Safety • Assembly • Operation • Adjustments • Maintenance • Troubleshooting • Parts Lists • Warranty

OPERATOR’S MANUAL

Two-Stage Snow Throwers 8.5-26 and 10.5-28

IMPORTANT:
READ SAFETY RULES AND
INSTRUCTIONS CAREFULLY
BEFORE OPERATION

772C0775
PRINTED IN U.S.A. 60 Ottawa Street South, KITCHENER, ONTARIO N2G 4J1
7/13/2005

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 This Operator’s Manual is an important part of your new snow thrower. It will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.

Table of Contents
Safety Labels ...................................................... 3 Maintaining Your Snow Thrower ...................... 16
Safe Operation Practices ................................... 4 Off-Season Storage .......................................... 20
Setting Up Your Snow Thrower .......................... 6 Trouble Shooting .............................................. 21
Operating Your Snow Thrower ......................... 10 Warranty ............................................................ 22
MakingAdjustments ......................................... 14 Illustrated Parts Lists ....................................... 23

Finding and Recording Model Number

BEFORE YOU START ASSEMBLING

YOUR NEW EQUIPMENT, ������������ �������������
please locate the model plate on the equipment and copy the ���������������� ���������������
the model number and the serial number to the sample model
���������� �����������
plate provided to the right. You can locate the model plate by
standing at the operating position and looking down at the
frame.
��������������������
���������������������

Customer Support
1. If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this
unit, please call an authorized dealer.
Please have your unit’s model number and serial number ready when you call. See previous section to locate this
information.
2. The engine manufacturer is responsible for all enigne-related issues with regards to performance, power-rating, specifica-
tions, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with
your unit, for more information.

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 1
Safety
Labels

WARNING
This symbol points
out important safety
instructions which,
if not followed, could
endanger the per-
sonal safety and/or
property of yourself
������� and others. Read and
follow all instructions
in this manual before
attempting to operate
this machine. Failure
to comply with these
instructions may
A chute clean-out tool is fastened to the top
Chute Clean-out result in personal
of the auger housing with a mounting clip. The
Tool injury. When you see
tool is designed to clear a chute assembly of
this symbol.
ice and snow.
HEED ITS WARNING!
This item is fastened with a cable tie at the
factory. Cut the cable tie before operating the Your Responsibility
snow thrower. Restrict the use
WARNING: Never use your of this power machine
hands to clear a clogged chute to persons who read,
assembly. Shut off engine and understand
remain behind handles until and follow the warnings
all moving parts have stopped and instructions
before using the clean-out tool in this manual
to clear the chute assembly. and on the machine.

3
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 2
WARNING: Engine Exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to State of California to cause cancer and
birth defects or other reproductive harm.

DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
Safe result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
Operation Training Preparation
Practices 1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
1. Thoroughly inspect the area where the equipment is to be
used. Remove all doormats, newspapers, sleds, boards,
assemble and operate. Keep this manual in a safe place for wires and other foreign objects, which could be tripped over
future and regular reference and for ordering replacement or thrown by the auger/impeller.
parts.
2. Always wear safety glasses or eye shields during operation
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them quickly. and while performing an adjustment or repair to protect your
3. Never allow children under 14 years old to operate this eyes. Thrown objects which ricochet can cause serious
machine. Children 14 years old and over should read and injury to the eyes.
understand the operation instructions and safety rules in 3. Do not operate without wearing adequate winter outer
this manual and should be trained and supervised by a garments. Do not wear jewelry, long scarves or other
WARNING parent.
4. Never allow adults to operate this machine without proper
loose clothing, which could become entangled in moving
parts. Wear footwear which will improve footing on slippery
instruction. surfaces.
5. Thrown objects can cause serious personal injury. Plan
This symbol points your snow-throwing pattern to avoid discharge of material
4. Use a grounded three-wire extension cord and receptacle
for all units with electric start engines.
out important safety toward roads, bystanders and the like.
5. Adjust collector housing height to clear gravel or crushed
instructions which, 6. Keep bystanders, helpers, pets and children at least 75 feet
rock surfaces.
from the machine while it is in operation. Stop machine if
if not followed, could anyone enters the area. 6. Disengage all control levers before starting the engine.
endanger the per- 7. Exercise caution to avoid slipping or falling, especially 7. Never attempt to make any adjustments while engine is
when operating in reverse. running, except where specifically recommended in the
sonal safety and/or operator’s manual.
property of yourself 8. Let engine and machine adjust to outdoor temperature
and others. Read and before starting to clear snow.
follow all instructions 9. To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely flammable
in this manual before and the vapors are explosive. Serious personal injury can
attempting to operate occur when gasoline is spilled on yourself or your clothes,
this machine. Failure which can ignite. Wash your skin and change clothes
immediately.
to comply with these a. Use only an approved gasoline container.
instructions may b. Extinguish all cigarettes, cigars, pipes and other sources
result in personal of ignition.
injury. When you see c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the engine is hot
this symbol. or running.
HEED ITS WARNING! e. Allow engine to cool at least two minutes before refuel-
ing.
Your Responsibility f. Never over fill fuel tank. Fill tank to no more than ½ inch
Restrict the use below bottom of filler neck to provide space for fuel
of this power machine expansion.
g. Replace gasoline cap and tighten securely.
to persons who read, h. If gasoline is spilled, wipe it off the engine and equip-
understand ment. Move machine to another area. Wait 5 minutes
and follow the warnings before starting the engine.
and instructions i. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light (e.g. furnace,
in this manual water heater, space heater, clothes dryer etc.).
and on the machine. j. Allow machine to cool at least 5 minutes before storing.

