RE 

21548
Edition: 2020-10
Replaces: 2013-06

Check valve,
pilot operated

Type Z2S
▶ Size 6
▶ Component series 6X
▶ Maximum operating pressure 350 bar
▶ Maximum flow 80 l/min

H8176

Features Contents

▶ Sandwich plate valve for use in vertical stackings Features 1

▶ Porting pattern according to ISO 4401-03-02-0-05 and Ordering code 2
NFPA T3.5.1 R2-2002 D03 (with or without locating Symbols 3
hole) Function, sections, circuit example 4, 5
▶ For the leakage-free blocking of one or two actuator Technical data 6
ports, optional Characteristic curves 7
▶ Various cracking pressures, optional Dimensions 8
▶ With pre-opening, optional Further information 9
▶ Corrosion-protected design optional

RE 21548, edition: 2020-10, Bosch Rexroth AG

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Ordering code

01 02 03 04 05 06 07 08 09 10
Z2S 6 – 6X / *

01 Check valve, sandwich plate design Z2S

02 Size 6 6

Leakage-free blocking
03 In channel A and B –
In channel A A
In channel B B

Cracking pressure
04 1.5 bar 1
3 bar 2
6 bar 3
10 bar 4

05 Component series 60 … 69 (60 … 69: unchanged installation and connection dimensions) 6X

Seal material (observe compatibility of seals with hydraulic fluid used, see page 6)
06 NBR seals no code
FKM seals V

Corrosion resistance (outside)

07 None (valve housing primed) no code
Improved corrosion protection (240 h salt spray test according to EN ISO 9227) J3

Locating hole
08 Without locating hole no code
With locating hole /60 1)

Special versions
09 Without special version no code
Control open by external port G1/4 (only version "A" or "B") SO40
With pre-opening SO55
Control spool unloaded to port T SO60
With pre-opening and control open from channel P SO150
Symbols (examples) see page 3

10 Further details in the plain text

1) Locking pin ISO 8752-3x8-St, material no. R900005694

(separate order)

Bosch Rexroth AG, RE 21548, edition: 2020-10

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Symbols (① = component side, ② = plate side)

Type Z2S 6 A… Type Z2S 6 – … and Z2S 6 –…SO55

 

         

Type Z2S 6 B…

    

Type Z2S 6 A…SO40 Type Z2S 6 A…SO60




         

Type Z2S 6 –…SO150



    

RE 21548, edition: 2020-10, Bosch Rexroth AG

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Function, sections, circuit example

The isolator valve type Z2S is a releasable check valve in Pre-opening

sandwich plate design. ▶ The two-stage set-up with an increased control open
It is used for the leakage-free blocking of one or two ratio means even low pilot pressure can be unloaded
actuator ports, even for long standstill times. securely.
In direction A① to A② or B① to B②, there is a free flow; ▶ Avoidance of switching shocks due to dampened
in the opposite direction, the flow is blocked. decompression of the pressure volume on the actuator
If, for example, there is a flow through the valve in side.
direction A① to A②, control spool (1) is moved in
direction B side and pushes the poppet (2) off its seat.
Hydraulic fluid can now flow from B② to B①.
In order to allow the poppets to be safely closed (2),
the control spool (1) must be hydraulically unloaded
(see circuit example).

    

 


 


  Circuit example,
Type Z2S 6 –… (without pre-opening)   schematic

  

 

 
Type Z2S 6 A…  
① = component side
② = plate side

Notice: 1 Control spool, area A2

In valves without pre-opening, sudden unloading 2 Poppet, area A1
of pent-up pressure volume may occur. Resulting 3 Stop
switching shocks may lead to premature wear on
installed components, as well as noise formation.

Bosch Rexroth AG, RE 21548, edition: 2020-10

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Function, sections
  

 

 
  
Type Z2S 6 A…SO40

    

  

   
Type Z2S 6 A…SO60

1 Control spool, area A2

2 Poppet, area A1
3 Stop
4 Control spool, area A4
 5 Pre-opening, area A3
 

 
   
① = component side
Type Z2S 6 –…SO55
② = plate side
(with pre-opening)

RE 21548, edition: 2020-10, Bosch Rexroth AG

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Technical data
(For applications outside these values, please consult us!)

