Series: Surface Texture and Contour Integrated Measuring Instruments
Series: Surface Texture and Contour Integrated Measuring Instruments
Series
ACCTee / TiMS
SUR FCOM
Works for you
We have prepared a lineup that answers to you needs in terms
of surface texture and contour measuring instruments
We have prepared a lineup that answers to you needs in terms of surface texture
and contour measuring instruments
Choose one that best fits to your purpose.
It's a measuring machine that finds out correlation with the material, process,
function, and performance as well as optimum management by precisely capturing
the minutely changing surface profile (the range between several nanometer and
several tenth micrometer) in 2-D and 3-D image data and through quantitative
measurement..
Hybrid
Equipped with a wide-range roughness contour
integrated detector
Eco-product
Adoption of new design for space-saving feature
2
Measuring
The contour profile measurement machine is used for making a dimension measurement evaluation by tracing a surface (marked by
stylus) and enlarging the profile.
The machine is useful for measuring such objects as: the convexes and concaves which are difficult to be measured or inspected by
projector; inner profile of a hole; and tiny objects which is difficult to apply a stylus by 3-D coordinate measuring machine.
Measurement analysis of contour profile Basic structure of the contour profile measurement machine
Normally equipped with arc correction and
tip radius correction functions Column
Crossing at right angle Driving unit
Profile of tiny part against geometrical Glass scale
elements Garantee straightness
Z axis
Measurement direction accuracy
X axis
Amplification
instruction unit
The display of the profile
is enlarged by the same
aspect ratio for analysis Stylus tip geometry Contour detector
LVDT (analogue) or
θ scale (digital)
Measuring force: 10-30mN
r tip
θ= 24°
rtip = 25μm Measuring object Jig/adjustment stand
Measurement stand
3
Surface Texture and Contour Integrated Measuring Instruments
<Sensor Structure>
Optical fiber
He-Ne laser
Bearing
Workpiece
4
■ External View
587 1000
1110
1870
1810
1070∼1370
700
890 1224 824 1074 □800
DX Type can be configured with a front windproof cover and an external * Anti-vibration table, system rack and printer are options for the SD Type.
monitor.
5
Integrated analysis software ACCTee
Roughness
6
Measurment and analysis software for contour measurment machine
Contour
Establish new All meaurement
measurment style and analysis can
be done on the ● ACCTee contour profile measurement analysis system
by new concept
document ACCTee has changed the contour
profile measurement style with its new
concept - the measurement can be
executed on a document basis, providing
preeminent workability and comfortable
Self diagnostic susyem work environment. As the setting of each
function from measurement to analysis
In preparation for emergency, the self-diagnosis function is always can be proceeded with the operability easy
working. As the support function for handling errors, the message for operators, anyone can perform the
indicating the troubled locations such as failures and errors of the measurement tasks easily and efficiently.
measurement machine is displayed, so that the operator smoothly can
take appropriate actions in order to settle down the problem as soon as
possible.
● Batch stylus calibration wizard
The calibration for the R tip
correction (acquiring radius
values of each 10 degrees)
and the circular arc error Profile when new
correction (misalignment of
X value) can be executed
automatically at a time by the
masterball measurement and
the step height measurement
of the masterball calibration
Profile after wear
Error message display unit. The procedure of the
calibration is proceeded
under the guidance of the
wizard. *Patent Tip R correction
Calibration wizard
The troubled location is indicated by a picture
● AI function (automatic element judgment) Workpiece
International Support
height
7
TiMS Integrated Measuring System Softwere
TiMS Evolution
Continually improving analysis versatility and expanding analysis scope
efficiency
Teaching functions include column down, drive unit, and
a tilt device operation Intergrated Measuring Sy
which fully automates everything from measuring to
inspection report generation.
Lesson Mode
■ Workpiece Trace
A pre-measuring coordinate trace can be performed to check the measuring surface in cases
when there is a partition between the start point and end point, when ascertaining the measuring
limit points while measuring right up to a valley, etc., or when visual inspection is difficult (as with
the inside of a hole). The start point and end point and be specified on the screen to define the
measuring range, which eliminates measuring error.
