T5008 [2010-N]

Nissan Engineering Standard

NES Hammers (For Production)

1. SCOPE
This Standard specifies the hammers used in automobile manufacturing process.

2. CLASSIFICATION
The type of hammers shall be classified by designation as shown in Table 1.

Table 1
Type (description) Shape diagram No. of Table

Hand hammer Attached Table 1

Test hammer Attached Table 2

Sheet metal
working hammer, Attached Table 3
Type 1

Sheet metal
working hammer, Attached Table 4
Type 2

Sheet metal
working hammer, Attached Table 5
Type 3

Sheet metal
working hammer, Attached Table 6
Type 4

Copper hammer Attached Table 7

Rubber hammer Attached Table 8

Plastic hammer Attached Table 9

Wood hammer Attached Table 10

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 T5008 [2010-N]
3. MATERIALS
The materials of hammers shall meet the requirements specified in Attached Table 1 to 10, or shall be
the materials equivalent in the working performance.

4. SHAPE AND SIZE

As a rule, the shape and size shall be as specified in Attached Tables 1 to 10.

5. HANDLES
The handles shall be as specified in Appendix 1.

6. WEDGES
The wedges shall be as specified in Appendix 2.

7. QUALITY
7.1 Appearance
The hammers shall be free from detrimental defects that affect performance, such as flaws, cracks,
burrs and corrosion and must be well-finished.
7.2 Attaching the handle and wedge
The handle and wedge shall be securely attached to the hammer head so that the hammer head will not
come off during use.
7.3 Hardness
The steel hammer heads shown in Attached Tables 1 to 6 shall properly be heat-treated, and their
hardness must satisfy the stipulations set forth in each of the attached tables.

8. INSPECTION
The hammers shall be inspected by using the applicable measuring tools and measuring methods in re-
spect to the shape, size, hardness, mass, etc. specified in paragraphs 4 and 7, and shall conform to the
requirements.

9. MARKING
The following shall be marked at the appropriate positions on the hammer.
(1) Nominal number as a rule, or mass
(2) Manufacturer's name or its code

10. NOMINAL DESIGNATION

Hammers shall be designated by the tool code or the designation and nominal number. An additional
remark shall be provided when an anti-slip member is provided for the hammer.
Example: U 340101021 or hand hammer 1/2 with anti-slip.

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 T5008 [2010-N]
11. HOW TO DESIGNATE TOOL CODES
The tool codes shall be designated as follows.

U 3 4 0 1

Hammer Type Nominal Material of handle and anti-

(For production) name slip. Parts indication

Nominal Presence of
Code Type Code Remarks Code Material
number anti-slip
01 Hand hammer 01 1/4 1 Wood Presence
02 Test hammer 02 1/2 2 handle Absence
11 Type 1 03 3/4 Plastic
Mass base 3 Presence
handle
12 Steel metal Type 2 04 1
designation
13 working hammer Type 3 05 1 1/2
14 Type 4 06 2
Code Item
21 Copper hammer 07 3
22 Rubber hammer 16 16 A Only head
23 Plastic hammer 20 20 Only wood handle
B
(with anti-slip)
24 Wood hammer 24 24
26 26 Only wood handle
C
(without anti-slip)
28 28
Head diameter D Only plastic handle
30 30
base E Only wedge
32 32
designation 9 Repair
36 36
45 45
60 60
75 75
90 90

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 T5008 [2010-N]
Attached Table 1: Hand hammers

Unit: mm

Material: JIS G 4051 S 55 C

Hardness: Flat end HRC 40 to 50
Round end HRC 35 to 45
Tolerance on mass: ＋8%, –2%

Unit: mm

1 Nominal Weight Reference

Tool code ( ) D B1 B2 L1 L2 R
number (kg) a C1 C2 C3 C4

U34010101× 1/4 18 22 20 065 36 09 0.11 15 17 12 15 11

U34010102× 1/2 23 28 26 082 46 12 0.22 20 17 12 15 11

U34010103× 3/4 27 35 29 095 53 12 0.34 22 22 14 20 13

U34010104× 1 29 38 32 104 57 14 0.45 25 23 15 20 13

U34010105× 1 1/2 32 42 36 118 65 16 0.67 30 25 16 22 14

U34010106× 2 36 45 40 130 72 18 0.90 32 27 18 24 16

U34010107× 3 42 50 40 150 85 21 1.36 34 29 19 26 17

1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.
Remark: The flat ends shall be chamfered.

