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1 Scope of supply and Gener al Arrangem ent Draw ings

2 I nst ruct ion m anual ATLAS Trolley

3 Safet y procedures NI TCHI Manual geared chain hoist , t ype H- 50A

4 Operat ing & Maint enance I nst ruct ions / Part s list of STAHL Elect ric chain hoist , t ype ST

5 Cert ificat es
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 ®

HD-3N TROLLEY

INSTRUCTION MANUAL

81000–85000/08.01
Index

1 General description and parts list 3

2 Operating instructions 4
2.1 Before use 4
2.2 Safe working practice 5
2.3 Operation 7

3 Installation and maintenance 8

3.1 Installation 8
3.2 Maintenance 9

4 Certificate 11

HD-3N Instruction Manual Page 2 of 12

1. General description and parts list
HD-3N-trolleys are designed for heavy duty use in a normal-industry environment. For more
aggressive environments special HD-3N-trolleys are available.

ALWAYS consult the manufacturer or your dealer for special HD-3N-trolleys that can be used in
circumstances like:

dusty, moist or greasy environment

marine and/or corrosive environment
Ex-area
food-processing industries
Extreme high or low temperatures.

No. Pc. Part No. Pc. Part

1A 2/4 Single flange wheel (push) 11 1 Drive axle
1B 0/2 Single flange wheel (gear) 12 1 Bearing house
2A 2/1 Side plate (push) 13A 1 Pinion (geared trolley)
2B 0/1 Side plate (gear) 13B 1 Pinion (motor driven trolley)
2C 0/1 Side plate (motor) 14 2 Chain guide
3 4 Wheel axle 15 1 Hand chain
4 4 Circlip 16 1 E-motor WWK
5 10 (Nyloc) nut (spring washer) 17 1 E-motor TWK
6 2 Distance bolt 18 1 Pneumatic motor WWK
7 1 Suspension bolt 19A 0/2 Wheel break support (motor)
8 - Adjust washer 19B ½ Wheel break support (push)
9 1 Chain wheel 20 1 Suspension bolt (swing beam)
10 1 Spring pin

HD-3N Instruction Manual Page 3 of 12

2. Operating instructions

2.1 Before use

Danger exists when heavy loads are transported, particularly when the equipment is not being used
properly or is poorly maintained. Because accidents and serious injury could result, special safety
precautions apply to the operation, maintenance and inspection of the HD-3N-trolley.

Following these simple rules can help to avoid accidents:

WARNING: IMPROPER use could result in serious injuries or death.

To avoid these hazards:

NEVER lift more than the rated load.

NEVER use a trolley if damaged or malfunctioning

NEVER transport loads over people

ALWAYS make sure that the supporting structures and load-attaching device are strong enough
to hold the weight of the load and hoist.

ALWAYS read the instruction book and the safety instructions

ALWAYS check the trolley before daily use according to the daily inspection list.

Daily inspection list

Before each work shift, the following points have to be checked:

Check that the nameplate showing the trolley capacity is attached and clearly legible.
Check for visual defects or abnormal noises that could indicate a defect.
Check that the hoist is properly attached to the trolley.
Check lubrication and lubricate if necessary.
Check the hoist before use (see operating instructions of the hoist).

Remember that proper rigging and lifting techniques are the responsibility of the operator. Be sure to
read and understand the instructions contained in this instruction book before using your trolley.
Check all applicable safety codes, regulations and other applicable laws for further safe use of your
trolley.

HD-3N Instruction Manual Page 4 of 12

2.2 Safe working practice
Serious injuries could result if the following safety instructions are not followed.

WARNING: IMPROPER use could result in serious injuries or death.

To avoid these hazards:

ALWAYS make sure that you and others are clear of the load before lifting begins.

ALWAYS allow only qualified (trained in safety and operation) people to operate the trolley.

ALWAYS operate a trolley only if you are physically fit.

ALWAYS let the authorised personnel inspect the trolley periodically (see section 3.2.1)

ALWAYS be sure that the trolley's rated capacity, which is found on the trolley's label, is well in
excess of the weight of the load.

ALWAYS be sure that the hoist is properly seated in the suspension-bolt.

ALWAYS use two trolleys that have rated capacities equal to or more than the load to be lifted
whenever you must use two hoists to lift a load. This will provide adequate protection
in the event that a sudden load shift of failure of one trolley occurs.

ALWAYS check for loose or missing parts before use.

ALWAYS pay attention to the load at all times when operating the trolley.

ALWAYS consult the manufacturer or your dealer for special HD-3N-trolleys that can be used in
circumstances like:

dusty, moist or greasy environment

marine and/or corrosive environment
Ex-area
food-processing industries
extreme high or low temperatures.

ALWAYS operate the hoist with manual power.

HD-3N Instruction Manual Page 5 of 12

WARNING: IMPROPER use could result in serious injuries or death. To avoid these
hazards:

NEVER use the trolley to transport people.

Exception: if the Atlas HD3N trolleys are certified for personnel transport according
EN 1808.

NEVER transport loads over people.

NEVER work near or under hoisted loads.

NEVER reach for the wheels and/or pinion to when a trolley is used or when maintenance or
an inspection is carried out.

NEVER operate a trolley if damaged or malfunctioning.

NEVER use a trolley that has been taken out of service until the trolley has been properly
repaired or replaced.

NEVER lift a load unless it is directly underneath the trolley.

NEVER use non-authentic parts on the trolley.

NEVER jerk a load to prevent a sudden loading.

NEVER swing a suspended load.

NEVER suspend a load for an extended period of time.

NEVER leave a suspended load unattended.

NEVER weld or cut a load suspended by a trolley.

NEVER use the trolley as a ground for welding.

NEVER permit more than one operator to pull on a single hand chain at one time
(if applicable).

NEVER operate a trolley if chain jumping, excessive noise, jamming, overloading or binding
occurs.

NEVER throw a trolley.

NEVER use a trolley without nameplate or warning tag and label or with illegible nameplate,
warning tag and label.

NEVER remove or obscure the warning tag.

NEVER use a motor to operate a manual trolley.

HD-3N Instruction Manual Page 6 of 12

2.3 Operation
Push trolley

Face the load and push the load as steadily as possible in the required direction. Try to avoid
swinging of the load as much as possible.

Geared trolley

Face the hand chain wheel side of the trolley.

To move the trolley to the right, pull the hand chain anti-clockwise.
To move the trolley to the left, pull the hand chain clockwise.

Electric and air-powered trolleys

This trolley-type is usually equipped with a multi-button pendant switch. This multi-button pendant
switch can also incorporate functions for operating a hoist and/or crane.

Face the load in the required moving direction.

Push the required button to move the trolley in the wanted direction.

HD-3N Instruction Manual Page 7 of 12

3. Installation and maintenance
3.1 Installation
If the runway-beam does not end against wall or plate, the trolley can easily be put on the flange at
one end of the runway-beam.

If both ends are blocked, dismount the trolley by untying the suspension-bolt and the two distance-
bolts.

NEVER untie the wheel axles.

The beam-width of a trolley with variable beam-width can be adjusted by placing washers of the
suspension-set at the inside of the side-plates. Normally the number of washers on both sides is
equal, but a difference of 1 washer maximum is acceptable.

NEVER allow a spell over 1 mm on both sides of the beam-flange between wheel-flange and
beam-flange.

The easiest way to mount the trolley on the runway-beam is by first fitting the suspension set loosely
to one side-plate (fit the nuts but do not tie them). Subsequently fit the other side-plate and nuts.
Finally tie the nuts with the torque given in the table below.

In case the suspension and distance-bolts have been untied, the following tightening torque has to be
used for the nuts:

Nut Torque [Nm]

M10 26
M12 45
M16 110
M20 210
M24 365
M30 725
M36 1265

HD-3N Instruction Manual Page 8 of 12

3.2 Maintenance
Periodic inspections and maintenance should be made at the intervals shown below and should follow
the given procedures:

Item Frequency Inspection Discard limit Measures

method / maintenance
Indications before use visually capacity indication is Attach the name
not clear. plate.
Side-plate ½ year visually side-plate is deformed. Replace trolley or
consult your supplier
or the manufacturer.
Distance-bolt ½ year visually distance-bolt is Replace distance-bolt.
deformed.
Suspension- ½ year visually suspension-bolt is Replace trolley or
Bolt deformed. consult your supplier
or the manufacturer.
Wheels ½ year visually Excessive wear. Replace wheels.
Geared
(option)

Pinion ½ year visually Excessive wear.

- Lubricate pinion. Use water resistant
grease.
Electric-
Drive
(option)

Pinion ½ year visually Excessive wear.

Lubricate pinion. Use water resistant
grease.
Power- ½ year visually Loose connections. Fasten connections.
Supply

Gearbox ½ year visually - Low oil level. Fill gearbox with oil.

Motor no extra
maintenance
needed.

HD-3N Instruction Manual Page 9 of 12

Item Frequency Inspection Discard limit Measures
method / maintenance
Pneumatic-
Drive
(option)

Pinion ½ year visually Excessive wear.

Lubricate pinion. Use water resistant
grease.

Air-supply ½ year visually Loose airline Fasten connections.

connections.
½ year Clean air preparation
unit and check the oil
level.

Gearbox ½ year visually Low oil level. Fill gearbox with oil.

Motor 1 month function- Trolley does not work Check the motor
test of the properly. thoroughly, clean the
trolley motor and replace the
lamella and gaskets if
necessary.
- mufflers are missing Install new mufflers.

HD-3N Instruction Manual Page 10 of 12

4. Certificate

HD-3N Instruction Manual Page 11 of 12

EC Declaration of Conformity

Declaration of Conformity:
as defined by Machinery Directive 98/37/EC, Annexe IIA, when the delivered product is used as an
independant machine.

We herewith declare that the construction of:

Plain, Geared, Electic and Air-powered Trolleys of the ATLAS HD-3N-type, executed as Standard,
Swinging beam, Personnel transport, Slewing, Rack & Pinion, Non-sparking, AISI 316 and Handycat
trolleys, in the range of 50 - 50000 kg safe work load of Van Leusden B.V., Florijnstraat 3, 4879 AH
Etten-Leur, The Netherlands as constructed in the year 1998 and later.

