DBM MOULD CASTING INDIVISUAL WEIGHTS

Total Sample wt. 1200 Total Sample wt. 1200 Total Sample wt.
Bitumen % 4 Bitumen % 4.5 Bitumen %
Bitumen Wt. 48.0 Bitumen Wt. 54.0 Bitumen Wt.
Aggregate Wt. 1152.0 Aggregate Wt. 1146.0 Aggregate Wt.
Sieve JMF Cum. Wt Sample Weights Sieve JMF Cum. Wt Sample Weights Sieve JMF
13.2 100 1152 0 0 13.2 100 1146 0.00 0 13.2 100
9.5 91.42 1053 98.84 98.8 9.5 91.42 1048 98.33 98.3 9.5 91.42
4.75 44.15 509 544.55 643.4 4.75 44.15 506 541.71 640.0 4.75 44.15
2.36 32.88 379 129.83 773.2 2.36 32.88 377 129.15 769.2 2.36 32.88
1.18 19.50 225 154.14 927.4 1.18 19.50 223 153.33 922.5 1.18 19.50
0.3 12.07 139 85.59 1013.0 0.3 12.07 138 85.15 1007.7 0.3 12.07
0.075 4.56 53 86.52 1099.5 0.075 4.56 52 86.06 1093.7 0.075 4.56
Cement 23.04 1122.51 Cement 22.92 1116.66 Cement
Pan 29.49 Pan 29.34 Pan
Total Sample wt. 1152 1146
1200.0 1200.0

Total Sample wt. 1200 Total Sample wt. 1200 Total Sample wt.
Bitumen % 5.5 Bitumen % 6 Bitumen %
Bitumen Wt. 66.0 Bitumen Wt. 72.0 Bitumen Wt.
Aggregate Wt. 1134.0 Aggregate Wt. 1128.0 Aggregate Wt.
Sieve JMF Cum. Wt Sample Weights Sieve JMF Cum. Wt Sample Weights Sieve JMF
13.2 100 1134 0 0 13.2 100 1128 0 0 13.2 100
9.5 91.42 1037 97.3 97.3 9.5 91.42 1031 96.8 96.8 9.5 91.42
4.75 44.15 501 536.0 633.3 4.75 44.15 498 533.2 630.0 4.75 44.15
2.36 32.88 373 127.8 761.1 2.36 32.88 371 127.1 757.1 2.36 32.88
1.18 19.50 221 151.7 912.9 1.18 19.50 220 150.9 908.0 1.18 19.50
0.3 12.07 137 84.3 997.1 0.3 12.07 136 83.8 991.9 0.3 12.07
0.075 4.56 52 85.2 1082.3 0.075 4.56 51 84.7 1076.6 0.075 4.56
Cement 22.7 1104.97 Cement 22.6 1099.12 Cement
 Pan 29.0 Pan 28.9 Pan
Total Sample wt. 1134 1128
1200.0 1200.0

195.62
 1200
5
60.0
1140.0
Cum. Wt Sample Weights
1140 0 0
1042 97.81 97.8 97.812 195.624
503 538.88 636.7 538.878 1077.756
375 128.48 765.2 128.478 256.956
222 152.53 917.7 152.532 305.064
138 84.70 1002.4 84.702 169.404
52 85.61 1088.0 85.614 171.228
22.80 1110.82 22.8 45.6
29.18 29.184 58.368
1140
1200.0

1200
6.5
78.0
1122.0
Cum. Wt Sample Weights
1122 0 0
1026 96.3 96.3
495 530.4 626.6
369 126.4 753.1
219 150.1 903.2
135 83.4 986.6
51 84.3 1070.8
22.4 1093.28
 28.7
1122
1200.0
 DBM MOULD CASTING INDIVISUAL WEIGHTS
Total Sample wt. 1200 Total Sample wt. 1200 Total Sample wt.
Bitumen % 4 Bitumen % 4.5 Bitumen %
Bitumen Wt. 48.0 Bitumen Wt. 54.0 Bitumen Wt.
Aggregate Wt. 1152.0 Aggregate Wt. 1146.0 Aggregate Wt.
Sieve JMF Cum. Wt Sample Weights Sieve JMF Cum. Wt Sample Weights Sieve JMF
13.2 100 1152 0 0 13.2 100 1146 0.00 0 13.2 100
9.5 91.42 1053 98.84 98.8 9.5 91.42 1048 98.33 98.3 9.5 91.42
4.75 44.15 509 544.55 643.4 4.75 44.15 506 541.71 640.0 4.75 44.15
2.36 32.88 379 129.83 773.2 2.36 32.88 377 129.15 769.2 2.36 32.88
1.18 19.50 225 154.14 927.4 1.18 19.50 223 153.33 922.5 1.18 19.50
0.3 12.07 139 85.59 1013.0 0.3 12.07 138 85.15 1007.7 0.3 12.07
0.075 4.56 53 86.52 1099.5 0.075 4.56 52 86.06 1093.7 0.075 4.56
Cement 23.04 1122.51 Cement 22.92 1116.66 Cement
Pan 29.49 Pan 29.34 Pan
Total Sample wt. 1152 1146
1200.0 1200.0

Total Sample wt. 1200 Total Sample wt. 1200 Total Sample wt.
Bitumen % 5.5 Bitumen % 6 Bitumen %
Bitumen Wt. 66.0 Bitumen Wt. 72.0 Bitumen Wt.
Aggregate Wt. 1134.0 Aggregate Wt. 1128.0 Aggregate Wt.
Sieve JMF Cum. Wt Sample Weights Sieve JMF Cum. Wt Sample Weights Sieve JMF
13.2 100 1134 0 0 13.2 100 1128 0 0 13.2 100
9.5 91.42 1037 97.3 97.3 9.5 91.42 1031 96.8 96.8 9.5 91.42
4.75 44.15 501 536.0 633.3 4.75 44.15 498 533.2 630.0 4.75 44.15
2.36 32.88 373 127.8 761.1 2.36 32.88 371 127.1 757.1 2.36 32.88
1.18 19.50 221 151.7 912.9 1.18 19.50 220 150.9 908.0 1.18 19.50
0.3 12.07 137 84.3 997.1 0.3 12.07 136 83.8 991.9 0.3 12.07
0.075 4.56 52 85.2 1082.3 0.075 4.56 51 84.7 1076.6 0.075 4.56
Cement 22.7 1104.97 Cement 22.6 1099.12 Cement
 Pan 29.0 Pan 28.9 Pan
Total Sample wt. 1134 1128
1200.0 1200.0

195.62
 1200
5
60.0
1140.0
Cum. Wt Sample Weights
1140 0 0
1042 97.81 97.8
503 538.88 636.7
375 128.48 765.2
222 152.53 917.7
138 84.70 1002.4
52 85.61 1088.0
22.80 1110.82
29.18
1140
1200.0