Attached Table 2: Test hammers

Unit: mm

Material: JIS G 4051 S 55 C

Hardness: Flat end HRC 35 to 45
Pointed end HRC 50 shall be
adopted as
standard.
Tolerance on mass: ＋8%, –2%

Unit: mm

1 Nominal weight Reference

Tool code ( ) D B1 B2 B3 L1 L2 L3
number (kg) a C1 C2 C3 C4

U34010201× 1/4 15 30 19 15 090 34 34 0.11 17 16 11 14 10

U34010202× 1/2 18 33 21 18 105 43 43 0.22 21 18 21 16 11

1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.
Remark: The flat ends shall be chamfered.

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 T5008 [2010-N]
Attached Table 3: Sheet metal working hammer, Type 1

Unit: mm

Material: JIS G 4051 S 50 C

Hardness: HRC 35 to 45
Tolerance on mass: ＋8%, –2%

Unit: mm

1 Nominal Weight Reference

Tool code ( ) D B1 B2 B3 L1 L2 L3
number (kg) C1 C2 C3 C4

U34011116× 16 16 14 14 05 080 35 37 0.11 15 05 14 5

U34011120× 20 20 18 18 06 110 50 50 0.23 20 06 19 6

U34011124× 24 24 22 22 07 120 55 54 0.34 22 07 21 7

U34011126× 26 26 24 22 07 130 60 57 0.45 25 07 23 7

U34011130× 30 30 26 26 08 140 65 62 0.68 25 08 23 7

U34011136× 36 36 32 32 10 145 70 65 0.91 30 10 28 9

1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.
Remark: The flat ends shall be chamfered.

Attached Table 4: Sheet metal working hammer, Type 2

Unit: mm

Material: JIS G 4051 S 50 C

Hardness: HRC 35 to 45
Tolerance on mass: +8%, –2%

Unit: mm

1 Nominal Weight Reference

Tool code ( ) D B1 B2 L1 L2 L3 H
number (kg) C1 C2 C3 C4

U34011230× 30 30 19 5 105 45 40 6 0.23 20 7 18 7

U34011232× 32 32 22 6 110 50 45 6 0.33 20 7 18 7

U34011236× 36 36 25 7 120 55 50 7 0.45 22 8 20 7

1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.
Remark: The flat ends shall be chamfered.

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 T5008 [2010-N]
Attached Table 5: Sheet metal working hammer, Type 3

Unit: mm

Material: JIS G 4051 S 50 C

Hardness: HRC 35 to 45
Tolerance on mass: ＋8%, –2%

Unit: mm

1 Nominal Weight Reference

Tool code ( ) D B L1 L2
number (kg) C1 C2 C3 C4

U34011326× 26 26 22 085 42.5 0.23 20 9 18 8

U34011330× 30 30 26 100 50.0 0.41 28 9 26 8

1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.
Remark: The flat ends shall be chamfered.

Attached Table 6: Sheet metal working hammer, Type 4

Unit: mm

Material: JIS G 4051 S 50 C

Hardness: HRC 35 to 45
Tolerance on mass: ＋8%, –2%

Unit: mm

1 Nominal Weight Reference

Tool code ( ) D B L1 L2 L3 H
number (kg) R1 R2 C1 C2 C3 C4

U34011424× 24 24 18 120 50 60 4 0.22 2.0 2 20 7 18 7

U34011428× 28 28 20 125 55 63 5 0.27 2.5 3 20 7 18 7

U34011432× 32 32 22 130 60 65 6 0.35 3.0 3 22 8 20 7

U34011436× 36 36 24 135 65 68 7 0.45 3.5 4 22 8 20 7

1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.

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 T5008 [2010-N]
Attached Table 7: Copper hammers

Unit: mm

Material: JIS H 3250 C1100BE

(Tough pitch copper)
Tolerance on mass: ＋8%, –2%

Unit: mm

1 Nominal Weight Reference

Tool code ( ) D B L
number (kg) C1 C2 C3 C4

U34012102× 1/2 22 25 60 0.25 16 12 15 11

U34012104× 1 28 31 72 0.50 20 16 19 15

U34012105× 1 1/2 32 36 80 0.75 22 18 20 17

U34012106× 2 35 39 90 0.95 22 18 20 17

U34012107× 3 40 45 104 1.35 24 18 20 17

1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.
Remark: The flat ends shall be chamfered.