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 2
Operation Maintenance & Storage
1. Do not put hands or feet near rotating parts, in the 1. Never tamper with safety devices. Check their proper
auger/impeller housing or chute assembly. Contact with the operation regularly.
rotating parts can amputate hands and feet. 2. Disengage all control levers and stop the engine. Wait until
2. The auger/impeller control lever is a safety device. Never the auger/impeller come to a complete stop. Disconnect the
bypass its operation. Doing so makes the machine unsafe spark plug wire and ground against the engine to prevent
and may cause personal injury. unintended starting before cleaning, repairing, or inspecting.
3. The control levers must operate easily in both directions
and automatically return to the disengaged position when
3. Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition. Safe
Operation
released. Also, visually inspect machine for any damage.
4. Never operate with a missing or damaged chute assembly. 4. Do not change the engine governor setting or over-speed
Keep all safety devices in place and working. the engine. The governor controls the maximum safe
5. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless and
operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to Practices
deadly gas. wear and damage. For your safety protection, frequently
6. Do not operate machine while under the influence of alcohol check all components and replace with original equipment
or drugs. manufacturer’s (OEM) parts only. “Use of parts which do
7. Muffler and engine become hot and can cause a burn. Do not meet the original equipment specifications may lead to
not touch. improper performance and compromise safety!”
8. Exercise extreme caution when operating on or crossing 6. Check controls periodically to verify they engage and
gravel surfaces. Stay alert for hidden hazards or traffic. disengage properly and adjust, if necessary. Refer to the
9. Exercise caution when changing direction and while operat- adjustment section in this operator’s manual for instructions.
ing on slopes.
10. Plan your snow-throwing pattern to avoid discharge towards
7. Maintain or replace safety and instruction labels, as neces-
sary.
WARNING
windows, walls, cars etc. Thus, avoiding possible property 8. Observe proper disposal laws and regulations for gas, oil,
damage or personal injury caused by a ricochet. etc. to protect the environment. This symbol points
11. Never direct discharge at children, bystanders and pets or 9. Prior to storing, run machine a few minutes to clear snow
allow anyone in front of the machine. from machine and prevent freeze up of auger/impeller. out important safety
12. Do not overload machine capacity by attempting to clear 10. Never store the machine or fuel container inside where instructions, which
snow at too fast of a rate. there is an open flame, spark or pilot light such as a water if not followed, could
heater, furnace, clothes dryer etc.
13. Never operate this machine without good visibility or light. endanger the per-
Always be sure of your footing and keep a firm hold on the 11. Always refer to the operator’s manual for proper instructions
handles. Walk, never run. on off-season storage. sonal safety and/or
14. Disengage power to the auger/impeller when transporting or Do not modify engine property of yourself
not in use. To avoid serious injury or death, do not modify engine in any and others. Read and
15. Never operate machine at high transport speeds on slippery way. Tampering with the governor setting can lead to a runaway follow all instructions
surfaces. Look down and behind and use care when engine and cause it to operate at unsafe speeds. Never tamper
backing up. with factory setting of engine governor.
in this manual before
16. If the machine should start to vibrate abnormally, stop the Notice regarding Emissions attempting to operate
engine, disconnect the spark plug wire and ground it against Engines which are certified to comply with California and federal this machine. Failure
the engine. Inspect thoroughly for damage. Repair any
damage before starting and operating.
EPA emission regulations for SORE (Small Off Road Equipment) to comply with these
are certified to operate on regular unleaded gasoline, and may
17. Disengage all control levers and stop engine before you include the following emission control systems: Engine Modifica-
instructions may
leave the operating position (behind the handles). Wait tion (EM) and Three Way Catalyst (TWC) if so equipped. result in personal
until the auger/impeller comes to a complete stop before injury. When you see
unclogging the chute assembly, making any adjustments, or
inspections. this symbol.
18. Never put your hand in the discharge or collector openings.
HEED IT’S WARNING!
Always use the clean-out tool provided to unclog the dis-
charge opening. Do not unclog chute assembly while engine Your Responsibility
is running. Shut off engine and remain behind handles until
all moving parts have stopped before unclogging.
Restrict the use
19. Use only attachments and accessories approved by the of this power machine
manufacturer (e.g. wheel weights, tire chains, cabs etc.). to persons who read,
20. If situations occur which are not covered in this manual, use understand
care and good judgment. Call customer assistance for the
name of your nearest servicing dealer. and follow the warnings
and instructions
in this manual
and on the machine.

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 3
IMPORTANT: The snow thrower is shipped with oil
and WITHOUT GASOLINE. After assembly, refer to
1 separate engine manual for proper fuel and engine oil
recommendations.
1. Observe the lower area of the snow thrower to be
sure both cables are aligned with roller guides before
Setting Up pivoting handle upward.
� a. Pull up and back on upper handle as shown in
Your Snow Figure 1. Align upper handle with the lower handle.

Thrower � b. Tighten hand knobs securing upper handle to

lower handle.
2. Remove wing nut and hex screw from chute control
assembly and clevis pin and cotter pin from chute
support bracket. See Figure 2. Position the chute
assembly (forward-facing) over the chute base.
3. Place chute assembly onto chute base and secure
chute control assembly to chute support bracket with
NOTE: References to
clevis pin and cotter pin removed earlier. See Figure 3.
right or left side of the Figure 1
snow thrower are deter-
mined from behind the
unit in the operating 2
position.

NOTE: This Operator’s

Manual covers several
models, handle panels,
lights and chute cranks
are some features that
may vary by model.
Not all features refer-
enced in this manual
are applicable to all
snow thrower models. Figure 2

3
NOTE: Two replace-
ment auger shear pins
are included with this
manual (or stowed
in the plastic handle
panel). Refer to Augers
in the Maintainance
Section for more
information regarding
shear pin replacement.

