C11 and C13 On-Highway Truck Engines Electrical System: Right Side View
C11 and C13 On-Highway Truck Engines Electrical System: Right Side View
Actuation Pressure Harness identification code Harness And Wire Symbols Diagnostic Code Listing
This example indicates
Solenoid Valve
wire 135 in harness "AG". Connector Reference SENR9705-02 PID-FMI Description
Flash
PID-FMI Description
Flash
Codes Codes
Designator October 2005 N/A No Diagnostic Codes Detected 55 0111-04 Coolant Level voltage low 12
0001-05 Cylinder #1 Injector current low 72 0111-11 Very Low Coolant Level 62
P174 J174 J274 Part Number For
P274 Connector Assembly 0001-06 Cylinder #1 Injector current high 72 0111-14 Low Coolant Level Warning
1306795 1306795 1117898 3E5179 0002-05 Cylinder #2 Injector current low 72 0121-05 Low/High Retarder current low 14
325-AG135 PK-14 1 325-A135 PK-14 0002-06 Cylinder #2 Injector current high 72 0121-06 Low/High Retarder current high 14
Plug Receptacle 0003-05 Cylinder #3 Injector current low 73 0122-05 Med/High Retarder current low 14
2
Socket Wire
0003-06 Cylinder #3 Injector current high 73 0122-06 Med/High Retarder current high 14
Pin Wire Fuse 0004-05 Cylinder #4 Injector current low 73 0166-14 Rated Engine Power Special Instructions
Color Gauge
Pin or Socket 0004-06 Cylinder #4 Injector current high 73 0168-01 Low ECM Battery Power 17
Single Wire Ground Number 0005-05 Cylinder #5 Injector current low 74 0168-02 ECM Battery Power Intermittent 51
Connector Circuit Connection 200-L32 BK-14 0005-06 Cylinder #5 Injector current high 74 0171-03 Ambient Air Temperature voltage high
Number 0006-05 Cylinder #6 Injector current low 74 0171-04 Ambient Air Temperature voltage low
Identification 0006-06 Cylinder #6 Injector current high 74 0171-11 Ambient Air Temperature Data Lost
105-9344 0022-11 Primary to Secondary Engine Speed Calibration 42 0174-00 High Fuel Temperature Warning 65
0022-13 Engine Speed Signal Calibration Not Performed 42 0174-03 Fuel Temperature voltage high 13
Component 0030-08 PTO Throttle signal invalid 29 0174-04 Fuel Temperature voltage low 13
Part Number 0030-13 PTO Throttle out of calibration 29 0190-00 Engine Overspeed Warning 35
0041-03 8 Volt Supply voltage high 21 0190-08 Primary Engine Speed Loss of Signal 34
160-7689 0041-04 8 Volt Supply voltage low 21 0191-07 Transmission Not Responding 68
0043-02 Key Switch Fault 71 0224-11 Theft Deterrent Active 00
0052-11 Air Inlet Shutoff Shutdown 00 0224-14 Theft Deterrent Active with Engine Cranking 00
0054-05 Auxiliary Output #06 current low 66 0231-02 J1939 Data Incorrect 58
0054-06 Auxiliary Output #06 current high 66 0231-12 J1939 Device Not Responding
0055-05 Auxiliary Output #07 current low 67 0232-03 5 Volt Supply voltage high 21
0055-06 Auxiliary Output #07 current high 67 0232-04 5 Volt Supply voltage low 21
0064-08 Secondary Engine Speed loss of signal 34 0246-11 Brake Pedal Switch #1 Fault
0071-00 Idle Shutdown Override 01 0247-11 Brake Pedal Switch #2 Fault
0071-01 Idle Shutdown 47 0252-11 Engine Software Incorrect 59
0071-14 PTO Shutdown 47 0253-02 Check Customer or System Parameters 56
0084-00 Vehicle Overspeed Warning 41 0253-11 Check Transmission Customer Parameters 56
160-7690
C11 and C13 On-highway Truck Engines 0084-01
0084-02
Vehicle Speed loss of signal
36
0283-05
0283-06
Intake Valve Actuation System Oil Pressure
Solenoid current low
Intake Valve Actuation System Oil Pressure
97
97
Electrical System
Solenoid current high
0084-08 Vehicle Speed signal out of range 36 0283-07 Intake Valve Actuation Oil Pressure not responding 91
0084-10 Vehicle Speed signal rate of change 36 0284-05 Engine Coolant Diverter current low 98
0084-14 Quick Stop Occurrence 0284-06 Engine Coolant Diverter current high 98
0091-08 Throttle Position Invalid 32 0285-05 Intake Valve Actuator #1 current low 92
Intake Valve
JAM1-UP 0091-13 Throttle Position out of calibration 32 0285-06 Intake Valve Actuator #1 current high 92
0100-01 Low Oil Pressure Warning 46 0285-07 Intake Valve Actuator #1 not responding 92
Actuation Pressure
Solenoid Valve
KCA1-UP 0100-03 Oil Pressure voltage high 24 0286-05 Intake Valve Actuator #2 current low 92
KCB1-UP 0100-04
0100-11
Oil Pressure voltage low
Very Low Oil Pressure
24
46
0286-06
0286-07
Intake Valve Actuator #2 current high
Intake Valve Actuator #2 not responding
92
92
0102-03 Boost Pressure voltage high 25 0287-05 Intake Valve Actuator #3 current low 93
Intake Valve
Actuation Pressure 230-4011 172-6063 172-6062 0102-04 Boost Pressure voltage low 25 0287-06 Intake Valve Actuator #3 current high 93
Sensor Valve
Right Side View 1 2 3 4 5 6
0105-00
0105-03
High Intake Manifold Air Temperature Warning
Intake Manifold Air Temperature voltage high
64
38
0287-07
0288-05
Intake Valve Actuator #3 not responding
Intake Valve Actuator #4 current low
93
93
RED
Engine Coolant 6 5 4 3 2 1 0105-04 Intake Manifold Air Temperature voltage low 38 0288-06 Intake Valve Actuator #4 current high 93
7 8 9 10 11 12
Intake Valves Diverter Solenoid Valve 12 11 10 9 8 7
0105-11 Very High Intake Manifold Air Temperature 64 0288-07 Intake Valve Actuator #4 not responding 93
(Precooler Valve)
18 17 16 15 14 13
Actuator 3,4 13 14 15 16 17 18 0108-03 Barometric Pressure voltage high 26 0289-05 Intake Valve Actuator #5 current low 94
Injector 4 2 1 0108-04 Barometric Pressure voltage low 26 0289-06 Intake Valve Actuator #5 current high 94
Injector 3
0110-00 High Coolant Temperature Warning 61 0289-07 Intake Valve Actuator #5 not responding 94
0110-03 Coolant Temperature voltage high 27 0290-05 Intake Valve Actuator #6 current low 94
230-4013 3E-3370 153-9693 0110-04 Coolant Temperature voltage low 27 0290-06 Intake Valve Actuator #6 current high 94
0110-11 Very High Coolant Temperature 61 0290-07 Intake Valve Actuator #6 not responding 94
0111-01 Low Coolant Level Warning 62 0385-01 Low Intake Valve Actuation System Oil Pressure
B A 0111-02 Coolant Level signal invalid 12 0385-03 Intake Valve Actuation System Oil Pressure voltage high 95
0111-03 Coolant Level voltage high 12 0385-04 Intake Valve Actuation System Oil Pressure voltage low 95
RED A B B
3 2 1 C
7E-6513 155-2269
© 2005 Caterpillar Printed in U.S.A.