General
Weight kg approx. 0.8
Installation position any
Ambient temperature range °C –30 ... +80 (NBR seals)
–20 … +80 (FKM seals)
Storage temperature range see operating instructions 07600-B
MTTFD values according to EN ISO 13849 years 150 ... 1200 (for more information see data sheet 08012)

Hydraulic
Maximum operating pressure bar 350
Cracking pressure in free direction see characteristic curves page 7
Maximum flow l/min 80
Direction of flow see symbols page 3
Hydraulic fluid see table below
Hydraulic fluid temperature range °C –30 ... +80 (NBR seals)
(at the valve working ports) –20 … +80 (FKM seals)
Viscosity range mm2/s 2,8 … 500
Maximum admissible degree of contamination of the Class 20/18/15 1)

hydraulic fluid, cleanliness class according to ISO 4406 (c)

Area ratio ▶ Without pre-opening A1/A2 ~ 1/3.5 (see sectional drawing page 4)
▶ With pre-opening A3/A2 ~ 1/12.5 (see sectional drawing page 5)
▶ Version "SO60" A1/A4 ~ 1/7 (see sectional drawing page 5)

Hydraulic fluid Classification Suitable Standards Data sheet

sealing materials
Mineral oils HL, HLP, HLPD, HVLP, HVLPD NBR, FKM DIN 51524 90220
Bio-degradable ▶ Insoluble in water HETG FKM
ISO 15380
HEES FKM 90221
▶ Soluble in water HEPG FKM ISO 15380
Flame-resistant ▶ Water-free HFDU (glycol base) FKM
HFDU (ester base) FKM ISO 12922 90222
HFDR FKM
▶ Containing water HFC (Fuchs: Hydrotherm 46M, NBR
Renosafe 500;
Petrofer: Ultra Safe 620; Hough- ISO 12922 90223
ton: Safe 620;
Union: Carbide HP5046)

Important information on hydraulic fluids: ▶ Flame-resistant – containing water:

▶ For further information and data on the use of other hydraulic Due to the increased cavitation tendency with HFC hydraulic
fluids, please refer to the data sheets above or contact us. fluids, the life cycle of the component may be reduced by up to
▶ There may be limitations regarding the technical valve data 30% as compared to the use with mineral oil HLP. In order to
(temperature, pressure range, life cycle, maintenance intervals, reduce the cavitation effect, it is recommended - if possible
etc.). specific to the installation - to back up the return flow pressure
▶ The ignition temperature of the hydraulic fluid used must be 50 K in ports T to approx. 20% of the pressure differential at the
higher than the maximum surface temperature. component.
▶ Bio-degradable and flame-resistant – containing water:
If components with galvanic zinc coating (e.g. version "J3" or "J5")
or parts containing zinc are used, small amounts of dissolved zinc
may get into the hydraulic system and cause accelerated aging of
the hydraulic fluid. Zinc soap may form as a chemical reaction
product, which may clog filters, nozzles and solenoid valves –
particularly in connection with local heat input.

1) The cleanliness classes specified for the components must be For the selection of filters, see www.boschrexroth.com/filter.
adhered to in hydraulic systems. Effective filtration prevents
faults and simultaneously increases the life cycle of the
components.

Bosch Rexroth AG, RE 21548, edition: 2020-10

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Characteristic curves
(measured with HLP46, ϑoil = 40 ±5 °C, averages)

∆p-qV characteristic curves

35 4

5
30
3
→

25
Pressure differential in bar

2
20 1

15 6

10

0 10 20 30 40 50 60 70 80
Flow in l/min →

Cracking pressure:
1
1 1.5 bar
2 3 bar
3 6 bar
4 10 bar
5 Check valve controlled open via control spool 2
6 Free flow (without check valve use), version "A" and "B" 1,2,3,4 5 1,2,3,4 5

2
6 1,2,3,4 5

RE 21548, edition: 2020-10, Bosch Rexroth AG

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Dimensions
(dimensions in mm)

L2
L1 80 L1 44.5
1

40
24.5
2 A B
5
19 4 x Ø5.4 3 6
4

F1 F2
T
7

0,01/100
[0.0004/4.0]
A
Rzmax 4
B
2
Required surface quality of the valve
F4 P G F3
contact surface

Notice:
The dimensions are nominal dimensions which are subject to
tolerances.

