EES Bio DecuMENTS: FEHABILTATION AND TRANSFER OF THE EXISTING 1OMVA POWER SECTION Vi~ TECHNICAL SPECIFICATIONS. CON RRR, (AT BOR S'S incLUOING, Sen CESVERY, . CONSTRUCTION, INSTALLATION TESTING AND COMMISSIONING OF Ai PART |- TECHNICAL SPECIFICATIONS TVA HOGPON SUBS AAS TESTING LuzP18Z901Se E.1.2: POWER TRANSFORMER TABLE OF CONTENTS 4.20 SCOPE 1.2.0.1 GENERAL... entceie ove ese 4.2.0.2 WORKS To BE PROVIDED EY THE CONTRAGIOR | 1.2.0.3 WORKS To BE PROVIDED BY NPC... 4.2.4 CODES AND STANDARDS. 4.2.1.1 GRHERAL....... scent eceeeneensnte ASTM — American ty for Testing and Materials 1.2.2 TECHNICAL REQUIREMENTS .. 1224 Desoripmion oF Services. 12.2.2 DESIGN REQUIREMENTS 1222.1 Ratings. : 1.22.22 Voltage Frequency . Overload Requirement... Short Circuit Capability 2.2.6 impedances... 122.27 Audible Sound Level, 12228 Transformer Loss Evaiuation 12229 Tolerances. 1.2.2.2.10 Bushings . 2 1.2.2.2.11 External Clearances. 22.242 Oil enn 2.2.13 Auxiliary Power and Gonirol 2.44 Use of inert a5 os. DESIGN AND CONSTRUCTION FEATURES . General... . 1223.7 Filter Sampling and Drain Connections... 1.22.3.8 Radiators and Coolers... 12.238 Auxiliary Power and Control Wiring 1.2.2.4 RELAYS, INSTRUMENTATION AND CONTROL. 12.241 General 122.42 — Relays and In 1.2.2.5 ACCESSORIES 12.251 General Spill Gaps and Arresters.. No-Load Tep Changer. . On-Load-Tap Changing Equipment Anti-Earthquake Clamping Device Oil Filter Units ... een NATIONAL POWER CORPORATION i omID DOCUMENTS REHABILITATION AND TRANSFER OF THE EXISTING 1CMVA POWER SECTION VI— TECHNICAL SPECIFICATIONS TRANSFORMER AT DAC S/S INCLUDNG SUPPLY, DCLIVeRY, PART) - TECHNICAL SPECIFICATIONS CONSTRUCTION, INSTALLATION TESTING AND COMMISSIONING CF NEW TEMVA MOGPOG SUBSTATION PROJECT Lup teze01se 12.257 Sillcagel Breathers......... 2 1.22.58 Transformer Explosion and Fire Prevention System a 12259 — Other Accessories for the Transfermer.. 29 4.2.2.6 EQUIPMENT MARKING , a ~ 30 4.2.2.7 OTHER TECHNICAL REQUIREMENTS FOR THE TRANSORMER(S), 4 1.23 INSTALLATION 34 1.24 FACTORY ASSEMBLY AND TESTS. 4.2.4.1 GENERAL, 1242 SHOP TESTS |. OTHER Tests 1.2.4.4 FAILURE TO MEET GUARANTEES .. 1.2441 Losses ee 1.24.42 Temperature Rise 1.2.44.3 Rejection. 1.2.5 DATA AND DOCUMENTATION REQUIREMENTS 12.5.1 GENERAL os psn etetce se 1.2.5.2 DATA AND INFORMATION TO BE SUEMITTED WITH THE PROPOSAL. . 1.2.5.3 DATA AND INFORMATION 70 BF SUBMITTED DURING POST QUALIFICATION 1.2.5.4 DATA AND INFORMATION TO BE SUBMITTED AFTER AWARD OF CONTRACT 125.5 DIAGRAM OF ALARM CIRCUITS... a 1.2.5.6 CERTIFIED Test REPORTS. NATIONAL POWER CORPORATION fee) VEPTRCWBID OOGUMENTS REHABLITATION AND TRANSFER OF THE EXISTING 1044VA POWER ‘SECTION Wi- TECHNICAL SPECIFICATIONS TRANS-CRMER AT BOAC SiS INCLUDING SUPPLY, OELVERY, PART |- TECHNICAL SPECIFICATIONS. CONSTRUCTION, INSTALLATION TESTING AND COMMIESIONING OF NEW OMA MOGPOG SUBSTATION PROJECT LusPtozs01se E.1.2: POWER TRANSFORMER 1.20 SCOPE 1.2.04 General 1.2.0.1.1 This specification covers the technical and associated requirements for power transformers and aocessories for use in electric generating station and/or substation, The fequiremerts of the project are indicated in Paragraph A, Section E.1.1 of the Technical Data Sheets, and the equipment detaits are in the Technical Data Sheets of Section £.1.2 of the same volume of the Specification, 12.0.1.2 itis not NPC's intent to specify all technical requirements nor to sat forth these requirements adequately covered by applicable codes and stardards. The Contractor shall furnish high quality power transformers meeting the requirements of these specification and industry standards {2.0.1.3 The Contractor shall bear full responsibilty that the equipment has been designed and fabricated in accordance with all codes, standards, and applicable governmental regulations and performs under the conditions and to the standards specified herein. ‘2.0.1.4 Ne departure shall be mace from these specification and standards uniess waived or modified in writing by NPC. The Contractor shal! obtain from its subcontractors a statement as to compliance with this specification without excoption andior if there are any exceptions, these shall be described in detail anc included in Contractor's proposal. The Contractor shall add a statement that no other exemptions are taken to this specification. 1.2.0.2 Works to be Provided by the Contractor 1.20.2.1 The Contractor shall provide the equipment, accessories and services delineated in Paragraph A.2, Section E.1.1 of the Technical Data Sheets. 1.2.0.3 Works to be Provided by NPG 1.2.0.3.1 _ NPC shall provide the materials and services fisted in Paragraph A.2, Section E,1.1 of the Technica! Data Sheets. 