All Rights Reserved
2 1
Engine Control
Module (ECM)
Cylinder Retarder
Number Solenoids Rear
Connector Tables for Harnesses 234-9512, 238-4778, 240-6655, 246-4346, 267-1274, 243-2302, 243-2315 & 266-7689 Connector Tables for Harnesses 239-5524 & 240-9997 (rear - with retarder) Connector Tables for Harnesses 239-5523, 240-9996 & 249-0093 (front - with retarder)
Cylinders 1/2,3/4,5/6 Valve Cover
NOTE W The following applies to The following applies to 243-2302, The following applies to P2 P540 J682 FOR 239-5524 HARNESS T305 P546 This applies to J681 T301 P542
Connector
234-9512 & 238-4778 243-2315, 246-4346 & 240-6655 267-1274 & 2667689 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 249-0093 only CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
Front Boost P682 P100 P100 P100 1 8T-8737 GY-18 T852-A32 1 180-9340 BR-16-NW K737-J1 1 180-9339 OR-16-NW T860-J13 1 PU-16-NW X988-J15 A 154-2389 BR-16-NW K737-E1 1 180-9339 GY-16-NW T858-E16 1 BR-16-NW X987-E15 A 154-2389
P227
Valve Cover Pressure CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-A1 2 180-9340 YL-16 H807-A61 2 180-9340 BU-16-NW K739-J2 2 180-9339 GN-16-NW T961-J4 2 GN-16-NW T857-J11 B 154-2389 CLR-GA WIRE NAME POS TERM/PLUG 2 8T-8737 PU-16-NW T957-E4 2 OR-16-NW X985-E10 B 154-2389
Connector BU-18 995-A12 1 180-9340 BU-18 995-A12 1 180-9340 BU-18 995-A12 1 180-9340 GN-18 G829-A2 3 180-9340 ACCESSORY TABLE BU-16-NW T960-J3 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE BR-16-NW G826-E3 1 180-9340 BU-16-NW K739-E12 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE
Sensor
PK-18 G833-A44 2 180-9340 PK-18 G833-A44 2 180-9340 PK-18 G833-A44 2 180-9340 4 8T-8737 QTY PART NAME P/N GN-16-NW T961-J4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N BU-16-NW G827-E20 2 180-9340 PU-16-NW T957-E4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N
P681 P200
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE 5 8T-8737 1 PLUG_AS. 155-2269 WH-16-NW T962-J5 5 180-9339 1 CONNECTOR_AS 7E-6513 1 PLUG 153-9693 OR-16-NW T853-E21 3 180-9340 YL-16-NW T958-E5 5 180-9339 1 CONNECTOR_AS 7E-6513 1 PLUG 153-9693
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N 6 8T-8737 1 WEDGE 155-2261 WH-16-NW T859-J6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877 ACCESSORY TABLE BR-16-NW T959-E6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877
1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 1 PLUG_AS. 230-4011 7 8T-8737 200mm PAINT/PRO 110-3202 OR-16-NW T860-J7 7 180-9339 1 CLIP 154-3769 QTY PART NAME P/N WH-16-NW T859-E7 7 180-9339 1 CLIP 154-3769
T306 T302
1 WEDGE 155-2261 1 WEDGE 155-2261 200mm PAINT/PRO 110-3202 BU-16 T855-A34 8 180-9340 PU-16-NW X988-J8 8 180-9339 1 PLUG_AS. 230-4013 GY-16-NW T858-E8 8 180-9339
P681 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG P543
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 BU-16-HV K739-A57 9 180-9340 BR-16-NW X984-J9 9 180-9339 BU-16-NW X983-E9 9 180-9339
CLR-GA WIRE NAME POS TERM/PLUG OR-16-NW T860-J14 1 GY-16-NW T858-E17 1 CLR-GA WIRE NAME POS TERM/PLUG
BR-16-HV K737-A56 10 180-9340 WH-16-NW T856-J10 10 180-9339 OR-16-NW X985-E10 10 180-9339
P103 P103 P103 BR-16-HV K737-A3 1 180-9340 WH-16-NW T962-J5 2 YL-16-NW T958-E5 2 OR-16-NW X989-E19 A 154-2389
GN-16-HV K738-A8 11 180-9340 GN-16-NW T857-J11 11 180-9339 BR-16-NW X987-E11 11 180-9339
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 2 8T-8737 ACCESSORY TABLE ACCESSORY TABLE YL-16-NW X986-E18 B 154-2389
12 8T-8737 OR-16-NW X989-J12 12 180-9339 12 8T-8737
BU-18 C967-A15 1 180-9340 BU-18 C967-A15 1 180-9340 BU-18 C967-A15 1 180-9340 BU-16-HV K739-A9 3 180-9340 QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE
13 8T-8737 GN-16-NW K738-J17 13 180-9339 YL-16-NW X986-E18 13 180-9339
PK-18 G833-A45 2 180-9340 PK-18 G833-A45 2 180-9340 PK-18 G833-A45 2 180-9340 PU-16-HV T957-A36 4 180-9340 1 CONNECTOR_AS 7E-6513 1 CONNECTOR_AS 7E-6513 QTY PART NAME P/N
GY-18 R747-A6 14 180-9340 BU-16-NW K739-J18 14 180-9339 OR-16-NW X989-E19 14 180-9339
Intake Manifold
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
15 8T-8737
YL-16-HV T958-A30 5 180-9340
15 8T-8737
50mm TUBE 112-8144 The following applies to 15 8T-8737
50mm TUBE 112-8144 1 PLUG 153-9693
BR-16-HV T959-A37 6 180-9340
Air Temperature
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
16 8T-8737
WH-16-HV T859-A31 7 180-9340
16 8T-8737 P544 239-5524 only BU-16-NW G827-E20 16 180-9339 T303
1 SEAL 154-0877
1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 1 PLUG_AS. 230-4011 CLR-GA WIRE NAME POS TERM/PLUG P571 FOR 239-5524 HARNESS 1 CLIP 154-3769
17 8T-8737 17 8T-8737 BR-16-NW G826-E3 17 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
Engine Coolant Sensor 1 WEDGE 155-2261 1 WEDGE 155-2261 200mm PAINT/PRO 110-3202 PK-18 G833-A47 18 180-9340
GY-16-HV T858-A22 8 180-9340
18 8T-8737 OR-16-NW X989-J12 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG
BU-16-HV X983-A16 9 180-9340 OR-16-NW T853-E21 18 180-9339 WH-16-NW T859-E7 1 P570 FOR 239-5523 HARNESS
Temperature P103 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202
19 8T-8737 ACCESSORY TABLE BR-16-NW X984-J9 B 154-2389 GN-16-NW K738-J17 A 154-2389 ACCESSORY TABLE BR-16-NW T959-E6 2 CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HV X985-A17 10 180-9340
Sensor P105 P105 P105 BU-16-HV X983-A16 20 180-9340 QTY PART NAME P/N ACCESSORY TABLE BU-16-NW K739-J18 B 154-2389 QTY PART NAME P/N ACCESSORY TABLE BR-16-NW K737-E1 A 154-2389
BR-16-HV X987-A18 11 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG OR-16-HV X985-A17 21 180-9340 1 RECEPTACLE_AS. 172-6063 QTY PART NAME P/N ACCESSORY TABLE 1 RECEPTACLE_AS. 172-6063 QTY PART NAME P/N BU-16-NW K739-E12 B 154-2389
P100 12 8T-8737
YL-18 A751-A13 1 180-9340 YL-18 A751-A13 1 180-9340 YL-18 A751-A13 1 180-9340 22 8T-8737 1 WEDGE 172-6064 1 PLUG 153-9693 QTY PART NAME P/N 1 WEDGE 172-6064 1 CONNECTOR_AS 7E-6513 ACCESSORY TABLE
SENR9705-02
YL-16-HV X986-A28 13 180-9340
PK-18 G833-A46 2 180-9340 PK-18 G833-A46 2 180-9340 PK-18 G833-A46 2 180-9340 23 8T-8737 1 SEAL 154-0877 1 PLUG 153-9693 50mm TUBE 112-8144 QTY PART NAME P/N
Fuel OR-16-HV X989-A29 14 180-9340
1 CLIP 154-3769 1 SEAL 154-0877
Temperature ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE GY-18
OR-18
994-A10
T853-A4
24
25
180-9340
180-9340
15 8T-8737 The early harnesses The following applies to 1 CLIP 154-3769 P541
1 PLUG 153-9693
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N (234-9512 & 238-4778) 1 SEAL 154-0877
Sensor 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 1 PLUG_AS. 230-4011 26 8T-8737
BU-18 G827-A24 16 180-9340 240-9997 only P545 CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-A25 17 180-9340 are wired differently J682 FOR 240-9997 HARNESS CLR-GA WIRE NAME POS TERM/PLUG P572 FOR 239-5524 HARNESS BR-16-NW X987-E14 A 154-2389
1 CLIP 154-3769
P105 1 WEDGE 155-2261 1 WEDGE 155-2261 200mm PAINT/PRO 110-3202 27 8T-8737 (See NOTE H).