Figure 3

6
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 3
4. Finish securing chute control assembly to chute
support bracket with wing nut and hex screw removed
earlier. See Figure 4. 4

Setting Up
Your Snow
Thrower

Figure 4
CAUTION
Prior to operating
your snow thrower,
refer to Auger Control
5. Check that all cables are properly routed through the 5 Test on page 13.
cable guide on top of the engine. See Figure 5. Read and follow all
instructions care-
The extension cord is fastened with a cable tie to the rear fully and perform all
of the auger housing for shipping purposes. Cut the cable adjustments to verify
tie and remove it before operating the snow thrower.
your unit is operating
safely and properly.
CAUTION: Prior to operating your
snow thrower, refer to Auger Control
Test on page 13. Read and follow all
instructions carefully, and perform
all adjustments to verify your snow
thrower is operating safely and Figure 5
properly.

Shear Pin Storage

An area for convenient shear pin storage is located under
the plastic dash panel. See Figure 6.

Figure 6

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 3
Drift Cutters (If Equipped)
Drift cutters should be used when operating the snow
thrower in heavy drift conditions.
• On models so equipped, drift cutters are assembled to
the auger housing inverted. See Figure 7.
• Remove the carriage bolts by unthreading the hex
Setting Up nuts which secure them, and reinstall the drift cutters
facing forward before operating the snow thrower.
Your Snow Refer to Figure 8.
If your unit is not equipped with drift cutters, you may
Thrower contact Customer Support as instructed on page 2 for
information regarding price and availability.
Snow Thrower Model Drift Cutter Kit:
All models- OEM-390-679

Figure 7

WARNING
Never use your hands
to clean snow and
ice from the chute
assembly or auger
housing.

IMPORTANT
Figure 8
Under any circum-
stance do not exceed
manufacturer’s recom-
mended psi. Equal tire
pressure should be
maintained at all times.
Excessive pressure
when seating beads
may cause tire/rim
assembly to burst
with force sufficient to
cause serious injury.
Refer to sidewall of
tire for recommended
pressure.

Figure 9

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 3
Clean-Out Tool
The clean-out tool is mounted to the rear of the auger
housing and is designed to clear a clogged chute. Refer
Clean-Out
to page 11 for instructions on how to properly use it.
Tool
NOTE: This item is fastened with a cable tie to the rear
of the auger housing at the factory. Cut the cable tie
before operating the snow thrower. Setting Up
WARNING: Never use your hands to Your Snow
clean snow and ice from the chute
assembly or auger housing. Thrower
Skid Shoes
Position the skid shoes based on surface conditions.
Adjust upward for hard-packed snow. Adjust downward
Figure 10
when operating on gravel or crushed rock surfaces.

Tire Pressure (Pneumatic Tires) WARNING

The tires are over-inflated for shipping purposes.
Check the tire pressure before operating the snow
thrower. Refer to the tire side wall for tire manufacturer’s Never use your hands
recommended psi and deflate (or inflate) the tires as to clean snow and
necessary. ice from the chute
NOTE: If the tire pressure is not equal in both tires, the
assembly or auger
unit may not travel in a straight path and the shave plate housing.
may wear unevenly.

General Recommendations
1. Always observe safety rules when performing
any maintenance.
2. The warranty on this snow thrower does not cover IMPORTANT
items that have been subjected to operator abuse Under any circum-
or negligence. To receive full value from warranty,
operator must maintain the snow thrower as
stance do not exceed
instructed here. manufacturer’s recom-
3. Some adjustments will have to be made periodically mended psi. Equal tire
to maintain your unit properly. pressure should be
4. Periodically check all fasteners and make sure these maintained at all times.
are tight. Excessive pressure
when seating beads
may cause tire/rim
assembly to burst
with force sufficient to
cause serious injury.
Refer to sidewall of
tire for recommended
pressure.

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 4
Know Your Snow Thrower
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������������������ �������������
Operating ���������

Your Snow ���������������������

Thrower �������
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WARNING
������
Read, understand, �������
���������
and follow all instruc- ����
tions and warnings ��������� ���������
�������
on the machine and �������������
in this manual before
operating.
Figure 11
Use extreme care Now that you have set up your snow thrower for Choke Control
operation, get acquainted with its controls and fea- The choke control is found on the rear of the engine and
when handling tures. These are described below and illustrated in
is activated by rotating the knob clockwise. Activating the
gasoline. Gasoline is Figure 1. This knowledge will allow you to use your
choke control closes the choke plate on the carburetor
new equipment to its fullest potential.
extremely flammable and aids in starting the engine.
and the vapors are NOTE: For detailed starting instructions and more
explosive. Never fuel information on all engine controls, refer to the engine
the machine indoors manual packed with your unit.
or while the engine Shift Lever
is hot or running. The shift lever is located on the right
Extinguish cigarettes, side of the handle panel. Place the Throttle Control
shift lever into any of eight positions to The throttle control is located on the
cigars, pipes and engine. It regulates the speed of the
control the direction of travel and ground
other sources of speed. engine and will shut off the engine when
ignition. pushed down completely.
Forward
Your snow thrower has six forward (F) Primer
speeds, with position number one (1) Depressing the primer forces fuel directly
being the slowest speed. into the engine’s carburetor to aid in
Reverse cold-weather starting.
Your snow thrower has two reverse (R)
Oil Fill
speeds, with position number one (1)
Engine oil level can be checked and oil
being the slower speed.
added through the oil fill.
����

10
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 4
Auger Control The chute directional control is located on the left side of
the dash panel.
����� • To change the direction in which snow is thrown,
������� squeeze the button on the joy-stick and pivot the
joy-stick to the right or to the left.
• To change the angle/distance which snow is thrown,
pivot the joy-stick forward or backward.
Operating
Ignition Key
��
The ignition key must be inserted and snapped in place Your Snow
in order for the engine to start. Remove the ignition key to
prevent unauthorized use of equipment. Do NOT attempt Thrower
to turn the key.
The auger control is located on the left handle. Squeeze
the control grip against the handle to engage the augers Clean-Out Tool
and start snow throwing action. Release to stop. WARNING: Never use your hands to
clear a clogged chute assembly. Shut
Drive Control/ Auger Control Lock off engine and remain behind handles
until all moving parts have stopped
before unclogging.
�����
The clean-out tool is mounted to the rear of the auger
������� housing and is designed to clear a clogged chute. Refer
to page 9 for instructions on how to properly use it.
WARNING
NOTE: This item is fastened with a cable tie to the rear
of the auger housing at the factory. Cut the cable tie The operation of
before operating the snow thrower. any snow thrower
�� can result in foreign
Skid Shoes
Position the skid shoes based on surface conditions.
objects being thrown
Adjust upward for hard-packed snow. Adjust downward into the eyes, which
The drive control is located on the right handle. Squeeze
when operating on gravel or crushed rock surfaces. can damage your
the control grip against the handle to engage the wheel
drive. Release to stop.
eyes severely. Always
Augers wear safety glasses
The drive control also locks the auger control so you can
When engaged, the augers rotate and draw snow into the while operating the
operate the chute directional control without interrupting
auger housing.
the snow throwing process. If the auger control is en- snow thrower, or while
gaged simultaneously with the drive control, the operator Drift Cutters (If Equipped) performing any adjust-
can release the auger control (on the left handle) and Drift cutters should be used when operating the snow ments or repairs on it.
the augers will remain engaged. Release both controls to thrower in heavy drift conditions.
stop the augers and wheel drive.
Electric Starter Button Be sure no one other
IMPORTANT: Always release the drive control before than the operator is
Pressing the electric starter button engages the engine’s
changing speeds. standing near the snow
electric starter when plugged into a 120V power source.
Four-Way Chute Control™ thrower while starting
Electric Starter Outlet engine or operating
Requires the use of a three-prong outdoor extension cord snow thrower. Never
�������������������������
and a 120V power source/wall outlet. run engine indoors or
���������������
in enclosed, poorly
ventilated areas. En-
����������� ����������� gine exhaust contains
������������
����
������������
�����
carbon monoxide, an
odorless and deadly
gas. Keep hands, feet,
������������� hair and loose clothing
away from any moving
parts on engine and
snow thrower.

11
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 Gas & Oil Fill-Up 6. As the engine warms, slowly rotate the choke control
to the OFF position. If the engine falters, quickly rotate
Service the engine with gasoline and oil as instructed in
the choke control back to FULL and then slowly into
the separate engine manual packed separately with your
the OFF position again.
snow thrower. Read instructions carefully.
7. When disconnecting the extension cord, always
Starting The Engine unplug the end at the three-prong wall outlet before
1. Attach spark plug wire to spark plug. Make certain the unplugging the opposite end from the snow thrower.
metal loop on the end of the spark plug wire (inside
WARNING the rubber boot) is fastened securely over the metal Recoil Starter
tip on the spark plug. 1. Rotate choke control to FULL choke position (cold
Read, understand, 2. Make certain both the auger control and drive control engine start).
and follow all instruc- are in the disengaged (released) position.
tions and warnings NOTE: If the engine is already warm, place choke control
3. Move throttle control up to FAST position. Insert
on the machine and in the OFF position instead of FULL.
ignition key into slot. Make sure it snaps into place.
in this manual before Do not attempt to turn the key.
operating. 2. Push the primer two or three times for cold engine
NOTE: The engine cannot start unless the key is start, making sure to cover vent hole in the center of
inserted into ignition switch. the primer when pushing.
Use extreme care
Electric Starter (on certain models)
when handling NOTE: DO NOT use primer to restart a warm engine
1. Determine that your home’s wiring is a three-wire
gasoline. Gasoline is grounded system. Ask a licensed electrician if you are after a short shutdown.
extremely flammable not certain. NOTE: Additional priming may be necessary if the
and the vapors are temperature is below 15° F. (-9° C).
explosive. Never fuel WARNING: The optional electric starter
the machine indoors is equipped with a grounded three-wire 3. Grasp the recoil starter handle and slowly pull the
or while the engine power cord and plug, and is designed rope out. At the point where it becomes slightly harder
is hot or running. to operate on 120 volt AC household to pull the rope, slowly allow the rope to recoil.
current. It must be used with a properly
Extinguish cigarettes, 4. Pull the starter handle with a firm, rapid stroke. Do not
grounded three-prong receptacle at all
cigars, pipes and times to avoid the possibility of electric release the handle and allow it to snap back. Keep a
other sources of shock. Follow all instructions carefully firm hold on the starter handle and allow it to slowly
ignition. prior to operating the electric starter. recoil.
5. As the engine warms, slowly rotate the choke control
If you have a grounded three-prong receptacle, proceed to the OFF position. If the engine falters, quickly rotate
If your home’s wir- as follows: the choke control back to the FULL position and then
ing system is not a 1. Plug the extension cord into the outlet located on the slowly into the OFF position again.
three-wire grounded engine’s surface. Plug the other end of extension cord
system, do not use into a three-prong 120-volt, grounded, AC outlet in a NOTE: Allow the engine to warm up for a few minutes
well-ventilated area. after starting. The engine will not develop full power until
this electric starter it reaches operating temperatures.
under any conditions. 2. Rotate choke control to FULL choke position (for a
cold engine start).