424 CODES AND STANDARDS 1244 General 121.11 The equipment furnished shall be in accordance with, but not limited to, the latest issues of the following codes and standards, including al addenda, in effect at time of purchase order unless otherwise stated in this specification: ANSIIEEE American National Standards Institute and/or Institute of Electrical & Electronic Engineers Bia Metric Translation, Optional Supplement to Unified Screw Threads. B24 Pipe Threads (Except Drysea') NATIONAL POWER CORPORATION ViFTRT81D COCUMENTS REHABILITATION AND TRANSFER CF THE EXISTING 1OMVA POWER SECTION VI- TECHNICAL SPECIFICATIONS TRANSFORVER AT BOC SIS INCLUCING SLPPLY, DELIVERY. PARTI. TECHNICAL SPECIFICATICNS CONSTRUCTION. INSTALLATION TESTING AND COMMISSIONING OF NEVI ADMVA MOGPOG SUBSTATION PROJECT Lusptozso1ee Bi61 B16.10 B571 ©57.12.00 ©87.12.10 57.19.00 87.19.01 C57.19.101 6987.12.70 €87.12.80 C57.12.90 57.13 €57,92 057.98 87.106 057.109 97.110 57.115 62.11 80.4 755.1 IEEE Std.80 Cast Iron Pipe Flanges and Flanged Fittings, Class 25, 125, 250 ard 800 Face-to-face and End-to-End Dimensions of Ferrous Vaives Compressed Gas Cylinder Vaive Outlet and Inlet Connections General Requirements for Liquid-Immersed Distribution, Power and Regulating ‘Transformers: Requitements for Transformers, 230,000 volts and below, 833/958 through 8,333/10,417 kVA, single-phase, 750/882. | Through '60,000/80,0007100,000 KVA, three-phase, Standard General Requirements and Test Procedure for Outdoor Powor Apparatus Bushings Standard Performance Characteristics and Dimensions for Outdoor Apparatus Bushings: Trial-Use Guide for Loading Power Apparatus Bushings Terminal Markings and Connections for Distribution and Pewer Tronsformera ‘Terminology (|EC76), incuding Supplement C57.12.80a Test Code for Distribution, Power and Regulating Transformers, incuding Supplement C57.12.90a. Standard Requirements for Instrument Transformers. Guide for Loading Giklmmersed Distribution and Power ‘Transformers Guide for Transformer Impulse Tests Guide for Acceptance and Maintenance of Insulating Oil in Equipment Guide for Transformer Through-Faull-Current Duration Recommended Practice for Establishing Transformer Capability ‘When Supplying Nonsinusoidal Load Ourrents (redesignation of (EEE Std 756, Trial Use May 1984), Guide for Loading Material-Oil Immersed Power Transformers Reted in Excess of 100 MVA (65°C Winding Rise} Guide for Metal Oxide Surge Arrasters for Alternating-Current Power Circuits Specification for Rigid Steel Conduit, Zinc Coated Gray Finishes for Industrial Apparatus and Equipment (No. 24 Dark Gray and No. 61 Light Gray) Guide for Safety in AC Substation Grounding IEEE Std_ 979 Guide for Substation Fire Protection IEEE Sid. 980 Guide for Containment and Control of Oi Spills in Substations ASTM American Society for Testing and Materials A344 A153 8432 Electrical and Mechanical Properties of Magnetic Materials. Zine coating {hot dip} on iron ard stool hardware ‘Gopper and Copper Alloy Clad Steel Plate NEMA National Electrical Manufacturers Association 107 Methods of Measurement of Radic Influence Voltage of High Voltage Apparatus WATIONAL POWER CORPORATION WPTREBID DOCUMENTS. REHABILITATION AND TRANSFER OF THE EXISTING 1oMVA POWER SECTION VI~ TECHNICAL SPECIFICATIONS TRANSFORMER AT BOAC S/S INCLUDNG. SUPPLY. DELVERY, “TECHN CONSTRUCTION, INSTALLATION TESTING AND GOMMISS:ONINIG OF NEW PARTI TECHNICAL SPECIFICATIONS AOVIVAMOGPOG SUBSTATION PROJECT LucPrazenise ICS General Standards for Industrial Control and Systems MG-1 Motors and Generators MG-2 Safety Standard for Construction & Guide for Selection, Installation and Use of Electric Motors and Generators ‘SSPC Stee! Structure Painting Council SPt Solvent Cleaning 8P3 Power Tool Cleaning Pat Shop, Filed and Maintenance Painting PAZ Measurement of Dry Paint Thickness with Magnetic Gages UL Underwriters Laboratories, Inc. (all parts apply) 44 Rubber-Insulated Wires and Cables IEG _ International Electro-Technical Commiseion 60044 Instrument Transformer. 60071 Insulation Coordination 60078 Power Transformers, Parts 1-5 60080 High Voltage Test Technique 80137 Bushings for Alternating Voltages Above 1000V. s0214 On-Load Tap Changer 60270 Partial Discharge Measurements 0296 Specification for unused mineral insulating oil for transformer and switchgear e034 Loading Guide for Ci-immersed Power Transformers. 