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PCB Capability Manual

We are a professional PC boards manufacturer in Hong Kong China. We write to answer your enquiry and to see if there is any chance to establish business relationship with you. Our featured products include: single & double size, multi-layer, Flexible PC boards, Fast prototype PC boards. Dominant item: rigid-flexible PC boards, impedance control PC boards, laser hole, aluminum PC boards, ceramic PC boards. If you interest in our products, please don't hesitate to tell us or send Gerber files to us for getting quote. Thanks! email to : [email protected]

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100% found this document useful (3 votes)
1K views

PCB Capability Manual

We are a professional PC boards manufacturer in Hong Kong China. We write to answer your enquiry and to see if there is any chance to establish business relationship with you. Our featured products include: single & double size, multi-layer, Flexible PC boards, Fast prototype PC boards. Dominant item: rigid-flexible PC boards, impedance control PC boards, laser hole, aluminum PC boards, ceramic PC boards. If you interest in our products, please don't hesitate to tell us or send Gerber files to us for getting quote. Thanks! email to : [email protected]

Uploaded by

spcb
Copyright
© Attribution Non-Commercial (BY-NC)
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Download as PDF, TXT or read online on Scribd
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Standard Printed Circuit Board Ltd.

Room 607, Yen Sheng Centre, 64 Hoi Yuen Road, Kwun Tong, Kowloon., Hong Kong
Tel: 852-29614637 Fax: 852-28932300 E-mail: [email protected]

File number: ME-M-II VER: B DATE: 2007-Sep-9


File name: Capability manual

GENERAL DATA

SERIAL ITEM TECHNICAL DATA

1 Layers 2-30(layers)

2 Max Board Size 18" x 24"

4(layers)16mil

6(layers)32mil
3 Min Board Thickness
8(layers)40mil

10(layers)48mil

4 Min Line Width 4mil

5 Min Line Space 4mil

6 Min Hole Size 8mil

7 PTH Wall Thickness 0.8mil

8 PTH dia tolerance ±3mil

9 NPTH hole dia tolerance ±1mil

10 Hole Position Deviation ±3mil

11 Outline Tolerance ±4mil

12 S/M Pitch 3mil

13 Insulation Resistance 1E+12Ω(Normal)

14 Aspect ratio 10:1

15 Thermal Shock 3x10Sec@288 ℃

16 Warp and Twist ≤0.7%

17 Electric Strength >1.3KV/mm

18 Peel Strength 1.4N/mm

19 Solder Mask Abrasion ≥6H

20 Flammability 94V-0

21 Impedance Control ±5%

.
Standard Printed Circuit Board Ltd.
Room 607, Yen Sheng Centre, 64 Hoi Yuen Road, Kwun Tong, Kowloon., Hong Kong
Tel: 852-29614637 Fax: 852-28932300 E-mail: [email protected]

SS/DS 4-L 6-L


Layers/Thickness/ Outline
Finish
Routing 0.3~2.4 0.5~2.4 0.75~2.4
Punching 0.3~1.6 0.5~1.6 0.75~1.6
V-cut 0.6~2.4 0.6~2.4 0.75~2.4

Layers/Thickness/ Outline Finish SS/DS ML


For 0.3~0.8 +/-0.0762 +/-0.10
For 0.8~1.2 +/-0.10 +/-.127
For 1.2~ +/-0.127 +/-10%

Finish Surface: Gold Flash, Minimum Thickness: 0.20mm


Finish Surface: HASL, Minimum Thickness: 0.60mm
Finish Surface: All, Maximum Thickness: 3.2mm
4. Drilled Hole Size and Tolerance
4.1 Minimum PTH Hole Size 0.15mm , Minimum PTH Slot size 0.4mm × 0.8mm
4.2 Minimum NPT Hole Size 0.20mm , Minimum NPT Slot Size 0.5mm × 1.0mm
4.3 Tolerance
PTH: +/-0.05mm(Gold flash & Entek), +0.075/-.0.05mm(HAL)min
NPTH: +/-0.05mm
5. Base material
5.1 Copper Clad Laminate
×48, 41×
5.1.1 Standard Size(inch): 42× ×49, 36×
×48, 43×
×49
5.1.2 Thickness(mm): 0.1,0.15,0.2,0.25,0.3,0.35,0.4,0.46,0.51,0.6,0.71,
0.8,0.9,1.0,1.1,1.2,1.4,1.5,1.6,2.0,2.4,3.2
5.1.3 Copper THK: 0.5OZ(18um), 1OZ(35UM), 2OZ(70UM), 3OZ(105UM)……6OZ(210UM)
5.1.4 Laminate Type: CEM-1, CEM-3, FR4, FR1, FR2
5.1.5 Flammability: 94-V0

Prepreg
Type 1080 2116 7628
Thickness 2.8mil+/-0.3mil 4.6mil+/-.5mil 7.4mil+/-.5mil
Size 49.5”x300mm 49.5”300mm 49.5”x150mm

6.Surface Finish and Thickness


Standard Printed Circuit Board Ltd.
Room 607, Yen Sheng Centre, 64 Hoi Yuen Road, Kwun Tong, Kowloon., Hong Kong
Tel: 852-29614637 Fax: 852-28932300 E-mail: [email protected]