Complies with the following provisions applying to it (if applicable):

-EC Machinery Directive 98/37/EC
-EC Low voltage Directive 73/23/EEC
-EC Elektromagnetic compatibility 89/336/EEC
-EC Directive Explosion-dangerous areas 94/9/EEC

Applied harmonized standards:

-EN 292 Part 1 and Part 2 (Safety of machines)
-NEN-EN-ISO 9001 : 1994 (Quality assurance records)

Applied national standards and technical specifications (if applicable):

-DIN 3990 (External cylindrical gears)
-DIN 15070 (Wheels)
-IEC 34, Part 5 (IP protection classes)
-NEN 2017 (Cranes, General directives)
-NEN 2018 (Cranes, Loads and combinations of Loads)
-NEN 2019 (Cranes, The metal structure)
-NEN 2020 (Cranes, Mechanical equipment)
-NEN 2021 (Cranes, Electric equipment)
-NEN 2022 (Cranes, Safety against turning over)
-NEN 2023 (Cranes, Structural requirements regarding safety)
-NEN 2024 (Cranes, Documents, testing, operation and maintenance)
-NEN 2028 (Cranes, Automatic limiting devices)

As stipulated by Annexe V of the EC Machinery directive:

-EC symbol affixed to the trolley
-Technical documentation filed in manufacturer's works

Etten-Leur, 01-01-2003.

VAN LEUSDEN B.V.

Director

Manufacturer's declaration:
as defined by Machinery Directive 98/37/EC, Annexe IIB, when the delivered product is not ready for
being used, or is intended to be built into another machine as a component, or is to be intergrated with
other machines. The product shalll not come in operation, untill the machine complies with the Machinery
Directive.

This paragraph only applies to products, that are delivered not being ready for use.
The undersigned declares that the completement, the assembly and testing is done according the
specifications of the manufactorer. The product is according Machinery directive 98/37/EC.

Place: Date: Firm: Signature:

HD-3N Instruction Manual Page 12 of 12


 6DIHW\SURFHGXUHV1,7&+,0DQXDOJHDUHGFKDLQKRLVW
 W\SH+$
Chain Hoist Safety procedures

1.Precautions before installation

a)Inspect carefully for any damage that may

occur during shipping. Check for
loose, missing, or damaged parts.

b)Confirm that the structure supporting the

hoist is strong enough to support the
rated capacity of the hoist with a
generous factor of safety. c)Confirm that the brake is functioning
properly. Hoist the load 10 cm, next
check the brake when lowering the
2.Precautions before use load. When the hand chain is
released, the chain has to stop at
a)Confirm that the load chain is not twisted, once.
kinked, damaged or worn. The load
chain must always mesh correctly
with the load sheave. With 5 ton and 3.Precaution during use
larger hoist, i.e. hoist with more
than 1-fall of load chain, twists can a)Never lift loads in excess of the rated
arise by turning over the bottom capacity marked on the hoist.
hook through the load chain.
b)Never walk or work under a hoisted load
and never lift, support, or transport
people.

c)The hand chain is equipped with a safety

link. When the safety link opens or
deforms, stop at once and inspect
for the cause.

d)Do not operate hoist with other than

manual power.

e)Do not permit more than one operator to

pull on a single hand chain at one
time.

f)Lift loads correctly with proper slings and

attachments. Never lift with the
b)Lubricate the whole length of the load point of the hook and never use the
chain with machine or gear oil. load chain as a sling by back
hooking.
 i)Hoists are designed for lifting loads
vertically and should not be used for
horizontal or angle hoisting.

j)Extreme temperatures will lower the

toughness of the hoist. Loads should
be hoisted or lowered very slowly
and carefully.

k)Never leave a load hanging on the hoist.

g)Lifting a load with two hoist is not

recommended. If the operation is
unavoidable, hoist the load with
utmost care, keeping balance of the
load.

l)The hoisting operation should never be

done with the hook caught to a
stationary object.

m)Never use the chain or hook as a ground

for welding.

n)Use only genuine parts and chains

supplied by the authorized
distributors.

4.Maintenance
h)Never run the load chain out too far.
After use, service the hoist before storing it.
When operated beyond the range of
Servicing and repairs should only be carried
lift, an excessive load that can cause
out by qualified competent responsible
damage will be imposed on the
people.
hoist.
a)Clean the hoist thoroughly.

b)Keep the hoist well lubricated. Oil the

load chain, hook shank and guide
 roller. Table 1 Load and Hand Chains

c)Store the hoist correctly against rain and

moisture. When the hoist is installed
outdoors, exceptional care should be
taken for maintenance.

5.Periodic inspections

Periodic inspection and lubrication in

accordance to the frequency of use must be
carried out to ensure long and safe operation
of the hoist. It is also recommended that a
record of maintenance be kept.

6.Chains and Hooks

a)The hooks and load chains are made of

special alloy steels and are precisely
heattreated. Never weld or heattreat
them again.

b)Load Chain

The load chains are exceptionally long

wearing, but wear is unavoidable
and certain conditions will cause
wear and corrosion that will lower
the strength. Load chains worn
beyond the permissible limits shown
in the Table 1 must be replaced at
once.

c)Hooks

The hook opening will elongate with

overloads and incorrect hooking.
When the hook opening is elongated
beyond the permissible limits shown
in the Table 2, it is dangerously
deformed and must be replaced
immediately.

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 ST

Chain Hoists

Operating and Maintenance Instructions

 R. STAHL chain hoists, models ST10, ST20, ST30, ST32 and ST50, can be supplied with
various versions of electrical equipment:

a) Direct control:
The motor of the chain hoist is switched on and off directly, i.e. without the use of
contactors. Mains voltage and mains current are present in the control pendant. Due
to the limited ampacity of the control pendants, direct control is only available up to
1.6 kW motor output at 400 V, 3 ph, 50 Hz. Direct control is not permissible in various
countries (e.g. Canada, U.S.A.) due to legal stipulations and standards.

b) Contactor control:
The motor of the chain hoist is switched by means of a contactor-transformer combi-
nation.
A safety extra-low voltage is present in the control pendant.
Contactor control is available for all motor sizes and outputs and is accepted world-
wide. The control voltage generated by the transformer is selected corresponding to
customer requirements and national standards. 48 V or 230 V control voltage is gene-
rally used in Europe, 120 V in North America.

c) Version without control:

STAHL chain hoists are available without control. The switchgear (e.g. contactors
and transformer) are then not supplied. The rectifier for activating the brake remains
part of the supply.

Safety note: if the hoist is supplied without control, it is recommended that the custo-
mer install a phase monitoring relay. If the control is not installed in the terminal box
on the chain hoist, but in a control cabinet for example, a phase monitoring relay is
obligatory.

BAST_02.FM

2 01.03
 Table of Contents

In these Operating Instructions, you will find all the information on installation, opera-
tion and maintenance necessary for transporting your loads safely with ST chain
hoists.

Safety instructions .................................................................................................................4

Symbols .................................................................................................................................... 4
Guarantee................................................................................................................................. 4
Use for intended purpose ...................................................................................................... 5
Safety-conscious operation.................................................................................................. 5
Organisational safety precautions.......................................................................................5
Electrical current ....................................................................................................................6
Duties of crane operator........................................................................................................6

Getting to know the chain hoist...........................................................................................7

Installation............................................................................................................................... 8
Installing the chain hoist........................................................................................................8
Installing the trolley ................................................................................................................8
Fitting the chain box ............................................................................................................. 11
Fitting the control pendant .................................................................................................. 12
Checking screw connections ............................................................................................. 12
Mains connection ................................................................................................................. 12
Dismantling ............................................................................................................................ 12

Commissioning...................................................................................................................... 13
Checklist for commissioning ............................................................................................... 13

Maintenance ......................................................................................................................... 14
Maintenance intervals ......................................................................................................... 14
Maintenance work................................................................................................................ 15

Repairs.................................................................................................................................... 20
Replacing parts ..................................................................................................................... 20
Wearing parts ........................................................................................................................ 21

Technical data....................................................................................................................... 23
Motor data.............................................................................................................................. 23
Length of supply cable ......................................................................................................... 25
Ambient conditions ............................................................................................................... 27
Sound level............................................................................................................................. 27
Chain certificate.................................................................................................................... 27
Lubricants............................................................................................................................... 28

Declaration of conformity ................................................................................................... 29

Subject to modifications
BAST_02.FM

01.03 3
 Safety instructions

Symbols

In these operating instructions, the following symbols indicate particularly important

information on risks and safety in operation.

Safety at work
This symbol marks all information on safety at work where risks to life and limb are
entailed.

Warning of electrical voltage

Covers such as hoods and caps which are marked with this symbol may only be
opened by "skilled or suitably instructed personnel".

Warning of suspended load

It is forbidden for persons to stand under suspended loads. This entails risks to life
and limb!

Safety in operation
Information marked with this symbol must be observed to avoid damage to the chain
hoist or the goods transported.

References

↑ See page ..., see sketch, see table

Guarantee

The guarantee expires if these operating instructions are not observed for installa-
tion, operation, inspection and maintenance.
BAST_02.FM

4 01.03
 Safety instructions - Use for intended purpose

• Use the chain hoist solely for lifting freely movable loads.
• When it is used in machines, the applicable regulations must be observed.
• Runways, suspensions and end stops must be of suitable dimensions.
• Load chain hoist only up to the permissible safe working load, following the data on
the rating plate. (Caution: danger of load falling)

The following are not permitted for example:

- Alterations and modifications to the chain hoist
- Exceeding the permissible safe working load
- Transporting persons
- Pulling loads at an angle
- Pulling loose loads which are jammed, dragging or towing loads
- Manipulating the slipping clutch
- Operation with slack chain
- Touching the chain during hoisting
- Operating a damaged hoist
- Operating the hoist with the chain twisted
- Activating the emergency limit switch in normal operation
- Approaching the top and bottom hook position (slipping clutch) during normal
operation
- Operating the chain hoist without a phase monitoring relay if the control provided
by the customer is not installed in the terminal box on the chain hoist, but for
example in a stationary control cabinet.

Safety-conscious operation • Read and follow these instructions.

• Observe statutory safety and accident prevention regulations.
• Do not remove information plates from the hoist. Replace illegible or damaged
plates.
• It is forbidden for persons to stand under suspended loads. This entails risks to life
and limb!
• Do not insert your hand between edges which may pinch or cut. ↑ sketch
• If one phase of the supply voltage fails, the load drops slowly during lifting. Stop
the hoist by releasing the control switch!
• An emergency stop is brought about by activating the emergency stop button.

Organisational safety precautions • Only direct persons to operate the hoist if they have been trained or instructed in
its use.
• Installation, commissioning, maintenance and repairs may only be carried out by
qualified persons* ↑ 6.
• Use only original spare parts.
• Observe the intervals specified for periodic tests.
• Have the chain hoist tested regularly by a qualified person* ↑ 6 in accordance with
the manufacturer’s instructions and statutory regulations.
• The test results must be recorded and kept in the test logbook.
• All tests must be initiated by the operator.
• If the control is not installed in the terminal box on the chain hoist, but for example
in a stationary control cabinet, the installation of a phase monitoring relay is
BAST_02.FM

obligatory.