1200
6.5
78.0
1122.0
Cum. Wt Sample Weights
1122 0 0
1026 96.3 96.3
495 530.4 626.6
369 126.4 753.1
219 150.1 903.2
135 83.4 986.6
51 84.3 1070.8
22.4 1093.28
 28.7
1122
1200.0
 DBM MOULD CASTING INDIVISUAL WEIGHTS
Total Sample wt. 1200 Total Sample wt. 1200 Total Sample wt.
Bitumen % 3.5 Bitumen % 4 Bitumen %
Bitumen Wt. 42.0 Bitumen Wt. 48.0 Bitumen Wt.
Aggregate Wt. 1158.0 Aggregate Wt. 1152.0 Aggregate Wt.
Sieve JMF Cum. Wt Sample Weights Sieve JMF Cum. Wt Sample Weights Sieve JMF
13.2 100 1158 0 0 37.5 100 1152 0.00 0 37.5 100
9.5 91.4 1059 99.36 99.4 26.5 93.6 1079 73.38 73.4 26.5 93.6
4.75 45.36 525 533.37 632.7 19 81.93 944 134.78 208.2 19 81.93
2.36 30.28 351 174.63 807.4 13.2 71.14 820 124.30 332.5 13.2 71.14
1.18 19.80 229 121.36 928.7 4.75 47.32 545 274.41 606.9 4.75 47.32
0.3 12.01 139 90.21 1018.9 2.36 33.18 382 162.89 769.8 2.36 33.18
0.075 4.61 53 85.69 1104.6 0.3 12.42 143 239.16 1008.9 0.3 12.42
0.075 4.05 47 6.48 1111.1 0.075 4.05 47 96.42 1105.3 0.075 4.05
Cement 23.16 1134.26 Cement 23.04 1128.38 Cement
Pan 23.74 Pan 23.62 Pan
Total Sample wt. 1158 1152
1200.0 1200.0

Total Sample wt. 1200 Total Sample wt. 1200 Total Sample wt.
Bitumen % 5.5 Bitumen % 6 Bitumen %
Bitumen Wt. 66.0 Bitumen Wt. 72.0 Bitumen Wt.
Aggregate Wt. 1134.0 Aggregate Wt. 1128.0 Aggregate Wt.
Sieve JMF Cum. Wt Sample Weights Sieve JMF Cum. Wt Sample Weights Sieve JMF
37.5 100 1134 0 0 37.5 100 1128 0 0 37.5 100
26.5 93.6 1062 72.2 72.2 26.5 93.6 1056 71.9 71.9 26.5 93.6
19 81.93 929 132.7 204.9 19 81.93 924 132.0 203.8 19 81.93
13.2 71.14 807 122.4 327.3 13.2 71.14 802 121.7 325.5 13.2 71.14
4.75 47.32 537 270.1 597.4 4.75 47.32 534 268.7 594.2 4.75 47.32
2.36 33.18 376 160.3 757.7 2.36 33.18 374 159.5 753.7 2.36 33.18
0.3 12.42 141 235.4 993.2 0.3 12.42 140 234.2 987.9 0.3 12.42
 0.075 4.05 46 94.9 1088.1 0.075 4.05 46 94.4 1082.3 0.075 4.05
Cement 22.7 1110.75 Cement 22.6 1104.88 Cement
Pan 23.2 Pan 23.1 Pan
Total Sample wt. 1134 1128
1200.0 1200.0
 1200
4.5
54.0
1146.0
Cum. Wt Sample Weights
1146 0 0
1073 73.00 73.0
939 134.08 207.1
815 123.65 330.7
542 272.98 603.7
380 162.04 765.8
142 237.91 1003.7
46 95.92 1099.6
22.92 1122.51
23.49
1146
1200.0

1200
6.5
78.0
1122.0
Cum. Wt Sample Weights
1122 0 0
1051 71.5 71.5
919 131.3 202.7
798 121.1 323.8
531 267.3 591.1
372 158.7 749.7
139 232.9 982.6
45 93.9 1076.6
22.4 1099.00
23.0
1122
1200.0
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )

SDBC MIX DESIGN (GRADE-II)

Client : PWD Raipur (Chhattisgarh), ADB Project

Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.

Contractor : AMAR - DRA ( J/V )

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .01 Date of Sampling : 23.05.2016

Type of Material : 10-6 Date of Testing : 23.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = 11404 grm

SIEVE SIZE PERCENTAGE
PASSING
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED
( mm ) ( 100 - Col.4 ) REMARK
( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 )

1 2 3 4 5

13.2 0 0 0.0 100

9.5 1685 1685 14.78 85.22

4.75 8876 10561 92.61 7.39

2.36 401 10962 96.12 3.88

1.18 185 11147 97.75 2.25

0.3

0.075

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .02 Date of Sampling : 23.05.2016

Type of Material : 10-6 Date of Testing : 23.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = 12332

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARKS

1 2 3 4 5

13.2 0 0 0.0 100

9.5 1840 1840 14.92 85.08

4.75 9558 11398 92.43 7.57

2.36 495 11893 96.44 3.56

1.18 165 12058 97.78 2.22

0.3

0.075

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .03 Date of Sampling : 23.05.2016

Type of Material : 10-6 Date of Testing : 24.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = g 15412 grm

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARKS

1 2 3 4 5

13.2 0 0 0.0 100

9.5 1982 1982 12.86 87.14

4.75 12056 14038 91.08 8.92

2.36 725 14763 95.79 4.21

1.18 224 14987 97.24 2.76

0.3

0.075

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .04 Date of Sampling : 23.05.2016

Type of Material : 10-6 Date of Testing : 24.05.2016

Source : Selud Crusher Sampled by : Jointly

Location : Hot mix plant at Selud Tested by : Jointly

WEIGHT OF THE SAMPLE = ( W1 ) = 13584

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARKS

1 2 3 4 5

13.2 0 0 0.0 100

9.5 1982 1982 14.59 85.41

4.75 10365 12347 90.89 9.11

2.36 651 12998 95.69 4.31

1.18 224 13222 97.34 2.66

0.3

0.075

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .05 Date of Sampling : 23.05.2016

Type of Material : 10-6 Date of Testing : 24.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = 11789

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARKS

1 2 3 4 5

13.2 0 0 0.0 100

9.5 1982 1982 16.81 83.19

4.75 8763 10745 91.14 8.86

2.36 526 11271 95.61 4.39

1.18 224 11495 97.51 2.49

0.3

0.075

For Contractor's Rep. For Consultant's Rep.

