University of Zakho College of Engineering Mechanical Department
University of Zakho College of Engineering Mechanical Department
College of engineering
Mechanical department
Experiment No (3)
Cooling Tower
Stage: 4rd
Date: 14/11/2020
Nov-2020
PURPOSE:
To study and simulate the operation of the cooling tower and draw processes that
happen inside the cooling tower using a psychometric chart.
Introduction:
The cooling tower is one of the most important devices in industrial applications
and it is used to cool the warm water coming from the heat exchanger (condenser)
in the thermal power plant by contacting unsaturated air.
In a typical water cooling tower, warm water flows counter current to an air
stream. Typically, the warm water enters the top of the packed tower and cascades
down through the packing, and leaving at the bottom.
Air enters at the bottom of the tower and flows upward through the descending
water. The tower packing consists of a plastic or packed bed. The water is
distributed by troughs and overflows to cascade over packing that provides large
interfacial areas of contact between the water and air in the form of droplets and
films of water. The flow of air upward the tower can be induced by the buoyancy
of the warm air in the tower (natural draft) or by the action of a fan. The water
cannot be cooled below the wet-bulb temperature. (See Figure 4.1).
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APPARATUS:
The apparatus consists of the following components and instruments: - (see Figure
4.2, A-B).
1. Air distribution chamber.
2. A tank with heaters to simulate cooling loads of 0.5, 1.0, and 1.5 kW.
3. A make-up tank.
4. A centrifugal fan with intake damper.
5. Pump.
6. A water collecting basin.
7. An electrical control panel.
8. Packed column.
9. Column cap.
10. Temperature indicator.
11. Inclined tube manometer.
12. Variable area flow meter.
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THEORY:-
Cooling Range: The difference between the water temperature at the inlet and
outlet of the tower.
Cooling Load: The rate at which heat is removed from the water. This may be
expressed in kW.
Make-up: The quantity of freshwater which must be supplied to the water circuit
to make good the losses due to evaporation and other causes.
Drift: Droplets of water which are entrained by the air stream leaving the tower.
Approach to wet bulb: The difference between the temperature of the water
leaving the tower and the wet-bulb temperature of the air entering.
By using the wet and dry bulb temperatures, for points A (inlet air into the
column) and B (outlet air from column) may be plotted this process on the
psychometric chart and can be taken all properties of moisture air:
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Applying the Steady Flow Energy Equation to the system indicated by the
Boundary as shown in the figure:
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EXPERIMENTAL PROCEDURE:
1- Fill water in the make-up tank, the level of the water should always be greater
than the mark of minimum level on the load tank.
2- Fill water at two positions of the wet-bulb temperature (inlet and outlet air
positions).
3- Switch on the experiment.
4- Open the cover of the air intake damper to set the air flow rate such that the
pressure drop through the tower is 16 mm H2O.
5- Set water flow rate at 40 g/sec.
6- Switch on the heater at 1 kW.
7- Read all temperatures each 5 min. until the system reached a steady state.
8- Fill water with the make-up tank up and measure the volume of evaporated in
10 minutes to find the rate of evaporation.
9- For the final reading plot process on the psychometric chart.
10- Calculate the mass of air flow rate 𝑚̇a, ΔḢ of system, evaporating rate, make up
̇ 𝐸 ), cooling range, approach to the wet bulb.