60542 Application guide for on-load tap-changers 60551 Determination of Transformer and Reactor Sound Levels 60599, Interpretation of the analysis of gases in transformers and other oil- filled electrical equipment in service 6080s Application guide for Power Transformers 60516 Terminals and tapping markings for power transformers 60722 Guide to the lightning ard switching impulse lestings of power transformers and reactors 60927 Low Voliage Switchgear and Control Gear NFPA National Fite Protection Association 18 International Standards Organization 9001 ‘Quality System Model for Quality Assurance in Desigr/Development, Manufacture and Testing 9002 Quality System Model for Quality Assurance in Production, Installation & Servicing NATIONAL POWER CORPORATION Dp VePTRSBID DOCUMENTS REHABILITATION AND TRANSFER OF THE EXISTING 10MVA_POWER SECTION VI—TECHNICAL SPECIFICATIONS TRANSFORMER AT OAC S/S_ INCLUDING SUPPLY, DELIVERY, - COHSTRUCT.ON, NSTALLATION TESTING AND COMMISSIONING OF NEW PARTI- TECHNICAL SPECIFICATIONS CONSTRUCTION, NSTALLATION TESTING Lumpaazsotse 1.2.1.1.2. These codes and standards set forth the minimum requirements which may be exceeded by the Contractor, if, in the Contractor's judgment and with NPC’s acceptance, superior or more economical designs or materials are available for successful and continuous operation of the Contractors equipment as required by this specification. 422 TEGHNIGAL REQUIREMENTS 1.2.2.1 Description of Services 1.2.2.1.1 The power transformer(s} covered by this specification is (are) for use in a generating station andfor a substation. The application details are stated in the Technical Data Sheets of Section E.1.2. 1.2.2.1.2 Depending on the requirement stated in the Technical Data Sheets of Section E.1.2, the transformer shall be provided either with an automatic fire detection and extinguishing system (Deluge System) according to NFPA requirements to extinguish accidental transformer fire and to prevent occurrence of fire on the adjacent transformer in case of fire from the ather, or an equivalert Transformer Explosion and Fire Prevention System utilizing ritrogen gas a8 a Preventive measure in avoiding transformer explosion and ensuring non-occurrence of fre on the transformer and the adjacent equipment. 1.2.2.1.3 ‘The transformer shall be designed and provided with an oil collection pit for oil containment according to NFPA requirements. The oi collection pits of all transformers shall bo connected to an oll separation pit 4.22.14 Fire wall shall also be provided between transformers, between transformer and structures and/or other inflammable equipment if the clearance is less than what is shown below: ‘Transformer Capacity (MVA\ Clearance (m) above 1 upto 10 below 3 above 10 up to.40 below 5 above 40 up to 200 below 10 ‘Above 200 below 15 1.2.2.2 Design Requirements 42.2.21 — Ratings 1.2.2.2.1.1 Transformer rating, specified in the Technical Data Sheets of Section E.1.2 shalt be the basis of the Contractor's guarantee as to perto‘mance and temperature rise. The ratings indicated are based on actual load requirements at the service and operating conditions specified herein, 1.2222 Voltage 1.2.2.2.2.1 Unit auxiliary transformers and generator step-up transformer shall be designed to withstand the overvoltages for the duration of voltage excursions which may be expected as a result of full load rejection of the generator. RATIONAL POWER CORPORATION WereBID DOCUMENTS. REHABILITATION AND TRANSFER OF THE EXISTING {NVA POWER SECTION VI—TECHNICAL SPECIFICATIONS TRANSFORMER AT BOAC SS INCLUDING. SUPPLY, DELIVERY, PARTI. TECHNICAL SPECIFICATIONS. GONSTRUCTION, INSTALLATION TESTING AND COMMISSIONING OF NEV! ‘OMA NOGPOG SLBSTATION PROJECT LuePtezsoise {2.2.2.2.2. The unit auxiliary transformer shall be able to withstand the short circuit resulting from a secondary extemal fault on the unit transformer which is accompanied by a rise in generator voltage as specified in the Technical Data Sheets of Section E1.2. 1.2.2.2.3 Frequency 1.2.2.2.3.1 Frequency for operation shall be 60 Hertz, 42 2.4 Overload Requirement 12.22.41 The overload rating and operation shall be in accordance with all cyclic loading duties a8 specified in IEC 60354, ‘The overload capatilily of any auxilary equipment such as bushings, LTC’s, CT's, oll expansion tanks, leads, etc, shall not be less than the transformer overioad rating. if other considerations wil imit the overload capakility of the transformer, the Contractor shall specify these imitations in his proposal. 1.2225 Short Clrcuit Capability 1.22.2.5.1 The transformer, including its accessories such as, but not limited to, bushings, current transformers, tap changors, etc., shall be capable of withstanding the spacified shart circuit requirements without mechanical deformation of impairing the electrical capabilities, 12225.2 The thermal and mechanical capabilty of the transformer and its accessories shall meet or exceed the requirements listed in ANSI C57. 12.00, Section 7 or IEC 60076, 1.2.225.3 The above for unit auxiliary transformers and generator step-up transformers is ‘appended as follows: a. These transformers shall have increased mechanical and thermal capabilities to withstand three-phase short circuits extemal to the transformer with ine maximum votage as the driving voltage during the voltage excursions. 