PROJECT / UNIT JOB No.

Khurais Area Facilities Expansion & Satellite GOSP 032184

Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 1 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

1: Approve
CONTRACTOR review result d
2: Approved with comments
by
3: Rejecte
d
Department Date Name Signature

Technical Discipline 1 2 3

Field Engineering Dept. 1 2 3

HSE Dept. 1 2 3

QA/QC Dept. 1 2 3

1: Approve
2: d
Approved with comments
3: Rejecte
COMPANY
d
review result by Date Name Signature
1 2 3

METHOD STATEMENT FOR BROWN / GREEN FIELD INSTALLATION OF

INSTRUMENTS, JUNCTION BOXES, LOCAL CONTROL STATION, PEDESTALS &
SUPPORT

REV DATE Prepared CHK’D APR’D

C 08/17/2019 Savad Ali Siva Subramanian Uma Raju

B 06/26/2019 Khaja Azaruddin G. Pandiyan Erik Pimentel
A 06/15/2019 Khaja Azaruddin G. Pandiyan Erik Pimentel
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 2 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

Contents
1. GENERAL.....................................................................................................................................................................3

1.1. Purpose....................................................................................................................................3
1.2. Personnel Duties and Responsibilities......................................................................................3
1.3. Reference Standards and Codes...............................................................................................4
1.4. List of Drawings and Documents..............................................................................................9
2. SCOPE OF WORK.......................................................................................................................................................10

2.1. Instrument Installation...........................................................................................................10

2.2. Junction Boxes, Local Control Station Pedestal and Support Installation...............................12
2.3. Instrumentation and Control Grounding................................................................................13
3. APPLICABLE JOB SAFETY ANALYSIS............................................................................................................................14

3.1. JSA for Instruments, Junction Boxes, Local Control Station, Pedestals & Support Installation
(000-ZA-E-K09761).............................................................................................................................14
3.2. JSA for Loading & Unloading Material (000-ZA-E-085900).....................................................14
3.3. JSA for Working at Height (000-ZA-E-KO9728).......................................................................14
3.4. JSA for Scaffold Erection Modification & Dismantling (000-ZA-E-K09720).............................14
3.5. JSA for Hot cut (000-ZA-E-085893).........................................................................................14
3.6. JSA for Manual Bolt Torqueing (000-ZA-E-085894)................................................................14
3.7. JSA for Threaded Pipe (000-ZA-E-085914)..............................................................................14
3.8. JSA for Lifting (000-ZA-E-058919)...........................................................................................14
3.9. JSA for Grinding (000-ZA-E-085921).......................................................................................14
3.10. JSA for Welding & Fit up (000-ZA-E-085898)..........................................................................14
3.11. JSA for Manual Excavation (000-ZA-E-A09766).......................................................................14
3.12. Safety Requirements..............................................................................................................14
3.13. Safety References and General Instruction............................................................................16
4. QA / QC DOCUMENTATION.......................................................................................................................................17

4.1. Applicable SAIC.......................................................................................................................17

4.2. Additional Notes.....................................................................................................................19
5. RESOURCES...............................................................................................................................................................19

5.1. Tools and Equipment..............................................................................................................19

5.2. Manpower..............................................................................................................................20
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 3 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

1. GENERAL
1.1.Purpose
The scope of this Method Statement is to establish, detail and explains the plan and
methodologies involved during all operations activities in order to get a satisfactory results.

The contractor reserves his right to adapt his methods for Installation of Instruments,
Junction Boxes, Local Control Station, Pedestals & Support in accordance with the guide line
provided by project Specifications, Saudi Aramco Standards, IFC Drawings, relevant codes
and procedures with enumerate the safety requirements and work procedure

1.2.Personnel Duties and Responsibilities

PM - Project Manager – Responsible for organizing the resource to perform

construction activity as per project specification in compliance with Quality,
Schedule and HSE requirement.

CM - Construction Manager – Responsible for execution construction activities

according to the relevant project specification, in compliance with Quality,
Schedule and HSE requirement. Identify potential delays and implement
effective rectification plans and procedures.

DE - Discipline Engineer E/I - will ensure that the works are performed safely as per
the latest approved drawings and specifications.

DF - Discipline Foreman E/I - will ensure that his crew has to follow the safe work
procedure and works are carried out as per the latest approved drawings.
Attend Safety Tool Box Talks with HSE Department and construction crews.

CO - Crane operator – (ARAMCO certified) shall be responsible for the safe as well as
efficient operations of the crane.

R1 - Rigger 1 – (ARAMCO certified) shall be responsible for the all safe lifting and
rigging throughout the critical lift process activities, he will ensure that his crew
will perform a safe work supporting the crane operator during the whole
activities.
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 4 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

QCI - Quality Control Inspector - will ensure that all the work is executed according to
the PQP and that the requirement of quality dossier is fulfilled. The RFI is
issued in advance as per the QCP. All previous activities related to this is
covered with RFI, inspected accepted and signed off by all parties. Latest
revision of the IFC drawings, Grounding and Lighting Protection layout and
copy of approved MOS are available at site.