Atmospheric 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 WH-16-HV T856-A55 28 180-9340
OR-18 T853-A4 18 180-9340 This connector table is the same PU-16-NW X988-J16 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG This applies to BU-16-NW X983-E9 B 154-2389 J570 FOR 240-9996 HARNESS
WH-16-NW T856-J10 B 154-2389 BR-16-NW K737-J1 A 154-2389
Pressure GN-16-HV T857-A7 29 180-9340
QTY
ACCESSORY TABLE
PART NAME P/N
as the table for the 239-5524
ACCESSORY TABLE BU-16-NW K739-J2 B 154-2389
239-5523 & 240-9996 only ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
P200 P200 P200 (see above) except for these QTY PART NAME P/N BR-16-NW K737-E1 1 180-9339
Sensor CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
30 8T-8737
1 PLUG_AS. 172-6062 differences. QTY PART NAME P/N ACCESSORY TABLE
J227
1 PLUG 153-9693 BU-16-NW K739-E12 2 180-9339
J203 GY-18 T852-A32 31 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-A39 A 180-9340 WH-18 G828-A39 A 180-9340 WH-18 G828-A39 1 180-9340 1 WEDGE 172-6065 1 PLUG 153-9693 QTY PART NAME P/N 1 SEAL 154-0877 ACCESSORY TABLE
BU-18 995-A12 32 180-9340 CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW G826-E3 A 180-9339
GN-18 G829-A41 B 180-9340 GN-18 G829-A41 B 180-9340 GN-18 G829-A41 2 180-9340 200mm PAINT/PRO 110-3202 1 SEAL 154-0877 1 PLUG 153-9693 1 CLIP 154-3769 QTY PART NAME P/N
YL-18 A751-A13 33 180-9340 GN-16-NW K738-E2 13 180-9339 BU-16-NW G827-E20 B 180-9339
PK-18 R746-A20 C 180-9340 PK-18 R746-A20 C 180-9340 PK-18 R746-A20 3 180-9340 1 CLIP 154-3769 1 SEAL 154-0877 1 RECEPTACLE_AS. 3E-3364
34 8T-8737 P682 BU-16-NW K739-E13 14 180-9339 OR-16-NW T853-E21 C 180-9339
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE 1 CLIP 154-3769 1 WEDGE 3E-3365
BU-18 C967-A15 35 180-9340 CLR-GA WIRE NAME POS TERM/PLUG T304 ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N J572 FOR 240-9997 HARNESS CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HV T858-A22 36 180-9340 BR-16-HV K737-A5 1 180-9340 QTY PART NAME P/N
20 Page
1 PLUG_AS. 155-2267 1 PLUG_AS. 155-2267 1 PLUG AS. 237-0227 CLR-GA WIRE NAME POS TERM/PLUG WH-16-NW T859-J6 1
WH-16-HV T859-A58 37 180-9340 BU-16-HV K739-A14 2 180-9340 1 RECEPTACLE_AS. 3E-3370
1 WEDGE 155-2276 1 WEDGE 155-2276 200mm PAINT/PRO 110-3202 BR-16-NW K737-J1 1 180-9339 BU-16-NW T960-J3 2
OR-16-HV T860-A53 38 180-9340 BU-16-HV T960-A50 3 180-9340 1 WEDGE 3E-3371
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 BU-16-NW K739-J2 2 180-9339 ACCESSORY TABLE
BR-16-HV X987-A18 39 180-9340 GN-16-HV T961-A21 4 180-9340
P201 J201 P201 PK-18 R746-A20 40 180-9340 WH-16-HV T962-A51 5 180-9340 ACCESSORY TABLE QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG BR-18 G826-A25 41 180-9340 WH-16-HV T859-A11 6 180-9340 QTY PART NAME P/N 1 CONNECTOR_AS 7E-6513
WH-18 G828-A38 A 180-9340 WH-18 G828-A38 A 180-9339 WH-18 G828-A38 1 180-9340 BU-18 G827-A24 42 180-9340 OR-16-HV T860-A53 7 180-9340 1 RECEPTACLE_AS. 3E-3364 50mm TUBE 112-8144
GN-18 G829-A43 B 180-9340 GN-18 G829-A43 B 180-9339 GN-18 G829-A43 2 180-9340 43 8T-8737 PU-16-HV X988-A59 8 180-9340 1 WEDGE 3E-3365
GY-18 994-A10 C 180-9340 GY-18 994-A10 C 180-9339 GY-18 994-A10 3 180-9340 PU-16-HV T957-A36 44 180-9340 BR-16-HV X984-A52 9 180-9340 J571 FOR 240-9997 HARNESS Connector Tables for Harnesses 253-7501, 238-9662 & 249-8681 (front - without retarder)
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE YL-16-HV T958-A30 45 180-9340 WH-16-HV T856-A55 10 180-9340
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N BR-16-HV T959-A37 46 180-9340 GN-16-HV T857-A7 11 180-9340
CLR-GA WIRE NAME POS TERM/PLUG This applies to J681 T301 P541
GN-16-NW K738-E2 1 180-9339
1 PLUG AS 155-2267 1 RECEPTACLE_AS. 3E-3370 1 PLUG AS. 237-0227 BU-16-HV T960-A50 47 180-9340 OR-16-HV X989-A54 12 180-9340 BU-16-NW K739-E13 2 180-9339
249-8681 only CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 WEDGE 155-2276 1 WEDGE 3E-3371 WH-18 E964-A26 48 180-9340 GN-16-HV K738-A8 13 180-9340 P227 1 8T-8737 GY-16-NW T858-E16 1 BR-16-NW X987-E14 A 154-2389
200mm PAINT/PRO 110-3202 ACCESSORY TABLE
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 BK-18 E963-A27 49 180-9340 BU-16-HV K739-A19 14 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 2 8T-8737 PU-16-NW T957-E4 2 BU-16-NW X983-E9 B 154-2389
QTY PART NAME P/N
50 8T-8737 15 8T-8737 BR-16-NW G826-E3 1 180-9340 3 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
P203 J203 P203 1 RECEPTACLE_AS. 3E-3364
51 8T-8737 16 8T-8737 BU-16-NW G827-E20 2 180-9340 PU-16-NW T957-E4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 1 WEDGE 3E-3365
