °C
Current Carrying Capacity:
40A at 85 °C Drawing 2103220 / 2103221 *
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, external
Fire Classification:
HB
Vibration Level:
V1
Shielding:
360 deg
Available Keys:
A, B, D, E, F
Product Specification:
In progres
Application Specification:
114-32033

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 9
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 280

AMP+ HVA 280 - 2 phm - Inline Cap

Technical Features

Pin Number:
2 (+2 HVIL)
Contact System:
2.8 mm AMP MCP contact system
Conductor Cross-sections:
2 x 4.0 mm2 + 2 x 0.5 mm2,
multi-core shielded
Voltage Range:
850 VDC
Operation Temperature:
-40 °C up to 140 °C Drawing 2103219 *
Current Carrying Capacity:
33 A at 85°C
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Fire Classification:
HB
Vibration Level:
V1
Shielding:
360 deg
Available Keys:
A, B, D, E, F
Application Specification:
114-32034

* Drawing Number is NOT the Order Number!

PAGE 10 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 280

AMP+ HVA 280 – 2phi/3pxi Multi-Bay Plastic (Discrete) Header

Technical Features

Pin Number:
For 2-bay header 2x (2+2 HVIL) or 6
(depends on selection
of inner housing
For 3-bay header 3x (2+2 HVIL) or 9
(depends on selection
of inner housing)
Contact System:
2.8 mm AMP MC
Conductor Cross-Sections:
4 mm2
Voltage Range:
Drawing 2103340 *
up to 850V DC
(depends on the mating plug)
Operation Temperature:
-40°C up to +125 °C
Current Carrying Capacity:
up to 40 A @ 85 °C
(depends on the mating plug)
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
./.
Fire Classification:
HB
Vibration Level:
V1
Shielding:
360 deg
Available Keys:
For 2 bay header
Option 1 A, E
Option 2 D, F
For 3 bay header
A, D, E
Inner Housing
For 2 positions 2103245-X
For 3 positions 2103321-X
Drawing 2103346 *

Mating Plugs
2P Header page 3, 4, 5, 6
3P Header page 12, 13
* Drawing Number is NOT the Order Number! For interface requirements please refer to product drawing.

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 11
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 280

Technical Features AMP+ HVA 280 3PXM – XE Plug

Pin Number:
3
Contact System:
2.8 mm AMP MCP
Conductor Cross-Sections:
2 x 4.0 mm² + 3 x 2.5 mm²,
multi-core shielded
Voltage Range:
850V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity:
24 A @ 85°C
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2xB
HVIL:
./.
Fire Classification:
HB
Vibration Level:
V1
Available Keys:
A, B, D, E, F, and AK Severity 2
Drawing 2103309 *
(Body-Sealed)
Product Specification:
108-32020
Application Specification:
114-32056

* Drawing Number is NOT the Order Number!

PAGE 12 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 280

AMP+ HVA 280 3PXM – XE Plug (Single Click)

Technical Features

Pin Number:
3
Contact System:
2.8 mm AMP MCP
Conductor Cross-Sections:
2 x 4.0 mm² + 3 x 2.5 mm²,
multi-core shielded
Voltage Range:
850V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity: Drawing 2103533 *
24 A @ 85°C
IP Rating:
Plugged: IP67, IP6k9k
Unplugged: IP2xB
HVIL:
./.
Fire Classification:
HB
Vibration Level:
V1
Available Keys:
A, B, D, E, F
Product Specification:
108-32077
Application Specification:
114-32125

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 13
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 280

Technical Features AMP+ HVA 280 2PHM Pass-Through Plug (Single Click)

Pin Number:
2(+2 HVIL)
Contact System:
2.8 mm AMP MCP
Conductor Cross-Sections:
2x4.0 mm² + 2x0.5 mm²,
mult-core shielded
Voltage Range:
850V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity:
33A at 85 °C
IP rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Fire Classification:
HB
Vibration Level:
AK Severity 2 (body-sealed)
and V1
Product Specification:
Drawing 2103531 *
108-32077
Application Specification:
114-32124
Available Keys:
A, B, D, E, F

* Drawing Number is NOT the Order Number!

PAGE 14 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 280

Technical Features AMP+ HVA 280 2PHM Shunted Plug (Single Click)

Pin Number:
2 (+2 HVIL)
Contact System:
2.8 mm AMP MCP
Conductor Cross-Sections:
2x4.0 mm², multi-core shielded
Voltage Range:
850V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity:
33A at 85 °C
IP rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Fire Classification:
HB
Vibration Level:
AK Severity 2 (body-sealed)
and V1
Product Specification:
108-32077
Drawing 2103532 *
Application Specification:
114-32123
Available Keys:
A, B, D, E, F

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 15
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 280

AMP+ HVA 280 2PHI XE Plug

Technical Features

Pin Number:
2 (+2 HVIL)
Contact System:
2.8 mm AMP MCP
Conductor Cross-Sections:
3.0 mm² and 4.0 mm²,
individually shielded
Voltage Range:
600V DC
Operation Temperature:
-40 °C up to 125 °C
Current Carrying Capacity: Drawing 2103749 *
40A at 85 °C
IP rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Fire Classification:
HB
Vibration Level:
V1
Product Specification:
tbd
Application Specification:
tbd
Available Keys:
A, B, D, E, F, G

* Drawing Number is NOT the Order Number!

PAGE 16 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 280

AMP+ HVA 280 2P Header – Stitched

Technical Features

Pin Number:
2 (+2 HVIL)
Contact System:
2.8mm AMP MCP
Conductor Cross-Sections:
4 mm²
Tab Size:
0.8 x 2.8 mm
Voltage Range:
up to 850V DC
(depends on the mating plug)
Operation Temperature: Drawing 2103396 *
-40 °C up to 140 °C
Current Carrying Capacity:
40A at 85 °C
IP rating:
Plugged: IP67, IP6k9k
Unplugged: IP2XB
HVIL:
Integrated, internal
Fire Classification:
HB
Vibration Level:
V1
Product Specification:
tbd
Application Specification:
408-10441
Available Keys:
A, B, D, E, F

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 17
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 280

AMP+ HVA 280 Shipping Caps

Drawing 1587733 *
Shipping caps fit TE standard headers

* Drawing Number is NOT the Order Number!