1.2.2.2.5.4 — For transformer connection of wye-wye-delta or wye/mye-della, the fault current produced by the short circuit shall be considered to be coming from both HV and LV sides. 12.225.5 — The system impedance shail be obtained from the system fault capacity as specified in the Technical Data Sheets of Section E.1.2. The duration of the short circuit is limited to 2 seconds. 1.2.2.2.5.6 The transformer shall be so designed that the final winding temperature 7 feached at the end of the specified short circuit duration shali not exceed 250°C for aluminum conductors or another temperature stipulated by the Contractor without annealing the conductor, without causing insulation damage and gas generation from oil or solid insulation. It shall be assumed that prior to and after the short circuit, the transformer is loaded at its maximum nameplate rating and the ambient temperature is the specified maximum, 12.22.87 The sudden pressure relay and other alarm initiating devices shall not respond to the effects of the through fault short cireuit currents 1.2, 6 impedances 1.2.2.26.1 Impedance between winding will cenerally vary with changes of transformer turns ratio. Limitations on this change of impedance shall apply to all fully-ratod taps on ali mainpower NATIONAL POWER CORPORATION LD WTSBID DOCUMENTS REHABILITATION AND TRANSFER OF THE EXISTING 10NVA POWER SECTION VI— TECHNICAL SPECIFICATIONS TRANSFORMER AT GOAC SIS INCLUDING SUPPLY, DELIVERY, a. CONSTRUCTION, INSTALLATION TESTING AND COMMISSICNING OF NEW PART. TECHNIGAL SPECIFICATIONS CONSTRUCTION, INSTALLATION TESTINE Lus1eZH018e windings, but not to auto-transformers. These limitations are, in part, defined in terms of the tested impedance on the fully-rated tap nearest the middle of the fully-rated tap range, This Impedance is called the mid-tap impedance. a. The percent deviation of impedance on the extreme taps shall not be greater than the mid to extreme tap voltage range expressed as a percentage of rated voltage and tho lowest impedance value shall be related to the highest current tap. 1.22.27 Audible Sound Level 1.2.2.2.7.1 The average sound power level LpA of the transformer shail not exceed the values as specified ir: the Technical Data Sheets of Section €.1.2 when measured in accordance with the conditions outlined in the latest ANSVIEEE C57.12.90 or IEC 60851 1.2.2,2.8 Transformer Loss Evaluation 4.2.2.2.8.1 The Contractor is required to fll- in all the Information for the transformer tosses in the Technical Data Sheets for the transformer in order for the NPC to fully determine the most coat effective of the proposed transformer(s) to be supplied considering both cost of losses and first cost, 1.2.2.2.8.2 Failure of the Contractor to completely fill- in all the information needed for proper evaluation by the NPC shall be a ground for rajaction of his bid 1.22.2.8.3 In considering the capitalized cost of trans‘ormer losses, and for purposes of comparing bids, the losses wil be evaluated using the values ($/kW loss) specified in tho Technical Data Sheets of Section E.1.2. In the bid evaluation procedure, each loss evatuation figure listed in the Technical Data Sheets will be multiplied by its respective guaranteed loss value in kilowatts, and the resulting figures will be added to the bid price to give a total evaluated price for bid comparison. 1.2.2.284 The transformer shall be designed for the most eoonomical loss ratio (copper lesssiron loss) fer the application as specified in the Technical Data Sheets for the transformer. 12229 — Tolerances 122.291 Values from tests shail meet those specified in the Technical Data Sheets of Section E.1.2 within tolerances stated in standards supplemented as follows: a. Losses: Core loss after impulse tests shall be the value used in determining performance and shall not exceed the core [oss before impulse test by more than 7-1/2 percent, b. Exciting Current: The percent tolerances from specified values for exciting current shall be the same as those stated in the standards for no-load losses. if the value of the exciting current inctease, after impulse tests by an amount 10 percent or more of its value before impulse tests, without an associated increase in core loss, the Contractor shali notify NPC and shail conduct such tests and examination as may be required to assure NPC that 2 tum-to-tum fault does not exist in the transformer winding. NATIONAL POWER CORPORATION VinTRSBD DOCUMENTS REHABILITATION AND TRANSFER OF THE EXISTING 10MVA_POWER SECTION \~ TECHNICAL SPECIFICATIONS —TRANSCORMER AT BOAC S/S INCLUDING SUPPLY. | DELVERY, ID COMMISSIONING OF NEW PART? - TECHNICAL SPECIFICATIONS CONSTRUCTION, INSTALLATION TESTING tusPrAz901Se © Impedance: When parallel operation with other units is specified in the Technical Data Sheets for the transformer, impedance tolerances stated in standares shall apply to the tap voltages of Ike turns ratio, in addition to that of the rated voltage. 