52 8T-8737 17 8T-8737 OR-16-NW T853-E21 3 180-9340 YL-16-NW T958-E5 5 180-9339 1 CONNECTOR_AS 7E-6513 1 PLUG 153-9693
WH-18 G828-A40 A 180-9340 WH-18 G828-A40 A 180-9339 WH-18 G828-A40 1 180-9340 ACCESSORY TABLE BR-16-NW T959-E6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877
YL-16 H807-A33 53 180-9340 18 8T-8737
GN-18 G829-A42 B 180-9340 GN-18 G829-A42 B 180-9339 GN-18 G829-A42 2 180-9340 QTY PART NAME P/N WH-16-NW T859-E7 7 180-9339 1 CLIP 154-3769
OR-16-HV X989-A60 54 180-9340 ACCESSORY TABLE T302
GY-18 R747-A6 C 180-9340 GY-18 R747-A6 C 180-9339 GY-18 R747-A6 3 180-9340 1 PLUG_AS. 230-4013 GY-16-NW T858-E8 8 180-9339
PU-16-HV X988-A59 55 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG P542
Secondary ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE BU-16-NW X983-E9 9 180-9339
56 8T-8737 1 PLUG_AS. 172-6062 GY-16-NW T858-E17 1 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N OR-16-NW X985-E10 10 180-9339
Engine
Speed/Timing
1 PLUG_AS. 155-2267 1 RECEPTACLE_AS. 3E-3370 1 PLUG AS. 237-0227
YL-18 E966-A49
57
58
8T-8737
180-9340
1
200mm
WEDGE
PAINT/PRO
172-6065
110-3202 Connector Tables for Harnesses 253-7503 & 238-9663 (rear - without retarder) BR-16-NW X987-E11 11 180-9339
YL-16-NW T958-E5 2
ACCESSORY TABLE
BR-16-NW X987-E15
OR-16-NW X985-E10
A
B
154-2389
154-2389
1 WEDGE 155-2276 1 WEDGE 3E-3371 200mm PAINT/PRO 110-3202 12 8T-8737
Sensor (Camshaft) BU-18 E965-A48 59 180-9340 QTY PART NAME P/N ACCESSORY TABLE
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 P401 J682 T304 P544 YL-16-NW X986-E18 13 180-9339
60 8T-8737 1 CONNECTOR_AS 7E-6513 QTY PART NAME P/N
P402 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG OR-16-NW X989-E19 14 180-9339
P531 J531 J531 61 8T-8737 50mm TUBE 112-8144 1 PLUG 153-9693
BK-18 E963-A27 1 180-9340 1 WH-16-NW T859-J6 1 OR-16-NW X989-J12 A 154-2389 15 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 62 8T-8737 1 SEAL 154-0877
WH-18 E964-A26 2 180-9340 2 BU-16-NW T960-J3 2 BR-16-NW X984-J9 B 154-2389 BU-16-NW G827-E20 16 180-9339 T303
BU-16 T855-A34 1 180-9340 BU-16 T855-A34 1 180-9339 BU-16 T855-A34 1 180-9339 63 8T-8737 1 CLIP 154-3769
ACCESSORY TABLE BU-16-NW T960-J3 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE BR-16-NW G826-E3 17 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
YL-16 H807-A35 2 180-9340 YL-16 H807-A35 2 180-9339 YL-16 H807-A35 2 180-9339 64 8T-8737
QTY PART NAME P/N GN-16-NW T961-J4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N OR-16-NW T853-E21 18 180-9339 WH-16-NW T859-E7 1 P543
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE YL-16-HV X986-A28 65 180-9340
1 PLUG_AS. 155-2269 WH-16-NW T962-J5 5 180-9339 1 CONNECTOR_AS 7E-6513 1 PLUG 153-9693 ACCESSORY TABLE BR-16-NW T959-E6 2 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N BR-16-HV X984-A52 66 180-9340
1 WEDGE 155-2261 WH-16-NW T859-J6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877 QTY PART NAME P/N ACCESSORY TABLE OR-16-NW X989-E19 A 154-2389
1 PLUG_AS. 155-2269 1 RECEPTACLE_AS. 3E-3364 1 RECEPTACLE_AS. 3E-3364 WH-16-HV T962-A51 67 180-9340
200mm PAINT/PRO 110-3202 OR-16-NW T860-J7 7 180-9339 1 CLIP 154-3769 1 RECEPTACLE_AS. 172-6063 QTY PART NAME P/N YL-16-NW X986-E18 B 154-2389
1 WEDGE 155-2261 1 WEDGE 3E-3365 1 WEDGE 3E-3365 GN-16-HV T961-A21 68 180-9340 T305
P402 PU-16-NW X988-J8 8 180-9339 1 WEDGE 172-6064 1 CONNECTOR_AS 7E-6513 ACCESSORY TABLE
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 69 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG P545
CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW X984-J9 9 180-9339 50mm TUBE 112-8144 QTY PART NAME P/N
70 8T-8737 OR-16-NW T860-J13 1 CLR-GA WIRE NAME POS TERM/PLUG
Engine Oil BU-18 E965-A48 1 180-9340 WH-16-NW T856-J10 10 180-9339 1 PLUG 153-9693
ACCESSORY TABLE GN-16-NW T961-J4 2 PU-16-NW X988-J16 A 154-2389
GN-16-NW T857-J11 11 180-9339 1 SEAL 154-0877
Pressure QTY PART NAME P/N YL-18 E966-A49 2 180-9340 ACCESSORY TABLE WH-16-NW T856-J10 B 154-2389
P2/J2 ACCESSORY TABLE OR-16-NW X989-J12 12 180-9339 1 CLIP 154-3769
Sensor J1 Connector 1 PLUG_AS. 160-7690
13
QTY PART NAME P/N ACCESSORY TABLE
J201 Connector 200mm PAINT/PRO 110-3202 QTY PART NAME P/N 1 CONNECTOR_AS 7E-6513 QTY PART NAME P/N
Engine Control 1 PLUG_AS. 155-2269 14
50mm TUBE 112-8144 1 PLUG 153-9693
Module (ECM) 15 8T-8737
The following applies to 243-2302 243-2315 & 266-7689 only (NOTE G)
1 WEDGE 155-2261
16 8T-8737 T306
1 SEAL 154-0877 This applies to
200mm PAINT/PRO 110-3202
AIR SHUTOFF RELAY AIR SHUTOFF SWITCH AIR SHUTOFF SWITCH 17 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
1 CLIP 154-3769 253-7501 & 238-9662 only
MATING CONNECTOR 18 8T-8737 OR-16-NW T860-J14 1 P546 J227