8153

0
8067 Cold hot

9.5
0 65.46 66.50 65.98

4.75
0 10.53 6.21 8.37

2.36
0 6.15 2.00 4.07

1.18
0 3.91 1.05 2.48

0.3
0 2.42 0.82 1.62

0.075
0 1.44 0.65 1.05

0
8631

0
9315

0
19550

0
 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .01 Date of Sampling : 23.05.2016

Type of Material : 6 Down Date of Testing : 25.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = g 2156 grm

SIEVE SIZE PERCENTAGE
PASSING
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED
( mm ) ( 100 - Col.4 ) REMARK
( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 )

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 148 148 6.86 93.14

2.36 503 651 30.19 69.81

1.18 589 1240 57.51 42.49

0.3 296 1536 71.24 28.76

0.075 482 2018 93.60 6.40

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .02 Date of Sampling : 23.05.2016

Type of Material : 6 Down Date of Testing : 25.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = 2036

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARK

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 156 156 7.66 92.34

2.36 446 602 29.57 70.43

1.18 590 1192 58.55 41.45

0.3 286 1478 72.59 27.41

0.075 400 1878 92.24 7.76

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .03 Date of Sampling : 23.05.2016

Type of Material : 6 Down Date of Testing : 26.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = 2268 grm

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARK

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 142 142 6.26 93.74

2.36 459 601 26.50 73.50

1.18 789 1390 61.29 38.71

0.3 369 1759 77.56 22.44

0.075 359 2118 93.39 6.61

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .04 Date of Sampling : 23.05.2016

Type of Material : 6 Down Date of Testing : 26.05.2016

Source : Selud Crusher Sampled by : Jointly

Location : Hot mix plant at Selud Tested by : Jointly

WEIGHT OF THE SAMPLE = ( W1 ) = 2003

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARK

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 150 150 7.49 92.51

2.36 422 572 28.56 71.44

1.18 643 1215 60.66 39.34

0.3 300 1515 75.64 24.36

0.075 356 1871 93.41 6.59

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .05 Date of Sampling : 23.05.2016

Type of Material : 6 Down Date of Testing : 26.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = 2541

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARK

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 142 142 5.59 94.41

2.36 586 728 28.65 71.35

1.18 828 1556 61.24 38.76

0.3 402 1958 77.06 22.94

0.075 463 2421 95.28 4.72

For Contractor's Rep. For Consultant's Rep.
8153

0
8067

0
8631

0
9315

0
19550

0
 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .01 Date of Sampling : 23.05.2016

Type of Material : Filler (Cement) Date of Testing : 27.05.2016

Jointly
Source : Birla A1 Cement Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = g 100 grm

SIEVE SIZE PERCENTAGE
PASSING
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED
( mm ) ( 100 - Col.4 ) REMARKS
( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 )

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 0 0 0 100

2.36 0 0 0 100

1.18 0 0 0 100

0.3 0 0 0 100

0.075 0.6 0.6 0.6 99.40

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .02 Date of Sampling : 23.05.2016

Type of Material : Filler (Cement) Date of Testing : 27.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = 100

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARKS

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 0 0 0 100

2.36 0 0 0 100

1.18 0 0 0 100

0.3 0 0 0 100

0.075 0.60 0.60 0.60 99.40

For Contractor's Rep. For Consultant's Rep.
CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .03 Date of Sampling : 23.05.2016

Type of Material : Filler (Cement) Date of Testing : 27.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = g 100 grm

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARKS

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 0 0 0 100

2.36 0 0 0 100

1.18 0 0 0 100

0.3 0 0 0 100

0.075 0.60 0.60 0.60 99.40

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .04 Date of Sampling : 23.05.2016

Type of Material : Filler (Cement) Date of Testing : 27.05.2016

Source : Selud Crusher Sampled by : Jointly

Location : Hot mix plant at Selud Tested by : Jointly

WEIGHT OF THE SAMPLE = ( W1 ) = 100

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARKS

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 0 0 0 100

2.36 0 0 0 100

1.18 0 0 0 100

0.3 0 0 0 100

0.075 0.63 0.63 0.63 99.37

For Contractor's Rep. For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SDBC INDIVIDUAL GRADATION GRADE-II

Lab Ref No : Sample No .05 Date of Sampling : 23.05.2016

Type of Material : Filler (Cement) Date of Testing : 27.05.2016

Jointly
Source : Selud Crusher Sampled by :
Jointly
Location : Hot mix plant at Selud Tested by :

WEIGHT OF THE SAMPLE = ( W1 ) = g 100

SIEVE SIZE PERCENTAGE
WEIGHT RETAINED CUM.Wt. RETAINED CUM. % RETAINED PASSING
( mm ) ( gms ) - W2 ( gms ) - W3 ( W3 /W1 X 100 ) ( 100 - Col.4 ) REMARKS

1 2 3 4 5

13.2 0 0 0 100

9.5 0 0 0 100

4.75 0 0 0 100

2.36 0 0 0 100

1.18 0 0 0 100

0.3 0 0 0 100

0.075 0.68 0.68 0.68 99.32

For Contractor's Rep. For Consultant's Rep.

CT
( MDR )

23.05.2016

27.05.2016
Jointly

Jointly

REMARKS

8153

For Consultant's Rep.

CT
( MDR )

23.05.2016

27.05.2016
Jointly

Jointly

REMARKS

8067

0
For Consultant's Rep.
CT
( MDR )

23.05.2016

27.05.2016
Jointly

Jointly

REMARKS

8631

For Consultant's Rep.

CT
( MDR )

23.05.2016

27.05.2016
Jointly

Jointly

REMARKS

9315

For Consultant's Rep.

CT
( MDR )

23.05.2016

27.05.2016
Jointly

Jointly

REMARKS

19550

For Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )

SUMMARY OF INDIVIDUAL GRADATION FOR SEMI DENSE BITUMINOUS CONCRETE GRADE-II

Sige of
Aggregate 10-6 6 Down Filler (Cement)
.
Average Average Average
Sample. Sample. Sample. Sample. Sample. Sample. Sample. Sample. Sample. Sample. Sample. Sample. Sample. Sample. Sample.
Sieve Size
no 1 no 2 no 3 no 4 no 5 no 1 no 2 no 3 no 4 no 5 no 1 no 2 no 3 no 4 no 5

13.2 100.0 100.0 100.0 100.0 100.0 100.00 100.0 100.0 100.0 100.0 100.0 100.00 100.0 100.0 100.0 100.0 100.0 100.00

9.5 85.22 85.08 87.14 85.41 83.19 85.21 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00

4.75 7.39 7.57 8.92 9.11 8.86 8.37 93.14 92.34 93.74 92.51 94.41 93.23 100.00 100.00 100.00 100.00 100.00 100.00

2.36 3.88 3.56 4.21 4.31 4.39 4.07 69.81 70.43 73.50 71.44 71.35 71.31 100.00 100.00 100.00 100.00 100.00 100.00

1.18 2.25 2.22 2.76 2.66 2.49 2.48 42.49 41.45 38.71 39.34 38.76 40.15 100.00 100.00 100.00 100.00 100.00 100.00

0.3 0.00 0.00 0.00 0.00 0.00 0.00 28.76 27.41 22.44 24.36 22.94 25.18 100.00 100.00 100.00 100.00 100.00 100.00

0.075 6.40 7.76 6.61 6.59 4.72 6.42 99.40 99.40 99.40 99.37 99.32 99.38

Remarks:-

For Contractor Rep. For Consultant Rep.