03.03 5
 Safety instructions - Use for intended purpose

Electrical voltage
The chain hoist functions with dangerous electrical voltages.
• Disconnect the chain hoist before opening covers marked with this symbol.
• The chain hoist may only be opened by qualified persons* or personnel which has
been instructed.

* A qualified person has the necessary theoretical and practical knowledge required
for the maintenance of series hoists and crane installations. The extent of the
knowledge is governed by these operating instructions and other statutory or tech-
nical stipulations. A qualified person must have state of the art knowledge in order
to be able reliably to assess the availability of the installation.

Duties of crane operator When working with chain hoists, the following must be observed:
• Every day before starting work, check brakes, load suspension devices and limit
switches and inspect the installation for any visible defects.
• No-one must stand within the danger area of the moving load.
• The crane operator must be able to see the whole of the working area. If this is not
the case, an assistant must guide the operator.
• Loads must be attached safely and correctly, do not leave suspended loads unat-
tended. Control and emergency stop devices must be within easy reach.
• Do not insert your hand between edges which may pinch or cut.
• If the chain should become slack, tauten it at slow speed before lifting.
• The slipping clutch is a safety device.
• It must not be activated during normal operation.
• Approach the final positions for lifting, lowering and travelling in normal operation
only if an operational limit switch is fitted.
• As far as possible, avoid inching operation (briefly switching on the motor to
achieve small movements.) This could damage switchgear and motors.
• Do not move in the opposite direction until the hoist has come to a stop.

BAST_02.FM

6 03.03
 Getting to know the chain hoist

1 Chain drive
2 Motor
3 Gear
4 Slipping clutch
5 Brake
6 Panel box
7 Chain box
8 Plug for control pendant
9 Plug for travel drive
10 Plug for mains connection
11 Socket for control pendant
12 Socket for travel drive
13 Socket for mains connection
14 Suspension hook
15 Suspension eye
16 Bottom hook block, single fall
17 Load hook
18 Bottom hook block, 2-fall
19 Control pendant
20 Emergency off

Some illustrations include options

BAST_02.FM

01.03 7
 Installation

Installing stationary chain hoist Note installation position of suspension eye or suspension hook ↑ sketch!
(Tightening torque ST05 ↑ 12)

ST05 ST10 - 50

Installing trolley Adjusting trolley to runway flange

1. Adjust play of wheel flanges, ↑ sketch and table
2. Tighten nut with specified torque ↑ 12
3. Fit screw retentions.

US-G 10 KE-T 22
B [mm] L [mm] d [mm] B [mm] L [mm] d [mm]
42 - 58 158 50 - 91 140
66 - 110 206 98 - 143 190 B + 13*
B + 27*
113 - 150 253 149 240
155 - 180 303

KFN 10 / KFK 10 KFN 20 / KFK 20.30

B [mm] L [mm] d [mm] B [mm] L [mm] d [mm]
58 - 110 210 66 - 110 244
113 - 154 252 113 - 154 292
155 - 193 293 155 - 193 334
B + 27* B + 35*
200 - 240 340 200 - 240 380
260 - 300 400 260 - 300 440
400 506 400 538

UE -P 40 KFU / KFK 50
B [mm] L [mm] d [mm] B [mm] L [mm] d [mm]
66 - 110 277 82 - 110 304
113 - 150 325 115 - 154 344
155 - 190 367 155 - 190 386
B+58* B+61*
200 - 240 413 200 - 240 431
260 - 300 473 260 - 300 492
400 608

Use only original spare parts for modifying the flange width.

* For I-beam: -2 mm
BAST_02.FM

8 01.03
 Installation

Installing trolley on chain hoist 1. US-G 10 with ST05

Always suspend chain hoist from centre of trolley. ↑ sketch ↑ 8

US-G 10 with ST10

Fit suspension piece with suspension bolt (a) to chain hoist. Note installation
position of suspension piece. Lock bolt (a) with washer (b) and cheese-head
screw (c). ↑ sketch

KFN 10/20 with ST10/ST20

Fit suspension piece with suspension bolt (a) to chain hoist. Note installation
position of suspension piece. Lock bolt (a) with washer (b) and cheese-head
screw (c). ↑ sketch

US-G10 with ST05 1/1 ... 2/1 US-G10 with ST10 1/1

KFN10/20 1/1 KFN10/20 2/1

2. Slide trolley onto runway or push on from below after swivelling the side cheeks
up.

3. Check that screws and nuts are tightened with specified torque ↑ 12.

4. The screw retentions must be fitted!

BAST_02.FM

01.03 9
 Installation

Installing trolley on chain hoist UE-P40 / KFU 50

Fit suspension piece with suspension bolt (a) to chain hoist. Observe installation
position of suspension piece for 1/1 and 2/1 reeving! Lock bolt (a) with washer (b) and
circlip (c). ↑ sketch

UE-P40 1/1 UE-P 40 2/1

KFU 50 2/1 KE-T 22 KFK

1. Slide trolley onto runway or push on from below after swivelling the side cheeks
Wheel ∅ Max. S.W.L. up.
50 500
63 1000 2. Check that screws and nuts are tightened with specified torque ↑ 12.
80 2000
100 3200 3. The screw retentions must be fitted!
125 5000
KFK
4. Press pressure roller (d) against runway by means of screw (e) until all wheels are
in contact with the running surface of the runway. Lock screw (e) with nut (f).
Caution: The lower flange must not have any fishplates or unevenness!
BAST_02.FM

10 01.03
 Installation

Connecting electric trolley Plug connection cable into chain hoist and secure.

Fitting guide rollers

KFN / KFU 10/ 20: B ≥ 260

UE-P 40: B ≥ 260
KFU / KFK: B: ≥ 260

Caution: If trolley travels frequently or is used on a crane bridge, always fit guide rol-
lers!

Runway end stop

Fitting and securing chain box

ST 05 ST 10/ 20/ 30 ST 32/ 50

Lubricate chain with the chain lubricant supplied!

Chain box must be able to move freely.max.
BAST_02.FM

Max. length of chain ↑ sticker on chain box.

07.03 11
 Installation

Installing control pendant Note

The control pendant must be suspended from from the strain relief wire and not from
the cable!
Ensure sufficient clearance of the cable to the chain by turning the plug if necessary
(±360°)! The cable must not touch the chain.

1. Plug in and secure cable.

2. Fit strain relief wire.

If the customer connects the control cable by means of a plug kit, the circuit diagram
must be followed (parts marked "A" are supplied loose).
Prepare ends of cable acc. to sketch "Mains connection, plug-type".

For connecting control pendant without plug, see circuit diagram supplied. (Terminal
strip X1, terminals 1...9. Connection is via a cable gland.)

Checking screw connections

• Chain guide attachment
[Nm] • Distance bolt on trolley
M5 6(5)*1 • Trolley suspension
M6 10
M8 24(10)*1 *1 Self-locking/self-tapping screws
M10 48 *2 Plug connection
M12 83 *3 Cable gland (in plastic)
M16 120
M24 320
M30 640
M36 1100
M5*2 1.0
*3 1.5

Mains connection
Safety note
The chain hoist may only be connected by a skilled electrician.
The mains cable must meet the specifications given in the technical data↑ 25.

Mains connection, plug-type Mains connection via cable gland

1 2 3

Dismantling Dismantling chain hoist

1. Remove load from hoist
2. Disconnect chain hoist from mains at main isolator
3. Disconnect electrical connections
4. Remove chain hoist
5. Remove trolley, if any
6. Clean chain hoist and oil lightly
7. Seal air vent screw in gear.
BAST_02.FM

12 01.03
 Commissioning

The chain hoist may only be commissioned by a qualified person.

When recommissioning after a period in storage or stoppage, the following test steps
must be repeated.

Checklist for commissioning Test steps

• Remove sticker from air vent screw in gear
• Check suspension hook or suspension (visual inspection)
• Check tightening torque of screw connections on hooks
• Check load chain
- clean and oiled
- not twisted
• Check chain box
- attachment
• Attach chain stopper to chain with hook at floor level and check chain anchorage
• Check chain stopper and chain anchorage, see chap. 7.
• Measure and record hook aperture
• Check electrical connection
• Check runway
- clean, free of grease and paint, even
- end stops present
• Check tightening torque of screw connections of suspension piece or trolley sus-
pension.
• Open step of travel drive clean and greased.

During the following test steps, you must be able to activate the emergency off but-
ton at all times.
• Check function of chain hoist
- Direction of movement must correspond to the symbols on the control pendant.
If not, reverse two phases of the mains connection. (Do not open manufacturer’s
control.)
• Check function of slipping clutch ↑ 16, the clutch torque may be altered after a
long stoppage.
• Check function of brake ↑ 17
• Check function of travel drive
- Direction of motion must correspond to the symbols on the control pendant.
- Check function of brake ↑ 18.
• Confirm correct commissioning in test logbook.

If required by national regulations, have chain hoist tested before commissioning by

a safety organisation (e.g. TÜV).
BAST_02.FM

01.03 13
 Maintenance

Maintenance work on the chain hoist may only be carried out by qualified persons.
Maintenance work beyond that described in these operating instructions may only
be carried out by the manufacturer or trained after-sales service personnel.

FEM classification The maintenance intervals given in the following table apply for a chain hoist oper-
ated in mechanism group 1 Bm to FEM 9.511.
If the hoist is operated in a different mechanism group, the maintenance work speci-
fied must be carried out more frequently corresponding to the correction factors.

1Bm 1Am 2m 4m Mechanism group (operation)

1 2 4 8 Correction factor

Example: Check hook attachment

1 Bm 1 x per quarter
2m 4 x per quarter

General overhaul after expiry of service life

The general overhaul is intended to ascertain any invisible wear (e.g. gear). In com-
pliance with FEM 9.755, the service life expired must be recorded in order to calcu-
late that remaining.
Depending on the gear classification according to FEM 9.511, which is given in the
hoist data sheet, the theoretical full load operating hours (D) stated below apply, see
table.

FEM 9.511 1Bm 1Am 2m 3m

D (h) 400 800 1600 3200

If the full load lifetime has expired, the chain hoist must be overhauled by the manu-
facturer.
N.B.: does not apply to wearing parts
If the chain hoist is not used as a series hoist (system, deadweight etc.), the full load
operating hours may be reduced. Please contact the manufacturer.