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
Primary CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE WH-16-NW T962-J5 2 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PK-18 386-A63 1 180-9340 PK-18 386-A64 1 180-9339
1 8T-8737 QTY PART NAME P/N ACCESSORY TABLE PU-16-NW X988-J15 A 154-2389 BR-16-NW G826-E3 A 180-9339
Engine Speed/Timing BU-16-HV K739-A65 2 180-9340 2 8T-8737
Sensor (Crankshaft)
P401
Left Side View QTY
ACCESSORY TABLE
PART NAME P/N QTY
ACCESSORY TABLE
PART NAME P/N
2
ACCESSORY TABLE
8T-8737 1
1
RECEPTACLE_AS. 172-6063
WEDGE 172-6064
QTY
1
PART NAME
CONNECTOR_AS
P/N
7E-6513
GN-16-NW T857-J11 B
ACCESSORY TABLE
154-2389 BU-16-NW G827-E20
OR-16-NW T853-E21
B
C
180-9339
180-9339
QTY PART NAME P/N 50mm TUBE 112-8144 QTY PART NAME P/N ACCESSORY TABLE
1 PLUG_AS. 155-2269 1 RECEPTACLE_AS. 3E-3364
1 PLUG_AS. 155-2269 1 PLUG 153-9693 QTY PART NAME P/N
1 WEDGE 155-2261 1 WEDGE 3E-3365
1 WEDGE 155-2261 1 SEAL 154-0877 1 RECEPTACLE_AS. 3E-3370
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202
200mm PAINT/PRO 110-3202 1 CLIP 154-3769 1 WEDGE 3E-3371
Front Valve Cover
Engine Coolant Connector J681
Temperature FOR ENGINES WITHOUT RETARDER G826-E3 BR-16
Sensor Engine Coolant G827-E20 BU-16 B
Diverter Solenoid Valve Retarder Solenoid E-S2 T853-E21 OR-16 C GN-16
P100 J681 X987-E11 BR-16 X987-E14 BR-16
(Precooler Valve) Cylinder 1 and 2 J681 238-9662, 249-8681 & 253-7501 1726063 X987-E15 BR-16 T301
J531 P570 1
1726063 FRONT INJECTOR HARNESSES NOTE H
1
2
K737-E1 BR-16 E-S1 7E6513
T858-E8 GY-16 T858-E16 GY-16 T858-E16 GY-16 INJECTOR 1
NOTE W 2 3 K739-E12 BU-16 T858-E17 GY-16 T957-E4 PU-16
3 E-S2 4 T957-E4 PU-16 P541
4 T957-E4 PU-16 X987-E11 BR-16 X987-E14 BR-16 5 T958-E5 YL-16 G826-E3 BR-16 1539693
5 T958-E5 YL-16 X987-E15 BR-16 6 T959-E6 BR-16 T853-E21 OR-16 X987-E14 BR-16 NOTE X A INTAKE VALVE ACTUATOR 1
6 T959-E6 BR-16 E-S1 7 T859-E7 WH-16 G827-E20 BU-16 X983-E9 BU-16 B
7 T858-E8 GY-16 T858-E16 GY-16 221-9895
T859-E7 WH-16 8 T858-E8 GY-16 T859-E7 WH-16 T302
8 T858-E8 GY-16 T858-E17 GY-16 9 X983-E9 BU-16 T957-E4 PU-16 7E6513
6 9 X983-E9 BU-16 10 X985-E10 OR-16 T958-E5 YL-16 T858-E17 GY-16
E-S1 16 10 X985-E10 OR-16 G826-E3 BR-16 11 X987-E11 BR-16 T959-E6 BR-16 T958-E5 YL-16 INJECTOR 2
16 11 X987-E11 BR-16 T853-E21 OR-16 12 X983-E9 BU-16 P542
12 G827-E20 BU-16 13 X986-E18 YL-16 X985-E10 OR-16 1539693
-16 13 X986-E18 YL-16 T859-E7 WH-16 14 NOTE X INTAKE VALVE ACTUAT
X989-E19 OR-16 X986-E18 YL-16 X987-E15 BR-16 A
R-16 14 X989-E19 OR-16 T957-E4 PU-16 15 X989-E19 OR-16 X985-E10 OR-16 B 221-9895
15 NOTE W
T958-E5 YL-16 16 G827-E20 BU-16 J570 T303
BU-18 16 G827-E20 BU-16 T959-E6 BR-16 17 G826-E3 BR-16 3E3364 7E6513
BR-18 17 G826-E3 BR-16 X983-E9 BU-16 18 T853-E21 OR-16 2407960 HARNESS RETARDER T859-E7 WH-16
OR-18 18 T853-E21 OR-16 X985-E10 OR-16 K737-E1 BR-16 1 A INJECTOR 3
K737-E1 BR-16 K737-B1 BR-16 SOLENOID T959-E6 BR-16
NOTE H X986-E18 YL-16 K739-E12 BU-16 K739-E12 BU-16 2 K739-B2 BU-16 B P543
FRONT VALVE COVER X989-E19 OR-16 CYLINDER 1&2 1539693
CONNECTOR NOTE X
X989-E19 OR-16
P682 X986-E18 YL-16
J682
1726062 1726063 J227
1
J-S1 FOR 240-9996 FRONT INJECTOR HARNESS 3E3370
Does not exist on the 249-8681 or -16 T860-J7 OR-16 T860-J14 OR-16
-16 2 T860-J13 OR-16 INTAKE VALVE ACTUATION
Connector and Splice Locations for Harness 246-4346, 240-6655 & 267-1274
253-7501 Harnesses -16 3 T960-J3 BU-16
G826-E3 BR-16 A OR-16 +5 VOLTS
P227
Intake Valve 4
J-S2 G827-E20 BU-16 B YL-16 GROUND PRESSURE SENSOR
2304013 INTAKE
16 T961-J4 GN-16 X988-J8 PU-16 X988-J15 PU-16 T853-E21 OR-16 C GN-16 SIGNAL 224-4535
Actuation Pressure
as well as 243-2301, 243-2315, & 266-7689
16 5 T962-J5 WH-16 X988-J16 PU-16 G826-E3 BR-18 1 +5 VOLTS VALVE ACTUATION
6 6 T859-J6 WH-16 T857-J11 GN-16 E-S2 G827-E20 BU-18 2 GROUND
Sensor PRESSURE SENSOR
Intake Valve 7 T860-J7 OR-16 T856-J10 WH-16 X987-E11 BR-16 X987-E14 BR-16 239-5523 & 249-0093 FRONT T301 T853-E21 OR-18 3 SIGNAL
248-2168
J227 8 X988-J8 PU-16 T859-J6 WH-16 X987-E15 BR-16 7E6513
Rear Actuator 3 Intake Valve 249-0093 & 249-8681 HARNESSES
E-S2
Intake Valve 9
10
X984-J9 BR-16 T960-J3 BU-16 P681 J681 E-S1 INJECTOR HARNESSES
Front Valve Cover P543 Actuator 2 Actuation Pressure T856-J10 WH-16 T961-J4 GN-16 1726062 1726063 T858-E8 GY-16 T858-E16 GY-16 T858-E16 GY-16 INJECTOR 1
11 T857-J11 GN-16 T962-J5 WH-16 T858-E17 GY-16 T957-E4 PU-16
Valve Cover Connector P542 Sensor 12 X989-J12 OR-16 X984-J9 BR-16 K737-A3 BR-16 1 K737-E1 BR-16
13 X989-J12 OR-16 2 G826-E3 BR-16 P570 NOTE W P541
Connector P682 P227 14 NOTE H K739-A9 BU-16 3 K739-E12 BU-16 T853-E21 OR-16 1539693
Intake Valve 1539693
15 4 RETARDER
P681 238-9663 & 253-7503 REAR INJECTOR HARNESSES