4.22210 Bushings 1.22.2.10.1 All porcelains used in bushing shall be wet process, homogenous, and free from cavities or other flaws. The glazing shall be uniform in color and free from blisters, burrs and other deiects. All porcelain parts shall be one piece. 1.2.2.2.10.2 The bushings of the same rating shall be interchangeable. 4.222.103 Bushing up to 110 kV BiL shall be porcelain bulk type whereas bushings above 410 kV BIL shall be condenser-type. In the latter case, the bushing shall be provided with capacitance tes! tap, 1.2.2.2.10.4 Should compound filled condenser type bushings be adopted, provisions shall be made to avoid compound entering the main tank during vacuum treatment. 1.22.2.105 Bushings shall have the continuous current-carrying capacity necessary to carry the full 65°C rise current, The bushings shall also be capable of carrying overload currents as required by Paragraph 1.2.2.2.4.1. 1.2.2.2.108 Bushings shall bo in accordance with ANSI 57.19.01 & 101 or IEC 80437. Strke distance in excess of those to meet the standard will be specified in the Techrical Data Sheets for the transformer. (Extra strike distance may be required to accommodate multiple conductor connections, grading sings, heavy buswork, future extemal CT and isolated phase bus connections). 1.22241 — External Clearances 12.22.11, External clearances between energized parts and ground, and spacing between adjacent phases shall be coordinated with the transformer internal insulation class. However, when coordination is required with higher insulation levels of other associated substation faclitles, the clearance requirements will be specified in the Technical Data Sheets for the transformer. 1.22212 O# 1.2.2.2.12.1 This technical specification apply for the condition of transformer oil at delivery. The oil shalll be of such a quality that itis, suitable as an insulant and coolant for transformers. 122.2122 The oil shall be new and naptheric based mineral oil. It shall be free from moisture, acid alkali and sulfur compounds and shall nat form a depesit at normal operating temperature, 4,2,2,.2.12.3 Excopt for inhibitore, ne additives are permitted. 1.2.2.2.12.4 The oil fumished shall be compatible with other oils meeting the requirements of ASTM 03487 and this specification. The cil shall be suitable for mixing with other insulating oils in any combination and the mixture shall still meet the required functional properties of this ‘NATICNAL POWER CORPORATION WePTR?BD DOCUMENTS REHABILTATION AND TRANSFER OF THE EXISTING 10WVA POWER SECTION I TECHWICAL SPECIFICATIONS TRANSFORVER. AT BOAC. S/S INGLUDNG SUEPLY, | DELIVERY, - STRUCTION. INSTALL ING OF NEW PART 1- TEGHNICAL SPEGIFIGATIONS {OWA MOGPOG SUBSTATION PROJECT , Lup razantse specification. Any reservation to this requirement shall be clearly stated by the Contractor in his proposal. 4.22.2.12.5 The oil shall accept 2, @-citertiary-butyl-paracresol (DBPC) as an oxidation inhibiter, added as necessary to bring inhibitor content of the ail to the required ASTM D3487, Type Io Il value, The Contractor shall state if any other type of oxidation inhibitor is acceptable and if 90, its advantages over DBPC. 4.22.2.12.8 The supply of insulating oil per transformer shall include a sufficient quantity to fill the tank and radiators up to the operating level plus an oxcess of 5%. 4.2.2.2.12.7 The power factor of the oil chall not exceed 0.05 percent at 25°C or 0.3 percent at 100°C, as determined by ASTM Tes! Method D924 (ci! samples shall be taken in accordance with ASTM D923). 1.2.2.2.12.8 The oll flow pattern shall exclude turbulence and impinging of oil on any part of the solid insulation system. 1.2.2.2.129 Containers for oil shall be so designed that, with the indicated level for initia filing at 26°C, the cil will not fall bolow a safe operating level, ror rise to such a height as to over‘low ‘or leak, Design shall be for a standard top oil temperature range or greater, if required by the upper and lower lintits of ambient temperature specitied in the Techrical Data Sheets of Section Eat. 1,2,2.2.12.10 If the transformer oil will be delivered in containers or crums, those shall be approved by the NPC. The containers and/or drums shall be well-cleaned internally and shall othenvise be in such a condition that there is no risk of endangering the oil quality 1.2.2.2.12.11 Before celivery, a test certificate shall be submitted 10 the NPC for approval. The tost certificate shall contain result for tests carried out in order to confirm the oil's quality as specified. 