Maintenance intervals Every day

• Check correct functioning of brake(s).
• Check load chain
- clean, lubicated and not twisted
Every month
• Check suspension of control pendant (cable and strain relief wire must be fitted).
• Check load chain for wear ↑ 15
Every three months
• Check function of slipping clutch
• Check hook for wear ↑ 15
• Check hook attachment
• Grease output pinion and open step of gearing on electric trolley
• Check attachment of rigid suspension or trolley suspension
Every year
• Check screw connections (tightening torques, corrosion)
• Adjust brake *
• Adjust slipping clutch *
• Calculate service life expired. Read operating hours counter if any.
• Check chain stopper (visual inspection)
For a description of the maintenance work see the following pages or the section on
commissioning.
BAST_02.FM

* These jobs may only be carried out by a qualified person.

14 03.03
 Maintenance

Check and lubricate load chain

- DIN 685 Part 5
N.B.:
Lubricate the load chain above all at the joints.

• Replace load chain, ↑ 20

- if the load chain does not meet the required dimensions at any point
↑ table

ST05 ST10 ST20 ST30 ST32 ST50

[mm] [mm] [mm] [mm] [mm] [mm]
dxt 4x12 5x16 7x21.9 9x27 9x27 11x31
d min 3.6 4.5 6.3 8.1 8.1 10.2
t max 12.5 16.8 23 28.3 28.3 32.5
11 t max 134.7 179.5 245.7 302.9 302.9 347.8

- if distortion, breaks, cracks or corrosion impair the lifting capacity

- if the joints of the chain show wear
• Check chain guide and idler sheave on the bottom hook block and replace if
necessary ↑ 20
• Check chain anchorage, if necessary contact our after-sales service

Checking hook for wear

- DIN 15405 Part 1 If load hook or suspension hook no longer meet the required dimensions or if distor-
tion, breaks, cracks or corrosion impair the lifting capacity:
• Replace bottom hook block or suspension hook, ↑ 21
• Hook safety latch must close automatically

ST05 ST10 ST20 ST30 ST32 ST50

1/1 2/1 1/1 2/1 1/1 2/1 1/1 2/1 1/1 2/1 1/1 2/1
[mm] [mm] [mm] [mm] [mm] [mm]
h 19 24 19 24 24 31 31 37 31 40 37 48
h min. 18 22.8 18 22.8 22.8 29.5 29.5 35.2 29.5 38 35.2 45.6
*1
z 22 29.5 22 29.5 29.5 30 30 33 30 35 33 41
z max. 24.2 32.5 24.2 32.5 32.5 33 33 36.3 33 38.5 36.5 45.1
h 24 24 24 24 37 37 37 37 39.5 39.5 39.5 39.5
h min. 22.8 22.8 22.8 22.8 35.1 35.1 35.1 35.1 37.5 37.5 37.5 37.5
*2
z 29.5 29.5 31.5 31.5 41 41 41 41 42 42 42 42
z max. 32.5 32.5 34.6 34.6 45.1 45.1 45.1 45.1 46.2 46.2 46.2 46.2

*1 Load hook
BAST_02.FM

*2 Suspension hook

01.03 15
 Maintenance

Checking function of slipping clutch (without 1. At creep speed, lift bottom hook block without load to top hook position.
load) 2. Let clutch slip in top hook position for a maximum of 3 seconds. The chain must not
move, the motor must rotate.

Slipping clutch and brake(s) may only be adjusted by a qualified person.

When starting to adjust the slipping clutch, the load must lie on the ground!
The motor must be at a standstill during all work on the slipping clutch! There is a risk
of accidents, we recommend contacting our after-sales service.

Adjusting slipping clutch with test load It is forbidden to hoist test load to top hook position and activate the slipping clutch.
The test load may be lifted by a maximum of 300 mm.
• In bottom hook position attach 1.25 x rated load (test load).
• Remove cover (1).
• A small amount of gear oil may escape when the cover is removed.
• Bend back locking plate (2) (ST05).
• Release slipping clutch setting with clamping screw (2a) (ST32/ST50)
• Adjust slipping clutch by turning the adjusting screw or nut (3).
• Turning to the right → the reaction force increases
• Turning to the left → the reaction force decreases
If the reaction force is too high, the adjusting screw or nut must be loosened by one
turn.
• Adjust slipping clutch so that the above load (test load) is just lifted. The rated load
must be held firmly in every position.
• Bend locking plate (2) up over 2 surfaces of the adjusting screw (ST05).
• Lock slipping clutch setting with clamping screw (2a) (ST32/ST50)

• Replace cover (1) and gasket.

ST 05: if no further adjustment is possible, replace clutch

ST 10 - ST 30: wear-free lining
ST 32 - ST 50:if stamped dimension x-2 mm is reached, replace clutch

ST05 ST10/ 20/ 30 ST32/ 50

BAST_02.FM

16 03.03
 Maintenance

Checking hoist brake 1. Attach rated load

2. Activate brake during lifting and lowering.
Slowing-down paths of up to 10 cm are permissible.

ST05
• Measure distance between fan cover and motor shaft
1. with motor standing still
2. with motor running
The brake displacement is the difference between these two values. If value (S) is
greater than 1.5 mm, the brake must be adjusted. Nominal dimension: 1±0.25 mm.

ST10 - ST50
1. Remove fan cover (1)
2. Remove plug (8)
3. Measure air gap (S) with feeler gauge (F). See table for max. permissible air gap
(S). If the max. permissible air gap (S) has been reached, the brake disc (brake rotor)
must be replaced

.
S max.
Type
[mm]
ST10 1
ST20 1
ST30 1
ST32 1
ST50 1

Adjusting brake
ST05

• Set load down.

Calculate number of shims to be removed. The brake displacement is altered by
0.5 mm per shim.
Example:
Brake displacement measured: 0.8 mm
Remove 2 shims: -1.0 mm
New brake displacement: 0.8 mm
• Lever off cover (1) with a screwdriver.
• Remove 4 screws (2).
• Pull off brake flange (3).
• Remove number of shims (4) calculated.
• Push on brake flange.
• Reassemble in reverse order.
• Check brake displacement.

Replace brake/slipping clutch unit if all shims have been removed.

Then reset brake displacement.

Caution: After working on brake, always perform a functional test with rated load.
BAST_02.FM

01.03 17
 Maintenance

Replacing brake disc (brake rotor) ST10 - ST50

1. Remove fan cover (1)
2. Release clamp (2) of fanwheel(3)
3. Remove fanwheel (3)
4. Disconnect brake
5. Remove fixing screws (4)
6. Remove magnet piece (5) complete with armature disc (6)
7. Remove brake disc (brake rotor) (7)

Reassemble in reverse order. Ensure that the inspection hole for measuring the air
gap is at the bottom.

Caution: After working on brake, always perform a functional test with rated load.

Checking trolley brake FU-A

Measure clearance between fan cover and motor shaft:

1. with motor at a standstill

2. with motor running

The difference between the two values is the brake displacement. If the value is
greater than 2.5 mm, the brake housing with brake lining must be replaced.

SF

1. Remove fan cover (1)

2. Remove plug (2)
3. Measure air gap with feeler gauge (F). See table for max. permissible air gap. If the
max. permissible air gap has been reached, the brake disc (brake rotor) must be
replaced.

S max.
Type
[mm]
SF ... 123 0.2...2.0
SF ... 133 0.2...2.0

Replacing brake disc (brake rotor)

1. Remove fan cover (1)
2. Remover fanwheel (3), remove feather key
3. Disconnect brake
4. Remove fixing screws (4)
5. Remove magnet piece complete with armature disc (6)
6. Remove brake disc (brake rotor)
7. Take note of installation position of new brake rotor (7), ↑ sketch.

Replace in reverse order. Ensure that the inspection hole for measuring the air gap is
at the bottom.
BAST_02.FM

18 01.03
 Maintenance

Wheels, wheel drive and runway

• Visual inspection of wheels for wear. Replace if original diameter is reduced by

max. 5%.
• Visual inspection of runway beam for wear.
The running characteristics can be improved by a guide system. This avoids wear
and the flange play can be reduced.
• Inspection of flanges for wear.
A high degree of wear on the flanges indicates that the trolley is canting or running
heavily on one side. The cause must be ascertained and eliminated.

d d1 b b1
[mm] [mm] [mm] [mm]
50 ≤48 15.5 ≥17
63 ≤60 17 ≥18.5
80 ≤76 27.5 ≥29.5
100 ≤95 33 ≥35
125 ≤119 38 ≥40 Limit value for wear → replace

Operating hours counter (option)

The operating hours counter fitted measures the hoisting time only, thus the value
measured must be doubled.
Example: 123 h measured; 246 h to be recorded
BAST_02.FM

01.03 19
 Repairs

Chain drive
Fitting chain

Use only original R. STAHL chains. Max. chain length ↑ sticker on chain box.

ST05 ST10 - ST50

The welds of the upright chain

links must point to the outside
over the chain sprocket.

1. Attach a fitting aid, e.g. cable tie, to last link.

2. Let chain run into guide at slow speed.
Caution: risk of injury!

Replacing chain stopper

Projecting chain length X

ST05 X = 130 mm
ST10-ST30 X = 100 mm
ST32-ST50 X = 150 mm

Checking and fitting chain anchorage

ST05 ST10 - ST30 ST32/50

Secure chain suspension bolt (1) with lock (2).

Replace chain suspension bolt if any grooves or distortion are visible.
Caution: Do not turn over a chain suspension bolt that has been in use!
BAST_02.FM

20 01.03
 Repairs

Replacing single-fall bottom hook block Replacing 2-fall bottom hook block

1. Unscrew chain anchorage.

2. Run chain into new bottom hook block.
3. Refit chain anchorage.
4. Grease moving parts.
5. Run through hook path, check that chain is
not twisted.

