Warranty Bulletin: Service Letters
Warranty Bulletin: Service Letters
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SERVICE
General Guidelines
Service Letters
Overview
Product Improvement Programs (PIPs) and Product Support Programs (PSPs) are programs issued by Caterpillar
through Service Letters. The terms and conditions of such programs are listed in a standardized format found in
Service Information System (SIS). Service Letters should not be copied or provided to customers as these documents
are intended for dealer internal use only.
Note: Containment PSPs identified with program numbers PS6xxxx and PS9xxxx are not covered by this bulletin.
Contact your Caterpillar Tech Rep for assistance.
Visit https://warranty.cat.com/wtyforms for additional information on Service Letters including the followings topics:
• Service Letter Reference Numbers
• Service Letter Term Definitions
• Dealer PIP Completion Responsibility
• Dealer Inability to Complete a Safety or Priority PIP Rework
• Owner Notification of Safety and Priority PIPs
• Reporting PIP / PSP Completion in SIMS
• Dealer Training and Preparation for PIP Repairs
• Service Letter Process Map
PIPs are mandatory programs issued to repair or replace parts or assembled components. The three types of
PIPs include:
• Safety PIPs
• Priority PIPs
• Parts Stock or Dealer Tool PIPs
Caterpillar or the Cat dealer sends a notice of the product problem to the customer/end user for Safety and Priority PIPs.
Safety PIPs are programs established to eliminate a suspected safety hazard. Dealers must give Safety PIPs
immediate attention by performing the PIP repair as soon as possible. Safety PIPs do not have a termination date
and are valid indefinitely.
Dealer and Dealers are defined as any Cat Authorized Dealer or Cat Authorized Repair Representative.
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Priority PIPs are programs established to eliminate future potentially costly repairs and/or meet regulatory
requirements. A Priority PIP has a Completion Date and a Termination Date.
• Completion Date - For all Priority PIPs, (except Parts Stock/Dealer Tool PIPs) the completion date is the last
day of the month, six (6) months after the issue date of the Service Letter. If a dealer starts a Priority PIP on or
before the completion date, Caterpillar reimburses the dealer for the parts and labor specified in the Priority PIP
Service Letter. Additionally, Caterpillar reimburses the dealer for justified resultant damage parts and labor.
• Termination Date - For all Priority PIPs, (except Parts Stock/Dealer Tool PIPs) the termination date is last
day of the month, twelve (12) months after the issue date of the Service Letter. If a dealer starts a Priority PIP
after the completion date, but on or before the termination date, Caterpillar’s reimbursement to the dealer is
limited to the parts and labor specified in the Priority PIP Service Letter. Reimbursement does not include
resultant damage.
Parts Stock / Dealer Tool PIPs are programs established to remove suspected improper parts stock or
dealer tool stock from a dealer’s parts inventory. Service Letters for Parts Stock and Dealer Tool PIPs instruct
dealers to scrap, salvage, or return the parts or tools to Caterpillar.
• Termination Date - For all Parts Stock and Dealer Tool PIPs, the termination date is the last day of the
month, three (3) months after the issue date of the Service Letter.
TEPS Dealers / AMDs cannot submit Parts Stock / Dealer Tool PIPs. They are reimbursed for recalled parts
or tools by returning the affected parts or tools to the Cat dealer. Parts Stock/Dealer Tool PIPs involving salvage
labor are handled in the same manner. The Cat dealer is reimbursed for the exchanged parts or tools or salvage
labor by submitting a Parts Stock/Dealer Tool PIP claim.
PSPs are programs providing dealers and customers support for known product problems. The two types of
PSPs include:
• Before or After Failure PSPs
• After Failure Only PSPs
PSPs may provide partial repair expense participation by Caterpillar, as the customer received a portion of the
intended product value. In such cases, the remainder of the PSP repair costs is shared between the dealer and
the customer, as indicated in the Service Letter. The dealer is required to perform the PSP and file a claim for
reimbursement consideration. This does not include containment PSPs with PS6 or PS9 program numbers.
Before or After Failure PSPs allow dealers to perform the PSP repair prior to a failure of the identified
PSP problem, or at the time a failure occurs due to the PSP problem. Completion of before failure repairs is
based on dealer assessment of impact and requirements of specific customers. Before failure repairs are to be
performed when determined the repair is necessary.
After Failure Only PSPs allow dealers to only perform the PSP repair caused by the identified PSP problem
once a failure has occurred.
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Affected Product (not applicable for Parts Stock & Dealer Tool PIPs) - list of the models and
serial numbers of the affected product. If a product serial number is not listed, then it is not covered by the Service Letter.
Parts Needed - lists the parts needed and authorized for replacement. If a failure has occurred, there may be
additional parts claimed due to resultant damage.
• New parts listed in the Service Letter are not to be substituted with Reman parts. Reman parts may be used
only if included in the Parts Needed list or to repair after failure Resultant Damage that is not part of the
specified Service Letter repair.
• In countries where use of Reman parts is prohibited, it is acceptable to use New Parts instead of the listed
Reman parts.
• Fluids specified by part number (packaged quantity) in the Parts Needed list may be substituted by use of
appropriate bulk packaged fluid and claimed as a miscellaneous item using appropriate miscellaneous ex-
pense codes. Reference Bulletin 1.27.
Parts
Only parts listed in the “Parts Needed” section are reimbursable for the prescribed repair.