T957-A36 PU-16
5
T957-E4 PU-16 G827-E20 BU-16 NOTE X NOTE X
Actuator 1 6 T958-A30 YL-16 T958-E5 YL-16 T859-E7 WH-16 K737-E1 BR-16 A SOLENOID X987-E14 BR-16 A INTAKE VALVE ACTUATOR 1
T959-A37 BR-16 6 T959-E6 BR-16 T957-E4 PU-16 K739-E12 BU-16 B CYLINDER 1&2 X983-E9 BU-16 B 221-9895
Intake Valve P541 (Location in the FOR 238-9663 HARNESS ONLY T859-A31 WH-16 7 T859-E7 WH-16 T958-E5 YL-16
Actuation 249-0093 & 249-8681 J-S2 T858-A22 GY-16 8 T858-E8 GY-16 T959-E6 BR-16 T302
Harnesses) X988-J8 PU-16 X988-J15 PU-16 X983-A16 BU-16 9 X983-E9 BU-16 X983-E9 BU-16 7E6513
Pressure X988-J16 PU- X985-A17 OR-16 10 X985-E10 OR-16 X985-E10 OR-16 7E6513
X987-A18 BR-16 11 X987-E11 BR-16 X986-E18 YL-16 T858-E17 GY-16 T304
Solenoid Valve 12 X989-E19 OR-16 P571 T958-E5 YL-16 INJECTOR 2 T859-J6 WH-16
P540 INJECTOR 4
A-S4 A-S6 Injector 3 X986-A28 YL-16 13 X986-E18 YL-16 1539693 T960-J3 BU-16
X989-A29 OR-16 14 X989-E19 OR-16 K737-E1 BR-16 NOTE X RETARDER P542
T303 15 K739-E12 BU-16 K738-J17 GN-16 A SOLENOID 1539693
G827-A24 BU-18 16 G827-E20 BU-16 K739-J18 BU-16 B CYLINDER 3&4 NOTE X P544
Connector and Splice Locations for Harnesses Injector 1
T301 P540
G826-A25 BR-18
T853-A4 OR-18
17
18
G826-E3 BR-16
T853-E21 OR-16
X987-E15 BR-16
X985-E10 OR-16
A
B
INTAKE VALVE ACTUATOR 2
221-9895
X989-J12 OR-16
1539693
NOTE X
A INTAKE VALVE ACTUATOR 4
239-5523, 249-0093, 249-8681 and 253-7501 (front)
Boost NOTE H
Air Shutoff Injector 2 1552269 FRONT VALVE COVER T303 X984-J9 BR-16 B 221-9895
Pressure T302 INTAKE VALVE ACTUATION CONNECTOR 7E6513
Switch PRESSURE SOLENOID VALVE RD-16 1 T852-A32 GY-18
Sensor RD-16 2 H807-A61 YL-16 T859-E7 WH-16 T305
A-S7 231-3269(12V) P572 T959-E6 BR-16
INJECTOR 3
7E6513
P200 P682 J682 1539693
1726062 1726063 RETARDER T860-J13 OR-16
INTAKE VALVE ACTUATION NOTE X P543 INJECTOR 5
GN-16 1 K738-J17 GN-16 K737-J1 BR-16 A SOLENOID 1539693 T961-J4 GN-16
PRESSURE SOLENOID VALVE 1
GN-16 2 K737-A5 BR-16 K737-J1 BR-16 K739-J18 BU-16 K739-J2 BU-16 B CYLINDER 5&6 NOTE X
236-9837(24V) K739-A14 BU-16 2 K739-J2 BU-16 X989-E19 OR-16 A INTAKE VALVE ACTUATOR 3 P545
T960-A50 BU-16 3 T960-J3 BU-16 K737-J1 BR-16 X986-E18 YL-16 B 221-9895 1539693
Air Shutoff Rear Valve Cover P531
T961-A21 GN-16 4 T961-J4 GN-16 K739-J2 BU-16 NOTE X
ENGINE COOLANT 155-2269
Relay Connector J682 T962-A51 WH-16 5 T962-J5 WH-16 X988-J16 PU-16 A INTAKE VALVE ACTUATOR 5
A-S9 DIVERTER SOLENOID VALVE RD-16 1 T855-A34 BU-16 T859-A11 WH-16 6 T859-J6 WH-16 J-S1 T856-J10 WH-16 B 221-9895
A-S5 (PRECOOLER VALVE) RD-16 2 H807-A35 YL-16 J531 T860-A53 OR-16 7 T860-J7 OR-16 T860-J7 OR-16 T860-J14 OR-16
Retarder Solenoid 237-9628(12V) 3E3364 X988-A59 PU-16 8 X988-J8 PU-16 T860-J13 OR-16 T306
Cylinder 3 and 4 HARNESS 234-9512 & 238-4778 ENGINE COOLANT DIVERTER X984-A52 BR-16 9 X984-J9 BR-16 J-S2 7E6513
SOLENOID VALVE (PRECOOLER VALVE) RD-16 1 T855-A34 BU-16 T856-A55 WH-16 10 T856-J10 WH-16 X988-J8 PU-16 X988-J15 PU-16
Fuel NOTE G P571 RD-16 2 H807-A35 YL-16 T857-A7 GN-16 11 T857-J11 GN-16 X988-J16 PU-16 239-5524 REAR INJECTOR HARNESS T860-J14 OR-16
237-0796(12V) INJECTOR 6
Temperature NOTE W X989-A54 OR-16 12 X989-J12 OR-16 T857-J11 GN-16 T962-J5 WH-16
K738-A8 GN-16 13 K738-J17 GN-16 T856-J10 WH-16
Atmospheric Sensor Engine Oil Pressure ENGINE COOLANT K739-A19 BU-16 14 K739-J18 BU-16 T859-J6 WH-16 P546
DIVERTER SOLENOID VALVE GN-16 1 NOTE H 15 T960-J3 BU-16 1539693
Pressure P105 Sensor J201 (PRECOOLER VALVE) GN-16 2 16 T961-J4 GN-16 NOTE X
ENGINE COOLANT 17 T962-J5 WH-16 X988-J15 PU-16 A INTAKE VALVE ACTUATOR 6
Sensor (Location in the 237-9633(24V)
GN-16 18
A-S1 J-S1 HARNESS 234-9512 & 238-4778 DIVERTER SOLENOID VALVE X984-J9 BR-16 T857-J11 GN-16 B 221-9895
J203 240-6655, 243-2302, (PRECOOLER VALVE) GN-16 X989-J12 OR-16
REAR VALVE COVER
(Location 243-2315 & 246-4346 Does not exist on 253-7503 Harness 231-8953(24V)
CONNECTOR
in the 243-2301, Harnesses) P100
J571 NOTE W
3E3364
243-2315 & 246-4346 2304011 P100 RETARDER T859-J6 WH-16
ENGINE COOLANT 1552269 K738-J2 GN-16 1 K737-B1 BR-16 A SOLENOID
Harnesses) SIGNAL
TEMPERATURE SENSOR GROUND 1 995-A12 BU-18 T960-J3 BU-16
A-S2 A-S3 2 G833-A44 PK-18
ENGINE COOLANT
SIGNAL 1 995-A12 BU-18 J682 K739-J13 BU-16 2 K739-B2 BU-16 B CYLINDER 3&4 P544
256-6453 TEMPERATURE SENSOR 240-7960 HARNESS 1539693
GROUND 2 G833-A44 PK-18 NOTE H 1726063 K738-J2 GN-16 NOTE X
Retarder Solenoid HARNESS 267-1274 & 266-7689 130-9811 X989-J12 OR-16 A IN
1 K737-J1 BR-16 K739-J2 BU-16 X984-J9 BR-16 B
Cylinder 5 and 6 2 221-9
K739-J2 BU-16
3 T960-J3 BU-16 K737-J1 BR-16 T305
P572 Does not exist on 253-7503 Harness 4 T961-J4 GN-16 K739-J13 BU-16
7E6513
P103 J572 T860-J13 OR-16 INJECTOR 5