Replacing idler sheave

Wearing parts

Designation ST05 ST10 ST20 ST30 ST32 ST50

1*1 Chain 331 005 9 331 006 9 331 001 9 331 004 9 331 004 9 331 013 9
2 4
2 Chain drive nBh nBh nBh nBh nBh nBh
32 320 96 30 0 14 320 00 41 0 16 320 00 41 0 13 320 00 41 0 17 320 00 41 0 18 320 00 41 0
1 kBh kBh kBh kBh kBh kBh
32 320 96 30 0 14 320 01 41 0 16 320 01 41 0 13 320 01 41 0 18 320 02 41 0 18 320 01 41 0
Chain stop-
3 32 320 01 27 0 14 320 01 27 0 16 320 01 27 0 17 320 00 27 0 17 320 00 27 0 18 320 02 27 0
per
Brake/slip-
4 32 320 90 30 0 - - - - -
ping clutch
Brake E21/E22 E31/E32 E31/E32 E40/E42 E40/42
5 -
disc 567 306 0 567 305 0 567 305 0 567 192 0 567 192 0
Chain box 32 320 00 26 0 12m 8m 6m 6m 8m
32 320 03 26 0*2 35 322 04 32 0 35 32204 32 0 35 320 04 32 0 17 320 00 32 0 18 320 00 26 0
6
25m 16m 10m 20 m 12m
33 320 26 26 0 33 320 26 26 0 33 32026 26 0 18 322 00 32 0 18 322 00 32 0

*1 Please state length

*2 For chain hoist with KE-T trolley
BAST_02.FM

nBh = standard headroom

kBh = short headroom

03.03 21
 Repairs

Wearing parts

Designation ST05 ST10 ST20 ST30 ST32 ST50

Suspension
7 32 240 10 92 0 - - - - -
bolt
Suspension
8 - 14 320 00 24 0 16 320 00 24 0 13 320 00 24 0 17 320 00 24 0 18 320 00 24 0
bolt
Bottom hook 32 320 00 59 0*3
9 14 320 01 59 0 16 320 02 59 0 17 320 00 59 0 17 320 00 59 0 18 320 00 59 0
block 1/1 32 320 01 59 0*4
Bottom hook
10 32 32 00 50 0 14 320 01 50 0 16 320 03 50 0 13 320 01 50 0 17 320 01 50 0 18 320 01 50 0
block 2/1

Designation SF .. ... 123 SF .. ... 133

Brake
12 567 100 0 567 100 0
disc
Designation FU-A 1. .. 00 FU-A 1. ...
Brake
13 51 250 80 37 0 51 250 81 37 0
housing

Designation ∅ 50 ∅ 63 ∅ 80 ∅ 100 ∅ 125

a a a a a
02 250 00 40 0 03 250 00 40 0 04 250 01 40 0 05 240 04 40 0
15 Wheel
b b b b b
01 250 00 41 0 02 250 01 41 0 03 250 00 41 0 04 250 00 41 0 05 250 03 41 0

Replacement and repairs may only be performed by skilled personnel!

*3 125 kg
BAST_02.FM

*4 250 kg

22 03.03
 Technical data

Motor data

50 Hz
Typ *1 kW ED c/h In Ik cos ϕ k Mains fuse
% 230V 400V 500V 230V 400V 500V 230 V 400 V 500 V
[A] [A]
ST 0501-8 2A04 0,2 40 240 2,3 1,3 1,0 5,7 3,3 2,6 0,88 6 6 6
ST 0501-8/2 2/8A04 0,2/0,05 35/15 120/240 2,3/1,9 1,3/1,1 1,0/0,9 5,7/2,1 3,3/1,2 2,6/1,0 0,88/0,83 6 6 6
ST 0501-16 2A04 0,4 40 240 2,3 1,3 1,0 5,7 3,3 2,6 0,88 6 6 6
ST 0501-16/4 2/8A04 0,4/0,1 35/15 120/240 2,3/1,9 1,3/1,1 1,0/0,9 5,7/2,1 3,3/1,2 2,6/1,0 0,88/0,83 6 6 6
ST 0502-8 2A04 0,4 40 240 2,3 1,3 1,0 5,7 3,3 2,6 0,88 6 6 6
ST 0502-8/2 2/8A04 0,4/0, 35/15 120/240 2,3/1,9 1,3/1,1 1,0/0,9 5,7/2,1 3,3/1,2 2,6/1,0 0,88/0,83 6 6 6
ST 0503-6 2A04 0,4 40 240 2,3 1,3 1,0 5,7 3,3 2,6 0,88 6 6 6
ST 0503-6/1 2/8A04 0,4/0 35/15 120/240 2,3/1,9 1,3/1,1 1,0/0,9 5,7/2,1 3,3/1,2 2,6/1,0 0,88/0,83 6 6 6
ST 1005-8 2E21 0,8 60 360 3,4 2,0 1,6 20,0 11,5 9,2 0,79 10 6 6
ST 1005-8/2 2/8E21 0,8/0,2 40/20 120/240 3,7/2,1 2,2/1,2 1,7/1,0 15,8/4 9,1/2,3 7,3/1,8 0,89/0,73 10 6 6
ST 1005-12 2E22 1,2 60 360 5,4 3,1 2,5 28,2 14,3 13,0 0,85 10 6 6
ST 1005-12/3 2/8E22 1,2/0,3 40/20 120/240 7,1/3,8 4,1/2,2 3,3/1,8 20,5/6,8 11,8/3,9 9,4/3,1 0,93/0,77 10 6 6
ST 2006-12 2E31 1,5 60 360 6,3 3,6 2,9 28,9 16,6 13,3 0,82 10 10 6
ST 2006-12/3 2/8E31 1,5/0,37 40/20 120/240 6,8/3,7 3,9/2,1 3,1/1,7 25,6/7,3 14,7/4,2 11,8/3,4 0,92/0,80 10 6 6
ST 2010-8 2E31 1,5 60 360 6,3 3,6 2,9 28,9 16,6 13,3 0,82 10 10 6
ST 2010-8/2 2/8E31 1,5/0,37 40/20 120/240 6,8/3,7 3,9/2,1 3,1/1,7 25,6/7,3 14,7/4,2 11,8/3,4 0,92/0,80 10 6 6
ST 2010-12 2E32 2,3 60 300 9,0 5,7 4,6 55,7 24,5 19,6 0,90 16 10 10
ST 2010-12/3 2/8E32 2,3/0,57 40/20 120/240 9,9/5,2 5,7/3,0 4,6/2,4 42,6/10,6 24,5/6,1 19,6/4,9 0,90/0,79 16 10 10
ST 3016-8 2E32 2,3 60 300 9,0 5,7 4,6 55,7 24,5 19,6 0,90 16 10 10
ST 3016-8 2/8E32 2,3/0,57 40/20 120/240 9,9/5,2 5,7/3,0 4,6/2,4 42,6/10,6 24,5/6,1 19,6/4,9 0,90/0,79 16 10 10
ST 3212-16 2E42 3,8 60 360 15,7 9,0 7,2 66,8 38,4 30,7 0,8 20 16 10
ST 3212-16/4 2/8E42 3,8/0,9 33/17 100/200 16,0/7,0 9,2/4,0 7,4/3,2 55,7/14,3 32,0/8,2 25,6/6,6 0,86/0,82 20 16 10
ST 3216-8 2E40 2,4 60 360 9,7 5,7 4,5 55,7 25,0 25,6 0,87 16 16 10
ST 3216-8/2 2/8E40 2,4/0,6 40/20 120/240 10,3/5,4 5,7/3,0 4,6/2,4 43,5/10,8 25,0/6,2 20,0/5,0 0,87/0,74 16 10 10
ST 3216-12 2E42 3,8 60 360 15,7 9,0 7,2 66,8 38,4 30,7 0,80 20 16 10
ST 3216-12/3 2/8E42 3,8/0,9 33/17 100/200 16,0/7,0 9,2/4,0 7,4/3,2 55,7/14,3 32,0/8,2 25,6/6,6 0,86/0,82 20 16 10
ST 5025-6 2E42 3,0 70 420 11,1 7,3 5,1 66,8 38,4 30,7 0,80 20 16 10
ST 5025-6/1 2/8E42 3,0/0,76 40/20 120/240 12,7/6,9 7,3/3,8 5,8/3,2 55,7/14,3 32,0/8,2 25,6/6,6 0,86/0,82 20 16 10
ST 5025-8 2E42 3,8 60 360 15,7 9,0 7,2 66,8 38,4 30,7 0,80 20 16 10
ST 5025-8/2 2/8 E42 3,8/0,9 33/17 100/200 16,0/7,0 9,2/4,0 7,4/3,2 55,7/14,3 32,0/8,2 25,6/6,6 0,86/0,82 20 16 10
FU-A 14 2/8A04 0,05/0,2 20/40 - 0,9/0,9 1,1/2,4 0,8/0,89 - - -
SF 14 8/2F12 0,09/0,37 20/40 - 0,8/1,0 1,3/3,3 0,74/0,9 - - -