PAGE 18 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

AMP+ HVA 630

2-Position

INTRODUCTION

The AMP+ HVA 630 product family is touch-safe High-voltage applications like onboard chargers (OBC)
and provides CPA (Connector Position Assur- typically required sealed and shielded two-position DC
ance), as well as HVIL (High Voltage Interlock) connectors and headers. Therefore, TE Connectivity
functionality. has developed the AMP+ HVA 630 product familiy.
The standard contact system AMP MCP 6.3 / 4.8
is a well-proven contact system in the industry.
The shielded multicore wire is designed for conductor
cross-section from 2.5 up to 6.0 mm2 . This allows
currents of 40 A at 140° C ambient temperature
and voltages of up to 850 V DC.

Naming Convention
HVA 630 Connector Family

H V A 630 – 2p h m X EVR
High Options
XE = CPA
Voltage
VR = Vibration Resistant
Accessory
Wire Type
(≤ 100 A, DC-DC Conv.,
i = Discrete
HVAC, etc.)
m = Multicore
Terminal System or x = N/A
Tab Size Indicator
HVIL
630 = AMP MCP
h = Present
or MCON 6.3
x = Not Preset or N/A
Number of Positions
(2p or 5p)

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 19
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 630

AMP+ HVA 630 2phm - Plug

Technical Features

Pin Number:
2 (+2 HVIL)
Contact System:
AMP MCP 6.3 / 4.8 contact system
Conductor Cross-sections:
2.5 mm2 - 6.0 mm2
from LV216-2
Voltage Range:
850 V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity: Drawing 114-94100-1 *
40A @ 140 °C ambient temperature
IP Rating:
Plugged: IP6k7, IP6k9k
Unplugged: IP2XB AMP+ HVA630 2phm - Plug
HVIL: Version
Coding With CPA Order Information
Bridged in the connector (Cable Dimension)
CPA: A 4
2.0 x 4.0 mm²
Yes released
F 4 To be Ordered
Product Specification: see drawing!
108-94264 2.0 x 6.0 mm²
A
released
4
Application Specification:
114-94100 Intelligent Plug Order Information
The HVA 630 Intelligent Plug is an high voltage connector,
which acts as an blind plug. The Intelligent Plug includes no To be Ordered
power contacts. Its function is limited to act as shunt of the see drawing!
HVIL contacts, to shield and seal the system

* Drawing Number is NOT the Order Number!

PAGE 20 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 630

AMP+ HVA 630 2phi - Header

Technical Features

Pin Number:
2 (+2 HVIL)
Contact System:
AMP MCP 6.3 / 4.8 contact system
Conductor Cross-sections:
2.5 mm2 - 6.0 mm2
from LV216-2
Voltage Range:
850 V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity: Drawing 2141272 *
40A @ 140 °C ambient temperature
IP Rating:
Plugged: IP6k7, IP6k9k
Unplugged: IP2XB AMP+ HVA630 2phi - Header
HVIL: Coding Order Information
Bridged in the connector A
To be Ordered
CPA: HVA 630 - 2p Header
see drawing!
Yes F
Interface Drawing:
114-94036
Interface Drawing Adapter Plate:
114-94037
Product Specification:
108-94264
Application Specification:
114-94100

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 21
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017

PAGE 22 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

AMP+ HVA 630

5-Position

INTRODUCTION

The AMP+ HVA 630 5-position connector allows The increasing battery capacity of plug-in hybrid and
for a three-phase charging current of 32 A and electric vehicles requires a higher amount of charging
meets the relveant IEC62196-2 type 2 standard power to make charging times of less than four hours
for a maximum charging capacity of 22 kW. possible.
The connector provides finger protection and is
designed for multi-shielded 360°, includes High
Voltage Interlock functionality and is based on
synthetic material with V0 infla mmability Classifica-
tion.
Due to its lever control, the necessary mating forces
is less than 70 N.

Naming Convention
HVA 630 Connector Family

H V A 630 – 5p h m X EVR
High Options
XE = CPA
Voltage
VR = Vibration Resistant
Accessory
Wire Type
(≤ 100 A, DC-DC Conv.,
i = Discrete
HVAC, etc.)
m = Multicore
Terminal System or x = N/A
Tab Size Indicator
HVIL
630 = AMP MCP
h = Present
or MCON 6.3
x = Not Preset or N/A
Number of Positions
(2p or 5p)

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 23
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 630

AMP+ HVA 630 5phm - Plug

Technical Features

Pin Number:
5 (+2 HVIL)
Contact System:
AMP MCP 6.3 / 4.8 contact system
Conductor Cross-sections:
4.0 mm² and 6.0 mm²,
according to LV216-2
Voltage Range:
750 V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity: Drawing 114-94114-1 *
32 A @ 140 °C
ambient temperature
IP Rating:
Plugged: IP6k7, IP6k9k AMP+ HVA630 5phm - Plug
Unplugged: IP2XB Version Order
Coding With CPA Without CPA
HVIL: (Cable Dimension) Information
Bridged in the connector A 4
CPA: 5.0 x 6.0 mm² released
Yes A 4
Fire Classification: A 4 To be Ordered
VO 4.0 x 4.0 mm² released
see drawing!
Vibration Level: A 4
VL2 A 4
Product Specification: 3.0 x 4.0 mm² released
108-94235 A 4
Application Specification: 3.0 x 6.0 mm²
114-94114 In planning
4.0 x 6.0 mm²

* Drawing Number is NOT the Order Number!

PAGE 24 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVA 630

AMP+ HVA 630 5phx - Header, 180° Tabs

Technical Features

Pin Number:
5 (+2 HVIL)
Contact System:
AMP MCP 6.3 / 4.8 contact system
Conductor Cross-sections:
4.0 mm² and 6.0 mm²,
according to LV216-2
Voltage Range:
750 V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity: Drawing 2236454 *
32 A @ 140 °C
ambient temperature
IP Rating:
Plugged: IP6k7, IP6k9k AMP+ HVA630 5phx - Header, 180° Tabs
Unplugged: IP2XB Coding Order Information
HVIL: To be Ordered
HVA 630 - 5p - Header A
Bridged in the connector see drawing!
CPA:
Yes
Fire Classification:
VO
Vibration Level:
VL2
Interface Drawing:
114-94099
Interface Drawing Adapter Plate:
114-94279
Product Specification:
108-94235
Application Specification:
114-94114

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 25
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVA 630

AMP+ HVA 630 5phx - Header, 90° Tabs

Technical Features

Pin Number:
5 (+2 HVIL)
Contact System:
AMP MCP 6.3 / 4.8 contact system
Conductor Cross-sections:
4.0 mm² and 6.0 mm²,
according to LV216-2
Voltage Range:
750 V DC
Operation Temperature:
-40 °C up to 140 °C
Current Carrying Capacity: Drawing 2141619 *
32 A @ 140 °C
ambient temperature
IP Rating:
Plugged: IP6k7, IP6k9k AMP+ HVA630 5phx - Header, 90° Tabs
Unplugged: IP2XB Coding Order Information
HVIL: To be Ordered
HVA 630 - 5p - Header A
Bridged in the connector see drawing!
CPA:
Yes
Fire Classification:
VO
Vibration Level:
VL2
Interface Drawing:
114-94099
Interface Drawing Adapter Plate:
114-94279
Product Specification:
108-94235
Application Specification:
114-94114

* Drawing Number is NOT the Order Number!