NOTE W 2304011
5 T962-J5 WH-16 T961-J4 GN-16
INTAKE MANIFOLD AIR 6 T859-J6 WH-16 J-S1 3E3364 P545
1 P103 A-S7 7 RETARDER 1539693
A-S8 SIGNAL
TEMPERATURE SENSOR GROUND C967-A15 BU-18 X989-A54 OR-16 X989-A60 OR-16 T860-J7 OR-16 T860-J7 OR-16 T860-J14 OR-16
2 G833-A45 PK-18 1552269 8 X988-J8 PU-16 T860-J13 OR-16 K737-J1 BR-16 1 K737-B1 BR-16 A SOLENOID NOTE X INTAKE V
256-6453 INTAKE MANIFOLD X989-A29 OR-16 X988-J16 PU-16 A
SIGNAL 1 C967-A15 BU-18 9 X984-J9 BR-16 J-S2 K739-J2 BU-16 2 K739-B2 BU-16 B CYLINDER 5&6 T856-J10 WH-16 B 221-989
HARNESS 267-1274 & 266-7689 AIR TEMPERATURE SENSOR A-S6 10
GROUND 2 G833-A45 PK-18 K737-A3 BR-16 K737-A56 BR-16 T856-J10 WH-16 X988-J8 PU-16 X988-J15 PU-16 240-7960 HARNESS
130-9811 11 T857-J11 GN-16 X988-J16 PU-16 T306
Intake Valve K737-A5 BR-16
12 X989-J12 OR-16 T857-J11 GN-16
7E6513
A-S5 T860-J14 OR-16 INJECTO
Actuator 5 T859-A31 WH-16 T859-A58 WH-16 13 K738-J2 GN-16 T856-J10 WH-16 T962-J5 WH-16
Intake Manifold 14 K739-J13 BU-16 T859-J6 WH-16 P546
Atmospheric Engine Oil P545 J-S2 P105
T859-A11 WH-16
15 T960-J3 BU-16 1539693
Air Temperature 2304011 NOTE X
Pressure Pressure Intake Valve FUEL P105 G826-A25 BR-18 T961-J4 GN-16 X988-J15 PU-16
Sensor SIGNAL 1 A751-A13 YL-18 1552269 G827-A24 BU-18 T962-J5 WH-16 T857-J11 GN-16
Atmospheric Sensor Sensor P201 Actuator 4 TEMPERATURE SENSOR GROUND
2 G833-A46 PK-18 FUEL K738-A8 GN-16 X984-J9 BR-16
Pressure J203 (Location in the P103 Injector 6 P544 2456-6453 TEMPERATURE SENSOR SIGNAL 1 A751-A13 YL-18 T853-A4 OR-18 X989-J12 OR-16
FOR 240-9997 REAR INJECTOR HARNESS
HARNESS 267-1274 & 266-7689 GROUND 2 G833-A46 PK-18 T856-A55 WH-16
130-9811
Sensor (Location in the 2666-7689 & T306 T857-A7 GN-16
P203 240-6655 Harness) 267-1274 Harnesses) TWISTED
T858-A22 GY-16
T860-A53 OR-16
(Location in the PAIRS T957-A36 PU-16
Secondary Injector 5 T958-A30 YL-16
2666-7689 & Intake Valve P402
Engine T305 T959-A37 BR-16
267-1274 Harnesses) Actuator 6 Injector 4 SECONDARY
1552269 T960-A50 BU-16
Speed/Timing Sensor T961-A21 GN-16 P2
P546 T304 ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E965-A48 BU-18 T962-A51 WH-16 1607690 ENGINE CONTROL MODULE(ECM)
(Camshaft)
Connector and Splice Locations for
(CAMSHAFT) SIGNAL+ WH-18 2 E966-A49 YL-18 X983-A16 BU-16 1
EARLY 191-8304, LATER 201-6616 X984-A52 BR-16 G828-A1 WH-18 PRESSURE SENSOR SUPPLY +5V
P402 Engine Control X985-A17 OR-16
2
N/O 64
Connector P682 RELAY X986-A28 YL-16 65 INTAKE VALVE ACTUATOR 3 RETURN
P681 Intake Valve TO VEHICLE X984-A52 BR-16 66 INTAKE VALVE ACTUATOR 4 RETURN
T962-A51 WH-16 67 INJECTOR 6 RETURN NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
Actuator 2 COMPONENTS T961-A21 GN-16 68 INJECTOR 5 RETURN TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
KEY SWITCH 69
P542 OFF TO +BATTERY 70 THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
ON DO NOT CONNECT TO GROUND.
START CHECK ENGINE LAMP NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
L994-YL
Connector and Splice Locations for
TWISTED P1 NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION TO THE
PAIRS 1607689
Intake Valve A-S4 BATTERY IS NOT REQUIRED.
20 Page, Color 2
Actuation
Pressure
A-S6
Harnesses 240-9996 and 238-9662 (front) 9 PIN CAB
WARNING LAMP 659-PK L994-YL
659-PK
G879-OR
1
2 +5V
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
Injector 2 CONNECTOR NOTES B AND E
993-BR 3 INPUT SENSOR COMMON #2
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
Solenoid Valve C985-BU 4 +8V
T302 +BATTERY B SPEEDOMETER H795-PK 5 AP SENSOR/SWITCH COMMON THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
P540 -BATTERY A NOTE Z
Rear Valve Cover SIGNAL+ C974-PU C974-PU G843-OR 6 INPUT #6 OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
J C973-GN G841-GN INPUT #4
Connector J682 ALTERNATOR 7 J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/-
STARTER H SIGNAL- C973-GN E794-YL 8 J1587 DATA LINK POSITIVE
J1587 - G E793-BU NOTES B AND E 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
MOTOR TACHOMETER E793-BU 9 J1587 DATA LINK NEGATIVE
Boost A-S7 GROUND
J1587 + F E794-YL E718-PK 10 OUTPUT #2
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
Pressure J1939 SHIELD E A249-BK SIGNAL+ 450-YL G837-YL 11 OUTPUT #5 MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
J1939 - D K990-GN 450-YL E991-GY 12 OUTPUT #3 THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
Sensor J1939 + C K900-YL
NOTE D SIGNAL- 451-BR 451-BR G836-WH 13 OUTPUT #4 OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
P200 Does not exist on NOTE D 14 NOTE G: THESE WIRES AND COMPONENTS EXIST ON THE 243-2302, 243-2315
Injector 5
238-9663 Harness 15
& 266-7689, HARNESSES ONLY.