the rate (𝑀
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Reading:
NO. 1 2 3 4 5 6
Time (min.) 5 10 15 20 25 30
X (mm. H2O) 16 16 16 16 16 16
mw (g/sec.) 40 40 40 40 40 40
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Calculation:
𝑚𝑤 = 40 𝑔⁄𝑠 𝑥 = 16𝑚𝑚 𝑝𝑜𝑤𝑒𝑟 = 1𝑘𝑊 𝑡 = 30𝑚𝑖𝑛
𝑇1 = 23.2℃ 𝑇2 = 17.7℃ 𝑇3 = 21.2℃ 𝑇4 = 21.3℃ 𝑇5 = 23.4℃
𝑇6 = 20.2℃
By psychrometric chart:
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Find value specific enthalpy of Makeup, At table (A-2) properties of saturated
water (liquid-vapor):
23.2 − 23 ℎ𝐸 − 96.52
=
24 − 23 100.70 − 96.52
𝒉𝑬 = 𝟗𝟕. 𝟑𝟓𝟔 𝒌𝑱⁄𝒌𝒈
Form the Orifice constant equation, calculate Dry air mass flow rate (𝒎̇𝒂 ):
𝒙 𝒙 𝑤𝐵 = 0.0161𝑘𝑔𝑊 /𝑘𝑔𝐴
𝒎̇𝒂 = 𝟎. 𝟎𝟏𝟑𝟕√ = 𝟎. 𝟎𝟏𝟑𝟕√ 𝑥 = 16𝑚𝑚
𝑽𝑩 𝑽𝒂𝑩 (𝟏 + 𝑤𝐵 ) 𝑉𝑎𝐵 = 0.857 𝑚3 ⁄𝑘𝑔
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𝑚̇𝑎 = 0.0137√
0.857 × (1 + 0.161)
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Calculate 𝚫𝐇̇ of system, by applying the steady flow energy equation:
𝑸̇ − 𝑷 = ∆𝑯̇ − ∆𝑲𝑬
̇ 𝑃𝑢𝑚𝑝 𝑝𝑜𝑤𝑒𝑟(𝑃) = −0.1𝑘𝑤
𝑄̇ = 0.5𝑘𝑤
∆𝑯̇ = 𝑄̇ − 𝑃 = 0.5𝑘𝑊 − (−0.1𝑘𝑊)
𝑚̇𝐸 = 0.00024373 𝑘𝑔⁄𝑠
∆𝑯̇ = 𝑸̇ − 𝑷 = 𝟎. 𝟔𝒌𝒘 𝑚̇𝑎 = 0.054938 𝑘𝑔⁄𝑠
ℎ𝐵 = 62.1 𝑘𝐽⁄𝑘𝑔
∆𝑯̇ = ∆𝑯̇𝒆𝒙𝒊𝒕 − ∆𝑯̇𝒆𝒏𝒕𝒓𝒚
ℎ𝐴 = 50 𝑘𝐽⁄𝑘𝑔
ΔḢ = 𝑚̇ 𝑎 ℎ𝐵 − 𝑚̇ 𝑎 ℎ𝐴 − 𝑚̇ 𝐸 ℎ𝐸 ℎ𝐸 = 97.356 𝑘𝐽⁄𝑘𝑔
ΔḢ = 𝑚̇ 𝑎 (ℎ𝐵 − ℎ𝐴 ) − 𝑚̇ 𝐸 ℎ𝐸
∆𝑯̇ = 𝟎. 𝟔𝟒𝟏𝒌𝑾
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Calculate evaporating rate from mass balance equation:
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Results:
𝒉𝑨 𝒉𝑩 𝒉𝑬
No. 𝒘𝑨 𝒘𝑩 𝑽𝒂𝑩
(𝒌𝑱⁄𝒌𝒈) (𝒌𝑱⁄𝒌𝒈) (𝒌𝑱⁄𝒌𝒈)
Water
Cooling Air enthalpy Approach to Evaporation
enthalpy 𝑚̇𝑎 𝑚̇𝐸 ∆𝐻̇
No range, change wet bulb rate
change (𝑘𝑔⁄𝑠) (𝑘𝑔⁄𝑠) (kW)
(℃) (𝑘𝐽⁄𝑠) (℃) 𝑘𝑔⁄𝑠
(𝑘𝐽⁄𝑠)
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DISCUSSION:
Q1/What is the purpose of using the cooling tower. What are the types of the
cooling tower? Explain them?
Answer/
A cooling tower is designed to remove heat from a building or facility by spraying
water down through the tower to exchange heat into the inside of the building.
Purpose of a cooling tower is to reduce the temperature of circulating hot water to
reuse this water again in the boiler. This hot water is coming from the condenser.
If you look at the roof of most high rise commercial buildings, or even around
industrial sites and power stations, you’ll notice these large boxes with a fan on
top. These are Cooling Towers and their purpose is to reject the unwanted heat
from a building or process.
Types of cooling tower:
1. Atmospheric cooling tower: The atmospheric cooling towers
utilize no mechanical fan to create air flow through the tower,
its air is derived from a natural induction flow provided by a
pressure spray.
2. Mechanical or forced draft cooling tower: In this type of cooling tower, fan
is used to circulate the air. They are two different classes: Forced draft cooling
towers and Induced draft cooling towers. Forced draft cooling tower contains
horizontal shaft for the fan and it is placed at bottom of the tower and induced
draught cooling tower contains vertical shaft and it is placed at top of the
cooling tower.
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3. Hybrid draft cooling tower: They are equipped with mechanical draft fans to
augment airflow. Properly designed the fans may need to be operated only
during periods as high ambient sand peak loads.
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5. Construction- characterized cooling tower.
Field-erected: The field-erected cooling towers are those on which the
primary construction activity takes place at the site of ultimate use
Factory-assembled: The factory-assembled cooling towers undergo
virtually complete assembly at their point of manufacture, whereupon there
are shipped to the site in as a few sections as mode of transportation will
permit.
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7. Cooling tower based on method of heat transfer:
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Q2/ Which temperature is greater, web bulb temperature, or dry bulb
temperature?, and why?