9
Option
(3)
・ Standard length
2μmR, 60˚conical diamond,
・ For roughness and
General purpose DM48505 13 10 ø1.2 ø2.7 0.75mN
contour measurement
46
57.6
LH=50 LV=-14.35
1.1
ø5 ・ Standard length
General purpose 2μmR, 60˚conical diamond,
・ Standard accessory
DM48507 15 ø1.2
0.75mN
highly rigid stylus 10
・ For roughness and
46 LH=50 LV=-15.5
2 58.5 contour measurement
ø5
ø5
ø10
8 ø5
2μmR, 60˚conical diamond. ・ Standard length
Up/down DM48510 0.75mN ・ For roughness and
measuring stylus 8
ø1.2
LH=50 LV=-13.5 contour measurement
46
2 58.5
ø5 ・ Standard length
2μmR, 60˚conical diamond,
Right angle stylus ・ Offset: 13.5mm
DM48511 13.5 14 ø1.2 0.75mN
9 ・ For roughness and
46 LH=50 LV=-14.5
2 58.5
contour measurement
・ Standard length
ø2.7 2μmR, 60˚conical diamond,
Small hole stylus
ø1.2
・ Probe height: 2mm
DM48513 2 0.75mN
1 15
46 ・ For roughness and
57.6 LH=50 LV=-5.025
fine contour measurement
・ Standard length
ø0.6
ø2.7 2μmR, 60˚conical diamond,
・ Probe height: 1mm
Extra small hole stylus DM48514 1 0.75mN
0.5 7 46 ・ For roughness and
57.6 LH=50 LV=-4.625
fine contour measurement
ø5 ・ Standard length
2μmR, 60˚conical diamond,
・ Probe height: 25mm
Deep hole stylus DM48515 ø1.4 0.75mN
25 ・ For roughness and
46 LH=50 LV=-30.5
2 58.5 fine contour measurement
(3)
5μmR, 30˚conical diamond, ・ Standard length
Stylus for DM48588 13 10 ø1.2 ø2.7 0.75mN ・ For roughness and
fine contours
46
57.6 LH=50 LV=-14.35 fine contour measurement
1.1
10 285
■ Adjustment Devices
Applicable Models ■S5000DX/SD
Orthogonal Axis Adjustment (mm) Swivel Adjustment Tilt Adjustment Table Size Allowable Load
Name Model Outer Appearance Remarks
X Y Z Fine Coarse Fine Coarse (mm) (kg) (net wt.)
X-direction
400 150×150 20
movement E-AT-S08A
adjustment stand (25)
10
Coarse
1-axis ultra precision 60×60 10 Straightness: 3μm
( )
movement:
E-AT-S13B 10μm
fine adjustment stand Fine (0.7) Min. reading value: 0.5μm
movement:
0.5μm
11
Option
■ Holders
ID: 59 5
Consult us when
Double-side open vice E-WJ-S01B OD: 38 to (0.8)
combining with the tilt stand.