*1 Hoist motor type

BAST_02.FM

01.03 23
 Technical data

Motor data

60 Hz
Typ *1 kW ED c/h In Ik cos ϕ k Mains fuse
% 400V 460V 575V 400V 460V 575V 400 V 460 V 575 V
[A] [A]
ST 0501-8 2A04 0,24 40 240 1,6 1,4 1,1 4,0 3,5 2,8 0,88 6 6 6
ST 0501-8/2 2/8A04 0,24/0,06 35/15 180/360 1,6/1,3 1,4/1,1 1,1/0,9 4,0/1,5 3,5/1,3 2,8/1,0 0,88/0,83 6 6 6
ST 0501-16 2A04 0,48 40 240 1,6 1,4 1,1 4,0 3,5 2,8 0,88 6 6 6
ST 0501-16/4 2/8A04 0,48/0,12 35/15 180/360 1,6/1,3 1,4/1,1 1,1/0,9 4,0/1,5 3,5/1,3 2,8/1,0 0,88/0,83 6 6 6
ST 0502-8 2A04 0,48 40 240 1,6 1,4 1,1 4,0 3,5 2,8 0,88 6 6 6
ST 0502-8/2 2/8A04 0,48/0,12 35/15 180/360 1,6/1,3 1,4/1,1 1,1/0,9 4,0/1,5 3,5/1,3 2,8/1,0 0,88/0,83 6 6 6
ST 0503-6 2A04 0,48 40 240 1,6 1,4 1,1 4,0 3,5 2,8 0,88 6 6 6
ST 0503-6/1 2/8A04 0,48/0,12 35/15 180/360 1,6/1,3 1,4/1,1 1,1/0,9 4,0/1,5 3,5/1,3 2,8/1,0 0,88/0,83 6 6 6
ST 1005-8 2E21 0,96 60 360 2,2 2,0 1,6 13,2 11,5 9,2 0,79 10 6 6
ST 1005-8/2 2/8E21 0,96/0,24 40/20 120/240 2,5/1,4 2,2/1,2 1,7/1,0 10,5/2,6 9,3/2,3 7,3/1,8 0,89/0,73 10 6 6
ST 1005-12 2E22 1,4 60 360 3,6 3,1 2,5 18,6 16,2 13,0 0,85 10 6 6
ST 1005-12/3 2/8E22 1,4/0,36 40/20 120/240 4,7/2,5 4,1/2,2 3,3/1,8 13,6/4,5 11,8/3,9 9,4/3,1 0,93/0,77 10 6 6
ST 2006-12 2E31 1,8 60 360 4,1 3,6 2,9 19,1 16,6 13,3 0,82 10 10 6
ST 2006-12/3 2/8E31 1,8/0,44 40/20 120/240 4,5/2,4 3,9/2,1 3,1/1,7 16,9/4,8 14,7/4,2 11,8/3,4 0,92/0,80 10 6 6
ST 2010-8 2E31 1,8 60 360 4,1 3,6 2,9 19,1 16,6 13,3 0,82 10 10 6
ST 2010-8/2 2/8E31 1,8/0,44 40/20 120/240 4,5/2,4 3,9/2,1 3,1/1,7 16,9/4,8 14,7/4,2 11,8/3,4 0,92/0,80 10 6 6
ST 2010-12 2E32 2,8 60 360 6,6 5,7 4,1 28,2 24,5 25,6 0,90 16 10 10
ST 2010-12/3 2/8E32 2,8/0,68 40/20 120/240 6,6/3,5 5,7/3,0 4,6/2,4 28,2/7,0 24,5/6,1 19,6/4,9 0,90/0,79 16 10 10
ST 3016-8 2E32 2,8 60 360 6,6 5,7 4,1 28,2 24,5 25,6 0,90 16 10 10
ST 3016-8 2/8E32 2,8/0,68 40/20 120/240 6,6/3,5 5,7/3,0 4,6/2,4 28,2/7,0 24,5/6,1 19,6/4,9 0,90/0,79 16 10 10
ST 3212-16 2E42 4,6 60 360 10,4 9,0 7,2 44,2 38,4 30,7 0,80 20 16 10
ST 3212-16/4 2/8E42 4,6/1,1 33/17 100/200 10,6/4,6 9,2/4,0 7,4/3,2 36,8/9,4 32,0/8,2 25,6/6,6 0,86/0,82 20 16 10
ST 3216-8 2E40 2,9 60 360 6,4 5,6 4,5 36,8 32,0 25,6 0,87 16 10 10
ST 3216-8/2 2/8E40 2,9/0,72 40/20 120/240 6,6/3,5 5,5/3,0 4,6/2,4 28,8/7,1 25,0/6,2 20,0/5,0 0,87/0,74 16 10 10
ST 3216-12 2E42 4,6 60 360 10,4 9,0 7,2 44,2 38,4 30,7 0,80 20 16 10
ST 3216-12/3 2/8E42 4,6/1,1 33/17 100/200 10,6/4,6 9,2/4,0 7,4/3,2 36,8/9,4 32,0/8,2 25,6/6,6 0,86/0,82 20 16 10
ST 5025-6 2E42 3,6 70 420 7,4 6,4 5,1 44,2 38,4 30,7 0,78 20 16 10
ST 5025-6/1 2/8E42 3,6/0,91 40/20 120/240 8,4/4,4 7,3/3,8 5,8/3,0 36,8/9,4 32,0/8,2 25,6/6,6 0,78/0,49 20 16 10
ST 5025-8 2E42 4,6 60 360 10,4 9,0 7,2 44,2 38,4 30,7 0,80 20 16 10
ST 5025-8/2 2/8E42 4,6/1,1 33/17 100/200 10,6/4,6 9,2/4,0 7,4/3,2 36,8/9,4 32,0/8,2 25,6/6,6 0,86/0,82 20 16 10
FU-A 14 2/8A04 0,06/0,24 20/40 - 1,1/1,1 1,3/2,9 0,89/0,89 - - -
SF 14 8/2F12 0,11/0,44 20/40 - 0,9/1,2 1,5/3,8 0,74/0,9 - - -

*1 Hoist motor type

BAST_02.FM

24 01.03
 Technical data

Specifications for mains connection

• All poles of the mains cable must be disconnected by a lockable switch.
• The mains voltage must correspond to that stated on the rating plate.
• Fixed installed cables e.g. NYM, NYY
• Flexible cables e.g. RN-F, NGFLGöu, H07VVH2-F
• Cable cross-section min. 1.5 mm 2
• Mains voltage 380-415 VAC, 50 Hz
Other mains voltages are available as options.
• In compliance with EN 55014, the installation of a radio interference suppression
module FEM1 is obligatory for all motors ≤1kW.
• If a residual current operated circuit breaker is used, a fault current of approx. 17
mA per FEM1 must be taken into consideration.

Max. length of supply cable

Direct control
50 Hz Max. cable length with direct control [m]
Chain hoist Stationary *1 With trolley along runway *2
Connecting cable cross-section 1.5 mm² 2.5 mm² 1.5 mm² 2.5 mm²
230 V 400 V 500 V 230 V 400 V 500 V 230 V 400 V 500 V 230 V 400 V 500 V
2A04
57 170 269 94 283 29 80 120 49
2/8A04
Hoist motor type

2E21 17 50 79 28 84 131 10 30 47 17 50 79
8/2E21 18 55 87 31 92 144 11 33 52 18 55 87
*

2E22 11 34 53 19 57 88 7 20 32 11 34 53
8/2E22 14 42 65 23 70 109 8 25 39 14 42 65
2E31 11 34 53 19 57 89 7 21 32 11 34 53
8/2E31 11 34 53 19 57 89 7 21 32 11 34 53

Contactor control
50 Hz Max. cable length with contactor control [m]
Chain hoist Stationary *3 With trolley along runway *4
Connecting cable cross-section 1.5 mm² 2.5 mm² 1.5 mm² 2.5 mm²
230 V 400 V 500 V 230 V 400 V 500 V 230 V 400 V 500 V 230 V 400 V 500 V
2A04 113 340 531 - - - 71 214 334 118 - -
8/2A04
2E21 36 109 170 60 181 283 27 81 126 44 134 210
8/2E21 40 122 190 67 203 317 29 89 139 49 148 231
Hoist motor type

2E22 24 72 112 40 119 187 18 54 85 30 91 142

8/2E22 30 90 141 50 150 234 22 67 104 37 111 174
2E31 24 73 113 40 121 189 18 55 86 30 92 143
*

8/2E31 24 73 114 40 122 190 18 55 86 30 92 143

2E32 - 45 60 21 75 99 - 35 46 16 58 77
8/2E32 15 45 70 25 75 117 11 34 54 19 58 90
2E40 - 40 62 22 66 103 - 31 48 17 51 80
8/2E40 15 45 71 25 76 118 12 35 55 19 58 91
2E42 - 32 50 18 54 84 - 25 39 14 42 65
8/2E42 - 36 56 20 60 93 - 28 43 15 46 72

* Allocation to chain hoists ↑ "Motor data" table

*1 Voltage drop 2.5%
*2 Voltage drop 1.5%
*3 Voltage drop 5.0%
BAST_02.FM

*4 Voltage drop 4.0%

07.03 25
 Technical data

Max. length of supply cable

Direct control
60 Hz Max. cable length with direct control [m]
Chain hoist Stationary *1 With trolley along runway *2
Connecting cable cross-section 1.5 mm² 2.5 mm² 1.5 mm² 2.5 mm²
230 V 400 V 460 V 230 V 400 V 460 V 230 V 400 V 460 V 230 V 400 V 460 V
2A04
2/8A04
Hoist motor type

2E21 14 44 58 24 73 97 9 26 35 14 44 58
8/2E21 16 48 64 27 80 106 10 29 38 16 48 64
*

2E22 12 30 39 20 49 65 7 18 23 12 30 39
8/2E22 12 36 48 20 61 80 7 22 29 12 36 48
2E31 10 30 40 16 50 66 6 18 24 10 30 40
8/2E31 10 30 40 16 50 66 6 18 24 10 30 40

Contactor control
60 Hz Max. cable length with contactor control [m]
Chain hoist Stationary *3 With trolley along runway *4
Connecting cable cross-section 1.5 mm² 2.5 mm² 1.5 mm² 2.5 mm²
230 V 400 V 460 V 230 V 400 V 460 V 230 V 400 V 460 V 230 V 400 V 460 V
2A04
8/2A04
2E21 31 94 125 52 157 208 23 70 93 39 117 155
8/2E21 35 106 140 58 177 234 26 77 102 43 129 170
2E22 26 62 82 43 104 137 19 47 62 32 79 104
Hoist motor type

8/2E22 26 78 103 43 130 172 19 58 77 32 97 128

2E31 21 63 83 35 105 139 16 48 63 26 80 105
*

8/2E31 21 63 84 35 106 140 16 48 63 26 80 105

2E32 - 39 51 18 65 86 - 30 40 14 50 66
8/2E32 13 39 51 21 65 86 10 30 40 17 50 66
2E40 - 34 45 19 57 76 - 27 35 15 44 59
8/2E40 13 39 52 22 66 87 10 30 40 17 51 67
2E42 - 28 37 15 47 62 - 22 29 12 36 48
8/2E42 - 31 41 17 52 69 - 24 32 13 40 53

* Allocation to chain hoists ↑ "Motor data" table

*1 Voltage drop 2.5%
*2 Voltage drop 1.5%
*3 Voltage drop 5.0%
*4 Voltage drop 4.0%
BAST_02.FM

26 01.03
 Technical data

Ambient conditions

IP 55 IP 55 Protection class

-20°C...+60°C -20°C...+60°C Storage

-20°C...+40°C -20°C...+40°C Operation

Sound level
[dB A] Sound level at 1 m from chain hoist, averaged out for an operating cycle of 50% with
74 rated load and 50% without load.

Classification in acc. with FEM (ISO)

1/1 2/1 Type

1Bm 1Am 2m 3m 4m 1Bm 1Am 2m 3m 4m
(M3) (M4) (M5) (M6) (M7) (M3) (M4) (M5) (M6) (M7)
[kg] [kg]
- - - 125 - - - - - - ST 0501-8
- - 125 100 - - - - - - ST 0501-16
- 250 200 160 - - 500 400 320 - ST 0502-8
320 250 200 160 - 630 500 400 320 - ST 0503-6
- 400 320 250 - - 800 630 500 - ST 1004-16
- 500 400 320 - - 1000 800 630 - ST 1005-..
- - - - 630 - - - - 1250 ST 2006-12
- - 800 630 - - - - - - ST 2008-16
- - 1000 800 - - - 2000 1600 - ST 2010-8
- 1000 800 630 - - 2000 1600 1250 - ST 2010-12
- - - 1250 - - - - - - ST 3212-16
1600 1250 1000 800 - 3200 2500 2000 1600 - ST 3016-8
- - 1600 1250 - - - 3200 2500 - ST 3216-8
- 1600 1250 1000 - - 3200 2500 2000 - ST 3216-12
- 2500 2000 1600 - - 5000 4000 3200 - ST 5025-..