Answer/
Of course dry bulb temperature is greater.
Because:
Dry bulb temperature usually referred to as "air temperature" and greater, because
the air temperature is indicated by a thermometer not affected by the moisture of
the air. As shown at Fig (A).
But, wet bulb temperature is affected by moisture content of air, and the adiabatic
evaporation of water from the thermometer bulb, As shown at Fig (B).
For that always than wet bulb temperature lower than dry bulb temperature.
Dry bulb temperature and wet bulb temperature will be equal, when humidity rate
is 100%, because no water will evaporate.
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Q3/ If the Twb = 30 OC and Tdb = 30 OC, what is the Relative Humidity?
Answer/
𝑇𝑑𝑏 = 30℃
The Relative Humidity is 𝟏𝟎𝟎%, because no water will evaporate at 100% RH, so
𝑻𝒅𝒓𝒚,𝒃𝒖𝒍𝒃 = 𝑻𝒘𝒆𝒕,𝒃𝒖𝒍𝒃 = 𝟑𝟎℃ .
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Q4/ what are the error sources occurring in this experiment and the
procedure to reduce it?
Answer/
Error in our experiment was wrong wrote reading and because at first and second
reading we got wrong value of height of water in tank. Maybe before steady state
we wrote temperature and it have affect over results.
And we can't say wrong with device because it was created by a company and the
student did not create it.
So, If we want reduce error source we shall write reading after 5min and at steady
state and correctly. And measure height of water in tank (h) correctly because in
this experiment the source of error was wrong wrote value of (h).
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Q5/ check whether the right side of this equation equals the left-hand side. Then discuss
your results?
𝐐̇ – 𝐏 = 𝚫𝐇̇ + 𝚫𝐊̇𝐄
Answer/
𝐐̇ – 𝐏 = 𝚫𝐇̇ + 𝚫𝐊̇𝐄 Note: (ΔK̇E = 0)
𝐐̇ – 𝐏 = 𝚫𝐇̇
𝜟𝑯̇𝑨𝒄𝒕𝒖𝒂𝒍 = 𝟎. 𝟔𝟒𝟏𝒌𝑾
𝜟𝑯̇𝑻𝒉𝒆𝒐𝒓𝒊𝒕𝒊𝒄𝒂𝒍 − 𝜟𝑯̇𝑨𝒄𝒕𝒖𝒂𝒍
𝑬𝒓𝒓𝒐𝒓 = | | × 𝟏𝟎𝟎
𝜟𝑯̇𝑻𝒉𝒆𝒐𝒓𝒊𝒕𝒊𝒄𝒂𝒍
𝟎. 𝟔 − 𝟎. 𝟔𝟒𝟏
𝑬𝒓𝒓𝒐𝒓 = | | × 𝟏𝟎𝟎
𝟎. 𝟔
𝑬𝒓𝒓𝒐𝒓 = 6.8%
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In our results as we seen at table, the different between them is less. At reading 1
and 2 the value of ∆𝐻̇𝑎𝑐𝑡𝑢𝑎𝑙 is decrease and the reason of decreases them is wrong
write value of height of water in tank. Mistake was in our reading and it was
affected on all results.
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Q6/ Check whether the evaporation rate equal makes up rate. Discuss your results.
Answer/
To see different between evaporation rate and makeup rate, we shall find error
between them:
𝑴𝒂𝒌𝒆𝒖𝒑 𝒓𝒂𝒕𝒆 − 𝑬𝒗𝒂𝒑𝒐𝒓𝒂𝒕𝒊𝒐𝒏 𝒓𝒂𝒕𝒆
𝑬𝒓𝒓𝒐𝒓 = | | × 𝟏𝟎𝟎
𝑴𝒂𝒌𝒆𝒖𝒑 𝒓𝒂𝒕𝒆
0.0002437 − 0.00030215
𝐸𝑟𝑟𝑜𝑟 = | | × 100
0.0002437
𝑬𝒓𝒓𝒐𝒓 = 𝟐𝟑. 𝟗𝟖%
As shown in table the error between evaporation rate and make up is very high at
reading 1 and 2, the reasons of increase error are wrong write values of height of
water in tank. When we used ℎ = 9.2𝑐𝑚 it was wrong because it must be have less
value to reduce error between them. Same way for reading (2) ℎ = 9.2𝑐𝑚 it also
must be have less value to reduce error. Because the makeup rate must be equal to
evaporation rate. Reason of decrease and increase between them value is wrong
wrote value height of water in tank and it must be correctly. It depends on the
values of height of water in tank. As we seen the evaporation rate and makeup rate
have no different between them values because value of height is correctly.
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