105
φ4~10
Compact stand E-WJ-S05A
(0.4)
E-WJ-S06A 150×150
Load plate
angle plate (1)
OD: φ2~75
Scroll chuck E-WJ-R01C
ID: φ56~91 (1)
Height:
Clamp set JC-3
40~60 ---
Leveling
adjustment stand
Adjustment stand E-AT-S02A
E-AT-S04A Adjustment Adjustment stand
stand E-AT-S04A
E-AT-S05A
V-stand set
E-WJ-S02A
V-holder set
Adjustment Double-side open vice E-WJ-S04A
stand E-WJ-S01B
E-AT-S01D
Universal stand
E-WJ-S03A
12
■ Peripherals
1074 824
Anti-vibration: ・ Dimensions :
Anti-vibration
table E-VS-S21A 700 Pneumatic diaphragm spring 1100W×850D×700Hmm
Natural frequency: V:1.6Hz; H: 2Hz ・ Air source : 350∼700kPa
850 600 Load weight: 550kg ・ Weight : 340kg
・ Dimensions :
E-DK-S24A W 420
800W×800D×1070∼1370Hmm
・ Weight : 44.5kg
System rack H
670
・ Dimensions :
E-DK-S25A D
1200W×800D×1070∼1370Hmm
129 35
10
・ For measurements with stylus
pointing downwards
E-MC-S48A 79 89
・ For S5000DX/SD
standard accessory
129 125.5
72 52
16
10 ・ For measurements with stylus
Master ball pointing upwards
calibration unit E-MC-S51A 149
・ For S5000DX/SD
120 130
uninterrupted E-TF-S14A
power supply Capacity: 1KVA ・ Weight : 22kg
150
13
Description of data analysis/parameter standard
Definition of Surface texture and Stylus instrument
X axis Z
axis Stylus method Form deviation profile
probe P-parameter =Mean line for roughness profile
=Waviness profile on old DIN & JIS
λs profile filter
λf profile filter
Traced profile • Stylus deformation Phase correct filter 50%
perpendicular • Noise transmission at cutoff
θ to real surface No phase shift / low
distortion
rtip
Waviness profile W
Roughness profile R (Filtered center line waviness profile)
R-parameter W-parameter
50%
0
λs λc Wavelength λ λf
Cutoff (Wavelength) λc
14
Sampling length and Evaluation length Mean line
ISO4287: ’97
Primary profile P
Top of profile
peak Roughness
profile R
Profile Mean line
peak
Profile valley
Sampling length r Bottom of Profile element width Xs
= Cutoff λc profile valley
r r r r
c ground
Material removal
Example
a U 0.008 − 2.5/Rz 3max 12.3
e d b 3 = L“ 2RC ”0.008 − 0.8/Ra75 0.2
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Description of data analysis/parameter standard
Basic surface texture parameters and curves
Amplitude parameters (peak and valley) Amplitude average parameters
Rp Rt Ra
Pp Maximum profile peak height Pt Total height of profile Pa Arithmetical mean deviation
Wp Wt (Pt = Rmax at JIS’82) Wa
The largest profile peak height Zp within a Sum of height of the largest profile peak height Arithmetic mean of the absolute ordinate
sampling length. Rp and the largest profile valley Rv within an values Z(x) within a sampling length.
evaluation length.
1 L
Rp, Pp, Wp = max (Z(x)) Rt, Pt, Wt = max (Rpi) + max (Rvi) Ra, Pa, Wa = Z (x) dx
L 0
Rp Rp5
Rp2
Zp1 Zp2 Zpi Ra
Rt
r Rv2 Rv4
Sampling length L Sampling length L
Evaluation length n
Rv Rc Rq
Pv Maximum profile valley depth Pc Mean height of profile elements Pq Root mean square deviation
Wv Wc Wq
The largest profile valley depth Zp within a Mean value of the profile element heights Zt Root mean square value of the ordinate values
sampling length. within a sampling length. Z(x) within a sampling length.
1 m 1
Rc, Pc, Wc = Σ Zti Rq, Pq, Wq =
L
Z 2 (x) dx
Rv, Pv, Wv = min (Z(x)) m l=1
L 0
Z ti
Zt1 Z t2 Z tm
Z t3
2
Rq
Rv
Profile element:
Profile peak & the adjacent valley Sampling length L
Rz Rzjis Ten point height of roughness profile Ra75 Center line average
Pz Maximum height of profile (Rz at JIS’94) (Old Ra, AA, CLA )
Wz (Rz = Ry at ISO4287 ’84) Sum of mean value of largest peak to the fifth Arithmetic mean of the absolute ordinate value
largest peak and mean value of largest valley to Z(x) in a sampling length of roughness profile
Sum of height of the largest profile peak height
the fifth largest valley within a sampling length. with 2RC filter of 75% transmission.