6.1 HASL 1~38um in hole, 2.54~25.4um on SMT


6.2 Gold Flash Ni: 2.5~7.62um, Au: 0.05~0.25um
6.3 Selective Gold Plating: Ni: 2.5~7.62um, Au: 0.05~0.25um
6.4 Immersion Gold: Ni: 2.5~7.62um, Au: 0.127~1.27um
6.5 Gold-Edge Contacts: Ni: 2.5~7.62um, Au: 0.127~1.27um
6.6 Entek M2602 (For single side and Double sides)

7.Solder mask
7.1Heat Cured Ink: ZSR-150 (PA-5B, NA-402)
7.2LPI resist ink: Green gloss (FSR-8000-9G05, R500-2G, PSR2000-G35A, PSR4000-
LDSM-3000 G-7, APR-8000 G-102)
Green matte (LM-600 5GM)
White (LSM-3000NW)
Black (FSR-8000 (10C10))
Red (LSM-3000SR)
Blue (FSR 8b89, LSM-3000NSBL)
Yellow (LSM-3000NSY-6)
7.3 UV Ink: Green (UVS-1000)
White (UVM-1800W)

8. Legend Ink
8.1 White: (ZM-400WF)
8.2 Black: (BK-3)
8.3 Yellow: (ZM-400YR)
9.Carbon Ink: PR-406, TU-15ST (25 Ohm/square)

10.Peelable Mask: B99-84B, PETERS SD 2955

File number: P ME-M-II VER: B DATE: 2006-Sep-9


File name: Capability manual
5.2 Surface copper plating thickness:
Standard Printed Circuit Board Ltd.
Room 607, Yen Sheng Centre, 64 Hoi Yuen Road, Kwun Tong, Kowloon., Hong Kong
Tel: 852-29614637 Fax: 852-28932300 E-mail: [email protected]

Board type Bonding Flash gold HAL & Entek


Copper thickness 5um~10um 10um~25um 20um~40um

6. Etching
6.1 Etching factor: 1.5 max, 1.0Std.
6.2 Etch tolerance:

Board type Flash gold HAL


Line width tolerance +/-12% +/-20%(L>5mil) +/-1mil(L<=5mil)
(min.)

7. Solder Mask (LPI) Printing:


7.1 Registration Tolerance of Solder Mask to pattern: +/-2mil (min), +/-3mils(Std)
7.2 Solder Mask Thickness: 10um~40um on line surface, 6um min. at line edge
7.4 Plugged Hole Size: 0.6mm (Max.)
7.5 Minimum Solder Mask hide: 0.35mm
7.6 Minimum Spacing of Solder Mask Opening to Line: 3mil
7.7 Minimum solder bridge: 4mil
8. Silkscreen Printing
8.1 Legend Printing
8.1.1 Minimum Line Width 6mil, Minimum height of Legend 40mil
8.1.2 Registration of Legend to Reference Hole +/-6mil
8.2 Carbon Printing
8.2.1 Minimum Line Width/ Spacing 10mil/14mil
8.2.2 Registration of Carbon to Reference Hole +/-7mil
8.3 Peelable Mask
8.3.1 Thickness of Mask 0.2mm~0.4mm
8.3.2 Maximum Size of Tenting hole 4.0mm
9. Profile finish:
9.1 Outline Finish Tolerance: +/-0.1mm(min), +/-0.13mm(Std.)
9.2 Routing
9.2.1 Minimum Milling Cutter Size 0.8mm
9.2.2 Minimum Radius of Inner Copper 0.4mm
9.2.3 Minimum Position Tolerance of Routing Hole (Slot) or Edge to Drill hole +/-5mil
9.2.4 Minimum Position Tolerance of Routing Hole to Routing Hole (Slot) +/-3mil
9.2.5 Minimum Position Tolerance of Routing Hole (Slot) to Routing Edge +/-4mil
9.3 Punching
Standard Printed Circuit Board Ltd.
Room 607, Yen Sheng Centre, 64 Hoi Yuen Road, Kwun Tong, Kowloon., Hong Kong
Tel: 852-29614637 Fax: 852-28932300 E-mail: [email protected]

9.3.1 Minimum Size of Punching Hole (Slot) 1.0mm


9.3.2 Maximum Size of Punching Board (panel) 350mm x 270mm
9.3.3 Maximum Thickness of Punching Board 1.6mm
9.3.4 Minimum Position Tolerance of Punching Hole (Slot) or Edge to Drill hole +/-5mil
9.3.5 Minimum Position Tolerance of Punching Hole to Punching Hole (Slot) +/-3mil
9.3.6 Minimum Position Tolerance of Punching Hole (Slot) to Punching Edge +/-4mil
9.4 V-cutting
9.4.1 Minimum Size of V-cut Board 50mm x 85 (v-cut direction) mm
9.4.2 Minimum Thickness of V-cut Board 0.6mm
9.4.3 Minimum Space of V-cut Line Per customer requirement
9.4.4 Minimum Space of V-cut Line to Panel Edge 3mm
9.4.5 Minimum Position Tolerance of V-cut Line to Primary Drilling Hole +/-7mil
9.4.6 Minimum Position Tolerance of V-cut Line to Second Drilling Hole +/-9mil
9.4.7 Minimum Position Tolerance of V-cut Line to Routing Edge +/-6mil
9.4.8 Minimum Position Tolerance of V-cut Line to Punching Edge +/-7mil
9.4.9 Minimum Position Tolerance of V-cut Line to V-cut line+/-4mil
9.4.10 Registration Tolerance of V-cut lines +/-4mil
9.4.11 V-Cut residual +/-4mil