Scaffold Supervisor (Aramco Certified) - will ensure that all the scaffolding activities
performed as per Aramco standard by his crew and he is also responsible to
release the safe working scaffold to the working team with proper tagging
system and record.

HSE Supervisor / Officer - will ensure that the works are performed safely as per the
latest Company requirements.

Construction Supervisor - will ensure that the works are performed as per the latest
approved method statement in a safe and efficient manner.

1.3.Reference Standards and Codes

COMPANY : SAUDI ARAMCO

CONTRACTOR : SNAMPROGETTI SAUDI ARABIA LTD. (PART OF SAIPEM SPA)

MCCL : MANARAH AL-JUBAIL CONT.CO.LTD

WORK : INSTRUMENTS, JUNCTION BOXES, LOCAL CONTROL STATION,

PEDESTALS & SUPPORT

QA/QC : QUALITY ASSURANCE/ QUALITY CONTROL

HSE : HEALTH SAFETY AND ENVIRONMENT

ITP : INSPECTION AND TEST PLAN

JSA : JOB SAFETY ANALYSIS

PPE : PERSONNEL PROTECTIVE EQUIPMENT

IR : INSULATION RESISTANCE

SABP : SAUDI ARAMCO BEST PRACTICE

 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 5 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

SABP-P-013 : ELECTRICAL DESIGN IN HAZARDOUS (CLASSIFIED) AREAS

SAES : SAUDI ARAMCO ENGINEERING STANDARDS

SAES-P-100 : BASIC POWER SYSTEM DESIGN CRITERIA

SAES-B-054 : ACCESS, EGRESS AND MATERIALS HANDLING FOR PLANT FACILITIES

SAES-B-057 : SAFETY REQUIREMENTS: REFRIGERATED AND PRESSURE STORAGE

TANKS & VESSELS

SAES-B-068 : ELECTRICAL AREA CLASSIFICATION

SAES-P-100 : BASIC POWER SYSTEM DESIGN CRITERIA

SAES-P-101 : REGULATED VENDORS LIST FOR ELECTRICAL EQUIPMENT

SAES-P-103 : BATTERIES AND UPS SYSTEMS

SAES-P-104 : WIRING METHODS AND MATERIALS

SAES-P-111 : GROUNDING

SAES-P-114 : POWER SYSTEM AND EQUIPMENT PROTECTION

SAES-P-116 : SWITCHGEAR AND CONTROL EQUIPMENT

SAES-P-126 : POWER SYSTEM AUTOMATION / POWER MONITORING SYSTEM

SAES-J-002 : TECHNICALLY ACCEPTABLE INSTRUMENT MANUFACTURERS

SAES-J-003 : INSTRUMENTATION - BASIC DESIGN CRITERIA

SAES-J-100 : PROCESS FLOW METERING

SAES-J-200 : PRESSURE

SAES-J-300 : LEVEL

SAES-J-400 : TEMPERATURE

SAES-J-502 : ANALYZER SHELTERS

SAES-J-504 : SAMPLE CONDITIONING SYSTEMS FOR PROCESS ANALYZERS

SAES-J-600 : PRESSURE RELIEF DEVICES

 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 6 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

SAES-J-601 : EMERGENCY SHUTDOWN AND ISOLATION SYSTEMS

SAES-J-700 : CONTROL VALVES

SAES-J-801 : CONTROL BUILDINGS

SAES-J-901 : INSTRUMENT AIR SUPPLY SYSTEMS

SAES-J-902 : ELECTRICAL SYSTEMS FOR INSTRUMENTATION

SAES-J-903 : INTRINSICALLY SAFE SYSTEM

SAES-J-904 : FOUNDATION FIELDBUS (FF) SYSTEMS

SAES-J-905 : INSTRUMENT ASSET MANAGEMENT SYSTEMS

SAES-T-903 : OUTSIDE PLANT ELECTRICAL PROTECTION AND GROUNDING

SAES-T-911 : TELECOMMUNICATION CONDUIT SYSTEM DESIGN

SAES-T-912 : COMMUNICATIONS - FEEDER CABLE

SAES-T-914 : COMMUNICATIONS - DISTRIBUTION CABLE

SAES-T-928 : TELECOMMUNICATIONS - OSP BURIED PLANT

SAES-T-603 : TELECOMMUNICATIONS - SAFEGUARDS AND WARNING DEVICES

SAES-T-624 : TELECOMMUNICATIONS OUTSIDE PLANT - FIBER OPTICS

SAES-T-634 : TELECOMMUNICATIONS - CABLE TESTING AND IDENTIFICATION

SAES-T-631 : COMMUNICATION CABLE TERMINALS

SAES-T-887 : TELECOMMUNICATIONS: ELECTRICAL COORDINATION PROTECTION

AT POWER PLANTS AND RADIO STATIONS

SAES-T-938 : TELECOMMUNICATIONS: OUTSIDE PLANT SYSTEMS - DESIGN

SAES-Z-004 : SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA) SYSTEM

SAES-Z-010 : PROCESS AUTOMATION NETWORKS

SAUDI ARAMCO MATERIALS SYSTEM SPECIFICATION

 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 7 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