PAGE 26 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

AMP+ HVP 800

INTRODUCTION

Sealed and shielded pluggable connector for various

applications in the e-mobility car infrastructure with
up to 200A at 85° (depending on wire cross section).
Used e.g. to connect HV battery and inverter or in
charging applications.

Naming Convention
HVP 800 Connector Family

H V P  800 – 2p h i X EVR

High Options
XE = CPA
Voltage
VR = Vibration Resistant
Powertrain
Wire Type
Terminal System or i = Discrete
Tab Size Indicator m = Multicore
800 = 8 mm x = N/A
Round Contact
HVIL
h = Present
x = Not Preset or N/A
Number of Positions
(1p, 2p or 3p)

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 27
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVP 800

AMP HVP 800 2phi XE Plug 90°

Technical Features

Terminal Size/Style:
8.0 mm round contact
Contact System:
Plug & Header
Conductor Cross-sections:
25-50 mm²
Voltage Range:
650V / 850V
Operation Temperature:
-40 °C to 140 °C
Current Carrying Capacity:
200 AMP @ 85 °C Drawing 2282334 *
IP Rating:
Mated: IP6k9k
Unmated: IpxxB
Mated IPxxD AMP HVP 800 2phi XE Plug 90 deg
HVIL: Version
Coding With CPA With Lever Order Information
yes (Cable Dimension)
CPA: A 4 4
Shunted in plug (design allows
for pass-through) 25 / 35 / 50 mm² B 4 4 To be Ordered
released
Fire Classification: (acc. LV216-2) see drawing!
C 4 4
HB
Vibration Level: D 4 4
2 (body mount) 16 mm² in planning
Product Specification:
108-94268
Application Specification:
114-94052

* Drawing Number is NOT the Order Number!

PAGE 28 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVP 800

AMP HVP 800 3phi XE Plug 90°

Technical Features

Terminal Size/Style:
8.0 mm round contact
Contact System:
Plug & Header
Conductor Cross-sections:
25-50 mm²
Voltage Range:
650V / 850V
Operation Temperature:
-40 °C to 140 °C
Current Carrying Capacity:
200 AMP@ 85 °C Drawing 2282335 *
IP Rating:
Mated: IP6k9k
Unmated: IpxxB
Mated IPxxD AMP HVP 800 3phi XE Plug 90 deg
HVIL: Version
Coding With CPA With Lever Order Information
yes (Cable Dimension)
CPA: A 4 4
Shunted in plug (design allows
for pass-through) 25 / 35 / 50 mm² B 4 4 To be Ordered
released
Fire Classification: (acc. LV216-2) see drawing!
C 4 4
HB
Vibration Level: D 4 4
2 (body mount) 16 mm² in planning
Product Specification:
108-94268
Application Specification:
114-94052

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 29
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVP 800

AMP HVP 800 2phi XE Plug 180°

Technical Features

Terminal Size/Style:
8.0 mm round contact
Contact System:
Plug & Header
Conductor Cross-sections:
25-50 mm²
Voltage Range:
850V
Operation Temperature:
-40 °C to 140 °C
Current Carrying Capacity:
200 AMP @ 85 °C Drawing 2177052 *
IP Rating:
Mated: IP6k9k
Unmated: IpxxB
Mated IPxxD AMP HVP 800 2phi XE Plug 180 deg
HVIL: Version
Coding With CPA With Lever Order Information
yes (Cable Dimension)
CPA: A 4 4
Shunted in plug (design allows
for pass-through) 25 / 35 / 50 mm² B 4 4 To be Ordered
released
Fire Classification: (acc. LV216-2) see drawing!
C 4 4
HB
Vibration Level: D 4 4
2 (body mount) 16 mm² in planning
Product Specification:
108-94297
Application Specification:
114-94130

* Drawing Number is NOT the Order Number!

PAGE 30 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVP 800

AMP HVP 800 3phi XE Plug 180°

Technical Features

Terminal Size/Style:
8.0 mm round contact
Contact System:
Plug & Header
Conductor Cross-sections:
25-50 mm²
Voltage Range:
850V
Operation Temperature:
-40 °C to 140 °C
Current Carrying Capacity:
200 AMP @ 85 °C Drawing 2177062 *
IP Rating:
Mated: IP6k9k
Unmated: IpxxB
Mated IPxxD AMP HVP 800 3phi XE Plug 180 deg
HVIL: Version
Coding With CPA With Lever Order Information
yes (Cable Dimension)
CPA: A 4 4
Shunted in plug (design allows
for pass-through) 25 / 35 / 50 mm² A 4 4 To be Ordered
released
Fire Classification: (acc. LV216-2) see drawing!
B 4 4
HB
Vibration Level: B 4 4
2 (body mount) 16 mm² in planning
Product Specification:
108-94297
Application Specification:
114-94130

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 31
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVP 800

AMP HVP 800 2phi Header

Technical Features

Pin Number:
2
Contact System:
Plug & Header
Conductor Cross-sections:
all
Voltage Range:
850V
Operation Temperature:
-40 °C to 140 °C
Current Carrying Capacity:
200 AMP @ 85 °C Drawing 2141227 *
IP Rating:
Mated: IP6k9k
Unmated: IP2xB (touch safe)
AMP HVP 800 2phi Header
HVIL:
yes Version
Coding Order Information
(Cable Dimension)
CPA:
yes A
Fire Classification:
B To be Ordered
HB one for all released
see drawing!
Vibration Level: C
2
D
Interface Drawing:
114-94034
Interface Drawing Adapter Plate:
114-94032
Product Specification:
108-94268 / 108-94297
Application Specification:
114-94153

* Drawing Number is NOT the Order Number!