10. E-Testing
10.1 Test Voltage 50V~300V Commonly: 200V~300V
10.2 Isolated Resistance 1K ohm~100M ohm Commonly: 20M ohm~40M ohm
10.3 Continuity Resistance 10 ohm~20K ohm Commonly: 50 ohm~100 ohm

11. FQC
11.1 Warp & Trap

Board Thk. <0.5mm 0.5~0.8mm 1.0~1.2mm >1.5mm


Warpage 1.5% max. 1% max. 0.75% max. 0.5% max.

File number: ME-M-II VER: B DATE: 2006-Spe-9


File name: Capability manual

Capability of Individual PROCESS


Standard Printed Circuit Board Ltd.
Room 607, Yen Sheng Centre, 64 Hoi Yuen Road, Kwun Tong, Kowloon., Hong Kong
Tel: 852-29614637 Fax: 852-28932300 E-mail: [email protected]

1. Drill Process
1.1 Min. drill bit: 0.2mm, Max drill bit 6.5mm
1.2 Min. working panel size: 6”x6”, Max. working panel size: 24”x20”
1.3 Hole Position tolerance: +/-3mil (primary drilled), +/-5mil(Secondary drilled)
1.4 Min slot drill bit: 0.5mm

2. PTH and Panel Plating


2.1 Max. aspect ratio: 6 : 1
2.2 Copper plating thickness 5~10um

3. Imaging (Outer)
3.1 Minimum Line Width/Spacing 4mil/4mil (0.5OZ), 6mil/6mil (1OZ)
3.2 Minimum SMT Pitch 16 mil, Std. SMT Pith 20mil
3.3 Minimum Bonding Pitch 9 mil Std. Bonding Pitch 12mil
3.4 Minimum Theoretic Annual Ring 5mil, Std. Annual Ring 6mil
3.5 Minimum Mesh Gap: 8mil
3.6 Maximum Size of D/F Tending Hole D5.5mm, Slot Width 4.5mm (Board Thk. 0.8mm)
3.7 Registration tolerance of pattern to reference Hole: +/-2mil(min), +/-3mil(std.)
3.8 Film Compensation Value of Pattern:
Item 0.5 OZ 1.0 OZ 2 OZ
Outer (expect F/G board) 0.04mm 0.08mm 0.12mm
Inner 0.02mm 0.04mm 0.08mm
3.9 Minimum Spacing:
Item Line-Line Line-Logo Line-Plane Copper or Line-Npth Pad or
Line-Edge(R)
Spacing 4mil 5mil 4mil 8mil 10mil
Item Via Pad-Via Pad Comp. Pad-Comp. Pad Pad or Line-Edge (V) Pad or Line-Edge
(P)
Spacing 4mil 4mil or 10 mil 14 mil 12 mil
Item Line-Via Pad Line-Comp. Plane Via Pad-Plane Comp. Pad-Plane
Spacing 4mil 6mil 4mil 6mil

3.10 Imaging (Inner)


4.1 Minimum Line Width/Spacing 4mil/4mil (0.5OZ), 6mil/6mil (1OZ)
4.2 Minimum Theoretic Annual Ring of Signal Pad & Thermal Pad 6mil
4.3 Minimum Theoretic Annual Ring of Non-Functional Pad 10mil
4.4 Minimum Clearance of Isolation Pad 12mil (via) or 10mil (PTH>1mm)
Standard Printed Circuit Board Ltd.
Room 607, Yen Sheng Centre, 64 Hoi Yuen Road, Kwun Tong, Kowloon., Hong Kong
Tel: 852-29614637 Fax: 852-28932300 E-mail: [email protected]

4.5 Film Compensation Value of Pattern (Ref to 3.5)


4.6 Registration Tolerance of Layer of Layer to Layer: +/-3mil (min.), +/-4mil (Std)
4.7 Minimum Spacing
Item Line-Line Line-d Copper or Line-Npth Pad or Line-Edge(R)
Spacing 4mil 4mil 8mil 10mil
Item Pad-Pad Line-Plane Pad or Line-Edge (V) Pad or Line-Edge (P)
Spacing 5mil 4mil 14 mil 16 mil
Item Pad-Plane Plane-Plane Line-PHT Edge (isolated)
Spacing 4mil 6mil 6mil (4L) or 8mil (>6L)

5. Pattern Plating
5.1 Hole wall copper plating thickness
Board type Bonding Flash gold HAL & Entek
Copper thickness 5um~10um 10um~20um 18um~35um

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