15-SAMSS-502 : MEDIUM VOLTAGE POWER CABLES 5 KV THOUGH 35 KV

16-SAMSS-502 : METAL ENCLOSED LOW-VOLTAGE/SWITCHGEAR ASSEMBLIES

16-SAMSS-503 : INDOOR CONTROLGEAR - LOW VOLTAGE

16-SAMSS-504 : INDOOR METAL-CLAD SWITCHGEAR - 1 to 38Kv

16-SAMSS-506 : INDOOR CONTROLGEAR - MEDIUM VOLTAGE

16-SAMSS-507 : HIGH VOLTAGE MOTOR CONTROLLER -OUTDOOR

16-SAMSS-508 : SF6 GAS INSULATED CIRCUIT BREAKERS - OUTDOOR

16-SAMSS-510 : MANUALLY OPERATED PAD MOUNTED SF6 SWITCHGEAR: lKv to

36Kv
16-SAMSS-512 : OUTDOOR SWITCHRACK - LOW VOLTAGE 16-SAMSS-513 : POWER
SYSTEM AUTOMATION COMPONENTS 

SAUDI ARAMCO LIBRARY DRAWING

DD-950022 : GROUNDING CONNECTIONS DETAILS GROUND ROD TO GROUND

GRID

DC-950150-001 : RECOMMENDED GROUNDING SCHEME FOR PROCESS AUTOMATION

SYSTEM

SAUDI ARAMCO STANDARD DRAWINGS

AB-036387 : TANK GROUNDING

AA-036572 : GROUNDING ARRANGEMENT FOR DISCONNECT SWITCH STRUCTURE

SAUDI ARAMCO ENGINEERING REPORT

SAER-1838 : INSULATION COORDINATION

INTERNATIONAL STANDARDS

AMERICAN NATIONAL STANDARDS INSTITUTE

ANSI C2 : NATIONAL ELECTRICAL SAFETY CODE

ANSI C37.013 : LOW-VOLTAGE AC POWER CIRCUIT BREAKERS USED IN ENCLOSURES

 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 8 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

ANSI/IEEE C57.13 : STANDARD REQUIREMENTS FOR INSTRUMENTATION

TRANSFORMERS

AMERICAN PETROLEUM INSTITUTE

API RP 2003 : PROTECTION AGAINST IGNITIONS ARISING OUT OF STATIC,

LIGHTNING, AND STRAY CURRENTS

API RP 545 : RECOMMENDED PRACTICE FOR LIGHTNING PROTECTION OF

ABOVEGROUND STORAGE TANKS FOR FLAMMABLE OR COMBUSTIBLE
LIQUIDS

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS

IEEE C37.20.2 : STANDARD FOR METAL-CLAD SWITCHGEAR

IEEE 518 : GUIDE FOR THE INSTALLATION OF ELECTRICAL EQUIPMENT TO

MINIMIZE ELECTRICAL NOISE INPUTS TO CONTROLLER FROM
EXTERNAL SOURCES
IEEE 1100 : POWERING AND GROUNDING SENSITIVE ELECTRONIC

INTERNATIONAL ELECTROTECHNICAL COMMISSION

60044 : INSTRUMENT TRANSFORMER

60529 : DEGREES OF PROTECTION PROVIDED BY ENCLOSURES

60146 : SEMICONDUCTOR CONVERTERS

61136 : SEMICONDUCTOR POWER CONVERTERS-ADJUSTABLE SPEED

ELECTRIC DRIVE SYSTEM

60751 : INDUSTRIAL PLATINUM RESISTANCE THERMOMETER SENSORS

61850 : COMMUNICATION NETWORKS AND SYSTEMS IN SUBSTATION

NATIONAL FIRE PROTECTION ASSOCIATION

NFPA 70 : NATIONAL ELECTRICAL CODE

NFPA 99 : HEALTH CARE FACILITIES

 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 9 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

NFPA 72 : NATION FIRE ALARM CODE

UNDERWRITERS LABORATORIES

UL 94 : STANDARD FOR SAFETY TEST FOR FLAMMABILITY OF PLASTIC

MATERIALS FOR PARTS IN DEVICES AND APPLIANCES
UL 489 : MOLDED-CASE CIRCUIT BREAKERS, MOLDED-CASE SWITCHES
AND CIRCUIT BREAKER ENCLOSURES