4.2.2.2.13 Auxiliary Power and Control 1.2.2.2.13.1 Unless specified otherwise in the Technical Data Sheets for the transformer, the Contractor shall provide two full capacity, independent 460 - 480 volt, 3 phase, 4-wire power supplies for the transformer for its cooling and power requirements and one 125 voits dc supply for the annunciator and any ether control requirements. For termination facility see Paragraph 1.2.2,3,9.18. The cooling devices shall be grouped into as many partial capacity groups as there are power supplies provided, Each group shall be supplied from its own power supply during normal conditions, If one supply fails it should be tansferred automatically ‘o the remaining power supply. Automatic transfer equipment shall include a time delay relay to prevent immectate transfer from normal to emergency source. 4.2.2.2.13.2 Contractor shall furnish any step-cown transformers required for power supply requirements other than stated ebove. 4.2.2.2.133 A separate circuit breaker shall be furnished to supply 230 voltage ac pewer to all transformer space heaters as well as one 20 watt fluorescent lamp and ore duplex convenience outlet 15 A, 250 V, 2-poles in the main contral cabinet 1.2.2.2.13.4 Air circuit breakers shat act as circuit protective devices for all circuits. For foaders, the breaker shall afford both overcurrent and short circuit protection to the conductor. WPIRS ‘NATIONAL POWER CORPORATION ree)BID DOCUMENTS REHABLITATION AND TRANSFER OF THE EXISTING 10MVA POWER SECTION TEGHHICAL SPECIRCATIONS TRANSFORNER AT. BOAC SIE INCLUDING SUPPLY. DELVERK, | TECHN CONSTRUCTION, INSTAL TING ANE COMMISSIONING PART |- TEGHNIGAL SPECIFICATIONS {OVA MOCPOG SUBSTATION PROJECT LuPtB290tse 1.222135 Circuit breakers shall be manually operated, trip-free, fitted with thermal-magnetic trip eements , auniliary contacts and shall have the sgecified interrupting capacity. 12.22.1386 DC coils, lamps and other devices shall be designed to withstand the battery equalizing voltage (112%) of battery voltage) continuously without malfunctioning. 4.2.2.2.13.7 All cirouit breakers shall comply with IEC 60947-2. 122.214 Use of Inert Gas 4.2.2.2.14.1 Each core and coil unit shall be shipped in an atmosphere of inert gas te prevant moisture absorption, The core and cail shall be shipped as a unit in their tank, Design and Construction Features General 1.22.3.1.1 All transformers of the same design and rating, furnished on a given order, shall be elactrical duplicates, shall have mechanically interchangeeble parts and shall be operable in paralel 1.22.3.1.2 Construction of transformer shall provide for successful transportation so that on arrival at destination, transformers shall be in condition for immediate permanert operation after having installed all the accessories and coolant have been added, If required, 1.22.3.1.3 Transformer and accessory design, manufacture and assembly shall minimize vibration and shall prevent damage by inherent vibration and stress during operation, transportation and short circuits. If a flood level is specified in the Technical Cata Sheets of Section E.1.1, no devices, cortrol cabinet, fan, etc. should be lecated below thal level. 4.22.3.1.4 Wheels, if specified in the Technical Data Shoots for the transformer to facilitate transformer movement, shail be cust and corrosion resistant and shall be lubricated for the lifetime of tho transformer. 1.22315 The assembled transformer including its accessories shall withstand the wind forces specified in the Technical Data Sheets of Section E11 4.22.3.1.6 Current carrying Joints and splices shall be welded, brazed or made by compression fittings so thal the contact resistance remains unchanged during the life of the transformer, Soldered connections shail not be used. 4.223.1.7 All leads not brought directly to bushing terminals or tap changers shall be brought to terminal boards, constructed over insulating material, and substantially and rigidly ‘supported inside of case. 1.22.3.1.8 All terminal boards of liquid filed transformers shall have live parts submerged under the liquid and so located that any reconnections can conveniently be made from handhole or manhole with removal of a minimum quantity of liquid. Where compliance with this requirement is impractical due {o large clearance and creepage distance necessary with high WATIGNAL POWER CORPORATION WPTREiD DOCUMENTS REHAGLITATION AND TRANSFER OF THE EXISTING iQMVA POWER SECTION N-TECHNICAL sPECIRCATIONS TRANGFORNER, AT. BOAD, Sie INCLUDING | SUPeLY, DELIVERY ~ ISTRUCTION. ESTING AN ING OF PART [> TECHNICAL SPECIFICATIONS JONVA MOGPOG SUBSTATION PROJECT axons Lusprazantse voltages, the Contractor shall so state in his proposal. There shall be a minimum cf detachable fitings and other parts which might come loose and lodge in transformer windings. 