PAGE 32 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVP 800

AMP HVP 800 3phi Header

Technical Features

Pin Number:
3
Contact System:
Plug & Header
Conductor Cross-sections:
all
Voltage Range:
850V
Operation Temperature:
-40 °C to 140 °C
Current Carrying Capacity:
200 AMP @ 85 °C Drawing 2141230 *
IP Rating:
Mated: IP6k9k
Unmated: IP2xB (touch safe)
AMP HVP 800 3phi Header
HVIL:
yes Version
Coding Order Information
(Cable Dimension)
CPA:
yes A
Fire Classification:
B To be Ordered
HB one for all released
see drawing!
Vibration Level: C
2
D
Interface Drawing:
114-94034
Interface Drawing Adapter Plate:
114-94032
Product Specification:
108-94268 / 108-94297
Application Specification:
114-94153

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 33
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017

PAGE 34 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

AMP+ HVP 1100

INTRODUCTION

Finger proof, touch safe, one position high With a current carrying capability up to 300 A at 85° C,
current connectors and headers AMP+ 1100 and a cable range between 50 mm2 and 950 mm2
are designed for flexibility with the options individually shielded wire, the AMP+ HVP 100 can be
needed for various hybrid and electric used in many high voltage applications. The system
provides an integrated internal HVIL for package size
vehicle device applications.
optimization.

Naming Convention
HVP 1100 Connector Family

H V P 1100 – 2p h i X EVR
High Options
XE = CPA
Voltage
VR = Vibration Resistant
Powertrain
Wire Type
Terminal System or i = Discrete
Tab Size Indicator m = Multicore
1000 = 11 mm x = N/A
Round Contact
HVIL
h = Present
x = Not Preset or N/A
Number of Positions
(1p, 2p or 3p)

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 35
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ HVP 1100

AMP HVP 1100 1phi XE Plug 90 deg

Technical Features

Pin Number:
1 (+2 HVIL)
Contact System:
11 mm Round Contact
Conductor Cross-Sections:
70 mm² according to USCAR-2
REV.5, USCAR37
Voltage Range:
750 VDC
Operation Temperature:
-40 °C up to 125 °C
Current Carrying Capacity: Drawing 2137704 *
300A @ 85 °C (0.9 DeRating)
ambient temperature
IP Rating:
Plugged: IP6k7, IP6k9k AMP HVP 1100 1phi XE Plug 90 deg
Unplugged: IP2XB Version
Coding Order Information
HVIL: (Cable Dimension)
Integrated, Internal released A
CPA:
Yes in planning B
Fire Classification: in planning C To be Ordered
HB 1*70 mm2
see drawing!
Vibration Level: in planning D
USCAR V1 in planning E
Product Specification:
108-101203 in planning F

Application Specification:
114-101010

* Drawing Number is NOT the Order Number!

PAGE 36 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ HVP 1100

AMP HVP 1100 1phi XE Header

Technical Features

Pin Number:
1 (+2 HVIL)
Contact System:
11 mm round contact
Conductor Cross-sections:
70 mm² according to USCAR-2
REV.5, USCAR37
Voltage Range:
750 VDC
Operation Temperature:
-40 °C up to 125 °C
Current Carrying Capacity: Drawing 2137740 *
300A @ 85 °C (0.9 DeRating)
ambient temperature
IP Rating:
Plugged: IP6k7, IP6k9k AMP HVP 1100 1phi XE Header
Unplugged: IP2XB Coding Order Information
HVIL: released A
Integrated, Internal
CPA: in planning B
Yes
in planning C To be Ordered
Fire Classification:
see drawing!
HB in planning D
Vibration Level:
in planning E
USCAR V1
Product Specification: in planning F
108-101203
Application Specification:
114-101010

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 37
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017

PAGE 38 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

AMP+ IPT

INTRODUCTION

Connector for powertrain applications in high vibration

environment, up to 300A (depending on wire cross
section) at 105°. Used e.g. to connect inverter to
e-machine and charging applications.

Naming Convention
IPT Connector Family

I P T – 2p h i X EVR
High Options
XE = CPA
Voltage
VR = Vibration Resistant
Powertrain
Wire Type
i = Discrete
m = Multicore
x = N/A
HVIL
h = Present
x = Not Preset or N/A
Number of Positions
(1p, 2p or 3p)

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 39
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ IPT

AMP IPT 1pxi

Technical Features

Pin Number:
1
Contact System:
IPT screwed
Conductor Cross-sections:
16-50 mm²
Voltage Range:
800-1000 VDC
Operation Temperature:
-40 °C to +140 °C
Current Carrying Capacity:
300A @ 105 °C (50 mm²) Drawing 114-94131-1 *
IP Rating:
IP6k9k
HVIL:
AMP IPT 1pxi
no
CPA: Version
Coding Order Information
(Cable Dimension)
no
Fire Classification: A
HB
B
Vibration Level:
4 25 / 35 / 50 mm² C To be Ordered
released
Application Specification: (acc. LV216-2)
D
see drawing!
114-94133
Product Specification: E
108-94293
F
Interface Drawing:
114-94132-1 16 mm² in planning

* Drawing Number is NOT the Order Number!

PAGE 40 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ IPT

AMP IPT 2pxi

Technical Features

Pin Number:
2
Contact System:
IPT screwed
Conductor Cross-sections:
16-50 mm²
Voltage Range:
800-1000 VDC
Operation Temperature:
-40 °C to +140 °C
Current Carrying Capacity:
300A @ 105 °C (50 mm²) Drawing 114-94131-2 *
IP Rating:
IP6k9k
HVIL:
AMP IPT 2pxi
no
CPA: Version
Coding Order Information
(Cable Dimension)
no
To be Ordered
Fire Classification: 25 / 35 / 50 mm² released A
see drawing!
HB
16 mm² in planning
Vibration Level:
4
Application Specification:
114-94133
Product Specification:
108-94293
Interface Drawing:
114-94132-2

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 41
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ IPT

AMP IPT 3pxi

Technical Features

Pin Number:
3
Contact System:
IPT screwed
Conductor Cross-sections:
16-50 mm²
Voltage Range:
800-1000 VDC
Operation Temperature:
-40 °C to +140 °C
Current Carrying Capacity:
300A @ 105 °C (50 mm²) Drawing 114-94131-3 *
IP Rating:
IP6k9k
HVIL:
AMP IPT 3pxi
no
CPA: Version
Coding Order Information
(Cable Dimension)
No
To be Ordered
Fire Classification: 25 / 35 / 50 mm² released A
see drawing!
HB
16 mm² in planning
Vibration Level:
4
Application Specification:
114-94133
Product Specification:
108-94293
Interface Drawing:
114-94132-3

* Drawing Number is NOT the Order Number!