1.4.List of Drawings and Documents

Document Name Client Number Title
B42-SB-A-058315 BA-267175 PLOT PLAN WITH ELECTRONIC INSTRUMENTS LOCATION - B42 - COGEN
PLOT PLAN WITH ELECTRONIC INSTRUMENTS LOCATION - B40 - NORTH
B40-SB-A-057711 BA-669244 UTILITIES OUTLET
000-SC-D-057037 AD-283790 INSTRUMENT INSTALLATION TYPICAL DETAILS
000-ED-A-042720 BA-110812 FIELD TYPICAL INSTALLATION DETAILS LIGHTING SYSTEM
B40-EB-A-042406 BA-668763.005 LIGHTING LAYOUT - AREA 5 WIP STATION & NORTH UTILITIES
B40-EB-A-042407 BA-668763.006 LIGHTING LAYOUT - AREA 6 WIP STATION & NORTH UTILITIES
B40-EB-A-042408 BA-668763.007 LIGHTING LAYOUT - AREA 7 WIP STATION & NORTH UTILITIES
LIGHTING LAYOUT - B40-STR-104/107 A_B/108 - PLANS WATER INJECTION
B40-EB-A-042409 BA-668763.017 PUMP STATION
B40-EB-A-042410 BA-668763.018 LIGHTING LAYOUT - B40-PR-006A-001A WATER INJECTION PUMP STATION
LIGHTING LAYOUT - B40-STR-101 PLANS WATER INJECTION PUMP STATION &
B40-EB-A-042411 BA-668763.019 NORTH
LIGHTING LAYOUT - B40-STR-102 PLANS WATER INJECTION PUMP STATION &
B40-EB-A-042412 BA-668763.020 NORTH
LIGHTING LAYOUT - B40-STR-105 A/B/C PLANS WATER INJECTION PUMP
B40-EB-A-042413 BA-668763.021 STATION & NORTH
LIGHTING LAYOUT - B40-STR-106 A/B/C PLANS WATER INJECTION PUMP
B40-EB-A-042414 BA-668763.022 STATION & NORTH
LIGHTING LAYOUT - B40-E-8215A/B/C PLANS WATER INJECTION PUMP
B40-EB-A-042415 BA-668763.023 STATION & NORTH
LIGHTING LAYOUT - B40-E-5000 HRSG EXHAUST PLANS WATER INJECTION
B40-EB-A-042432 BA-668763.024 PUMP STATION & NORTH
LIGHTING LAYOUT - B40-E-5000 HRSG EXHAUST PLANS WATER INJECTION
B40-EB-A-042433 BA-668763.025 PUMP STATION & NORTH
LIGHTING LAYOUT - B40-E-6000 HRSG EXHAUST PLANS WATER INJECTION
B40-EB-A-042434 BA-668763.026 PUMP STATION & NORTH
LIGHTING LAYOUT - B40-E-6000 HRSG EXHAUST PLANS WATER INJECTION
B40-EB-A-042435 BA-668763.027 PUMP STATION & NORTH
LIGHTING LAYOUT - B40-E-7000 HRSG EXHAUST PLANS WATER INJECTION
B40-EB-A-042436 BA-668763.028 PUMP STATION & NORTH
LIGHTING LAYOUT - B40-E-7000 HRSG EXHAUST PLANS WATER INJECTION
B40-EB-A-042437 BA-668763.029 PUMP STATION & NORTH
LIGHTING PLAN/LAYOUT/DETAIL ROAD & AREA LIGHTING LAYOUT WIP
B40-EB-A-043354 BA-668947.001 STATION & NORTH UTILITIES
B39-EB-A-042750 BA-668948.001 ROAD & AREA LIGHTING LAYOUT - SOUTH UTILITIES
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 10 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

B39-EB-A-042751 BA-670519.001 LIGHTING LAYOUT - AREA 1 - SOUTH UTILITIES

B39-EB-A-042752 BA-670519.002 LIGHTING LAYOUT - AREA 2 - SOUTH UTILITIES
B39-EB-A-042753 BA-670519.003 LIGHTING LAYOUT - AREA 3 - SOUTH UTILITIES
B39-EB-A-042754 BA-670519.004 LIGHTING LAYOUT - AREA 4 - SOUTH UTILITIES
B39-EB-A-047851 BA-670519.005 LIGHTING LAYOUT NEW SWRO PKG
B39-EB-A-047852 BA-670519.006 LIGHTING LAYOUT D-572 - D552A/B - D571A/B
B42-EB-A-041319 BA-291600.001 ZONE 2 - LIGHTING LAYOUT - CONGENERATION FACILITIES
B42-EB-A-041320 BA-291600.002 ZONE 1 - LIGHTING LAYOUT - CONGENERATION FACILITIES
B42-PR-001/01 EL. 102.400 - 110.100 - LIGHTING LAYOUT - CONGENERATION
B42-EB-A-041321 BA-291600.003 FACILITIES
B42-PR-001/03 EL. 100.200 - 109.500 - LIGHTING LAYOUT - CONGENERATION
B42-EB-A-041322 BA-291600.004 FACILITIES
B42-EB-A-041323 BA-291600.005 LIGHTING LAYOUT - B42-PR-002 PLANS 100.200 - 111.000
B42-EB-A-041324 BA-291600.006 LIGHTING LAYOUT - B42-PR-006 PLANS 106.100 - 107.600
B42-EB-A-041325 BA-291600.007 LIGHTING LAYOUT - B42-PR-007/01 PLANS 105.750 - 119.500
B42-EB-A-041326 BA-291600.008 LIGHTING LAYOUT - B42-PR-001/05 - PR-001/06 PLAN 106.500
TANK B42-D-9001A - B42-D-9001B - LIGHTING LAYOUT - CONGENERATION
B42-EB-A-041327 BA-291600.009 FACILITIES
B42-EB-A-041364 BA-291610.001 FLOOD LIGHTING LAYOUT ZONE 2 - GAS & CONDENSATE PROCESSING PLANT
B42-EB-A-041365 BA-291610.002 FLOOD LIGHTING LAYOUT ZONE 1 - GAS & CONDENSATE PROCESSING PLANT
B42-EB-A-041328 BA-291600.010 B42 - ZONE 2 - LIGHTING LAYOUT - DETAILS CONGENERATION FACILITIES
B42-STR-001 EL.102.400 - 109.500 LIGHTING LAYOUT CONGENERATION
B42-EB-A-041329 BA-291600.011 FACILITIES
B42-STR-001 EL.112.300 - 115.300 LIGHTING LAYOUT CONGENERATION
B42-EB-A-041330 BA-291600.012 FACILITIES
B42-STR-002 EL. 102.300 - 108.300 - LIGHTING LAYOUT CONGENERATION
B42-EB-A-041356 BA-291600.017 FACILITIES