14.2234.9 The core shall be grounded to the tank cover at one point only through removable links in an appropriate terminal box, placed in an accessible position on the tank cover and which, by disconnection, will enable the insulation between the core and transformer tark, etc., to be tested at vokages Up to 2.5. kV for the purpose of checking deterioration during service 4223.4.10 Jacking facilities shall be in accordance with ANSI C57.12.10 with the locations slated in Paragraph 1.2.2.3.6.8. 12232 Cores 1.22.3.2.1 Cores for the transformer shall be constructed of the highest quelity, non-aging high permeability grain oriented silicon steel and the magnetic flux density shall not exceed 1.8 Tesla. The steel shall be in thin lamination, annealed efter cutting and ralled to ineure smooth surface at the edges. 1.2.2.3.2.2 The laminations must be free from impurities and must receive stress relief treatment after punching. The tamination shall be accurately fattened, especially at the edges and insulated by suitable procedures with long-life heat resistant insulating coat. 4.2.2,.3.2.3 Both sides of each sheet shall be insulated with a durable heat resistant insulation. The core shall be held firmly by core clamp and braced to ensure adequate mechanical strength to support the winding and to withstand without damage or deformation, the forces caused by short circuit stresses, transportation or handling to prevent shifting of the core laminations. 12.2.3.2.4 The core shall be solidly grounded to the tank and shall be provided with approved lifling devicas or lifting lugs at suitable peints of the core assembly for core lifting, 1.22.33 WindIngs 1.2.2.3.3.1_ Windings for the transformer shall be of the best modern design conductor having constant cros-section along the whole windings including those of built-in series reactors, if required particularly for EHV transformer and shall have uniform insulation or graded insulation a8 required. in case of graded insulation, the AC withstand voltage level for neutral points shall be at least one-third of that as applied for the related line terminals to withstand all AC voltage stresses caused by application of any of the short-time induced AC withstand tests to be performed in accordance with the applicable standard. 4,2.2.3.3.2 Allwindings and their leads shall be designed and arranged such as to withstand all kinds of transiered over-voltages. Built-in series reactors, f provided, are only permitted to be connected in-ine with the leads fo the entrances of delta-connected tertiary windings, and they shall be designed and arranged with particular attention to keep all transferred over- voltages as low as possible and to avoid serious resonance. Protective capacitors shall not provided for any of the windings. Non-linear protective elements in any winding other than the raguiation windings are not acceptable. 4.2.2.3.3.3 The design, construction, and treatment of windings shall give proper consideration to all service factors, such ae high dielectric and mecharical strengih of insulation, RATIONAL POWER CORPORATION VIPTRTDBID DOCUMENTS REHABILITATION AND TRANSFER OF THE EXISTING 10MVA POWER SECTION VI- TECHNICAL SPECIFICATIONS TRANSFORMER AT BDAC S/S INCLUDING SUPPLY, ELIVERY, PARTI -TEGHNIGAL SPECIFICATIONS CONSTRUCTION, NSTALLATION TESTING AND COMMISSIONING OF NEW 1OM/A MOGPOG SUBSTATION PROECT LuzPrazcotse coil characteristics, uriform electrostatic flux distribution, prevention of corona formation and minimum restriction to free cil circulation, 12.23.34 Winding conductors shall be free from scale, burrs and spiinters and shall be uniformly insulated. Permanent current-carrying joints for splices shall be welded or brazed, properly formed and finished, and insulated te conform to the basic insulation 1.2.2..4.3.5 ‘The completed winding assembly shall be securely held in place so that there wil! be no derangement ar deformation by stresses incident to shipment. 1.2.2.3.3.6 The completed assembly of core and coils shell be vacuum dried, immediately impregnated and immersed in dry cil. They shall be adequately braced to withstand ocean shipment, short circuit forces and earthquakes with seismic coefficient specified In the Technical Data Sheets of Section E.1.1. To increase the capability of the transformers of withstanding shori-circuits, modem technology in design and construction shall be appited, i. by application of a low current density, nol exceeding 2.7 A/mm? in any part of the windings at rated output, pre-drying and pre-compreseing of the windings before mounting onto the core. 1.2.2.33.7 The windings shall be designed to permit practically no change or very small change in transformer impedance regardless of tap position. 