T305 E793-BU 16
J-S1 - 12V + - 12V + -12V + E794-YL F713-OR 17 INPUT #14 NOTE H: THE 234-9512 & 238-4778 HARNESSES ARE WIRED DIFFERENTLY:
Without Retarder A249-BK L901-GY 18 INPUT SENSOR COMMON #1 THE K738-A8 WIRE IS MOVED FROM PIN 13 OF CONNECTOR P682 TO
A-S5 (238-9663 Harness) TO CHASSIS
K990-GN G838-BR 19 OUTPUT #6 PIN 2 OF CONNECTOR P681. THE K739-A19 WIRE IS MOVED FROM
Retarder Solenoid BATTERY 3 BATTERY 2 BATTERY 1 J1939 DATALINK
K900-YL G839-BU 20 OUTPUT #7 PIN 14 OF CONNECTOR P682 TO PIN 12 OF CONNECTOR P681.
Cylinder 3 and 4 J906-BR G840-PU 21 OUTPUT #8 NOTE W: OPTIONAL EQUIPMENT NOT INSTALLED ON ALL ENGINES.
Fuel J571 C977-BU 22 CLUTCH PEDAL POSITION SWITCH NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
Temperature E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
NOTE W 14 AWG GXL REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
Intake Valve 10A 101-RD G834-PU 24 INPUT #15 NEGATIVE
Sensor G835-OR 25 INPUT #15 POSITIVE NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
Actuator 4 14 AWG GXL 101-RD INPUT #10 AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
P105 10A 26
Intake Valve P544 ENGINE
G933-YL 27 INPUT #9 THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A)
14 AWG GXL 101-RD L994-YL 28 CHECK ENGINE LAMP
Actuator 6 BLOCK 10A AND -BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND
659-PK 29 WARNING LAMP
P546 CONNECTS TO SERVICE TOOL CABLE 139-4166.
Intake Valve K998-BU 30 OUTPUT #1
14 AWG GXL 229-BK G880-PK 31 OUTPUT #9
Actuator 5 14 AWG GXL 229-BK G808-BU 32 VEHICLE SPEED IN POSITIVE(NOTE F)
P545 14 AWG GXL 229-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
K990-GN 34 J1939 DATA LINK NEGATIVE
C978-BR 35 SET THIS SCHEMATIC IS FOR THE C11 and C13 ON-HIGHWAY ENGINES (S/N: KCA & KCB)
A-S3 C978-BR C974-PU SPEEDOMETER POSITIVE
A-S8 A-S2 A-S1 H795-PK
C978-BR 36
C979-OR C979-OR C973-GN 37 SPEEDOMETER NEGATIVE IDENT HARNESS CHG EFFECTIVE WITH S/N
450-YL 38 TACHOMETER POSITIVE
SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C A 234-9512 03 (J2 / ENGINE) ?
451-BR 39 TACHOMETER NEGATIVE
C992-PU E717-GN RETARDER SOLENOID MED/HI SWITCH
H795-PK C992-PU
E971-GN
40
41 INPUT #11
A 238-4778 00 (J2 / ENGINE) KCA00001, KCB00187
(PEDAL RELEASED POSITION)
A249-BK 42 J1939 DATA LINK SHIELD A 240-6655 00 (J2 / ENGINE) KCA00159, KCB00508
43
H795-PK C975-WH C975-WH C979-OR 44 RESUME A 246-4346 02 (J2 / ENGINE) KCA00504, KCB01676
Injector 4 CRUISE CONTROL ON/OFF SWITCH
C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH A 267-1274 01 (J2 / ENGINE) KCA06123, KCB39999, JAM00001
G844-PK 46 INPUT #7
T304 LO G842-GY INPUT #5 A 243-2302 01 (J2 / ENGINE WITH AIR SHUTOFF) ?
E716-GY 47
MED 101-RD UNSWITCHED +BATTERY
Atmospheric
H795-PK
HI C983-WH
48
49 ENGINE COOLANT LEVEL NORMAL
A 243-2315 01 (J2 / ENGINE WITH AIR SHUTOFF) ?
Intake Manifold Injector 6
RETARDER SOLENOID ON/OFF SWITCH LO K900-YL 50 J1939 DATA LINK POSITIVE A 266-7689 00 (J2 / ENGINE WITH AIR SHUTOFF) KCA06123, KCB39999, JAM00001
Pressure J-S2 J-S1 MED
Air Temperature T306 With Retarder E717-GN 51
J 239-5524 01 (REAR - IVA/INJECTOR WITH RETARDER) ?
Sensor HI 101-RD 52 UNSWITCHED +BATTERY
Sensor (240-9997 Harness) CLUTCH PEDAL POSITION SWITCH N/C
P203 101-RD 53 UNSWITCHED +BATTERY J 240-9997 03 (REAR - IVA/INJECTOR WITH RETARDER) KCA00159, KCB00508
P103 H795-PK C977-BU C977-BU C984-YL 54 ENGINE COOLANT LEVEL LOW
J 253-7503 00 (REAR - IVA/INJECTOR WITHOUT RETARDER) ?
Connector and Splice Locations for
55
(PEDAL RELEASED POSITION) K999-GN INPUT #1
56
J 238-9663 03 (REAR - IVA/INJECTOR WITHOUT RETARDER) ?
Secondary Engine Oil 57
Engine
Speed/Timing Sensor
Pressure
Sensor P201
Retarder Solenoid
Cylinder 5 and 6
Harnesses 240-9997 and 238-9663 (rear) A/C HIGH PRESSURE SWITCH N/C
K980-PK
C975-WH
K982-YL
58
59
60
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
E
E
239-5523
240-9996
01 (FRONT- IVA/INJECTOR WITH RETARDER)
02 (FRONT- IVA/INJECTOR WITH RETARDER)
?
KCA00159, KCB00508
H795-PK E971-GN E971-GN
(Camshaft) J572 61 E 249-0093 04 (FRONT- IVA/INJECTOR WITH RETARDER) KCA06123, KCB39999, JAM00001
PASSIVE MAGNETIC G881-BU 62 INPUT #12
P402 NOTE W NOTE C VEHICLE SPEED G808-BU 1 G808-BU
E 253-7501 00 (FRONT- IVA/INJECTOR WITHOUT RETARDER) ?
NOTE F G809-GN 2 G809-GN 229-BK 63 -BATTERY
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR G882-WH INPUT #13
229-BK
64
65 -BATTERY
E 238-9662 02 (FRONT- IVA/INJECTOR WITHOUT RETARDER) ?
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK
Engine Control C986-BR ACCELERATOR PEDAL POSITION E 249-8681 00 (FRONT- IVA/INJECTOR WITHOUT RETARDER) KCA01623, KCB39999, JAM00001
Primary +8 V RD A C985-BU C985-BU 66
Module Connector ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 229-BK 67 -BATTERY
Engine Speed/Timing Sensor G837-YL G845-PU 68 INPUT #8
P2 Does not exist on 238-9663 Harness ACCELERATOR PEDAL POSITION SENSOR J403 P403
(Crankshaft) COOLING FAN ARC 69
SOLENOID SUPPRESSOR TWISTED PAIRS J906-BR 70 IGNITION KEY SWITCH
P401