 Chapter-3
JOB MIX FORMULA
3.0  General
Based on Marshall Method of mix design job mix formula is formulated and is as given under.

3.1  Proposed Gradation of Aggregates

Based on final blending of Hot bin aggregate combined gradation of JMF is as follows.

3.1.1 Proportion of Hot Bin Aggregate

1 BIN AGG3 (10 mm to 6mm ) = 58.0 %
2 BIN AGG4 ( 6 mm Down ) = 40.0 %
3 FILLER F1 ( cement ) = 2.0 %
IS Sieve % Passing Permissible JMF LIMITS Specification Limits
in mm JMF Variation Lower Upper Lower Upper
13.2 100.0 +/- 6 %. 100 100 100 100
9.5 91.42 +/- 6 %. 90.00 100 90 100
4.75 44.15 +/- 5 %. 39.15 49.15 35 51
2.36 32.88 +/- 4 % 28.88 36.88 24 39
1.18 19.50 +/- 4% 15.50 23.50 15 30
0.3 12.07 +/- 3 %. 9.07 15.07 9 19
0.075 4.56 +/-1.5% 3.06 6.06 3 8

Job Mix Gradation Curve with Limits

110
JMF Lpwer JMF Upper SPe. LOwer Spe. Upper JMF

100

90

80

% Passing
70

60

50

40

30

20

10

0
0.01

0.1

10

100

Sieve size in mm

Remarks : -

3.2 The Marshall Properties at OBC 5.1% is Tablated below

Sl.No Properties Laboratory Results Specification Limits

1 Specific Gravity of the total Mix (Gmm) 2.530 --

2 Optimum binder content By wt of Mix 5.10 5.0% min
3 Optimum binder content By wt.of Agg 5.37 _
4 Bulk density (Gmb) of compacte mix 2.405 --
Marshall Stability (75 blows Each side)
@ 600C (Kgs) 1017 8.2 KN min
5
6 Marshall Flow @ 600C (mm) 2.9 2 - 4 mm
7 % of Air Voids 4.94 3 - 5%
8 Voids in mineral aggregate(VMA) 15.01 15%
9 Voids filled with bitumen(VFB) 67.09 65 - 78%
Retained Stability, Immersion in water for Min 80% Retained
91.8
10 24hours @ 600C (water Sensivity) Strength
Contractor Representative Consultant Representative
94.722 86.8 69.52 45.761 38.604 14.26 4.96
 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
COMBINED GRADATION SDBC GRADE- II AGGREGATES
Blending Proportion Trail Sheet no. 1
AGG. SIEVE SIZE (in mm) % SIEVE SIZE (in mm)
SIZE 13.2 9.5 4.75 2.36 1.18 0.3 0.075 BLEND 13.2 9.5 4.75 2.36 1.18 0.3 0.075

Bin-III 100.00 85.21 8.37 4.07 2.48 0.00 0.00 58.0 58.00 49.42 4.85 2.36 1.44 0.00 0.00

Bin-IV 100.00 100.00 93.23 71.31 40.15 25.18 6.42 40.0 40.00 40.00 37.29 28.52 16.06 10.07 2.57

Filler 100.00 100.00 100.00 100.00 100.00 100.00 99.38 2.0 2.00 2.00 2.00 2.00 2.00 2.00 1.99

Upper limit 100.00 100.00 51.00 39.00 30.00 19.00 8.00

Lower Limit 100.00 90.00 35.00 24.00 15.00 9.00 3.00

SDBC AGGREGATE GRADATION
Design 100.00 91.42 44.15 32.88 19.50 12.07 4.56

Mid Limits 100 95.00 43.00 31.50 22.50 14.00 5.50

120.00

100.00

80.00

60.00

40.00

20.00

0.00
0.01 0.1 1 10 100
For Contractor Rep. For Consultant Rep.
 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
MATERIAL PROPERTIES
1.0 Source of Material
Aggregates Hotmix plant at Selud
Filler : Birla A1 cement
Bitumen : VG-30 Grade M/s. BPCL
1.1 Properties Of Material

The Physical properties of aggregate and Bitumen are conducted in the project laboratory /and the third party testing results
are summarized below. Individual test reports are furnished.
Table-2.1
Properties of Aggregate
Our Laboratory Third Party test Specification
Sl.No Properties Results Results Limits

1 AIV 19.92 -- Max 27%

2 LAAV 26.8 Max 35%
2 EI & FI 25.07 -- Max 30%
3 Soundness Sodium Sulphate (Na2 SO4) -- 1.56 Max 12%
4 Magnesium sulphate _ 2.52 Max 18%
5 Sand Equivalent Test _ 75 Min 50
6 Stripping Value 98.17 _ Min 95%
Individual Specific Gravity of Aggregates, Cement
Bulk Sp.Gravity
SL.NO Size of Aggregate (Oven dry)
App.Sp.Gravity Water Absor

7 AGG 3 (10 - 6mm) 2.688 2.747 0.802

8 AGG 4 (6 Down) 2.663 2.763 1.363
9 Filler Cement 3.140
Table-2.2
Physical properties of Bitumen
Our Laboratory Third Party test Specification
Sl.No Properties Results Results Limits
1 Specific gravity at 27+ 1 ºC 1.020 _ Minimum 0.99
2 Penetration at 25ºC,100g, 5 Sec , 1/10mm 47 56 Min 45
3 Softening Point, ºC 49.6 50.6 Minnimum 47
4 Ductility @25 ºC in cm
4 Flash Point ºC, (Cleveland open Cup) - 248 Minnimum 220
5 Solubility in trichloroethylene % - 99.6 Minimum 99
6 Absolute viscosity at 600 C, poises - 2860 2400-3600
7 Kinematic viscosity at 1350 C, cSt - 418 Minnimum 350
8 Viscosity ratio at 60 0 - 2.5 Maximum 4.0
9 Ductility @25 ºC 87.5 62 Minimum 40

For Contractor's Rep. For Consultant's Rep.

