MASTERSEAL 545

Two-pack polymer-modified fine grade cementitious mortar, for the flexible and
continuous waterproof coating of concrete and masonry elements and structures

Definition of the material Features

MASTERSEAL 545 is a two-packs polymer-modified The features peculiar to MASTERSEAL 545 are:
fine grade cementitious mortar, specially formulated • impermeableness to water both under positive
for flexible and continuous waterproof coating of and negative hydrostatic pressure, preventing
concrete and masonry elements and structures. the ingress of water both under positive
pressure (i.e. with direct pressure of water
downwards onto the coating) and reverse
hydraulic or negative hydrostatic pressure
(pressure of water upwards through the
substrate onto the coating) is an essential
characteristic for a waterproof coating (water
temperature < 70°C);
• flexibility: the so-called crack bridging ability is
the capacity of the coating to remain intact
during the movement of existing cracks in the
concrete;
• compliance with Italian Ministerial Decree No.
174 of 6 April 2004 (Regulations concerning
materials and objects that may be used in
Applied by brush, roller, sleeker or spray, it forms a fixed systems for the collection, treatment,
cementitious covering that is resistant both to positive supply and distribution of water intended for
(direct) and negative (reverse hydraulic) hydrostatic human consumption);
pressure, and is also distinguished by its crack • permeability to water vapour: high
bridging ability. Available in grey or white colour. permeability to water vapour is essential to
prevent vapour pressures being generated
Main fields of application with changes in temperature at the waterproof
coating-concrete interface, which could result
The main fields of application of MASTERSEAL 545
are: in separation;
• high impact and abrasion resistance:
• water-carrying structures such as swimming
pools, canals, water pipes; important for withstanding any impact or
abrasion connected for example with
• facing wall structures such as headwalls and
sediment transport that occurs with the liquids
foundation walls;
in hydraulic/plumbing structures, etc;
• indoor areas such as, basements, garages,
• resistance to thermal cycles and
lift/elevator shafts, etc;
environmental agents: this requirement is to
• balconies, flower boxes, cisterns; ensure monolithicity with the substrate and
• fixed systems for the collection, treatment, durability of the coating with regard to the
supply and distribution of water intended for chemical-physical attack by solar radiation
human consumption; and freeze-thaw cycles;
• internal surfaces prior to application of • compliance with the principles defined in EN
ceramic tiles or similar coverings, such as in
1504/2 (“Surface protection systems for
kitchens, bathrooms, showers, etc.
concrete”) and relative acceptable tolerances.

Theoretical coverage
3 kg/m2 for 2 mm thickness.

Packaging
30 kg (22.2 kg component A in powder + 7.8 kg
component B liquid).

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Performance: values referred to a thickness of 2 mm
Requirements and test methods Performance
Adhesion to the concrete, EN 1542: MC substrate (0.40) to
> 1.5 MPa
EN 1766
Crack bridging ability at 23°C, EN 1062/7 Static: Class A2 (crack opening > 0.4 mm)
Dynamic: Class B1 (100 cycles at 0.03 Hz, crack opening 50
µm)
Impact resistance, EN ISO 6272
• Class I: 4 N·m Class II (equivalent to the fall of a 1 kg steel ball from a height
• Class II: 10 N·m of 1 m)
• Class III: 20 N·m
Permeability to water vapour measured as air equivalent
thickness Sd, EN ISO 7783/1.
- Sd = µ·s,
- µ = water vapour diffusion resistance coefficient,
- s = thickness of coating Sd < 1.4 m (Class I)
• Class I: Sd < 5 m (Permeable)
• Class II: Sd ≥ 5 and ≤ 50 m
• Class III: Sd > 50 (Not Permeable)
Capillary absorption coefficient, EN 1062/3 < 0.1 kg·m-2·h-0.5
Thermal compatibility: adhesion EN 1542 after 50 freeze-
> 1.5 MPa
thaw cycles with de-icing salts EN 13687/1
Resistance to artificial weathering (2000 hours of UV
No blistering, cracking or flaking
radiation and condensation), EN 1062/11
Abrasion resistance, EN ISO 5470/1 (load 1000 g abrading
Weight loss < 250 mg
wheel H22/1000 cycles)
Resistance to positive hydrostatic pressure, EN 12390/8 5 bar (equivalent to 50 m water column)
Resistance to reverse hydraulic pressure (negative
2.5 bar (equivalent to 25 m water column)
hydrostatic pressure), UNI 8298/8