Chain certificate

Order No. *1 *2 *3

1/1 2/1
3
[mm] [kg] [kN] [kN]
[m]

ST 05 4 331 005 9 250 12,5 20 HW + 0.3 2xHW + 0.4

ST 10 5 331 006 9 500 20 32 HW + 0.5 2xHW + 0.6
ST 20 7 331 001 9 1000 40 60 HW + 0.6 2xHW + 0.7
ST 30 9 331 004 9 1600 63 100 HW + 0.6 2xHW + 0.8
ST 32 9 331 004 9 1600 63 100 HW + 0.7 2xHW + 1.0
ST 50 11.3 331 013 9 2500 100 160 HW + 0.7 2xHW + 1.0

*1 Tensile force on chain

BAST_02.FM

*2 Test load
*3 Minimum breaking load

01.03 27
 Technical data

Lubricants
A B C D E A Lubrication point
a • CLP 460 ST 10: 700 ml 1 a Hoist gear
• ‡PG 220 ST 10: 1000 ml* 2 b Trolley gear
ST 20: 1200 ml c Hoist motor bearing
ST 20: 1500 ml* d Wheel gearing
ST 30: 1200 ml e Chain
ST 30: 1500 ml* B Type of lubricant
ST 32: 2000 ml ♦ Grease
ST 32: 2500 ml*
• Oil
ST 50: 2000 ml
C Designation
ST 50: 2500 ml*
D Quantity
♦ GOOF ST 05: 250 ml 3
♦ ‡GPGOOK 4 E Characteristics, makes
GOOF FU-A: 180 g 3
♦ ‡ (Lubricant for low ambient temperatures, max. -40°C)
SF 14-1... 100 g
b * Factory filling
‡GPGOOK FU-A: 180 4
♦
SF 14-1... 100 g
♦ GOOF ST 05: 3
c
♦ ‡GPGOOK approx. 50 g 4
♦ GOOF 3
d
♦ ‡GPGOOK 4
e • - 5
Characteristics, makes
ST05

1 Viscosity 460 cSt/40°C

Pour point -20°C
Flash point +265°C
e.g. Fuchs Renep Compound 110*, Aral Degol BG 460, BP Energol GR-XP 460, Esso
Spartan EP 460, Mobilgear 634, Shell Omala Oil 460, Texaco Meropa 460

2 Viscosity 460 cSt/40°C

Pour point -40°C
Flash point +320°C
e.g. Shell Tivela Oil WB

3 Soap base: natron

Dripping point approx. +150°C
Penetration: 400-430
Operating temperature: -30°C to 80°C
ST10 e.g. Aralub PDP 00, BP Energrease HT 00 EP, ESSO Liquid Gear Grease
ST20
ST30 4 Soap base: Li / polyglycol oil
ST32 Dripping point approx. + 180°C
ST50 Penetration 400 - 430
Operating temperature: down to -40°C
e.g. Esso liquid grease S 420

5 Oil or liquid grease

Normal ambient conditions: Ceplattyn Chain Lubricant Fluid
Extreme applications, food industry, medicinal baths: SKD 3000

* Short headrom
BAST_02.FM

28 01.03
 Declaration of conformity

EC declaration of conformity
as defined by machinery directive 98/ 37/ EEC, Annexe IIA

We herewith declare that the STAHL hoist type ST.., with or without trolley,
complies with the following provisions applying to it:
- EC machinery directive 98/ 37/ EC
- EC low voltage directive 73/ 23/ EEC
- EC EMC directive 89/ 336/ EEC

Applied harmonized standards:

- EN 292 Part 1 and Part 2 (Safety of machines)
- EN 55014 / 1993 (Radio interference suppression of electrical equipment and installations)
- EN 50081-1 / EN 50082-2 (Electromagnetic compatibility)
- EN 60034-1 (Rotating electrical machines)
- EN 60034-5 (IP protection classes)
- EN 60204-32 (Electrical equipment of hoists)

Applied national technical standards and specifications:

- FEM 9.511 (Classification of mechanisms)
- FEM 9.671 (Chain qualities, selection criteria and requirements)
- FEM 9.683 (Selection of hoist and travel motors)
- FEM 9.755 (Safe working periods - S. W. P.)
- IEC 947-5-1 (Low voltage switchgear)

As stipulated by Annexe V of the EC machinery directive:

- CE symbol affixed to hoist
- Technical documentation filed in manufacturer's works

R. STAHL Fördertechnik GmbH

Künzelsau, 09.12.2002

i.V. M. Finzel i.V. R. Raum

Director - Development Director - Quality

The EC declaration of conformity is valid only in conjunction with confirmation that commissioning has been effected
correctly according to Operating Instructions
R. STAHL Fördertechnik GmbH
F-KE-1.4

Daimlerstraße 6 • D-74653 Künzelsau • Tel. 0 79 40/1 28-0 • Fax 0 79 40/5 56 65 E-Mail: [email protected] • Internet: http://www.stahl.de
BAST_02.FM

01.03 29
 BAST_02.FM

30
 BAST_02.FM

31
 Gedruckt in Deutschland
F-BA-1.8-E-07.03-fm

R. STAHL Fördertechnik GmbH

Daimlerstraße 6 • D-74653 Künzelsau • Tel. 0 79 40/1 28-0 • Fax 0 79 40/5 56 65
E-Mail: [email protected] • Internet: http://www.stahl.de
 ST3200 / ST5000
ST5000 D

Kettenzüge
Chain hoists

Originalteileliste
Original Parts List
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

Austausch und Reparaturen nur von geschultem Personal ausführen lassen. Replacement and repairs may only be carried out by trained personnel.

Die Angaben in der Spalte "Benennung" dienen nur internen Vorgängen. The information in the column "Designation" is only for internal use.

Hubmotor
Hoist motor
8/2E42; 2E42
8/2E40; 2E40

Teil-Nummer Stück Beschreibung

Pos Benennung Designation
Part-Number Piece Description

18 320 87 11 9 1 8/2E42 ST..00 SG4 1) (Pos.1-4, 9-15) Motor kompl. Motor compl.
18 320 79 11 9 1 2E42 ST..00 SG4 1) (Pos.1-4, 9-15)
18 320 86 11 9 1 8/2E42 ST ..00 SG1 1) (Pos.1-4, 9-15)
18 320 80 11 9 1 2E42 ST..00 SG1 1) (Pos.1-4, 9-15)
18 320 85 11 9 1 8/2E42 ST..00 SG3 1) (Pos.1-4, 9-15)
18 320 81 11 9 1 2E42 ST..00 SG3 1) (Pos.1-4, 9-15)
18 320 84 11 9 1 8/2E42 ST..00 SG2 1) (Pos.1-4, 9-15)
18 320 82 11 9 1 2E42 ST..00 SG2 1) (Pos.1-4, 9-15)
18 320 75 11 9 1 8/2E40 ST3200 SG1 1) (Pos.1-4, 9-15)
18 320 76 11 9 1 2E40 ST3200 SG1 1) (Pos.1-4, 9-15)

1 567 167 0 1 100V 2) (Pos.2) Bremse Brake

567 168 0 1 190V 2) (Pos.2)
567 169 0 1 240V 2) (Pos.2)
567 170 0 1 290V 2) (Pos.2)

2 567 192 0 1 Bremsrotor Brake rotor

4 576 002 0 1 (Pos.4.1) Lüfterrad Fan wheel
8 18 320 03 64 0 1 (Pos.6+17) Abschlußhaube kompl. Fan cover
17 18 320 04 64 0 1 Schrauben-Set Bolt set
18 18 320 05 64 0 1 Dichtungs-Set Seal set

1) Bitte Betriebsspannung und Frequenz angeben. 1) Please state operating voltage and frequency
2) Spulenspannung 2) Coil voltage

2 F-OL-10.1.9-DE-03.02
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

Getriebe
Gear

Teil-Nummer Stück Beschreibung

Pos Benennung Designation
Part-Number Piece Description

18 320 00 30 0 1 6,3 m/min 1/1 Getriebe kompl. Gear compl.

18 320 01 30 0 1 8 m/min 1/1
18 320 02 30 0 1 12 m/min 1/1
18 320 03 30 0 1 16 m/min 1/1

17 18 320 04 64 0 1 Schrauben-Set Bolt set

18 18 320 05 64 0 1 Dichtungs-Set Seal set
20 18 323 03 01 0 1 Getriebegehäuse Gear box
22 18 323 07 02 0 1 Getriebedeckel Gear cap
24 18 323 00 16 0 1 6,3 m Z=89 Zahnrad Gear wheel
18 323 01 16 0 1 8m Z=58
18 323 04 16 0 1 12 m Z=37
18 323 05 16 0 1 16 m Z=35
25 23 273 01 19 0 1 Z=15 Ritzelwelle Pinion shaft
27 18 320 00 36 0 1 Z=65 Zahnrad kompl. Gear wheel compl.
28 18 323 00 15 0 1 Ritzelwelle Pinion shaft
29 18 323 03 16 0 1 Z=53 Zahnrad Gear wheel
30 18 323 00 23 0 1 Abtriebswelle Drive shaft
32 18 320 00 64 0 1 (Pos.31) Rutschkupplungs-Set Slipping clutch set
34 18 320 01 64 0 1 Lager-Set Bearing set
36 18 320 02 64 0 1 Sicherungs-Set Circlip set

32 250 07 65 0 1 1000 ml Getriebeöl Gear oil

1) Getriebe nur komplett lieferbar. 1) Gear only available as complete unit.

Ohne Getriebeöl: Erforderliche Menge siehe Betriebsanleitung Without gear oil: amount required see operating instruction.