2. SCOPE OF WORK
2.1. Instrument Installation

A. Support Mounted Instruments

1. All approved documents and work permits relevant on the activities shall be
available on site.
2. Installation of Instruments in existing plant should not affect the existing
systems and ensure free access for maintenance and no obstruction to other
services.
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 11 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

3. Instruments shall be installed as per approved documents drawings and ensure

free access for maintenance and no obstruction to other services

4. Prior to installation the instrument shall have been bench checked. The instrument shall
be identified by "tag" number and checked to ensure it is color coded; signifying
calibration has been carried out and recorded.
5. Upon installation, the instrument shall be checked to ensure mounting is as per the
approved method and fixing is secured.
6. The instrument stand shall be grounded to the ground grid and the instrument
shall be bonded to the ground.

7. Particular attention shall be paid to the following:

• The instrument elevation is as per the approved drawing and is above or below
the process tapping points as specified.

• The orientation is such that process connections can be made with the minimum
number of bends and shall not exceed more than 6 meter for flow meters used in
control loops.

• Where the installed instrument has a local indicator or dial, the indication can be
read from grade or platform.
8. Where specified, sunshades shall be inspected to ensure they are as per the
detailed drawing and securely fixed.
9. Upon completion of the installation, the assembly will be protected by
covering facials with cardboard and wrapping the assembly in polyethylene to
protect from damage and spillage

B. Direct Mounted Instruments

1. All approved documents and work permits relevant on the activities shall be
available on site.
2. Installation of Instruments in existing plant should not affect the existing
systems and ensure free access for maintenance and no obstruction to other
services.
3. Instruments shall be installed as per approved documents drawings and ensure
free access for maintenance and no obstruction to other services.
4. Instruments mounted directly on to the process piping or vessels shall not be
installed until all flushing and pressure testing is complete. Line mounted
instruments shall be located where line vibration is negligible.
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 12 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

5. Where instruments are to be flange mounted, the following shall be checked prior to
installation:

• Gasket is of correct material and dimension.

• Flange orientation, to ensure the instrument is installed vertically.

• Mating faces of flange and instrument.

• Bolts, nuts and washers are of correct material, length and diameter.
• Where dual fixing is required, the two flanges are correctly spaced and their
Alignment is correct

6. Bolts shall be tightened in sequence ensuring the gasket remains central and the
assembly is securely fixed. Supports and Foundations
7. Where dual flanges are employed, particular attention shall be paid to ensure no
undue stress or misalignment of the instrument flanges.
8. Where instruments are installed on screwed connections, the assembly shall be
checked to ensure it is as per the detailed instrument hook-up drawings.
9. Particular attention shall be paid to ensure all threaded connections are properly
engaged and tightened.

2.2. Junction Boxes, Local Control Station Pedestal and Support Installation

1. All approved documents and work permits relevant on the activities shall be available
on site.
2. Junction boxes, Local Control Station and Pedestal shall be installed as per approved
IFC drawings and ensure free access for maintenance and no obstruction to other
services.
3. Junction boxes, Local Control Station and Pedestal support, shall be installed as per
Aramco Standard and approved IFC drawings. Required welding and drilling shall be
carried out where ever necessary.
4. Junction boxes, Local Control Station and Pedestal installed shall be compliance with
associated Aramco Standard, project specification and codes.
5. Any necessary field cuts or welding or any other damage to the galvanized finish shall
be repaired with an epoxy based zinc rich paint as per SAES-H- 101V.
6. All Junction boxes, Local Control Station and Pedestal shall be tagged in accordance
with the Aramco Standard, project specification and approved IFC drawings.
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 13 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

7. Prior to Junction boxes, Local Control Station and Pedestal installation, the support
frame, stand and/or bracket shall be inspected and checked against the detailed
drawing.
8. Particular attention shall be paid to the fixing points for correct sizing and orientation.
9. All rough edges shall be removed prior to the painting and painting shall be done in
accordance with the Project Specifications
10. The supports shall be located in accordance with Junction boxes, Local Control Station
and Pedestal layout drawing. The precise location shall be finalized in the field.
11. Particular attention shall be paid to the following:
The installation shall not obstruct access ways, exits or the process piping does not
pass over equipment.
 Sufficient access shall be maintained to allow maintenance in a safe manner.
 The installation shall be positioned to minimize deleterious effects from hot or cold
surfaces, condensate and spillage etc.
 The elevation of the installed junction box shall be checked against drawing and
standard
 All indicating instrument should be at visible height
 To ensure that the name plate on the Junction boxes, Local Control Station
and Pedestal match with the location drawings.
 Unions / equivalents shall be installed on conduit / cable entries to the
Junction boxes, Local Control Station and Pedestal for easy removal in future.