1 Mixing Plant Details:

Make : Linnhoff hot mix plant

Model : Mobile Type
Mixing : Batch Type
Capacity : 160 TPH

QTY in KGs/
Sl.No Bin No.
1 MT of Mix
1 AGG 3 550
2 AGG 4 380
3 Filler 19
4 Bitumen 51

2.0 Specified temperature at Various Stage

a Bitumen Temperature : 150 - 165 0C

b Aggregaste Temperature : 150 - 170 0C
c Mix Material Temperature : Max 165 0C
d Laying Temperature : Min 125 0C
e Rolling Temperature : Min 90 0C

Note:-
  a) Hot Mix Plant is basically a batch type of Linnhoff make and production of 160 TPH Capacity.
  b) The working System of this plant is completely Electronic Control and fully computerized.
c) The Plant contains in built internal sieves and Hot Bins to Separate the Pre-Heated
d) The separation is based on the requirements of gradation for DBM, etc… .
e) The Maximum Batch Capacity of This Plant is 2.0MT

Sign.of Contractor's Rep. Sign.of Consultant's Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )

DETERMINATION OF OPTIMUM BINDER CONTENT FROM GRAPH

Binder content at Maximum Unit Weight : 5.10%

Binder content at flow : 4.95%

Binder Content at Maximum Stabillity : 5.00%

Binder content at VFB : 5.65%

Optimum Binder Content by weight of Total Mix : 5.10%

Optimum Binder Content by weight of Aggregate : 5.37%

Remarks : -
It is observed that the Bitumen Content @ 5.1 % by weight of total mix satisfies
all the design criteria

Sign of Contractor's Rep. Sign. Of Consultant's Rep.

 Summary of DBM mix Design JMF - 01

9 BC VMA Air voids VFB STABILITY FLOW DENSITY

4.00 16.50 9.26 43.88 816 1.7 2.336
4.50 15.74 7.23 54.07 882 2.3 2.369
5.00 14.90 5.06 66.04 967 3.3 2.406
5.50 15.78 4.80 69.58 882 3.7 2.393
6.00 16.82 4.76 71.70 871 4.2 2.376

Passes all criteria

VFB

VMA

Air Voids

Flow

Stability

%Bitumen 4.00 4.50 5.00 5.50 6.00

Index: Low Passing High

Sign.Of Contractor'S Rep. Sign .Of Consultant Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )

Mix Design For Semi Dense Bituminous Concrete By Marshall Method OBC& Water Sensitivity
TRIAL MIX DATA OF SDBC MIX AT OPTIMUM BINDER CONTENT

Date of Casting 31.05.2016 Date of Testing: 01.06.2016

AGG 3 58% Grade of Bitumen VG-30
Proportion Of Agg :- F1 Cement 2%
AGG 4 40% Spe. Gr Of Bitumen 1.020
Specific Gravity and water absorption of individual fraction of agg Combined specific gravity
Fraction of Agg Bulk sp.Gr app.sp Gr water absorption
Com.bulk Gsb= 2.685 Source of Bitumen BPCL
Agg 3 2.688 2.747 0.802
Com .App Gsa= 2.760
Agg 4 2.663 2.763 1.363
Source of Agg : Hotmix plant at Selud
Gse (Theor) = 2.749
Filler (cement) 3.140

Group-A Water Bath at 60 ±1 ºc for 30 to 40 min

% % Mass in Grams Volume of (Gmb) (Gmm) Air Voids VMA VFB Stability In KG Corraction
Bitumen Bitumen Bulk S.G Dial
Specimen No Max S.G Flow in mm
by wt of of Total Of Comp.
agg mix In Air In water In SSD Specimen Spec of mix % % % Reading Load in Kg Corraction L load in Kg

1 5.37 5.10 1191 698 1193.5 495.5 2.404 145 922 1.09 1005 2.9

2 1192 699 1194.5 495.5 2.406 145 922 1.09 1005 2.8

3 1191.5 698 1193.5 495.5 2.405 150 954 1.09 1040 3.0

Average water Temp. 27 Co 2.405 2.530 4.94 15.01 67.09 1017 2.9

Group-B Water Bath at 60 ±1 ºc for 24 hours

1 5.37 5.10 1190.5 699 1192.5 493.5 2.412 135 859 1.09 936 3.3

2 1192 698 1193.5 495.5 2.406 140 890 1.09 971 3.5

3 1191.5 697 1194.5 497.5 2.395 135 859 1.04 893 3.5

Average water Temp. 27 Co 2.404 2.530 4.97 15.03 66.93 933 3.4
Water sensitivity = 91.8 %
Sign.of Contractor's Rep. Sign.of Consultant's Rep.
 60

CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT

Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
Three Points Checked
Date of casting: 30.05.2016 Date of Testing: 31.05.2016
Source of Agg :Rana Crusher at Selud AGG 3 58% Grade of Bitumen VG-30 (60/70)
F1(Filler Cement)2%
Proportion Of Agg :- AGG 4 40% Spe. Gr Of Bitumen 1.020
Specific Gravity and water absorption of individual fraction of agg Combined specific gravity
Fraction of Agg Bulk sp.Gr App.sp Gr Water absorption
Com.bulk Gsb= 2.685 Source of Bitumen BPCL
Agg 3 2.688 2.747 0.802
Com App Gsa= 2.760
Agg 4 2.663 2.763 1.363
Source of Aggregate Hotmix plant at Selud
Gse = 2.749
Filler (Cement) 3.140

%Bitumen Volume of (Gmb )

% Mass in Grams Bulk S.G Gmm AV VMA VFB Stability In KG
Specimen No Bitumenby of Total Max S.G Dial Load in Kg Corraction Corraction
wt of agg Of Comp. of mix
In Air In water In SSD % % %
mix Specimen Spec Reading Factor Load in Kg

1 5.04 4.80 1190.5 696 1192.5 496.5 2.398 140 890 1.04 926
2 1190 695 1191.5 496.5 2.397 135 859 1.04 893
3 1190.5 694.5 1191.5 497 2.395 140 890 1.04 926
Average water Temp. 27 Co 2.397 2.542 5.72 15.04 61.97 915
1 5.37 5.10 1191 697 1192.5 495.5 2.404 145 922 1.09 1005
2 1191.5 697 1192 495 2.407 150 954 1.09 1040
3 1192 697.5 1193.5 496 2.403 145 922 1.04 959
Average water Temp. 27 C o
2.405 2.530 4.95 15.02 67.04 1001
1 5.71 5.40 1188 693 1190 497 2.390 140 890 1.04 926
2 1189.5 692.5 1191 498.5 2.386 145 922 1.04 959
3 1188.5 692 1190.5 498.5 2.384 145 922 1.04 959
Average water Temp. 27 C o
2.387 2.518 5.22 15.92 67.21 948
 61
Contractor Rep Consultant Rep.
 62