Rp and the largest profile valley Rv within a
sampling length.
Rzjis= 1 Σ (Zpj + Zvj)
5
1 n
Zp1st
Zp2nd Zp3rd Zp4th
Rp Zp5th Ra75
Rz Rzjis
Rv
Zv5th
Zv3rd Zv4th Zv2nd Zv1st
Sampling length L Sampling length L
Sampling length L
Different from Rz at old ISO, ANSI & JIS Annex of JIS only and confirm to JIS’94 Annex of JIS only
Different from Rz at JIS’82 Same as Ra at old ISO, ANSI & DIN
16
Spacing parameters Hybrid parameters Height characteristic average parameters
1 m R∆q 1 1 r 3
RSm, PSm, WSm = Σ Xsi 1 L d 2 Rsk = Z (x) dx
m i=1 P∆q = Z (x) dx Rq 3 r 0
W∆q L 0 dx
Xs1 Xs2 Xs3 Xsi Xsm
dZ (x) / dx Rsk > 0
Rsk < 0
Sampling length L
Sampling length L
Probability density
Parameter from bearing ratio curve and profile height amplitude curve Rku
Pku Kurtosis of profile
Material ratio curve of the profile Profile height amplitude curve Wku
(Abbott Firestone curve)
Quotient of mean quartic of the ordinate values
Curve representing the material ratio of the Sample probability density function of ordinate Z (x) and 4th power of Pq, Rq, Wq respectively,
profile as a functional of level c. Z (x) within an evaluation length. within a sampling length.
1 1 r 4
Rku = Z (x) dx
Rq 4 r 0
M (c) 1 M (c) i 0%
c
Rt Rku > 3
100%
0% 100% 0 Probability
Evaluation length n density Rku < 3
Rmr (c)
Profile
Bearing ratio curve Profile height
amplitude curve Probability density
M (c) M (c)
c c (Rmr 1) C0
Rδc Rδc
Rt
c (Rmr 2) C1
100% or 100% or
Evaluation length n Rt (μm) Rt (μm)
0% Rmr 1 Rmr 2 100% 0% Rmr 0 Rmr 100%
17
Description of data analysis/parameter standard
Expanded surface texture parameters and curves
Traditional local parameters
RmaxDIN Maximum peak to valley height R3z Base roughness depth Pc Peak density /cm: ASME B46.1: ’95
Rz DIN Average peak to valley height PPI Peaks per inch: SAEJ911
3Zi is the height of the 3rd height peak from
Zi is the maximum Peak to valley height of a the 3rd depth valley in a sampling length r. HSC High spot count
sampling length r.
RmaxDIN is the maximum Zi of 5 adjoining R3z is arithmetic mean of 3Zi’s of 5 sampling Pc is the number of peaks counted when a
sampling length r in an evaluation length n. lengths in an evaluation length n. profile intersects a lower boundary line –H and
RzDIN is arithmetic mean of 5 Zi. n an upper line +H per unit length 1 cm.
1 n R3z = 1 Σ 3zi PPI shows Pc in 1 inch (25.4mm) unit length.
RzDIN = Σ Zi n i=1 HSC shows the number of peaks when the
n i=1 lower boundary level is equal to zero.
Z 5 = RmaxDIN
Z2 Z3 3z3 3z4
Z1 Z4 3z1 3z2 3z5 count 1st count m
count 2nd
H
r r
n=5× r n=5× r -H
Reset Mean line
Reset or
Reset
German old standard DIN4768/1: ’90
unit length (1cm or 1 inch) zero
Parameters of surfaces having stratified functional properties ISO13565's Rolling circle waviness parameter JIS B0610:’01
Measuring condition
Filtering process of ISO13565-1:’96 Measuring conditions of ISO13565-1 Radius of rolling circle rti p:0.08, 0.25, 0.8, 2.5, 8, 25mm
Calculate mean line 1 from a primary profile Cutoff value λc Evaluation length n w Sampling length:0.25, 0.8, 2.5, 8, 25, 80mm
with phase correct filter. 0.8 mm 4 mm
Rolling circle traced profile r tip
Mean line 1 2.5 mm 12.5 mm
40% length secant of smallest gradient separate
the material ratio curve into core area & projected
Primary profile X areas.