12. The installed support shall be inspected to ensure it is level, vertical and the whole
assembly is rigid.
13. Where supports are installed on pre-cast concrete foundations, the fixings shall be
checked to ensure that they are tight and secure.
14. Supports bolted to structural steel shall be checked to ensure all bolts etc. are
correctly installed and securely fixed.
15. All conduits and accessories shall be of the approved type.
16. All conduits installation with low point or water accumulation shall be have drain or
breather (where applicable).
17. All junction boxes shall be grounded to the main ground grid
18. All unused holes shall be plugged or capped with approved type plug.
19. All conduit threads shall be fully engaged to the conduit fittings or hubs when
terminating to junction boxes.

2.3. Instrumentation and Control Grounding

1. Prior to installation to site, the support frame, stand and/or bracket shall be inspected
and checked against the detailed drawing.
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 14 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

2. Particular attention shall be paid to the fixing points for correct sizing and orientation.
3. All rough edges have been removed; the assembly primed and painted in accordance
with the Project Specifications (SAES-H-101V).
4. The supports shall be located in accordance with Junction boxes, Local Control Station
and Pedestal layout drawing. The precise location shall be finalized in the field and
shall be as close as possible to the process tapping point.

3. APPLICABLE JOB SAFETY ANALYSIS

3.1. JSA for Instruments, Junction Boxes, Local Control Station, Pedestals & Support
Installation (000-ZA-E-K09761)

3.2. JSA for Loading & Unloading Material (000-ZA-E-085900)

3.3. JSA for Working at Height (000-ZA-E-KO9728)

3.4. JSA for Scaffold Erection Modification & Dismantling (000-ZA-E-K09720)

3.5. JSA for Hot cut (000-ZA-E-085893)

3.6. JSA for Manual Bolt Torqueing (000-ZA-E-085894)

3.7. JSA for Threaded Pipe (000-ZA-E-085914)

3.8. JSA for Lifting (000-ZA-E-058919)

3.9. JSA for Grinding (000-ZA-E-085921)

3.10. JSA for Welding & Fit up (000-ZA-E-085898)

3.11. JSA for Manual Excavation (000-ZA-E-A09766)

3.12. Safety Requirements

1. All the work force shall have completed their Saipem and Aramco safety induction
training before commencement of work.

2. All personnel shall wear the correct and appropriate and approved PPE at all times when
engaged at the job site location.

3. Perimeter of work area(s) will be safety taped or barricaded and appropriate signage
displayed, (e g: Authorized Person Only) other signage appropriate to the task being
undertaken shall also be displayed, Flashing lights shall be provided at night at trench
locations.
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 15 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

4. Aramco certified Work Permit Receivers shall be engaged for permit work requirements
and will be present at the job site location for the duration of activities.

5. Aramco certificated Crane/Fork Lift Operator and Riggers will be used, at all times for the
duration of the work activities.

6. All lifting tools shall be load tested and certificated prior to start any activities.

7. Original Permit to Work, Method Statement and Risk Assessment and/ or JSA shall be
displayed at worksite in visible locations.

8. Job Specific Tool Box Meetings shall be conducted before starting any activity.

9. Gas testing shall be done before starting the work and at interval recommended or
required by Saudi ARAMCO for the complete duration of associated work.

10. All electrical equipment, lifting tools and tackles, etc., shall be inspected and tagged the
monthly color code every month.

11. Crane shall be inspected and certified in accord with the ARAMCO standard requirements.

12. Trailer shall be inspected and certified in accord with the ARAMCO standard
requirements.

13. Boom truck shall be inspected and inspected in accord with the ARAMCO standard
requirements.

14. Fork Lift shall be inspected and certified in accord with the ARAMCO standard
requirements.

15. All Permits to work will be closed after the completion of the activities, or the end of each
shift unless otherwise extend by special consent of foreman. Work Permit will
automatically closed during any accident happen in the plant and a new permit will be
apply for the same activities when the area is cleared.

16. Closure of associated permits shall be ensured for works such as de-isolations, box-up of
confined spaces etc.,

17. Maintain the necessary standards of cleanliness and tidiness within the workplace, at all
times for the duration of the work activities.

18. MCCL Site Safety Officer shall be present at the job site at all times while workers are
performing, their work activities and associated responsibilities.
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 16 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

19. MCCL Safety Officers shall be assigned to monitor safety condition of the work area, and
are authorized to stop any activities if the conditions at the site changed to such an extent
that continuing of working would be determined to be unsafe.