Attached Table 8: Rubber hammers

Unit: mm

Material: Hard rubber

Hardness: HS 50
Tolerance on mass: ＋8%, –2%

Unit: mm

1 Nominal Weight Reference

Tool code ( ) D B L
number (kg) C1 C2

U34012202× 1/2 46 52 081 0.25 14 17

U34012203× 3/4 47 55 087 0.37 17 19

U34012204× 1 58 68 100 0.50 19 21

U34012205× 1 1/2 66 76 111 0.75 21 24

1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.

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 T5008 [2010-N]
Attached Table 9: Plastic hammers

Unit: mm

Material: Head Synthetic resin

Body JIS G 5501 FC20
Tolerance on mass: ＋8%, –2%

Unit: mm

1 Nominal Weight Reference

Tool code ( ) D D1 B L1 L2 L3 H
number (kg) C1 C2

U34012301× 1/4 20 19 10 67 50 35 16 0.12 16 12

U34012302× 1/2 25 24 10 82 60 40 21 0.20 16 13

U34012303× 3/4 35 34 18 92 60 30 31 0.30 16 13

U34012304× 1 35 34 18 116 72 54 31 0.50 22 18

U34012305× 1 1/2 50 48 27 119 72 53 33 0.80 25 21

U34012306× 2 50 48 27 119 72 53 33 1.00 25 21

1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.

Attached Table 10: Wood hammers

Unit: mm

Material: Oak

Unit: mm

1 Nominal Reference
Tool code ( ) D L
number C1 C2

U34012445× 25 25 065 18 11

U34012445× 45 45 120 24 12

U34012460× 60 60 150 26 15

U34012475× 75 75 165 27 18

U34012490× 90 90 180 30 20
1
Note ( ): The 10th digit of tool code shall be determined in accordance with item 11 “HOW TO DESIG-
NATE TOOL CODES”.

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 T5008 [2010-N]
APPENDIX 1

1. SCOPE
This Appendix specifies the handles to be used for hammers.

2. MATERIAL
The material of handles shall be oak as a rule. Plastics may be used as necessary.

3. SHAPE AND SIZE

The shape and size of handles shall be as specified in the table as a rule.

Table
Unit: mm

Unit: mm
Designation
Hand hammer Test hammer Copper hammer Rubber hammer Plastic hammer
Overall Overall Overall Overall Overall
Grip Grip Grip Grip Grip
length length length length length
Nominal
number L A×B L A×B L A×B L A×B L A×B
1/4 240 22×16 360 14×10 – – – – 260 22×15
1/2 240 24×18 380 16×11 270 18×14 250 25×19 275 24×17
3/4 250 26×20 – – – – 250 26×20 275 24×17
1 270 28×22 – – 280 28×22 260 29×24 295 27×21
1 1/2 280 30×24 – – 300 30×24 300 29×24 300 28×22
2 320 34×25 – – 320 34×25 – – 300 29×23
3 340 36×27 – – 340 36×26 – – – –

Designation Sheet metal working Sheet metal working Sheet metal working Sheet metal working
hammer, Type 1 hammer, Type 2 hammer, Type 3 hammer, Type 4
Wood hammer
Overall Overall Overall Overall Overall
Grip Grip Grip Grip Grip
length length length length length
Nominal
number L A×B L A×B L A×B L A×B L A×B
16 240 20×14 – – – – – – – –
20 240 20×14 – – – – – – – –
24 250 22×16 – – – – 260 22×16 – –
26 260 22×16 – – 260 22×16 – – – –
28 – – – – – – 280 24×18 – –
30 280 24×18 280 24×18 280 24×18 – – – –
32 – – 300 26×20 – – 300 26×20 – –
36 320 28×24 320 28×24 – – 320 28×24 – –
45 – – – – – – – – 230 21×10
60 – – – – – – – – 260 25×14
75 – – – – – – – – 260 27×16
90 – – – – – – – – 300 30×18
Remark: The provision of an anti-slip member for the grip shall be determined upon the agreement the
concerned parties.