PAGE 42 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

AMP+ Charging Cables

INTRODUCTION

The batteries for plug-in hybrid verhicles can be This defines the on-board vehicle type 1 interfaces for
recharged externally, just like those of electric the US and Japan, as well as type 2 for Europe.
vehicles. TE Connectivity has developed a The latter provides for two charging modes: With
charging cable that meets requirements of the mode 2 charging can take place wherever there is no
international charging standard IEC61851-1/-22. special charging infrastructure available – at home, for
example.
If there is a high-performance charging station avail-
able, the mode 3 charging cable can be used.

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 43
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ Charging Cables

AMP+ Charging Cable Mode 2 Type 1 US

Technical Features

Conductor Cross-Sections:
0.5 mm² / 2.50 mm²
Voltage Range:
99-121V (single phase)
Operation Temperature:
-30 °C and +50 °C
Current Carrying Capacity:
15A
IP Rating:
IP55 ICCB
IP44 connectors plugged to inlet
Norms & Standards:
IEC 61851-1; SAE J 1772
Versions Domestic Plug:
NEMA 5-15
Temperature Sensor
Domestic Plug:
Yes

AMP+ Charging Cable Mode 2 Type 1 Japan

Technical Features

Conductor Cross-Sections:
0.5 mm² / 2.50 mm²
Voltage Range:
180-220V
Operation Temperature:
-30 °C and +50 °C
Current Carrying Capacity:
15A
IP Rating:
IP55 ICCB
IP44 connectors plugged to inlet
Norms & Standards:
IEC 61851-1; SAE J 1772
Versions Domestic Plug:
JIS C 8303 A.16
Temperature Sensor
Domestic Plug:
Yes

PAGE 44 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ Charging Cables

AMP+ Charging Cable Mode 2 Type 2 Europe

Technical Features

Conductor Cross-sections:
0.5 mm² / 2.50 mm²
Voltage Range:
195-260V (single phase)
Operation Temperature:
-30 °C and +50 °C
Current Carrying Capacity:
15A
IP Rating:
IP55 ICCB
IP44 connectors plugged to inlet
Norms & Standards:
IEC 61851-1
Versions domestic plug:
-CEE7/7 90°
-CEE7/7 180°
-CEI 23-16/VII
-BS 1363
-SEV 1011
-AFSNIT 107-2-D1
Temperature sensor
domestic plug:
Yes

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 45
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ Charging Cables

AMP+ Charging Cable Mode 3 Type 2 / Type 3

Technical Features

Conductor Cross-sections:
0.5 mm² / 2.50 mm²
Voltage Range:
160-240V (single phase)
Operation Temperature:
-30 °C and +50 °C
Current Carrying Capacity:
Type 2 Mode 3: 20A
Type 3 Mode 3: 16A
IP Rating:
IP44 connectors plugged to inlet
or station
Norms & Standards:
IEC 61851-1

PAGE 46 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

AMP+ Charging Inlets

INTRODUCTION

To charge their batteries, plug-in-hybrid and TE Connectivity’s AMP+ charging inlets are a modular
electric vehicles share the need to connect system, sharing identical parts between the three inlet
to the electrical infrastructure. types.
Priority was given to technical compatibility, allowing
vehicle makers and system suppliers to fully harmonize
functionality across their different Ranges.
TE offers a complete product range of compatible
charging inlets for worldwide hybrid and electric
vehicle applications.

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 47
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ Charging Inlets

AMP+ Charging Inlet Type 1

Technical Features

Pin Number:
5 pos
Contact System:
roundcontact
Conductor Cross-Sections:
0.75-1.00 mm² / 4,.00 mm² /
6.00 mm²
Voltage Range:
250V
Operation Temperature:
-30 °C and +50 °C
Current Carrying Capacity: Drawing 114-94163-1 *
32A
IP Rating:
IP54 (front),
IP44 (rear)
Cable Outlet:
90° (can be rotated)
Finger protected:
Yes
Vibration Level:
Level 2
Application Specification:
114-94163-1

* Drawing Number is NOT the Order Number!

PAGE 48 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ Charging Inlets

AMP+ Charging Inlet Type 2

Technical Features

Pin Number:
5-7 pos
Contact System:
roundcontact
Conductor Cross-sections:
0.75-1.00 mm² / 4.00 mm² /
6.00 mm²
Voltage Range:
480V
Operation Temperature:
-30 °C and +50 °C
Current Carrying Capacity: Drawing 114-94163-2 *
16/32A
IP Rating:
IP54 (front),
IP44 (rear)
Cable Outlet:
90° (can be rotated)
Finger protected:
yes
Vibration Level:
Level 2
Application Specification:
114-94163-2

* Drawing Number is NOT the Order Number!

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 49
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ Charging Inlets

AMP+ Charging Inlet Type GB

Technical Features

Pin Number:
5-7 pos
Contact System:
roundcontact
Conductor Cross-Sections:
0.75-1.00 mm² / 4.00 mm² /
6.00 mm²
Voltage Range:
440V
Operation Temperature:
-30 °C and +50 °C
Current Carrying Capacity: Drawing 114-94212 *
16/32A
IP Rating:
IP54 (front),
IP44 (rear)
Cable Outlet:
90° (can be rotated)
Finger protected:
yes
Vibration Level:
Level 2
Application Specification:
114-94212

* Drawing Number is NOT the Order Number!

PAGE 50 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

AMP+
Manual Service Disconnect

INTRODUCTION

Safe, reliable solutions are required to TE Connectivity’s AMP+ Manual Service Disconnect
protect service technicians and emergency utilizes a two-stage lever to open the HVIL circuit prior
response teams when working with the high to separation of HV contacts. This tool-free solution
voltages required in electric vehicles. for disconnecting the internal HV battery pack and
protecting the battery pack HV cables from short
circuiting is available in a scalable design with a variety
of fuse Ratings.
All HV conducting surfaces on receptacle assembly
are finger proof touch safe.