20. Special protective equipment may be used for any operations involving
chemical Handling, tetraethyl. Lead, abrasive blasting. Painting, coating or other
hazardous toxic materials.
21. MSDS of the materials / Chemicals shall be available and discussed to workers
prior to the activity.
22. All hazardous materials shall be properly labeled.
23. Precautions to be taken in Handling and Storing of Chemicals. Use non-sparking
tools when handling this material. Avoid hot surfaces. Use in cool, well-
ventilated areas. Keep containers closed when not in use. Keep away from
excessive heat and open flames. Avoid prolonged or repeated contact with the
skin.
24. To prevent skin and eye contact under the foreseeable conditions of use, wear
appropriate protective clothing and safety eyewear. When handlings, do not
eat, drink, or smoke. Wash thoroughly after handling. Avoid breathing fumes.
Handle in a well-ventilated work area.

25. Heat stress protection.

 Rest shelter shall be provided in designated area.

 A plentiful allocation of cooling water shall be provided in the cooling water cans.

 Cooling water cans shall be placed in the easy accessible location to all.

 Heat stress protection shall be inducted in the tool box meeting regularly

 Heat index shall be displaced visible area to understand the requirement of precaution
measure as per Aramco standard.

3.13. Safety References and General Instruction

SA SAFETY HAND BOOK

SA SCAFFOLD HAND BOOK

CONSTRUCTION SAFETY MANUAL

G.I. 2.100 : WORK PERMIT SYSTEM

 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 17 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

G.I. 2.709 : GAS TESTING PROCEDURE

G.I. 6.001 : INCIDENT NOTIFICATION

G.I. 6.004 : NEAR MISSED REPORTING PROCESS

G.I. 6.005 : INCIDENT REPORTING

G.I. 6.007 : REPORTING OF CONTRACTOR ON-JOB INJURIES-UPDATED

G.I. 6.012 : ISOLATION, LOCKOUT AND USE OF HOLD TAGS

G.I. 6.025 : CONTROL OF REMOTE AREA TRAVEL AND SEARCH RESCUE

G.I. 6.029 : REPORTING AND RECORDING OF MOTOR VEHICLE ACCIDENTS

G.I. 6.030 : TRAFFIC AND VEHICLE SAFETY

G.I. 7.025 : HEAVY EQUIPMENT OPERATOR TESTING AND CERTIFICATION

G.I. 7.026 : CRANES AND HEAVY EQUIPMENT ACCIDENT

G.I. 7.028 : CRANE LIFT TYPES AND PROCEDURES

G.I. 7.029 : RIGGING HARDWARE REQUIREMENTS

G.I. 7.030 : INSPECTION AND TESTING REQUIREMENTS FOR

G.I. 8.001 : SAFETY REQUIREMENTS FOR SCAFFOLDS

G.I. 8.002 : SAFETY SPECTACLES

G.I. 8.005 : PROTECTIVE (SAFETY) FOOTWEAR

G.I. 430.001 : IMPLEMENTING THE SAUDI ARAMCO HAZARDOUS WASTE CODE

G.I. 1021.000 : STREET AND ROAD CLOSURE: EXCAVATION , REINSTATEMENT AND

TRAFFIC CONTROLS

4. QA / QC DOCUMENTATION

4.1.Applicable SAIC

SAIC-P-3125 : GEC/EGC - AC UPS SYSTEM GROUNDING - INSTALLATION

SAIC-P-3126 : GEC/EGC - DC SYSTEM GROUNDING INSTALLATION

 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 18 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

SAIC-P-3003 : GENERAL - EQUIPMENT ROOM PRE-INSTALLATION INSPECTION

SAIC-P-3014 : INSTRUMENT RACK / PANEL INSTALLATION VISUAL INSPECTION FOR

NON-HAZARDOUS INDOOR ENCLOSURES
SAIC-P-3015 : INSTRUMENT RACK / PANEL INSTALLATION VISUAL INSPECTION FOR
NON-HAZARDOUS OUTDOOR ENCLOSURES
SAIC-P-3016 : INSTRUMENT RACK / PANEL INSTALLATION VISUAL INSPECTION FOR
CLASS I DIV 1ZONE 0&1, HAZARDOUS LOCATION ENCLOSURES
SAIC-P-3017 : INSTRUMENT RACK / PANEL INSTALLATION VISUAL INSPECTION FOR
CLASS I, DIV 2, ZONE 2, HAZARDOUS LOCATION ENCLOSURES
SAIC-J-6028 : INSTRUMENT RACK / PANEL FABRICATION VISUAL INSPECTION
(BEFORE INSTALLATION)
SAIC-J-6030 : INSTRUMENT RACK / PANEL INSTALLATION VISUAL INSPECTION FOR
GENERAL - INST. ENCLOSURES, RACKS AND PANELS
SAIC-J-6031 : SUPPLEMENTAL SUPPORT FABRICATION AND INSTALLATION
VISUAL INSPECTION (BEFORE INSTALLATION)
SAIC-J-6805 : ELECTRONIC CONTROL SYSTEM INSTALLATION AND IDENTIFICATION
VISUAL INSPECTION FOR DCS/ESD I/O & CPU CABINETS AND
OPERATOR CONSOLES
SAIC-J-6806 : ELECTRONIC CONTROL SYSTEM INSTALLATION AND IDENTIFICATION
VISUAL INSPECTION FOR PLC