"no code" "SO55" "SO150"

"SO40" „–“ "A" "B"
"SO60"
L1 11 21.5 1) 21.5 1) 21.5 1) 11 11 21.5 1) 21.5
L2 102 123 112.5 112.5 123

1) Maximum dimension on the side of the check valve cartridge

Valve mounting screws (separate order)

① component side – porting pattern according to
4 hexagon socket head cap screws ISO 4762 - M5 - 10.9
ISO 4401-03-02-0-05 and NFPA T3.5.1 R2-2002 D03 (with
4 hexagon socket head cap screws N10-24 UNC ASTM - A574
locating hole Ø4 x 4 mm deep or without locating hole)
② plate
side – porting pattern according to ISO 4401-03-02-0-05 and
NFPA T3.5.1 R2-2002 D03 (with locating hole for locking pin Notice:
ISO 8752-3x8-St, design "/60"or without locating hole) The length of the valve mounting screws of the sandwich plate
3 Name plate valve must be selected according to the components mounted
under and over the isolator valve.
4 Through hole for valve mounting
Depending on the application, screw type and tightening torque
5 Identical seal rings for ports A, B, P, T must be adjusted to the circumstances.
6 Plug screw SW22 Please ask Rexroth for screws with the required length.

Bosch Rexroth AG, RE 21548, edition: 2020-10

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Further information

▶ Hydraulic fluids on mineral oil basis Data sheet 90220

▶ Environmentally compatible hydraulic fluids Data sheet 90221
▶ Flame-resistant, water-free hydraulic fluids Data sheet 90222
▶ Flame-resistant hydraulic fluids - containing water (HFAE, HFAS, HFB, HFC) Data sheet 90223
▶ Hexagon socket head cap screw, metric/UNC Data sheet 08936
▶ Hydraulic valves for industrial applications Data sheet 07600-B
▶ Use of non-electrical hydraulic components in explosive atmospheres (ATEX) Data sheet 07011
▶ Selection of filters www.boschrexroth.com/filter
▶ Information on available spare parts www.boschrexroth.com/spc

Bosch Rexroth AG © All rights reserved to Bosch Rexroth AG, also regarding any disposal,
Industrial Hydraulics exploitation, reproduction, editing, distribution, as well as in the event of
Zum Eisengießer 1 applications for industrial property rights.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 40 30 20 concerning a certain condition or suitability for a certain application can be
[email protected] derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification.
It must be remembered that our products are subject to a natural process of
wear and aging.

RE 21548, edition: 2020-10, Bosch Rexroth AG

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Notes

Bosch Rexroth AG © All rights reserved to Bosch Rexroth AG, also regarding any disposal,
Industrial Hydraulics exploitation, reproduction, editing, distribution, as well as in the event of
Zum Eisengießer 1 applications for industrial property rights.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 40 30 20 concerning a certain condition or suitability for a certain application can be
[email protected] derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification.
It must be remembered that our products are subject to a natural process of
wear and aging.

Bosch Rexroth AG, RE 21548, edition: 2020-10

 Check valve | Z2S  11/12

Notes

Bosch Rexroth AG © All rights reserved to Bosch Rexroth AG, also regarding any disposal,
Industrial Hydraulics exploitation, reproduction, editing, distribution, as well as in the event of
Zum Eisengießer 1 applications for industrial property rights.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 40 30 20 concerning a certain condition or suitability for a certain application can be
[email protected] derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification.
It must be remembered that our products are subject to a natural process of
wear and aging.

RE 21548, edition: 2020-10, Bosch Rexroth AG

12/12 Z2S | Check valve

Notes

Bosch Rexroth AG © All rights reserved to Bosch Rexroth AG, also regarding any disposal,
Industrial Hydraulics exploitation, reproduction, editing, distribution, as well as in the event of
Zum Eisengießer 1 applications for industrial property rights.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 40 30 20 concerning a certain condition or suitability for a certain application can be
[email protected] derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification.
It must be remembered that our products are subject to a natural process of
wear and aging.

Bosch Rexroth AG, RE 21548, edition: 2020-10