1.22.3.4 Bushings 1.2.2.3.4.1_ Each bushing rated below 2000 amperes shall be provided with a single-tang flat- pad terminal. Terminels rated 800 amperes and below shail have two or four hole pads. All others shall have four hele pads drilled In accordance with NEMA CG-1. The wicth of two hole pads shall be 4 minimum of 50 mm (2 in.), The minimum pad thickness shall be 6.25 mm (1/4 in.). Terminal construction shall permit terminal rotation round the bushing stud 10 faciltate connection to the bus. 1.2.2.3.4.2 — The terminal pads shall be of high conductivity bronze or copper and shall be plated with hot-flowed electro silver or electro-tin to a thickness of not less than 0.0127 mm (0.065 in.), or an aluminum alloy with hardness Hb minimum of 760 Nimm? 1.22.3.4,3 Whenever, a larger terminal pad is required for higher current rating, the mounting holes shall conform to NEMA Stancards anc details of the mounting holes shall be submitted for approval 1.22344 _Alloil filled bushings shall be leak-proof! and equipped with an oll level cage. Oil filled bushing may either be the sealed type or provided with an oii sampling drain valva. 1.22.3.45 All bushings shall be arranged on the tank top cover in such a manner, that removal of the same is possible without lowering of the oil to such a level where the windings are ‘exposed to the atmosphere. Appropriate bushing turrets shalt De provided for all of the bushings. Horizontal bushing arrangement is not permitted. 1.2.2.44.6 All bushings shall be designed for storage in a horizontal position without any restriction, 12235 Gaskets 1.223.5,1 Gaskets shall be unaffected by hot insulating cil, retain their resiliency during the life of the associated equipment, anc be unaffected by weather while maintaining oil and gas WTR NATIONAL BOWER CORFORATION LRID DOCUMENTS. REHABILITATION AND TRANSFER OF THE EXISTING {OVA POWER SECTION VI TECHMIOAL sPECIRCATIONS TRANSFORMER AT. BOAC S/S INCLUDING SUPPLY. DELIVERY, . N TESTING AND COMMISSIONING OF Nf PART! TEGHNGAL SPECIFICATIONS TOMVAMOGPOG SUBSTATION PROJECT Luzb 18290156 tightness. Nitrle rubber gaskets are acceptable. Gaskets of neoprene and/or any kind of impregnatec/bonded cork or cork only are not aceptable, Gasket flanges shall have grooves or metal stops to prevent overcompression of gaskets. All bolted transformer tank or accessory ‘openings shall be gasketed. 4.22.38.2 Hatches in the tank cover and sides, intended to be opened a number of times (e.g. connection and inspection hatches), shall have gackats which can be reused after opaning (rubber type, not glued). 41.2236 Tanks 1.22.3.6.1 All seams required in the fabrication of the main tank, including those for the cover, shall be welded. All joints, which may be opened from time to time in the course of operation, shall be designed to be oitight in reassembly. 4.2.2.3.8.2 The tank shall bo capable of withstanding, without leakage or permanent distortion, an internal gas pressure of 1 kilogram per square centimeter (measured at the top of the tank) and a vacuum of 76 cm of mercury and shall be designed and constructed for vacuum filing in the field, 41,2.2.3.6.2 The transformer tank and its accessories shall be designed without pockets wherein gas may collect. For bushing turrets, etc., pipes shall be provided to vent the gas into the main expansion pips. The vent pipes shall have minimum inside diameter of 28 mm. 122 filling. 4 Allvalves, fittings and pipings shail be designed and constructed for such vacuum 1.22365 The upperside of the tank shall be designed in such a way as fo avoid water deposits on top of the tank. 1.2.2.3.6.6 Covers for manholes and handholes shall be provided with two lifting handles each. 1.2.2.3.6.7 The tank shall be provided with the fabricated or structural steel base designed and built to allow skidding or moving on wheels or rollers. The whee's or rollers, if required in the Technical Data Sheets of Section E.1.2 can be tured at right angle, thereby eliminating the need for a traverser for turning the transformer. 1.22.3.6.8 The jacking pads previded for the transformer tank shall be located at least 300 mm above the service level with the open space in front of the altaching plates or pads at least one meter above the service level 1.22.36. Ol conservator or expansion tanks shall be of rugged design and of sufficient capacity to maintain an oil seal through a stancard top oil temperature range or greater, if required by the upper and lower limits of ambient or water temperature specified in the Technical Data Sheets for the transformer. Each such tank shall be equipped with @ weatherproof silica gel breathers in which only blue silica gel (pink colored when wet) has been filed as a dehydrating agent, an oll level Indicator easy to see from the ground level with alarm contact for the low level ard with isolating cock and a sump with a drain valve. Pipe connection between main transformer case and conservator or expansicn tank shall inclide @ shutoff valve to limit Gireulation of oil, and shall be arranged with a flanged jcint or pipe union connection between [RATIONAL POWER CORPORATION VePTRI2