SAIC-J-6807 : CABLE PULLING / LAYING VISUAL INSPECTION FOR DCS/ESD

MANUFACTURER'S DATA HIGHWAY CABLE / CABLE GLAND
INSTALLATION, CABLE DRESSING, IDENTIFICATION, & TERMINATION
VISUAL INSPECTION FOR DCS/ESD MANUFACTURER'S DATA
HIGHWAY CABLE / CABLE CONTINUITY AND INSULATION TESTING
(INSTALLED CABLE) FOR DCS/ESD MANUFACTURER'S DATA
HIGHWAY CABLE (PER MANUFACTURER'S INSTRUCTIONS)
SAIC-P-3809 : EQUIPMENT / CABINET INSTALLATION AND IDENTIFICATION
VISUAL INSPECTION FOR PROTECTION & METERING – EQUIPMENT
INSTALLATION AND PRE-COMMISSIONING
SAIC-P-3810 : EQUIPMENT / CABINET INSTALLATION AND IDENTIFICATION
VISUAL INSPECTION FOR PROTECTION & METERING - CT AND PT
INSTALLATION AND PRE-COMMISSIONING
SAIC-P-3811 : EQUIPMENT / CABINET INSTALLATION AND IDENTIFICATION VISUAL
INSPECTION FOR PROTECTION & METERING - RELAY INSTALLATION
AND PRE-COMMISSIONING
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 19 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

SAIC-P-381 : EQUIPMENT / CABINET INSTALLATION AND IDENTIFICATION VISUAL

INSPECTION FOR PROTECTION & METERING - METER / RECORDER
INSTALLATION AND PRE-COMMISSIONING
SAIC-P-3829 : INSTALLATION & IDENTIFICATION VISUAL INSPECTION MV
CONTROLGEAR METAL ENCLOSED
SAIC-P-3840 : LV SWITCHGEAR INSTALLATION & IDENTIFICATION VISUAL
INSPECTION
SAIC-P-3841 : LV SWITCHBOARD INSTALLATION & IDENTIFICATION VISUAL
INSPECTION
SAIC-P-3849 : LV CONTROLGEAR INSTALLATION & IDENTIFICATION VISUAL
INSPECTION

SAIC-T-5802 : OSP CIRCUITS-PEDESTAL INSTALLATION AND PRE- COMMISSIONING

4.2.Additional Notes

 QC inspector shall be ensure all Grounding and Lightning Protection conform to the
applicable Projects Standards and material receiving inspection has been conducted,
covered with RFI and accepted.

 The Quality Inspector shall ensure the Grounding and Lightning Protection conform to the
Specifications and drawings.

 Make sure no obstructions occurred in cable routing for cable installation.

 All earthling-bonding jumpers are effectively grounded as per project specifications and
standards.

 The QC inspector shall use the relevant SAIC checklist to record his inspection findings. Any
deficiencies noted shall be logged into the Logbook (QEIL System) and issued to
Construction and ensure the comments are rectified before issuing RFI.

5. RESOURCES

5.1.Tools and Equipment

Item Qty
Crane As required
 PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 20 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

Fork Lift As required

Trailer Truck As required
Man Lift As required
Boom Truck As required
Lifting Gears As required
Rigging Material As required
Electrical Tool Box As required
Fire Extinguisher As required
Electrical Hammer As required
Electrical Tool Box As required
Spanner sets As required
Multi-tester / Megger As required
Drilling Machine(120V) As required
Cable Crimper As required
Grinding Machine(120V) As required
Welding Machine(120V) As required
Hack Saw As required
Bending spring As required
Measuring tape As required
Wrenches As required
Galvanized Spray As required
Bending Machine(120V) As required
Threading Machine(120V) As required
Bench Vise As required
Tripod Stand As required
Round Files As required
Leveling Tool As required
Screwdrivers As required
Fire Blanket As required
Generator As required
Temporary Lighting Equipment As required

5.2.Manpower

Item Qty

HSE Officer 2
Crane Operator 1
PROJECT / UNIT JOB No.
Khurais Area Facilities Expansion & Satellite GOSP 032184
Project
PLANT LOCATION Sheet DOC. No.
Khurais - SAUDI ARABIA 21 of 21 000-ZA-E-M09402
TITLE: Revision: DATE:
METHOD STATEMENT FOR BROWN / GREEN FIELD C 08/22/2019
INSTALLATION OF INSTRUMENTS, JUNCTION BOXES, LOCAL
CONTROL STATION, PEDESTALS & SUPPORT

Fork Lift Operator 1

Trailer Truck Operator 1
Man Lift Operator 1
Boom Truck Operator 1
Rigger 2
Fitters 4
Scaffolders 8
Helpers 8
Flagmen 4
Fire Watchers 2
Scaffolding Foremen 2
Scaffolding Supervisor 1
Scaffolding Inspector 1
Electrical Supervisor 1
Electrical Foremen 2
Electrical Skilled Technician 10
E/I Superintendent 1