Calculate Rpk & Rvk with equivalent triangles of
Calculate profile 2 with cutting valley lower projected areas. w
than mean line 1.
Profile 2 Peak area A1 Tilt correction
0 Rolling circle waviness total profile
Mean line 1 Equivalent triangle area A1
Rpk Equivalent straight line
Calculate mean line 3 from profile 2 with Delete longer component than waviness by λf filter
phase correct filter. Valley area A2
Profile 2
λf cutoff value:0.8, 2.5, 8, 25mm
Rk Equivalent triangle Default value:8 mm
area A2
Mean line 3
Rvk Z(x)Filtered rolling circle waviness profile
Calculate roughness profile 4 by taking
mean line 3 off from a primary profile. Rt (μm)
0% Mr 1 Mr 2 100% WEM WEM Maximum height of rolling
40% circle waviness profile
Secant with Defined only JIS standard
smallest gradient
Roughness profile 4 Vertical spacing between 2 line parallel to mean
line within sampling length w of Filtered rolling
circle waviness profile.
Rolling circle waviness total profile Z (x)
WEA
Rvk
Valley area
Evaluation length n Rt (µm) 0% Mr1 Mr 2 100%
evaluation length n
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Comparison of national standards of surface texture measurement
ID. of national JIS B0601-’82 ANSI B46.1-’85 NF E05-015(’84) ISO468-'82
standard JIS B0031-’82 NF E05-016(’78) ISO4287/1-’84
NF E05-017(’72) ISO4288-’85
country ISO1302-'78
Specification former Japan former U.S.A. former France former ISO
Profile format Analog signal Analog signal with Analog signal Analog signal
Primary without filtering low pass filtering without filtering without filtering
profile P 1 sampling length
Evaluation length ——— not defined ———
0.25, 0.8, 2.5, 8, & 25
Maximum height Rmax (S indication) ——— Pt ———
——— Peak-to-Valley Ry Ry
Maximum height Height (Rmax, Ry )
Maximum peak to ———
valley height ——— Rmax Ry max
R profile
Height Ten point height ——— (Rz ) Rz Rz
parameter
Average peak to ———
valley height ——— ——— Ry 5
Other peak height (Rp ) Rp, Rp max, Rp 5,
parameters ——— Rp
Rm, Rc
0.25mm Rmax, Rz ≤ 0.8μm ——— not defined 0,1 < Rz, Ry ≤ 0,5μm
r & λc for ———
0.8mm 0.8 < Rmax, Rz ≤ 6.3μm not defined 0,5 < Rz, Ry ≤ 10μm
peak height parameter
2.5mm 6.3 < Rmax, Rz ≤ 25μm ——— not defined 10 < Rz, Ry ≤ 50μm
0.25mm optional 0.0063 < Sm ≤ 0.05μm not defined 0,02 < Ra ≤ 0,1μm
r & λc for Ra on Ra ≤ 12.5μm 0.02 < Sm ≤ 0.16μm not defined 0,1 < Ra ≤ 2μm
0.8mm
non-periodic profile
2.5mm 12.5 < Ra ≤ 100μm 0.063 < Sm ≤ 0.5μm not defined 2 < Ra ≤ 10μm
3.2 125 3.2 N8
Indication of Ra 1.6 63 Ra 1.6 - 3.2 1.6 N7
in case of 1.5 < Ra < 3.1μm
Other parameters ——— (Peak count Pc ) S, Δa, λa, λq S, Δa, λa, λq,
Lo, D
average value of all average value of all ———
Average sampling lengths sampling lengths not defined
Comparison rule of
measured value with 16% rule ——— ——— not defined 16% rule default
tolerance limits
Maximum rule ——— ——— not defined Max rule for parameter
with suffix "max"
19
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