If your home NOTE: If the engine is already warm, place choke control Stopping The Engine
in the OFF position instead of FULL. Run engine for a few minutes before stopping to help dry
electrical system
off any moisture on the engine.
is grounded, but a • To help prevent possible starter freeze-up, proceed as
three-hole receptacle 3. Push the primer two or three times for cold engine
follows:
start, making sure to cover vent hole in the center of
is not available, do the primer when pushing.
not use your snow Electric Starter (on certain models)
thrower’s electric NOTE: DO NOT use primer to restart a warm engine 1. Connect extension cord to the electric starter outlet
after a short shutdown. on the engine, then to 120 volt AC outlet.
starter.
2. With the engine running, push the starter button and
allow the starter for spin for several seconds. The
4. Push starter button to start engine. noise made by the starter is normal. The engine’s
5. Once the engine starts, immediately release starter starter is not being harmed.
button.

12
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 3. When disconnecting the extension cord, always Auger Control Test
unplug the end at the three-prong wall outlet before Perform the following test before operating your snow
unplugging the opposite end from the snow thrower. thrower for the first time and at the start of each winter.
4. Move throttle control to STOP position. Check the adjustment of the auger control as follows:
1. When the auger control is released and in the
5. Remove the ignition key (Do not turn key) to prevent disengaged “up” position, the cable should have very
unauthorized use of equipment. little slack. It should NOT be tight.
6. Wipe all snow and moisture from the area around the
engine as well as the area in and around the drive
2. In a well-ventilated area, start the snow thrower
engine as instructed on the previous page. Make sure
WARNING
control and auger control. Also, engage and release the throttle is set in the FAST position.
both controls several times. The muffler, engine
3. While standing in the operator’s position (behind the
snow thrower), engage the auger. and surrounding
NOTE: Keep the key in a safe place. The engine cannot
start without the ignition key. 4. Allow the auger to remain engaged for approximately
areas become hot
ten (10) seconds before releasing the auger control. and can cause a burn
Recoil Starter Repeat this several times. 150°F (65°C). Do not
1. With engine running, pull starter rope with a rapid, 5. With the throttle control in the FAST (rabbit) position touch.
continuous full arm stroke three or four times. Pulling and the auger control in the disengaged “up” position,
the starter rope will produce a loud clattering sound, walk to the front of the machine.
which is not harmful to engine.
6. Confirm that the auger has completely stopped
2. Move throttle control to STOP position. rotating and shows NO signs of motion. If the auger
3. Remove the ignition key (Do not turn key) to prevent shows ANY signs of rotating, immediately return to
unauthorized use of equipment. the operator’s position and shut off the engine. Wait
for ALL moving parts to stop before re-adjusting the
When selecting a
NOTE: Keep the key in a safe place. The engine cannot auger control. Drive Speed, use the
start without the ignition key. slower speeds until
7. To readjust the control cable, loosen the upper hex
4. Wipe all snow and moisture from the area around the nut on the auger cable bracket. you are comfortable
engine as well as the area in and around the drive and familiar with the
control and auger control. Also, engage and release 8. Position the bracket upward to provide more slack (or
both controls several times. downward to increase cable tension). operation of the snow
9. Retighten the upper hex nut. thrower.
To Engage Drive 10. Repeat Auger Control Test to verify proper adjustment
1. With the engine running near top speed, move has been achieved. NEVER reposition the
shift lever to one of six FORWARD positions or two
shift lever (change
REVERSE positions. Select a speed appropriate for
the snow conditions that exist. speeds or direction
2. Squeeze drive control against the right handle and
of travel) without first
the snow thrower will move. Release it and the drive releasing the drive
motion will stop. control and bringing
the snow thrower
To Engage Augers
to a complete stop.
1. To engage augers and start snow throwing, squeeze
the left hand auger control against the left handle. Doing so will result in
Release to stop augers. premature wear to the
2. While the auger control is engaged, squeeze the drive snow thrower’s drive
control to move, release to stop. Do not shift speeds system.
while the drive is engaged.

NOTE: This same lever also locks auger control so you

can turn the chute control without interrupting the snow
throwing process.
3. Release the auger control; the interlock mechanism
should keep the auger control engaged until the drive
control is released.
Figure 12
4. Release the drive control to stop both the augers and
the wheel drive. To stop the auger, both levers must
be released.

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 5
Shift Cable
If the full range of speeds (forward and reverse) cannot
be achieved, refer to the figure to the left and adjust the
shift cable as follows:
1. Place the shift lever in the fastest forward speed
position.
Making 2. Loosen the hex nut on the shift cable index bracket.
See Figure 13.
Adjustments 3. Pivot the bracket downward to take up slack in the
cable.
4. Retighten the hex nut.
5. Check for correct adjustment before operating the
snow thrower.

Figure 13
Chute Control
Once a season or every 25 hours of operation, whichever
is earlier, check whether the four-way chute control™
WARNING cables have slackened. If the chute does not rotate
fully or its pitch cannot be moved up or down, the chute
Read, understand, control cables will have to be adjusted.
and follow all instruc- To adjust these cables, proceed as follows:
tions and warnings 1. To tighten cable, loosen the top nut and tighten the
on the machine and bottom nut on the cable.
in this manual before 2. Adjust equally on both sides by working on both
operating. cables. See Figure 14.