APPLICATION SHEET Joints, cracks, wall-wall joints

To ensure proper waterproofing of the structure great
care must be taken over levelling out geometrical and
Storage
constructional unevenness by suitably using
Store the product in a sheltered, dry place at a
MASTERFLEX sealants, the flexible strip, the
temperature anywhere between +5°C and +30 °C. bentonite water stop or rubber joints of the
MASTERFLE range. For working details, see the
Preparation of the substrate relative data sheet and contact the BASF technical
expert.
Structurally sound concrete
All the surfaces to be coated must be prepared by Cleaning and saturation of the concrete
sanding or water-sanding to remove the loose surface Once the substrate has been prepared, thoroughly
particles, grease, oil and traces of formwork release wash the whole surface to be treated so as to saturate
agents and to ensure a minimum roughness. it and also remove any dust left from sanding.

Damaged concrete Application temperature

In these cases first check the depth of the damage Between +5 °C and +40°C.
and then repair with suitable materials from the
EMACO range. Sanding is not required after repair. Preparing the mix
Pour approx. 75% of the liquid component B into a
Water infiltration bucket. Slowly add the powdered component A,
Water infiltration must be eliminated using the instant constantly mixing the product with a low-speed drill
setting mortar WATERPLUG before applying (400-600 rpm) with whisk attachment until a smooth,
MASTERSEAL 545. lump-free mix is obtained.
Continuing to mix, add the remaining part of the liquid
component B, as specified in the table, to the mix.

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Quantity of component B (latex) for every complete If the brush tends to drag the product during
pack (A+B), they may vary slightly according to the application of the first coat, wet the substrate but do
environmental conditions. not add latex. Wet the substrate before applying the
second coat, especially if the weather is particularly
Sleeker 5.7 – 6.3 kg hot. The second coat should be applied “crosswise” to
Thoro brush 6.8 – 7 kg the first coat to ensure maximum waterproofness. In
Roller and spray 7.3 – 7.8 kg any case it is recommended that the second coat only
be applied when the previous one is sufficiently dry to
withstand rubbing (apply the second coat at least 6
hours at 20°C after the first).
To improve resistance to tensile stress in the case of
elements that could present cracks of more than 0.4
mm, it is advisable to apply the fibreglass
reinforcement mesh between the first and second
coat.
The placing of reinforcement mesh generally entails
2
using approx. 0.5 kg/m extra MASTERSEAL 545.
Clean the tools with fresh water.

Curing
If the product is applied in particularly severe
conditions from a hygrothermometric point of view, i.e.
with low relative humidity, wind and sunlight, it is
advisable to protect the treated surfaces with
tarpaulins or carry out wet curing with fine water
spray. Whenever the product is not yet set it must be
protected against rain.
After 7 days MASTERSEAL 545 is fully cured and it
can be used for waterproofing purposes.

Mix thoroughly for a maximum of 3 minutes until a

smooth, lump-free fluid mix is obtained. Leave the mix
to rest for approx. 5 minutes so that the polymer can
completely disperse. Then mix again for a maximum
of 2 minutes. Maintain the same mixing ratio for the
various mixes used in the one application so that the
colour of the coating remains the same. The mix
remains workable for approx. 60 minutes at 20°C.

Application
Application may be by brush, roller, sleeker, spray
with 4 mm nozzle and pressure of 3-5 bar.

MASTERSEAL is a registered trademark of the group. For further information, contact the BASF Construction Chemicals
BASF Construction Chemicals Italia Spa has been working since Italia Spa expert for your area.
16/12/1992 with a certificated Quality System to UNI-EN ISO 9001. Any technical advice given verbally or in writing regarding methods
The Environmental Management System is also certificated to UNI of using our products, corresponds to our current scientific and
EN ISO 14001. practical know-how and does not imply in any way whatsoever our
guarantee or liability on the final result of work carried out using our
BASF Construction Chemicals Italia Spa products. It is therefore the exclusive duty and responsibility of the
customer to check the suitability of our products for the intended
Via Vicinale delle Corti, 21 – 31100 Treviso – Italy
use and purpose.
T +39 0422 304251 F +39 0422 421802
This publication supersedes all others.
http:// www.basf-cc.it e-mail: [email protected]
November 2012

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