E ROAD SECTOR DEVELOPMENT PROJECT

tion and Upgradation of Anda - Funda ( MDR )

ree Points Checked

VG-30 (60/70)
1.020

BPCL

Hotmix plant at Selud

Flow in

mm

2.3
2.2
2.5
2.3
2.8
2.9
3.0
2.9
3.2
3.3
3.3
3.3
 63
Consultant Rep.
 64

CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT

Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Mix Design For Semi Dense Bituminous Concrete By Marshall Method

Date of casting: 29.05.2016 Date of Testing: 30.05.2016

Source of Agg :Selud Crusher at Hotmix plant AGG 3 58% Grade of Bitumen VG-30
F1(Filler Cement)2%
Proportion Of Agg :- AGG 4 40% Spe. Gr Of Bitumen 1.020
Specific Gravity and water absorption of individual fraction of agg Combined specific gravity
Fraction of Agg Bulk sp.Gr App.sp Gr Water absorption
Com.bulk Gsb= 2.685 Source of Bitumen BPCL
Agg 3 2.688 2.747 0.802
Com App Gsa= 2.760
Agg 4 2.663 2.763 1.363
Source of Aggregate Hotmix Plant at Selud
Gse = 2.749
Filler (Cement) 3.140
Volume of (Gmb ) Bulk Flow in
Air
VMA VFB
% Voids
%Bitumen Mass in Grams Gmm Max Stability In KG
Specimen No Bitumenby S.G Of Comp.
ofTotal mix S.G of mix Dial Load in Corraction Corraction
wt of agg
In Air In water In SSD % % %
Specimen Spec Reading (Kg) Factor Load in (Kg) (mm)
1 4.17 4.00 1189.5 682 1191 509 2.337 130 827 1.00 827 1.8
2 1190 682.5 1192.5 510 2.333 125 795 1.00 795 1.6
3 1187 683 1191 508 2.337 125 795 1.04 827 1.7
Average water Temp. 27 Co 2.336 2.574 9.26 16.50 43.88 816 1.7
1 4.71 4.50 1189.5 691.5 1191 499.5 2.381 135 859 1.04 893 2.0
2 1190.5 689.5 1193 503.5 2.364 135 859 1.04 893 2.3
3 1190 689 1192.5 503.5 2.363 130 827 1.04 860 2.5
Average water Temp. 27 Co 2.369 2.554 7.23 15.74 54.07 882 2.3
1 5.26 5.00 1192.5 698 1194.5 496.5 2.402 140 890 1.04 926 3.2
2 1190.5 697.5 1191.5 494 2.410 140 890 1.09 971 3.4
3 1191.5 697.5 1193 495.5 2.405 145 922 1.09 1005 3.2
Average water Temp. 27 Co 2.406 2.534 5.06 14.90 66.04 967 3.3
1 5.82 5.50 1190.5 694 1192 498.0 2.391 135 859 1.04 893 3.5
2 1189.5 695.5 1192 496.5 2.396 130 827 1.04 860 3.6
3 1188 695 1191.5 496.5 2.393 135 859 1.04 893 3.9
Average water Temp. 27 Co 2.393 2.514 4.80 15.78 69.58 882 3.7
1 6.38 6.00 1185 688.5 1187.5 499 2.375 130 827 1.04 860 4.1
2 1184.5 687.5 1186 498.5 2.376 130 827 1.04 860 4.3
3 1183 688 1185.5 497.5 2.378 135 859 1.04 893 4.3
1 Average 6.38 6.00 water Temp.
1268.1 723 27 Co 1270 547.0 2.376
2.318 2.495 4.76 16.82 71.70 160 1085 0.89 871
965 4.2
4.0

Remarks : -
 65

Contractor Rep. Consultant Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )

Mix Design For Dense Bituminous Macadam By Marshall Method

BC VMA Air Voids VFB STABILITY FLOW DENSITY

4.00 16.50 9.26 43.88 816 1.7 2.336
4.50 15.74 7.23 54.07 882 2.3 2.369
5.00 14.90 5.06 66.04 967 3.3 2.406
5.50 15.78 4.80 69.58 882 3.7 2.393
6.00 16.82 4.76 71.70 871 4.2 2.376

18.00 10.00
17.00 9.00

16.00 8.00

15.00 7.00
6.00
14.00
5.00
13.00
4.00
12.00
3.00
11.00
4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5

Bitumen Content Vs VMA 4.80% Bitumen Content Vs Air Voids

75.00 1200
70.00
1100
65.00
60.00 1000
55.00 900
50.00 800
45.00
700
40.00
35.00 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 600
30.00 500
3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50

Bitumen Content Vs VFB 5.65% Bitumen Content Vs Stability 5.00%

4.5 2.500
4.0 2.480
2.460
3.5 2.440
3.0 2.420
2.400
2.5
2.380
2.0 2.360
2.340
1.5
2.320
1.0 2.300
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50

Bitumen Content Vs Flow 4.95% Bitumen Content Vs Density 5.10%

5.0+5.1+4.95+5.65+4.8
Remarks :-
5.10
5

Contractor Rep Consultant Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )

Maximum specific gravity of Bitumen Mixture(Gmm)

Laboratory Job No. Lab /SDBC /GMM/01 Date Sampled
Location/Source of Materials Hotmix plant at Selud Sampled by
Type of Materials SDBC Mix Date of Test
Size of aggregate SDBC Mix Tested by
Bitumen Content (Pb) 5.10 Specific gravity

Wt. Of GMM Bottle 1199 1199

1
Wt. Of GMM Bottle and water (A) 3407 3407

2
Wt.of pycnometer, sample and water (B) 4327 4372

3
Wt of sample (C ) 1521 1596

4
Max Specific Gravityof mix (GMM=(C/(C- (B-A))) 2.531 2.529

5
Effective Specific Gravity (Gse = (Pmm-pb)/(Pmm/Gm 2.750 2.748

Remarks : -

Contractor Rep. Consultant Rep.