Drive Control & Shift Lever

Never attempt to When the drive control is released and in the disengaged
make any adjust- “up” position, the cable should have very little slack. It
ments while the should NOT be tight.
engine is running, Check the adjustment of the drive control as follows:
except where speci- 1. With the drive control released, push the snow thrower
gently forward. The unit should roll freely.
fied in operator’s
2. Engage the drive control and gently attempt to push
manual. the snow thrower forward. The wheels should not turn.
Figure 14 The unit should not roll freely.
3. With the drive control released, move the shift lever
back and forth between the R2 position and the F6
position several times. There should be no resistance
in the shift lever.
4. If any of the above tests failed, the drive cable is in
need of adjustment. Proceed as follows:
5. Loosen the lower hex nut on the drive cable bracket.
See Figure 15.
6. Position the bracket upward to provide more slack (or
downward to increase cable tension).
7. Retighten the lower hex nut.
You can also check the adjustment as follows:
1. With the snow thrower tipped forward (be certain to
drain gasoline or place plastic film under the gas cap if
the snow thrower has already been operated), remove
the frame cover underneath the snow thrower by
removing the self-tapping screws. Refer to step 2 on
page 17.
Figure 15

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 5
2. With the drive control released, there must be 1/8”
clearance between the friction wheel and the drive
pulley in all positions of the shift lever.
3. With the drive control engaged, the friction wheel must
contact the drive pulley.
4. If adjustment is necessary, loosen the lower hex nut
on the drive cable index bracket and pivot the bracket
upward or downward as necessary. Refer to Figure 15. Making
Tighten the lower hex nut to secure the bracket when
correct adjustment is reached.
Adjustments
5. Reassemble the frame cover and turn the unit back to
its operating position.

NOTE: If you placed plastic under the gas cap, be certain

to remove it now.

Skid Shoes
The space between this shave plate and the ground can
be adjusted. For close snow removal, place skid shoes in IMPORTANT
Figure 16A - Standard Skid Shoe
the low position. Use middle or high position when area to It is not recommended
be cleared is uneven. that you operate this
1. Adjust skid shoes by loosening the four lock nuts snow thrower on gravel
and carriage bolts and moving skid shoes to desired
as loose gravel can be
position. See Figure 16A or 16B.
easily picked up and
2. Make certain the entire bottom surface of skid shoes
are against the ground to avoid uneven wear on the
thrown by the auger
skid shoes. causing personal injury
3. Tighten nuts and bolts securely. or damage to the snow
thrower.
NOTE: Some models are equipped with reversible skid If for some reason,
shoes and may be turned over to increase their lifespan. you have to operate
See Figure 16B.
the snow thrower on
Auger Control gravel, keep the skid
To adjust the auger control, refer to page 13. shoe in the highest
Figure 16B - Reversible Skid Shoe position for maximum
clearance between the
ground and the shave
plate.

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 6
Engine
Refer to the separate engine manual packed with your
unit for all engine maintenance.
Lubrication
Gear Shaft
The gear (hex) shaft should be lubricated at least once
Maintaining a season or after every 25 hours of operation.
1. Remove the lower frame cover by removing the two
Your Snow screws which secure it.

Thrower 2. Apply a light coating of an all-weather multi-purpose

grease to the hex shaft. See Figure 17.

Wheels
At least once a season, remove both wheels. Clean and
coat the axles with a multipurpose automotive grease
before reinstalling wheels. Figure 17
Chute Directional Control
Once a season, the joystick should be lubricated with
petroleum jelly, linseed oil, mineral oil, paraffin wax or
��������� �������
3-in-1 oil. �������

WARNING Engine
Refer to the separate engine manual packed with your
Before lubricating, unit for all engine lubrication instructions.
repairing, or inspect- Auger Shaft
ing, disengage all At least once a season, remove the shear pins on auger
shaft. Spray lubricant inside shaft, around the spacers.
controls and stop
Also lubricate the flange bearings found at either end of
engine. Wait until all the shaft. See Figure 18.
moving parts have
Gear Case
come to a complete The auger gear case has been filled with grease at
stop. Figure 18
the factory. If disassembled for any reason, lubricate
with two ounces of grease (Part Number 737-0168).
Always wear safety Before reassembling, remove old sealant and apply new
sealant.
glasses during
operation or while NOTE: Do not overfill the gear case. Damage to the
performing any seals could result. Be sure the vent plug is free of
grease in order to relieve pressure.
adjustments or
repairs. Drive Mechanism
Remove rear cover. Oil any chains, sprockets, gears,
bearings, shafts, and shifting mechanism at least once
a season. Use engine oil or a spray lubricant. Avoid
getting oil on rubber friction wheel and aluminum drive
plate.
Shave Plate and Skid Shoes
Avoid oil spillage on The shave plate and skid shoes on the bottom of the
Figure 19
rubber friction wheel snow thrower are subject to wear. They should be
and aluminum drive checked periodically and replaced when necessary. To remove shave plate:
plate. To remove skid shoes: 1. Remove the carriage bolts and hex nuts which attach
1. Remove the four carriage bolts and hex flange nuts it and the skid shoes to the snow thrower housing.
Do not overfill the gear which secure them to the snow thrower. 2. Reassemble new shave plate, making sure heads of
case. Damage to the carriage bolts are to the inside of housing. Tighten
2. Reassemble new skid shoes with the four carriage
seals could result. bolts (two on each side) and hex flange nuts. Refer securely.
to Figure 19.

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 6
Auger Belt Replacement
1 To remove and replace your snow thrower’s auger belt,
proceed as follows:
1. Remove the plastic belt cover on the front of the
engine by removing the two self-tapping screws.

NOTE: Drain the gasoline from the snow thrower, or

place a piece of plastic under the gas cap. Maintaining
2. Carefully pivot the snow thrower up and forward so
that it rests on the auger housing. Remove the frame
Your Snow
cover from the underside of the snow thrower by
removing four self-tapping screws which secure it.
Thrower
3. Roll the auger belt off the engine pulley.
4. a. Loosen and remove the shoulder screw which
acts as a belt keeper.
2 b. Unhook the support bracket spring from the
frame.
5. Remove the belt from around the auger pulley, and
slip the belt between the support bracket and the
auger pulley. Reassemble auger belt by following NOTE: Although
instructions in reverse order. multi-viscosity oils
NOTE: Do NOT forget to reinstall the shoulder screw
(5W30, 10W30 etc.)
and reconnect the spring to the frame after installing improve starting in cold
a replacement auger belt and to remove the piece of weather, these multi-
plastic from under the gas cap. viscosity oils also result
in higher oil consump-
tion when used above
32ºF (0ºC). Check your
3 snow thrower’s engine
oil level more frequently
to avoid possible
engine damage from
running low on oil.
NOTE: Do not sand-
blast spark plug. Spark
plug should be cleaned
by scraping or wire
brushing and washing
with a commercial
solvent.
4 5 IMPORTANT
NEVER replace the
� auger shear pins with
standard pins. Any
damage to the auger
gearbox or other com-
ponents, as a result of
doing so, will NOT be
covered by your snow
� thrower’s warranty.