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 T5008 [2010-N]
4. QUALITY
4.1 Appearance
The handles shall be free from detrimental defects that affect performance, such as flaws, cracks,
smears, worm-eaten parts, gnarls, faulty grains, etc., and shall be carefully finished.
4.2 Drying
The handles shall be sufficiently dried before being attached to the hammer heads so that the handles
will not become loose.

5. INSPECTION
The handles shall be inspected by the applicable measuring tools and measuring methods in respect of
the shape, size, quality, etc. and shall meet the requirements specified in Items 3 and 4.

APPENDIX 2
1. SCOPE
This appendix specifies the wedges to be used for hammers.

2. MATERIAL
The material for wedges shall be FC or a material equivalent to or superior to the material.

3. SHAPE AND SIZE

The shape and size shall be as specified in Table 1 as a rule.
Table 1

Unit: mm
Nominal Applicable hammers
H L A
number Type Nominal number
4 4 12 3 Sheet metal working hammer, Type 1 16, 20
6 6 15 4 Sheet metal working hammer, Type 1 24
Sheet metal working hammer, Type 1 26, 30, 36
Sheet metal working hammer, Type 2 30, 32, 36
8 8 17 5
Sheet metal working hammer, Type 3 26, 30
Sheet metal working hammer, Type 4 24, 28, 32, 36
Hand hammer 1/4, 1/2
Test hammer 1/4, 1/2
10 10 19 5
Copper hammer 1/2, 1
Plastic hammer 1/4, 1/2, 3/4
Hand hammer 3/4, 1
14 14 27 6 Copper hammer 1 1/2, 2
Plastic hammer 1
Hand hammer 1 1/2, 2
16 16 29 7 Plastic hammer 1 1/2, 2
Copper hammer 3
18 18 29 7 hand hammer 3

4. QUALITY
The wedges shall be free from detrimental defects that affect performance, such as flaws, cracks, burrs,
cavities, corrosion, etc., and shall be well-finished.

5. INSPECTION
The wedges shall be inspected by the applicable measuring tools and measuring methods in respect of
the shape, size, quality, etc., and shall comply with the stipulations given in paragraphs 3 and 4.

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 T5008 [2010-N]
ANNEX
1. Purpose of revision
The wood hammer for inspection by hitting sound for grindstone was added to the wood hammer series
because it was set for the safety standard at the cutting tool subcommittee. The system of units was
changed to the SI unit system in 1997.
2. Revision history
Establishment: Jan. 18, 1975
Revision 1st: Jun. 1978
2nd: Apr. 13, 1984
3rd: Sep. 24, 1997
4th: Jan. 29, 2001
5th: Mar. 10, 2010 (This time)
3. Points of revision
3.1 “(For production)” was deleted from “Hammers (For production)” in the title and the title was revised
to “Hammers”.
3.2 The nominal number 25 for the hammer for inspection by hitting sound for grindstone was added to
the wood hammer series.
3.3 The tool code was changed with revision of NES T0053 (Coding System of Operating Tools).
3.4 Indication of “weight” was revised to “mass”.
3.5 Tolerance was added to the shapes and dimensions of hammers to allow the product tolerance.
3.6 The tool code was changed with revision of NES T0053 (Coding System of Operating Tools). (This
time)

4. Items to be noted in use

It is necessary to note the following items from the viewpoint of safety of work when using the hammers.
(1) Do not use the hammer when cracks or burrs occur on the head. However, in the case of burrs, it is
acceptable to use the hammer by removing them.
The results of investigation of usage conditions in each plant about burrs were as follows.
Steel hammer 2 mm max (uneven thickness)
Copper hammer 10 mm max (uneven thickness)
Especially in the case of the burrs of steel hammer, it is necessary to remove them to use the ham-
mer because chippings are easily generated with fatigue hardening by hitting and there is a problem
in safety. In addition, although the burrs of copper hammer are not severe compared to the burrs of
steel hammer, it is necessary to remove them to use the hammer when the condition in which the
portion of burrs splits and easily chips occurs.
(2) For the wood handle, inspection must be made before use and wedges must be additionally driven
because looseness occurs due to drying. In addition, do not use the hammer if cracks occur in the
handle.

References:
NES T 0053 1984 Coding System of Operating Tools
JIS G 4051 1979 Carbon steels for machine structural use
JIS G 5501 1995 Grey iron castings
JIS H 3250 1992 Copper and copper alloy rods and bars

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