)

01.06.2016
Jointly
01.06.2016
Jointly
1.02

2.530

2.749

nsultant Rep.
 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )

Source of Aggregate :- Hotmix plant at Selud

Grade and Source of bitumen :- VG-30 -BPCL
Proportion of Hot Bin Aggregate

1 AGG 3 (10 mm to 6 mm ) P3 = 58 %
2 AGG 4 ( 6 mm Down) P4 = 40 %
3 FILLER F1 ( Cement) P5 = 2%

Specific Gravity of Aggregate Specific gravity and water Absorption of individual

fracation of agg:-
Fraction of Bulk App. Water
Agg Sp.Grvity Sp.Gravity Absortion (%)
BIN A3 2.688 2.747 0.802

BIN A4 2.663 2.763 1.363

Filler (Cement ) F1 3.140
Specific Gravity of Bitumen (Gb) 1.020

Bulk Ap .Gr . Of Aggregate(Gsb) :

Gsb = P3+P4+P5 = 2.685

P3/A3+P4/A4+P5/F1

Apperenet Sp. Gr. Of Agg : (Gsa)

Gsa = P3+P4+P5 = 2.760

P3/A3+P4/A4+P5/F1

Eff . Sp. Gr. Of aggregate (Gse) :

pmm-pb
Gse =
pmm/Gmm-pb/Gb = 2.749

Max Theoritical Sp.Gr.of Mix (Gmm) at each bitumen content

Bitumen Content in (%) Gmm

4.00 : 2.574
4.50 : 2.554
5.00 : 2.534
5.50 : 2.514
6.00 : 2.495
Remarks:-

Contractor Rep. Consultant Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
SPECIFIC GRAVITY OF CEMENT
Type of Materials Cement Date of Sample 23/04/2016

Location/Source of Materials Hotmix plant at Selud Date of Testing 4/23/2016

Source of Material Birla A1 Cement Tested By. Jointly

Sampled By. Jointly

Trial No. 1 2 Mean

Wt.of Empty bottle (g) W1 24.86 24.86

Wt of Empty bottle + Half filled with Cement (g) W2 55.1 55.24

Wt of Empty bottle + Half filled with Cement +Kerosene (g) W3 87.24 87.35

Wt of Empty bottle +Kerosene (g) W4 64.61 64.61

Specific Gravity of Cement (g) W5 ((W2-W1/((W4-W1)-(W3-W2)))*0.79 3.139 3.141 3.140

Remarks : -

Contractor Rep Consultant Rep.

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )

SPECIFIC GRAVITY OF BITUMEN

Location/Source of Materials BPCL Date of Sample 21/04/2016
Type of Materials VG-30 Bitumen Date of Test 24/04/2016
Tested By. Jointly
Sampled By. Jointly

Sl. NO Sample No. 1 2 Average

1 Wt. Of Sp.Gr. Bottle (A) 26.99 26.99

2 Wt of water (B) 48.62 48.62

3 Wt of sp.Gr. Bottle+half filled bitumen (C ) 53.28 52.86

4 Wt. Of Sp.Gr. Bottle + Distilled Water gm (D) (A+ 75.61 75.61

5 Wt .of Sp. Bottle + Sample + Water (E ) 76.13 76.10
6 Wt .of Sample (F ) (C+A ) 26.29 25.87
7 Bulk SpecificGravity GB (G )=(C/(C-(B-A))) 1.020 1.019 1.020

Remarks : -

Contractor Rep Consultant Rep.

 CHHATTISGARH STATE ROAD SECTOT DEVELOPMENT PROJECT
NAME OF THE PROJECT Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
CLIENT PWD Raipur (Chhattisgarh), ADB Funded

CSE EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
NAME OF CONTRACTOR AMAR - DRA ( J/V )

DUCTILITY OF TAR & BITUMINOUS MATRIALS

Purpose of Use DBM Date of sampling 21/04/2016

Source BPCL Sampled by Jointly

Grade of Bitumen VG-30 Date of testing 23/04/2016

Location HM Plant @ Selud Tested by Jointly

observations:

Room Temperature : 27 0
C

Pouring Temperature : 100 0

C

Period of cooling in atmosphere : 35 (minutes)

Actual test Temperature : 25 0

C

Briquitte Number
Description
1 2 Avg.

(a) Initial Reading (cm) 0 0

(b) Final Reading (cm) 85 90

Ductility = b-a (cm) 85 90 87.5

REMARKS:

Contractor's Consultant`s
Representative Representative
ECT

21/04/2016

Jointly

23/04/2016

Jointly

ultant`s
sentative
 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )

SPECIFIC GRAVITY OF AGGREGATE

Laboratory Job No. Lab /SDBC / 01 Date Sampled 23.05.2016

Location/Source of Materials Hotmix plant at Selud Sampled by Jointly
Type of Materials C.Agg Date of Test 24.05.2016
Size of aggregate AGG BIN 3 (10mm to 6mm) Tested by Jointly

Sl. NO Sample No. 1 2 Average

Volumateric correction (Vcf) 1 1
1
1 Wt.Of samale in water (B) 1041.2 785
2 Wt of ssd sample (C ) 1650 1244.5
3 Wt. Of Oven Dried sample ( D) 1637 1234.5
4 Bulk specific Gravity (D/(C-B) 2.689 2.687 2.688
5 Apparent Specific Gravity (D/(D-B) 2.748 2.746 2.747
6 Water Absorption % 0.794 0.810 0.802

Remarks : -

Contractor Representative Consultant Representative

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )

SPECIFIC GRAVITY OF AGGREGATE

Laboratory Job No. Lab /SDBC / 01 Date Sampled 23.05.2016

Location/Source of Materials Hotmix plant at Selud Sampled by Jointly
Type of Materials F.Agg Date of Test 24.05.2016
Size of aggregate AGG 4 (6 Down) Tested by Jointly

Sl. NO Sample No. 1 2 Average

1 wt.of pycnometer 600.5 600.5

2 wt.of pycnometer and water (A) 1504 1504

3 wt.of pycnometer, Sample and water (A) 1904.2 1885.6

4 Wt of ssd sample (C ) 636 606

5 Wt. Of Oven Dried sample ( D) 627.5 597.8

6 Bulk specific Gravity (D/(C-(B-A) 2.661 2.664 2.663

7 Apparent Specific Gravity (D/(D-(B-A) 2.761 2.765 2.763

8 Effective Specific Gravity (Gse = (Gsb+Gsa)/2 2.711 2.715 2.713

9 Water Absorption % 1.355 1.372 1.363

Remarks : -

Contractor Representative Consultant Representative

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
STRIPPING VALUE OF ROAD AGGREGATES

Laboratory job No Lab/01 Date sampled 21/04/2016

Type Of Material C.Agg Sampled By Jointly

Source / Location Hotmix plant at Selud Date Tested 24/04/2016

Proposed Use DBM Tested By Jointly

Type o Aggregate : 20 mm passing 12.5 mm Retained

Type of Binder : VG-30

Percentage of binder used : 5.00%

Total Wt. of Aggregate : 200gm

Total Wt. of Binder : 10gm

Temparature of water bath : 40oC + or - 1oC (for 24 hrs)

Stripping (Percentagre)
Sl.No. Average % Required Minimum(Coated with Bitumen)
Coated with Bitumen

1
98.5
2 98.17 95%
98
3
98

Remarks :___________________________________________________________________________________

Contractor Representative Consultant Representative

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Client : PWD Raipur (Chhattisgarh), ADB Project
Contractor : AMAR - DRA ( J/V )
SOFTENING POINT TEST
(As per IS : 1205 1978)

Lab. Job No. Lab /Bitumen /01 Date Sampled 21/04/2016

Location / Source BPCL Date Tested 23/04/2016
Sampled From BPCL Sampled by Jointly
Proposed Use DBM Tested by Jointly
Grade of bitumen : VG-30

Time (min) Temp. of water and Borosil jar ºC

0 5
1 10.5
2 14.5
3 20
4 24.5
5 30
6 35.5
7 40
8 45
Observations :-
Sample - 1
Test property Ball No. Softening Point Mean Value
1 2

Temp at which

Sample touches" 49.2 50 49.6

bottom plate (ºC)

Note: Rate of Heating 5 ºC ± 0.5 ºC Min.