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 6
Augers
• The augers are secured to the spiral shaft with two
1 shear pins and cotter pins. If the auger should strike a
foreign object or ice jam, the snow thrower is designed
so that the pins may shear. Refer to Figure 18, on
page 16.

Maintaining • If the augers will not turn, check to see if the pins have
sheared. One set of replacement shear pins has been
Your Snow provided with the snow thrower. When replacing pins,
spray an oil lubricant into shaft before inserting new
Thrower pins.

Drive Belt Replacement

To remove and replace your snow thrower’s auger belt,
proceed as follows:
1. Remove the plastic belt cover on the front of the
engine by removing the two self-tapping screws.
• Drain the gasoline from the snow thrower, or place a
2 piece of plastic under the gas cap.
NEVER replace the • Carefully pivot the snow thrower up and forward so
auger shear pins with that it rests on the auger housing.
standard hex pins. 2. Remove the frame cover from the underside of the
Any damage to the snow thrower by removing four self-tapping screws
which secure it.
auger gearbox or
other components 3. a. Grasp the idler pulley and pivot it toward the right.
b. Roll the auger belt off the engine pulley.
as a result of failing
c. Lift the drive belt off engine pulley.
to do so will NOT be 4. Slip the drive belt off the pulley and between friction
covered by your snow wheel and friction wheel disc.
thrower’s warranty. • Remove and replace belt in the reverse order.

3 4
� �

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 6
Friction Wheel Removal
1 If the snow thrower fails to drive with the drive control
engaged, and performing the drive control cable adjust-
ment on page 12 fails to correct the problem, the friction
wheel may need to be replaced. Follow the instructions
below. Examine the friction wheel for signs of wear or
cracking and replace if necessary.
• Place the shift lever in third Forward (F3) position. Maintaining
• Drain the gasoline from the snow thrower, or place a
piece of plastic under the gas cap. Your Snow
• Carefully pivot the snow thrower up and forward so
that it rests on the auger housing.
Thrower
1. a. Remove the frame cover from the underside of
the snow thrower by removing four self-tapping
screws which secure it.
b. Remove the right-hand wheel by removing the
screw and cupped washer which secure it to the
axle.
2. Carefully remove the hex nut and washer which
When reassembling
secures the hex shaft to the snow thrower frame and
lightly tap the shaft’s end to dislodge the ball bearing the friction wheel as-
from the right side of the frame. sembly, tighten each
2 screw only one rota-
3. Carefully position the hex shaft downward and to
the left before carefully sliding the friction wheel tion before turning the
assembly off the shaft. wheel clockwise and
proceeding with the
NOTE: If you’re replacing the friction wheel assembly
as a whole, discard the worn part and slide the new part next screw. Repeat
onto the hex shaft. Follow the steps above in reverse this process several
order to reassemble components. If you’re disassem- times to ensure the
bling the friction wheel and replacing only the rubber plates are secured
ring, proceed as follows: with equal force.
4. Remove the four screws which secure the friction
wheel’s side plates together.
• Remove the rubber ring from between the plates.
• Reassemble the side plates with a new rubber ring.
• Slide the friction wheel assembly back onto the hex NEVER replace the
shaft and follow the steps above in reverse order to auger shear pins with
reassemble components. standard hex pins.
Any damage to the
auger gearbox or
3 4 other components
as a result of failing
to do so will NOT be
covered by your snow
thrower’s warranty.

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 7
Observe the following, when preparing your snow thrower
for off-season storage:
• Drain fuel into an approved container outdoors, away
from any open flame. Allow engine to cool. Extinguish
cigarettes, cigars, pipes and other sources of ignition
prior to draining fuel. Fuel left in engine during warm
weather deteriorates and will cause serious starting
Off-Season problems.

Storage • If unit is to be stored over 30 days, prepare for storage

as instructed in the separate engine manual packed
with your unit.
• Run engine until fuel tank is empty and engine stops
due to lack of fuel.
• Remove gasoline from carburetor and fuel tank to
prevent gum deposits from forming on these parts and
causing possible malfunction of engine.
• Drain carburetor by pressing upward on bowl drain,
WARNING located below the carburetor cover.
Never store snow • Fuel stabilizers, such as STA-BIL®, are an acceptable
thrower with fuel alternative in minimizing the formation of fuel gum
deposits during storage. Do not drain carburetor if
in tank indoors or using a fuel stabilizer.
in poorly ventilated
• Wipe equipment with an oiled rag to prevent rust.
areas, where fuel
• Remove spark plug and pour one ounce of engine oil
fumes may reach an through spark plug hole into cylinder. Cover spark plug
open flame, spark hole with rag. Crank engine several times to distribute
or pilot light as on a oil. Replace spark plug.
furnace, water heater, • Follow the lubrication recommendations found in the
clothes dryer or gas Maintenance Section.
appliance. • Always store the snow thrower in a clean, dry area.

Drain fuel into an

approved container
outdoors, away from
any open flame. Be
certain engine is
cool. Do not smoke.
Fuel left in engine
during warm weather
deteriorates and will
cause serious
starting problems.

Do not drain
carburetor if
using fuel stabilizer.
Never use engine or
carburetor cleaning
products in the fuel
tank or permanent
damage may occur.