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 51
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
AMP+ Manual Service Disconnect

AMP+ Manual Service Disconnect – Plug

Technical Features

Fuse Rating:
Up to 630A
Voltage Rating:
450VDC (with fuse)
1000VDC (Shunt)
Operating Temperature:
-40 °C to 65 °C
Storage Temperature:
-40 °C to 85 °C
IP Rating:
Mated: IPx7, IP6k9k
Unmated: IP2xb Drawing 2103172 * * Drawing number is NOT the Order number!
HVIL:
2x integrated, internal
Current Rating:
Based on fuse selection AMP+ Manual Service Disconnect – Plug
Standards and Specifications: Fuse Rating Order Information
USCAR-2
USCAR-37 200 A
IEC 60529
250 A
RoHS
To be Ordered
Product Specification: 350 A
see drawing!
108-127000
630 A
Application Specification:
408-10432 Shunt

PAGE 52 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
AMP+ Manual Service Disconnect

AMP+ Manual Service Disconnect – Receptacle

Technical Features

Fuse Rating:
Up to 630A
Voltage Rating:
450VDC (with fuse)
1000VDC (Shunt)
Operating Temperature:
-40 °C to 65 °C
Storage Temperature:
-40 °C to 85 °C
IP Rating:
Mated: IPx7, IP6k9k
Unmated: IP2xb Drawing 1587987 * * Drawing number is NOT the Order number!
HVIL:
2x integrated, internal
Current Rating:
Based on fuse selection AMP+ Manual Service Disconnect – Receptacle
Standards and Specifications: Order Information
USCAR-2 Receptacle To be Ordered
USCAR-37 Housing see drawing!
IEC 60529
RoHS
Product Specifications:
108-127000
Application Specifications:
408-10377

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 53
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017

PAGE 54 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
POWERTRAIN SYSTEMS

4
SAFETY & SECURITY SYSTEMS

4
CONVENIENCE

DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

Relays & Contactors

INTRODUCTION

Better. Smaller. Safer. TE’s high-voltage contactors Our high-voltage product portfolio includes the
and relays enable safe disconnection and con- EVC 175, EVC 250 and EVC 250-800 main contactors.
nection of the traction battery. Suited for use in Each high-performing device represents TE’s new
hybrid, full electric, fuel cell vehicles and vehicle generation of high-voltage contactors. TE’s long-
proven EVC 135 and EVC 500 contactors also provide
charging systems, they use proven technology in
fast and reliable current switching. Completing the
an innovative manner.
range, our Mini K HV pre-charge relays are a cost-
effective, safe and light-weight solution for DC
high-voltage power systems. All our products fully
comply with the demanding switching requirements of
hybrid and electric vehicles.

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 55
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
Relays & Contactors

Mini K HV Precharge Relays

Dimensions PCB Version Terminal Assignment

1 form X (NO DM)

Key Features
• Compact high voltage relay
for precharge applications up
to 450 VDC
• Precharge current up to 20 A
• Limiting break current up to 20 A Dimensions Plug-in Version Terminal Assignment
• Small package size, low profile 1 form X (NO DM)
• Quick connect (QC) terminal with resistor
assignment similar to ISO 7588-1

Typical Applications +

• DC high voltage precharge

applications in hybrid, full battery
electric vehicles and fuel cell cars
-
Contact Data

Contact arrangement:
1 Form X (NO DM)
Rated voltage:
400 VDC
Limiting cont. current at 85 °C:
n/a 1)
Limiting making / breaking current:
20 A >105 ops. / 20 A >10 ops. 2)
Operate /release time max. (typ.):
2.5 ms / 1 ms Ordering Information Mini K HV precharge Relays
Coil Data Product
Arrangement Coil
Terminal / Coil Suppres- Rated
Resistance
Part
Code Mounting sion Voltage Number
Rated coil voltage / power: without parallel
12 VDC 1) V23700-C0001-A408 1 form X (NO DM) 12 VDC PCB, sealed 400 VDC 50 Ω 2-1904058-5
resistor
Rated coil powe (+23° C): with parallel
PCB: 2.9 W / Plug-in: 3.5 W 1) V23700-F0002-A408 1 form X (NO DM) 12 VDC Plug-in, QC 400 VDC 41.6 Ω 2-1904058-7
resistor
Coil resistance (+23° C):
PCB: 50 Ω / Plug-in: 41.6 Ω

Coil Data

Ambient temperature:
-40 °C to +85 °C
Category and degree of protection:
sealed, RT III – i mmersion cleanable
Terminal type and mounting:
PCB and plug-in/QC
Dimensions LxWxH (approx.):
PCB: 25.5 x 20.7 x 19.3 mm,
(1.0 x 0.8 x 0.8”)
Plug-in: 29.9 x 29.9 x 34.7 mm,
(1.2 x 1.2 x 1.4”) w/o terminals
Weight (approx.):
PCB: 17 g (0.6 oz)
Plug-in: 39 g (1.4 oz)
1) Max. continuous current is limited and depends on operating conditions. Consult TE Connectivity for details.
2) Min. 10 fault break operations.

PAGE 56 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
Relays & Contactors

EVC 135 Contactor

Key Features
• Continuous current up to 135 A
• Load voltage up to 450 VDC 1)
• Short circuit carry capability
2,000 A
• Available in side mount or bottom
mount configuration
• Customized connections available

Typical Applications
• Main contactor, precharge and
auxiliary relay for hybrid and
electric vehicles

Contact Data

Contact arrangement:
1 Form X (NO DM)
Rated voltage:
450 VDC *)
Limiting cont. current at 85 °C:
250 A Bottom Mount
Limiting making / breaking current:
50 A / 50 A (>50,000 ops.)
Short term current rating:
(1 min) 400 A
Ordering Information EVC 135 Contactor
Short circuit carry current:
2,000 A Part
Rated Number
Operate /release time max. (typ.): Product Coil Econo- Coil Terminal Resis-
Arrangement Voltage Mounting
Code (VDC) mization Suppr. Type tance Asia
25 ms / 10 ms (VDC)
Americas
Coil Data 2219560-2
1 form X On Stripped
EVC 135-4BNGA 12 Required 450 Bottom 15.3 Ω
(NO DM) request 1) wires / Screws 2203194-1
Rated coil voltage / power:
12 VDC, 24 VDC 2219560-7
1 form X On Stripped
Rated coil powe (+23° C): EVC 135-5ANGA 12 Optional 450 Bottom 26 Ω
(NO DM) request 1) wires / Screws 2138622-1
5.5 W (standard version),
9.5 W (low pull-in version) 1 form X On Stripped 2219560-4
EVC 135-7BNGA 24 Optional 450 Bottom 96 Ω
Coil resistance (+20 °C): (NO DM request 1) wires / Screws 2138602-1
26 Ω, 15.3 Ω, 3.8 Ω available for 1 form X On Stripped
different pull-in voltages EVC 135-4BNHA 12 Required 450 Side 15.3 Ω 2138168-1
(NO DM request 1) wires / Screws

Coil Data 1 form X On Stripped 2219560-3

EVC 135-5BNGA 12 Optional 450 Bottom 26 Ω
(NO DM request 1) wires / Screws 2098371-1
Ambient temperature:
-40 °C to +85 °C 1 form X On Stripped 2219560-1
EVC 135-6BNGA 12 Required 450 Bottom 3.8 Ω
Category and degree of protection: (NO DM request 1) wires / Screws 2138084-1
hermetically sealed
Terminal type and mounting:
stripped wires (coil) / M5 threaded
inserts (load); screws
Dimensions LxWxH (approx.):
54.2 x 35.4 x 57.8 mm (2.1 x 1.4 x 2.3”)
Weight (approx.):
180 g (6.3 oz) 1) Consult TE Connectivity for higher voltages. For details please refer to datasheet.