F-OL-10.1.9-DE-03.02 3
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

standard / standard

Kettentrieb / Aufhängung
Chain drive / suspension

Teil-Nummer Stück Beschreibung

Pos Benennung Designation
Part-Number Piece Description

17 18 320 04 64 0 1 Schrauben-Set Bolt set

36 18 320 02 64 0 1 Sicherungs-Set Circlip set

40 17 320 00 41 0 1 ST 3200 (Pos.41,43+46) Kettenführung Chain guide

18 320 00 41 0 1 ST 5000 (Pos.41,43+46)
46 17 320 00 45 0 1 ST 3200 Auswerfer Ejector
18 320 00 45 0 1 ST 5000
50 17 320 00 64 0 1 ST 3200 Kettennuß Sprocket wheel
18 320 06 64 0 1 ST 5000

52 18 322 00 58 0 1 Aufhängeöse Suspension eye

54 18 320 00 28 0 1 (Pos.55) Aufhängehaken Suspension hook
55 521 009 0 5 Aushängesicherung Safety catch

62 18 320 00 57 0 1 Aufhängebolzen-Set Suspension bolt set

66 17 320 00 24 0 1 ST 3200 2/1 Aufhänge-Set Suspension set

18 320 00 24 1 ST 5000 2/1

4 F-OL-10.1.9-DE-03.02
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

kurze Bauhöhe / short headroom

Kettentrieb / Aufhängung
Chain drive / suspension

Teil-Nummer Stück Beschreibung

Pos Benennung Designation
Part-Number Piece Description

17 18 320 04 64 0 1 Schrauben-Set Bolt set

36 18 320 02 64 0 1 Sicherungs-Set Circlip set

40 18 320 02 41 0 1 ST 3200 (Pos.41,43+46) Kettenführung Chain guide

18 320 01 41 0 1 ST 5000 (Pos.41,43+46)
46 18 320 04 45 0 1 ST 3200 Auswerfer Ejector
18 320 03 45 0 1 ST 5000
50 18 320 06 64 0 1 ST 3200 Kettennuß Sprocket wheel
18 320 09 64 0 1 ST 5000

62 18 320 02 57 0 1 ST 3200 Aufhängebolzen-Set Suspension bolt set

18 320 01 57 0 1 ST 5000

65 18 320 11 26 0 1 Aufhänge-Set Suspension set

67 18 322 00 53 0 1 Anschlagblech Stop plate

F-OL-10.1.9-DE-03.02 5
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

mit 2 Lastketten / with 2 load chains (ST5000 D)

Kettentrieb / Aufhängung
Chain drive / suspension

Teil-Nummer Stück Beschreibung

Pos Benennung Designation
Part-Number Piece Description

17 18 320 04 64 0 1 Schrauben-Set Bolt set

36 18 320 02 64 0 1 Sicherungs-Set Circlip set

40 18 320 02 41 0 1 (Pos.41,43+46) Kettenführung Chain guide

46 18 320 04 45 0 1 Auswerfer Ejector
50 18 320 06 64 0 1 Kettennuß Sprocket wheel

62 18 320 02 57 0 1 Aufhängebolzen-Set Suspension bolt set

65 18 320 11 26 0 1 Aufhänge-Set Suspension set

67 18 322 00 53 0 1 Anschlagblech Stop plate

6 F-OL-10.1.9-DE-03.02
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

Hakengeschirr / Hakenflasche
Bottom hook block

ST 3200

ST 5000

Teil-Nummer Stück Beschreibung

Pos Benennung Designation
Part-Number Piece Description

70 17 320 00 59 0 1 ST 3200 1) 1/1 Hakengeschirr kompl. Bottom hook block

18 320 00 59 0 1 ST 5000 1) cpl.

71 17 325 01 01 0 2 ST 3200 Tragschale Side cheek

18 325 01 01 0 2 ST 5000
72 17 325 00 92 0 1 ST 3200 Bolzen Bolt
18 325 00 92 0 1 ST 5000
75 16 320 00 52 0 1 ST 3200 RSN 05 Lasthaken Load hook
18 320 00 52 0 1 ST 5000 RSN 08

80 17 320 01 50 0 1 ST 3200 1) 2/1 Hakenflasche kompl. Bottom hook block

18 320 01 50 0 1 ST 5000 1) cpl.

81 17 325 03 01 0 2 ST 3200 Tragschild Side cheek

18 325 03 01 0 2 ST 5000
82 17 320 00 53 0 1 ST 3200 Kettenrolle Chain pulley
18 320 00 53 0 1 ST 5000
85 17 320 00 52 0 1 ST 3200 RSN 1 Lasthaken Load hook
18 320 01 52 0 1 ST 5000 RSN 1,6

1) Bitte Traglast angeben 1) Please state S.W.L

F-OL-10.1.9-DE-03.02 7
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

Kettenspeicher / Kettenanschlagnuß
Chain box / chain stopper

Teil-Nummer Stück Beschreibung

Pos Benenenung Designation
Part-Number Piece Description

90 17 320 00 32 0 1 6m 1) ST 3200 / ST 5000 D Kettenspeicher Chain box

18 322 00 32 0 1 20 m 1) ST 3200 / ST 5000 D
18 320 00 26 0 1 12 m 2) ST 3200 / ST 5000 D
18 320 01 26 0 1 20 m 2) ST 3200 / ST 5000 D
18 322 01 32 0 1 20 m 3) ST 3200 / ST 5000 D
18 322 02 32 0 1 50 m 3) ST 3200 / ST 5000 D
18 322 03 32 0 1 80 m 3) ST 3200 / ST 5000 D

18 320 00 26 0 1 8m 2) ST 5000
18 320 01 26 0 1 12 m 2) ST 5000
18 322 00 32 0 1 12 m 1) ST 5000
18 322 01 32 0 1 12 m 3) ST 5000
18 322 02 32 0 1 30 m 3) ST 5000
18 322 03 32 0 1 50 m 3) ST 5000

91 18 320 10 26 0 1 (Pos.92) Aufhänge-Set Suspension set

95 17 320 00 27 0 1 ST 3200 / ST 5000 D Kettenanschlagnuß Chain stopper

18 320 02 27 0 1 ST 5000

1) Kunststoff 1) Plastic
2) Textil 2) Textile
3) Stahlblech 3) Sheet steel

8 F-OL-10.1.9-DE-03.02
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

Steuerung / Control

Teil-Nummer Stück Beschreibung

Pos Benennung Designation
Part-Number Piece Description

1 18 320 86 90 9 1 1) (Pos.5) Steuerung Heben Hoist control

2 18 320 89 91 9 1 2) Steuerung Fahren Trolley control
3 18 320 87 90 9 1 1) Steuerung Kran Crane control
4 17 320 01 90 0 1 Steuerung Direkt Direct control
4a 578 919 0 1 Bremsmodul Brake module

5 579 285 0 1 43VA 380/415V/ 48V Trafo Transformer

579 286 0 1 43VA 420/460V/ 48V
579 289 0 1 43VA 500V/ 48V
579 287 0 1 43VA 208...230/460V/ 115V
579 292 0 1 40VA 575V/ 115V
579 288 0 1 43VA 380/415V/ 230V
579 294 0 1 40VA 500V/ 230V

7 578 530 0 1 220V-600V Einweg-Gleichrichter Rectifier

578 532 0 1 230/400V 50Hz 3)
1 208/230/460V 60Hz 3)
578 531 0 1 660V-720V
8 578 527 0 1 Funkentstörmodul FEM2 Interference suppres. FEM2
578 525 0 1 -400V Funkentstörmodul FEM1 Interference suppres. FEM1
578 526 0 1 >400V-800V Funkentstörmodul FEM1 Interference suppres. FEM1
10 18 320 00 95 0 1 4) (Pos.17,18) Gerätekasten kompl. Panel box cpl.
18 320 03 95 0 1 5) (Pos.17,18)
11 18 320 01 95 0 1 4) Gerätekastendeckel kompl. Panel box lid compl.
18 320 04 95 0 1 5)

13 15 320 00 83 0 1 Stromzuführungs-Set Power supply set

12 390 00 86 0 1 Steckerset-Steuerleitung Plug set for control cable
14 15 320 01 83 0 1 Pg 16 Verschlußplatte Cover plate
Pg 21
15 15 320 02 83 0 1 Anschlußteile Connection parts
15 320 03 83 0 1
17 18 320 04 64 0 1 Schrauben-Set Bolt set
18 18 320 05 64 0 1 Dichtungs-Set Seal set

1) Bei Bestellung bitte Anschluß- , Steuerspannung und Anzahl 1) Please state supply and control voltage and number of hoisting
Hubgeschwindigkeiten angeben. speeds on order
2) Bei Bestellung bitte Anschluß- , Steuerspannung und Anzahl 2) Please state supply and control voltage and number of travel speeds
Fahrgeschwindigkeiten angeben. on order
3) spannungsumschaltbar 3) voltage interchangeable
4) Stahlblech 4) Sheet steel
5) Kunststoff 5) Plastic

F-OL-10.1.9-DE-03.02 9
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

Standard -Steuerung / Standard control

400V / 50Hz

Geräteliste / Parts list

Benennung Beschreibung Einsatz bei Steuerspannung Teilnummer

Designation Description Used for control voltage Part number

Schütz / Contactor K10 LC1-D0901 -E7 48V 579 174 0

K21/K22 LC1-D0901 -E7 48V 579 174 0

K25 LC1-D12008 -E7 48V 579 133 0

K41/K42 LC1-K0601 -E7 48V 579 134 0

K45 LC1-K09008 -E7 48V 578 428 0

Schmelzeinsatz / Fuse element F103 5x20 0,8 A/T 250V 48V 510 848 0

Gleichrichter / Rectifier G21 32 173 53 E 00 max.400V AC / 3,0 A 578 530 0

Pos. 20
Item 20

SWH 1102 - 003 11 390 68 20 0

SWH 1102 - 009 11 390 04 20 0

SWH 1202 - 028 11 390 79 20 0

SWH 1202 - 021 11 390 24 20 0

Pos. 21
Item 21 Steuerkabel Steuerkabellänge Teil-Nummer
Control cable Length of control cable Part number

1,8 m 11 390 00 82 0
2,3 m 11 390 01 82 0
2,8 m 11 390 02 82 0
4,0 m 11 390 03 82 0
6,0 m 11 390 04 82 0
10,0 m 11 390 05 82 0

12 F-OL-10.1.9-DE-03.02
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

Einsatz der Umlenkrollenböcke

Mounting sheave supports

Ausführung E
Design

Ausführung Z
Design

U1 U2

Teil-Nummer Stück Beschreibung

Pos Benennung Designation
Part-Number Piece Description

18 320 10 25 0 1 U1 Umlenkrollenbock Deflection pulley frame

18 320 11 25 0 1 U2

1 18 322 00 14 0 1 Achse Axle

2 17 320 00 53 0 x) Kettenrolle Chain pulley
3 506 156 0 40x50x1 x) DIN 988 Paßscheibe Adjusting washer
4 18 322 01 30 0 1 Kettenführung Chain guide
5 18 322 02 51 0 1 Buchse Bushing

x) Stückzahl nach Bedarf x) Quantity as required

10 F-OL-10.1.9-DE-03.02
 Originalteile
Original parts
ST3200/ST5000/ST5000 D

U3

Teil-Nummer Stück Beschreibung

Pos Benennung Designation
Part-Number Piece Description

18 320 12 25 0 1 Umlenkrollenbock Deflection pulley frame

1 18 322 00 14 0 2 Achse Axle

2 17 320 00 53 0 2 Kettenrolle Chain pulley
3 506 156 0 4 40x50x1 DIN 988 Paßscheibe Adjusting washer
4 18 322 01 30 0 2 Kettenführung Chain guide
5 18 322 02 51 0 2 Buchse Bushing

F-OL-10.1.9-DE-03.02 11
 &HUWLILFDWHV