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 8
Problem Cause Remedy
Engine fails to start 1. Choke not in ON position. 1. Move choke to ON position.
2. Spark plug wire disconnected. 2. Connect wire to spark plug.
3. Fuel tank empty or stale fuel. 3. Fill tank with clean, fresh gasoline.
4. Engine not primed. 4. Prime engine as instructed in
“Operating Your Snow Thrower”.
5. Faulty spark plug. 5. Clean, adjust gap, or replace. Trouble-
6. Blocked fuel line. 6. Clean fuel line. Shooting
7. Safety key not in ignition on engine. 7. Insert key fully into the switch.
8. Fuel shut-ff valve closed. (If Equipped) 8. Open fuel shut-off valve.

Engine runs erratic 1. Unit running on CHOKE. 1. Move choke lever to OFF position.

2. Blocked fuel line or stale fuel. 2. Clean fuel line; fill tank with clean,
fresh gasoline.
3. Water or dirt in fuel system. 3. Drain fuel tank. Refill with NOTE: This section
fresh fuel. addresses minor
4. Carburetor out of adjustment. 4. Contact Service Center. service issues. For
further details, contact
customer assistance.
Engine overheats 1. Carburetor not adjusted properly. 1. Contact Service Center.

Excessive 1. Loose parts or damaged auger. 1. Stop engine immediately and

Vibration disconnect spark plug wire. Tighten
all bolts and nuts. If vibration
continues, have unit serviced by a
Service Center.
Loss of power 1. Spark plug wire loose. 1. Connect and tighten spark plug
wire.
2. Gas cap vent hole plugged. 2. Remove ice and snow from gas
cap. Be certain vent hole is clear.
3. Exhaust port plugged. 3. Contact Service Center.

Unit fails 1. Drive control cable in need of adjust- 1. Adjust drive control cable. Refer to
to propel itself ment. “Adjustments”.
2. Drive belt loose or damaged. 2. Replace drive belt.

Unit fails 1. Chute assembly clogged. 1. Stop engine immediately and

to discharge snow disconnect spark plug wire. Clean
chute assembly and inside of auger
housing with clean-out tool or a
stick.
2. Foreign object lodged in auger. 2. Stop engine immediately and
disconnect spark plug wire.
Remove object from auger with
clean-out tool or a stick.
3. Auger control cable in need of adjust- 3. Refer to “Auger Control Test” .
ment.
4. Auger belt loose or damaged. 4. Refer to Maintenance section.
5. Shear pin(s) sheared. 5. Replace with new shear pin(s).

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 THREE (3) YEAR LIMITED WARRANTY
For three (3) years from the date of original purchase of our products, we will either repair or replace, at
its option, free of charge, F.O.B. Factory or authorized service firm, any part found to be DEFECTIVE IN
MATERIAL and WORKMANSHIP for the original purchaser. all transportation charges on parts submitted
for replacement under this warranty must be paid by the purchaser unless return is requested by the manu-
facturer.
This warranty DOES NOT apply to any part which has become inoperative through misuse, excessive use,
accident, neglect, improper maintenance or alterations by unauthorized persons.
The limited warranty does not extend to the replacement of parts which are not defective, but where regular
usage has exhausted the life of the part.
ENGINES, ELECTRIC START KITS, PEERLESS TRANSMISSIONS AND PEERLESS TRANSAXLES ARE
WARRANTED BY THEIR RESPECTIVE MANUFACTURER. ALL CLAIMS AGAINST THESE COMPO-
NENTS MUST BE HANDLED THROUGH THE RESPECTIVE MANUFACTURER’S SERVICE DEALERS.
Belts, light bulbs, clutch parts (friction wheels), grass bags, tires, seats, rider deck wheels and cutting
blades are covered by a 60 day limited warranty.
Batteries are covered by a 90 day limited warranty.
Fuses, shear bolts and blade adapters are considered consumable items and as such are not warranted.
NOTE: Regular maintenance replacement parts and related inspections and adjustments are excluded from
coverage when made as part of normal maintenance service.
TRACTOR ATTACHMENT WARRANTY
Mower decks included with your product, or sold separately, as an attachment for your garden tractors will
be warranted according to the above terms of the manufacturer three (3) year limited consumer warranty.
ALL OTHER ATTACHMENTS will be sold under the same condition as above except the warranty will be
ONE YEAR FROM DATE OF ORIGINAL PURCHASE.
PERSONAL USE
THE FOREGOING PARAGRAPHS CONSTITUTE THE MANUFACTURER’S ENTIRE WARRANTY WITH
RESPECT TO ANY PRODUCT PURCHASED AND USED FOR PERSONAL FAMILY, HOUSEHOLD/RESI-
DENTIAL PURPOSES, AS DISTINGUISHED FROM COMMERCIAL USAGE.
COMMERCIAL USE
ALL APPLICATIONS OTHER THAN PERSONAL USE AS OUTLINED ABOVE, ARE CONSIDERED COM-
MERCIAL USAGE.
New products purchased for commercial usage are warranted in the same manner and to the same extend
EXCEPT the term of warranty will be 60 DAYS from date of purchase, 90 days if your unit is equipped with
an OHV engine. “
WARRANTY SERVICE CAN ONLY BE PERFORMED BY AN AUTHORIZED SERVICE DEALER. ANY
NON-ORIGINAL EQUIPMENT REPLACEMENT PART USED ON OR IN A PRODUCT UNDER WARRAN-
TY WILL BE EXCLUDED FROM THAT WARRANTY COVERAGE, AS WILL BE ANY RELATED DAMAGED
COMPONENTS RESULTING FROM THE INSTALLATION OF A REPLACEMENT PART FROM ANOTHER
SOURCE OTHER THAN THE MANUFACTURER.

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