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 57
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
Relays & Contactors

EVC 175 Main Contactor

Key Features
• Continuous current up to 175 A
• Suitable for voltage levels
up to 500 VDC 1)
• Short circuit carry capability
5,000 A
• Mounting in any direction
• Available with dual and single coil

Typical Applications
• DC high voltage high current
applications
• Main contactors for hybrid, full
battery electric vehicles and fuel
cell cars
• Battery charging systems

Contact Data Note:

1) Permitted torque 5 Nm. max. One-
Contact arrangement: time mounting only, no recurring
1 Form X (NO DM) screw fastening permitted.
2) Socket Housing
Rated voltage: TE Interface 2 pos. MQS Code A,
450 VDC 1) appropriate for socket housing
2 Pos. MQS. TE part number
Limiting cont. current at 85 °C: 1-967644-1.
175 A 3) Mount load connections first.

Limiting making / breaking current: Tolerances ISO8015 / ISO2768-cL.

210 A / 30 A (>100,000 ops.) Consult TE Connectivity for detailed
mounting instructions.
Short term current rating:
(0.5 min) 500 A
Short circuit carry current:
Bottom Mount
(20 ms) 5,000A
Operate / release time max. (typ.):
20 / 8 ms at 12 VDC (coil voltage)

Coil Data Ordering Information EVC 175 Main Contactor

Rated coil voltage / power: 12 VDC
Rated
Rated coil power (+23 °C): Product
Arrangement
Coil Econo- Coil
Voltage
Terminal
Mounting Resistance
Part
0.8 W (single coil), 0.49 W (dual coil) 2) Code (VDC) mization Suppr. Type Number
(VDC)
Coil resistance (+23 °C):
5 Ω (single coil), 3 / 33 Ω (dual coil) V23717- 1 form X External External Connector/ 5Ω
12 450 Side 6-1904123-6
A0001-A200 (NO DM) economizer > 36 V Screws Single coil
Coil Data V23717- 1 form X Internal Connector/ 3 / 33 Ω
12 Internal 450 Side 2-1904070-1
Ambient temperature: A0002-A200 (NO DM) economizer Screws Dual coil
-40 °C to +85 °C
Category and degree of protection:
dustproof, IP 50 (upright); IP54 3)
(others)
Terminal type and mounting:
Connector (coil) / M6 bolts (load);
screws
Dimensions LxWxH (approx.):
77.3 x 50.9 x 34.2 mm (3.0 x 2.0 x 1.3”)
1) Consult TE Connectivity for higher voltages. For details please refer to datasheet.
Weight (approx.): 2) Valid for 23°C coil temperature with active economization.
295 g (10.4 oz) 3) Protection class applicable for all mounting orientations except load terminals on top.

PAGE 58 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
Relays & Contactors

EVC 250 Main Contactor

Key Features
• Continuous current up to 250 A
• Suitable for voltage levels up to
450 VDC 1)
• Short circuit carry capability
6,000 A
• Mounting in any direction
• Available with dual and single coil
Typical Applications
• DC high voltage high current
applications
• Main contactors for hybrid, full
battery electric vehicles and
fuel cell cars
• Battery charging systems
Contact Data
Note:
Contact arrangement: 1) Permitted torque 6 Nm max. One-
1 Form X (NO DM) time mounting only, no recurring
screw fastening permitted.
Rated voltage: 2) Socket Housing
450 VDC 1) TE Interface 2 pos. MQS code A,
appropriate for socket housing
Limiting cont. current at 85 °C: 2 pos. MQS, TE part number
1-967644-1
250 A Prescribed wire cross section =
Limiting making / breaking current: 0.35mm2 min.
3) Mount load connections first.
250 A / 100 A (>50,000 ops.)
Short term current rating: Tolerances ISO8015 / ISO2768-cL.
(1 min) 600 A Consult TE Connectivity for detailed
mounting instructions.
Short circuit carry current:
(25 ms) 6,000 A Bottom Mount
Operate / release time max. (typ.):
25 ms at 14 VDC (coil voltage)
Coil Data
Ordering Information EVC 250 Main Contactor
Rated coil voltage / power:
12 VDC
Rated
Rated coil power (+23 °C): Product Coil Econo- Coil Terminal Mount- Part
Arrangement Voltage Resistance
Code (VDC) mization Suppr. Type ing Number
1.0 W min. (single coil), (VDC)
0.44 W (dual coil) 2)
V23720- 1 form X No External Connector/ 4Ω
Coil resistance (+23 °C): 12 450 Side 2-1904070-2
A0001-A001 (NO DM) economizer > 36 V Screws Single coil
4 Ω (single coil), 3 / 36 Ω (dual coil)
V23720- 1 form X Connector/ 3 / 36 Ω
Coil Data 12 Coil switch Internal 450 Side 4-1904065-7
A0002-A001 (NO DM) Screws Dual coil
Ambient temperature:
-40 °C to +85 °C
Category and degree of protection:
dustproof, IP 50 (upright); IP54 3)
(others)
Terminal type and mounting:
Connector (coil) /M6 bolts (load);
screws
Dimensions LxWxH (approx.): 1) Consult TE Connectivity for higher voltages. For details please refer to datasheet.
93.1 x 55.3 x 49.8 mm (3.7 x 2.2 x 2.0”) 2) Valid for 23°C coil temperature with active economization.
Weight (approx.): 3) Protection class applicable for all mounting orientations except load terminals on top.
approx. 560 g (19.7 oz)

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 59
 Catalog 1654294-4
HEMS Product Overview Publishxed 04-2017
Relays & Contactors