Remarks :

Contractor Representative Consultant Representative

 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
BITUMEN PENETRATION TEST

Lab. Job No. Lab /Bitumen /01 Date Sampled 21/04/2016

Location / Source BPCL Date Tested 23/04/2016

Sampled From BPCL Sampled by Jointly

Proposed Use DBM Tested by Jointly

Grade of bitumen : VG-30

Penetration in 5 Average Penetration

Initial Reading Final Reading
Sl No. seconds ( 0.1mm) (0.1 MM) Requirement

(mm) (mm) (mm) (mm)

1 141(0) 186 45

2 144(0) 191 47 47 Min 45

3 143(0) 192 49

Remarks:-

Contractor Representative Consultant Representative

ATE ROAD SECTOR DEVELOPMENT PROJECT
tation and Upgradation of Anda - Funda ( MDR )

MEN PENETRATION TEST

23/04/2016

Jointly

Jointly

Requirement

Min 45

Consultant Representative
 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
DETERMINATION OF FLAKINESS & ELONGATION INDEX OF COARSE AGGREGATE
(IS-2386, PART-1 (BS 812 : SECTION 105 - 1)

Lab Job No Lab /SDBC /01 Date Sampled 31.05.2016

Location/Source Hotmix plant at Selud Date Tested 31.05.2016
Type of Material C.Agg Sampled by Jointly
Proposed Use SDBC Tested by Jointly

Wt. of Total Wt. of Non flaki Wt. of Flaki Wt.of Elongated

Sieve Size MM
Material Material Material Material
Passing Retained (gm) (gm) (gm) (gm)
A B C D = C/A X 100
63 50
50 40 0 0 0 0
40 31.5 0 0 0 0

31.5 25 0 0 0 0

25 20 0 0 0 0

20 16 0 0 0 0

16 12.5 1463 1295 168 225

12.5 10 1047 986 61 120

10 6.3 569 480 89 62

Total A= 3079 B= 2761 C= 318 D= 407

Flakiness Index (FI) = C/A X 100 = 10.33 %

Elongation Index (EI) = D/B X 100 = 14.74 %

Combined flakiness and Elongation = (C/A +D/B) = 22 25.07 %

Specification Limit 30 % Max

Remarks …………………………………………………………………………………………………………
For Contractor Rep. For Consultant Rep.
 CHHATTISGARH STATE ROAD SECTOR DEVELOPMENT PROJECT
Package No. 14, Rehabilitation and Upgradation of Anda - Funda ( MDR )
Client : PWD Raipur (Chhattisgarh), ADB Project
Consultant : EGIS International Pvt. Ltd. JV with EGIS India CS Pvt. Ltd.
Contractor : AMAR - DRA ( J/V )
AGGREGATE IMPACT VALUE TEST
As per IS 2386 Part - 4

Lab Job No. Lab /SDBC /01 Date Sampled 31.05.2016

Location/Source Hotmix plant at Selud Date Tested 31.05.2016

Type of Material C.Agg Sampled by Jointly

Proposed Use SDBC Tested by Jointly

Description Trial No. 1 Trial No. 2 Trial No. 3

Weight of surface dry sample passing 12.5 mm and

(gm) 358 358 358
retained on 10 mm IS sieves, W1
Weight of fraction passing 2.36 mm IS sieve, after
(gm) 71.2 71.8 70.9
the test, W2
Weight of fraction retained on 2.36 mm IS sieve
(gm) 286.8 286.2 287.1
after the test, W3

A.I.V. = (W2 / W1)X100 (%) 19.89 20.06 19.80

Average value of A.I.V. (%) 19.92

Note : If > 1g, discard and retest.

Remarks :-

For Contractor Rep. For Consultant Rep.

 JOB MIX FORMULA TECHNICAL CALCULATIONS
1) Maximum Sp.Gravity of Prevailing mix for different Bitumen Contents :
Pmm
Max.Sp.Gravity (Gmm) =
Ps/Gse + Pb/Gb
Where :
Gmm - Max.Sp.Gravity of paving mixture(no air voids) 2.53
Pmm - Percent by weight of total loose mixture = 100 100
Pb - Asphalt content, percent by total weight of mixture 5.1
Ps - Aggregate content ,percent by total weight of mixture 94.9
Gb - Specific gravity of asphalt 1.020
Gse - Effective Specific gravity aggregate 2.749
Gmb - Bulk Specific gravity of compacted mixture 2.405
Gsb - Bulk Sp.Gravity of total aggregate 2.685

1) Maximum Sp.Gravity of Prevailing mix for different Bitumen Contents :(Gmm)

Bitumen content
Pmm Ps Gse Gb Gmm
Pb
4.0 100 96.0 2.749 1.020 2.574
4.5 100 95.5 2.749 1.020 2.554
5.0 100 95.0 2.749 1.020 2.534
5.5 100 94.5 2.749 1.020 2.514
6.0 100 94.0 2.749 1.020 2.495

2) Percent air Voids : (Va) = (Gmm - Gmb/Gmm)x100

Bitumen content
Gmm Gmb % Air voids
Pb
4.0 2.574 2.336 9.26
4.5 2.554 2.369 7.23
5.0 2.534 2.406 5.06
5.5 2.514 2.393 4.80
6.0 2.495 2.376 4.76

3) Voids in mineral Aggregate (VMA) : = 100 - Gmb x Ps/Gsb

Bitumen content
Gmb Ps Gsb VMA
Pb
4.0 2.336 96.0 2.685 16.50
4.5 2.369 95.5 2.685 15.74
5.0 2.406 95.0 2.685 14.90
5.5 2.393 94.5 2.685 15.78
6.0 2.376 94.0 2.685 16.82

4) Voids Filled with Bitumen (VFB) : = 100(VMA - Va)/VMA

Bitumen content
VMA Va VFB
Pb
4.0 16.50 9.26 43.88
4.5 15.74 7.23 54.07
5.0 14.90 5.06 66.04
5.5 15.78 4.80 69.58
6.0 16.82 4.76 71.70
Contractor Rep. Consultant Rep.