EVC 250-800 Main Contactor

Key Features
• Continuous current up to 250 A
• Suitable for voltage levels up to
800 VDC
• High peak current carrying
capability up to 6000 A 1)
Typical Applications
• DC high voltage high current
applications
• Main contactors for hybrid, full
battery electric vehicles and
fuel cell cars
• Battery charging systems
Contact Data
Contact arrangement:
1 Form X (NO DM) Note:
Rated voltage: 1) Permitted torque 6 Nm max. One-
time mounting only, no recurring
800 VDC screw fastening permitted.
2) Socket Housing
Limiting cont. current at 85 °C: TE Interface 2 pos. MQS code A,
250 A appropriate for socket housing
2 pos. MQS, TE part number
Limiting making / breaking current: 1-967644-1
250 A / 50 A (>50,000 ops.) Prescribed wire cross section =
0.35mm2 min.
Short term current rating: 3) Mount load connections first.
(1 min) 600 A
Tolerances ISO8015 / ISO2768-cL.
Short circuit carry current: Consult TE Connectivity for detailed
(25 ms) 6,000 A mounting instructions.
Operate / release time max. (typ.):
25 ms at 14 VDC (coil voltage) Bottom Mount

Coil Data
Rated coil voltage / power:
12 VDC, 24 VDC
Ordering Information EVC 250-800 Main Contactor
Rated coil power (+23 °C):
1.0 W min. (single coil), 0.57 W (12 V Rated
dual coil), 0.8W (24 V dual coil) 2), Product Coil Econo- Coil Terminal Resis- Part
Arrangement Voltage Mounting
Code (VDC) mization Suppr. Type tance Number
Coil resistance (+23 °C): (VDC)
4 Ω (single coil), 3.2 / 28 Ω (12 V
V23720- 1 form X External Connector/ 4Ω
dual coil), 5 / 80 Ω (24 V dual coil) 12 tbd 800 Side 4-1904129-0
M0101-M001 (NO DM) economizer Screws Single coil
Coil Data V23720- 1 form X Dual coil Connector/ 3 / 36 Ω
12 tbd 800 Side 4-1904129-1
M0102-M001 (NO DM) int. switch Screws Dual coil
Ambient temperature:
-40 °C to +85 °C V23720- 1 form X Dual coil Connector/ 3 / 36 Ω
24 tbd 800 Side 4-1904130-3
M0112-M001 (NO DM) int. switch Screws Dual coil
Category and degree of protection:
dustproof, IP 50 (upright); IP54 3)
(others)
Terminal type and mounting:
Connector (coil) /M6 bolts (load);
screws
Dimensions LxWxH (approx.):
93.1 x 55.3 x 49.8 mm (3.7 x 2.2 x 2.0”) 1) Values are influenced by system temperature and load current. Consult TE Connectivity for details.
Weight (approx.): 2) Valid for 23°C coil temperature with active economization.
approx. 560 g (19.7 oz) 3) Protection class applicable for all mounting orientations except load terminals on top.

PAGE 60 TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW
Catalog 1654294-4
Publishxed 04-2017 HEMS Product Overview
Relays & Contactors

EVC 500 Main Contactor

Key Features
• Continuous current up to 500 A
• Load voltage up to 450 VDC 1)
• Short circuit carry capability
3,500 A
• Optional coil economizer
• Robust bottom mounting with
optional economizer enclosure

Typical Applications
• Main contactor for hybrid and
electric vehicles

Contact Data

Contact arrangement: Bottom Mount

1 Form X (NO DM) (without coil economizer)
Rated voltage:
450 VDC 1)
Limiting cont. current at 85 °C:
500 A
Limiting making / breaking current: Ordering Information EVC 500 Main Contactor
150 A / 150 A (>10,000 ops.)
Rated Part Number
Short term current rating: Product Arrange- Coil Econo- Coil Terminal Resis-
Voltage Mounting Asia Production
(1 min) 800 A Code ment (VDC) mization Suppr. Type tance
(VDC) Americas Prod.
Short circuit carry current:
3,500 A EVC 500- 1 form X No External Stripped 2219561-1
12 450 Bottom 3.14 Ω
A1ANAM (NO DM) economizer > 40 V wires / Screws 2098372-1
Operate / release time max. (typ.):
20 ms / 12 ms EVC 500- 1 form X Internal Stripped 2299223-2
12 Internal 450 Bottom 3.14 Ω
AAANAM (NO DM) PWM wires / Screws 2098190-1
Coil Data

Rated coil voltage / power:

12 VDC
Rated coil power:
PWM required
Coil resistance (+23 °C):
3.14 Ω

Coil Data

Ambient temperature:
-40 °C to +85 °C
Category and degree of protection:
hermetically sealed
Terminal type and mounting:
Stripped wires (coil) / M8 bolts
(load); screws
Dimensions LxWxH (approx.):
80.5 x 58.2 x 72.3 mm (3.2 x 2.3 x 2.9”)
Weight (approx.):
430 g (15.2 oz)

1) Consult TE Connectivity for higher voltages. For details please refer to datasheet.

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 61
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PAGE 62 TE HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW

Catalog 1654294-4
Publishxed 04-2017 Contact / Imprint

EUROPE UNITED STATES SOUTH AMERICA AFRICA

Product Information Center United States – Harrisburg South America South Africa –
EMEA Port Elizabeth
Product Information Center: Phone: +54 11-4733-2015
Phone: +800 0440-5100 Phone: +1 800-522-6752 Fax: +54 11-4733-2083 Phone: +27 41-503-4500
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DISCLAIMER
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE
does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the informati-
on is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein
at any time without notice.

TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any
implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference pur-
poses only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the
latest dimensions and design specifications.

TRADEMARKS
AMP+, AMP MCP, MCON, MQS, EVC, TE, TE Connectivity, TE Tyco Electronics (logo), TE (logo) and TE connectivity (logo)
are trademarks.
Other product names, logos, and company names mentioned herein may be trademarks of their respective owners.

USCAR is a trademark.

COPYRIGHT
© 2017 TE Connectivity

All rights reserved.

TE Connectivity Germany GmbH certified acc. ISO 14001 and ISO/TS 16949:2002

TE Connectivity Germany GmbH

Ampèrestrasse 12–14 | 64625 Bensheim | Germany
Phone: +49 (0)6251 133-0
Fax: +49 (0)6251 133-1600

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW PAGE 63
 1654294-4 | Published 04-2017 | ST • 500

TE Connectivity
Hybrid & Electric
Mobility Solutions
ONLINE

TE CONNECTIVITY HYBRID & ELECTRIC MOBILITY SOLUTIONS /// PRODUCT OVERVIEW