Labor
The labor allowance in the “Service Claim Allowances” section of the Service Letter is the maximum established repair
time to complete all work for the prescribed repair including time to inspect, test, diagnose, remove, disassemble,
clean, assemble, install and salvage parts. Labor associated to the prescribed repair beyond the allowance is not
reimbursable.
• If the actual labor hours to perform a PIP repair are less than the Service Letter labor allowance, the full labor
allowance listed in the Service Letter may be claimed.
• If the actual labor hours to perform a PSP repair are less than the Service Letter labor allowance, only the
actual labor hours may be claimed.
Resultant Damage
Additional Cat® parts and labor required to repair resultant damage after a failure are reimbursable under the
Service Letter if justified in the claim story. This excludes Priority PIP repairs started after the Completion Date.
Miscellaneous Expenses listed in the “Service Letter Allowance” section are reimbursed at 100% of the
justified amount up to the maximum listed. Other miscellaneous expenses that are not listed are subject to PSP
proration.
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PIP Performed After-Failure: Reasonable parts and labor expense required to repair after failure Resultant
Damage for Priority PIP repairs that are started after the Completion Date is reimbursable.
Reimbursement Tables
Global Machine Policy..................................................................................................................................... Page 5
Vocational On-Higway Truck Policy................................................................................................................. Page 6
Global Engine Policy....................................................................................................................................... Page 7
Global TEPS / MEPS / AMD / ISD Policy................................................................................................ Pages 8 & 9
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Parts Salvage Labor Sell labor rate, if justified Sell labor rate, if justified
Travel rate & vehicle rate, only if
TT&M Travel rate & vehicle rate
provided in SL
Meals & Lodging At Cost - only if justified Not reimbursable
Parts Service Charges Reimbursable Reimbursable
At Cost - only if after failure and part
Emergency Freight Charges Not reimbursable
is from unassigned Parts DC
Engine failures: invoice cost allowed
only If necessary during standard
If less than travel expenses, at Cost waranty period on after-failure repairs.
Towing/Hauling Costs
- only if justified
All other failures: at Cost, if provided
in S/L.
Shop Supplies C/L, only if listed in SL C/L, only if listed in SL
At Cost, less proration percent -
Outside Repair Expense At Cost - only if justified
only if justified
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For more information, please refer to Warranty Bulletin 4.08 for Defective Parts Stock and Warranty Bulletin 4.09
for Cat Service Tools and Supplies.
Claiming Practices for PIPs/PSPs that also include Parts Stock Action
When a PIP or PSP includes additional instructions for parts stock removal or salvage, a separate service claim
must be submitted for reimbursement of the parts and/or labor associated with the parts stock action.
Note: TEPS/MEPS/AMD/ISD dealers are to return these parts to their Cat distributor.
For more information, refer to Warranty Bulletin 4.08 for Defective Parts Stock.
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Caterpillar
Cat Message
Validation System Possible Action Steps
System Message Number
Message
Verify the Service Letter number entered in the part causing failure. If the
Service Letter number entered is incorrect, correct the information. If the
SLMSG1: Part causing failure Service Letter number entered is correct, add information to the story to explain
SERVICE LETTER 25 is not a valid service why it’s a valid Service Letter number. If the Service Letter is aged, it may
NOT VALID letter. be unknown to the Caterpillar Claim System. File the claim using the proper
Service Letter number as the Part Causing Failure and add information to the
claim story noting the aged Service Letter.
Verify the Serial Number is correct. If it is correct and the unit is not listed on
Serial Number is not the Service Letter, contact your Tech Rep. If the Serial Number is listed in the
SLMSG2: published Service Letter or a previous version of the Service Letter, include that
included as eligible
SER NO INVALID 17 information in the claim story. If the Serial Number is not listed on the Service
product for Service Letter and if the failure is covered under another coverage such as Standard
FOR SERVICE LTR
Letter. Warranty or Extended Service Coverages (EPP/ESC), file the claim under the
actual part causing failure.
Verify the delivery date is correct. If the delivery date is incorrect, submit a
delivery date change request with a signed Delivery Service Record. This change
needs to be completed prior to the claim submission. Check the Part age. If the
SLMSG4: Product age is beyond part age is within the Service Letter limits, verify the correct Parts Start Date
has been entered. If the repair started before the termination date, file the claim
OUTSIDE OF S/L 23 the age limit for under the Service Letter number and follow additional claim instructions such as
AGE/HR/MI LIMIT Service Letter including actual repair start date in the first line of the claim story. If it exceeds
the limits, the claim would need to be submitted using the actual part causing
failure and using another coverage type such as Standard Warranty, Extended
Service Coverages (EPP/ESC), or Parts Warranty.
Verify the Service Letter issuance date and repair date on the claim. If the repair
SLMSG6: Repair date is before started before the Service letter was issued, file the claim using the actual part
causing failure and another available coverage such as Standard Warranty,
REPAIR DATE < SL 21 service letter issue Extended Service Coverages (EPP/ESC), or applicable Service Engineer
ISSUE DATE date. approval. If the repair started after the Service Letter was issued, there may be
an error in the repair date currently entered in the claim.
SLMSG5: Check to see if the part-causing failure is part of a published Service Letter. If so,
Check limits of Service verify the Service Letter criteria. If the repair fits within the criteria of the Service
CHECK SERV LTR 15 letter, change the PCF to the correct Service Letter number and use the Service
Letter.
PSxxxxx LIMITS Letter SMCS code in the Group Number field.
Verify the termination date on the Service Letter and the repair date on the
claim. If the repair started after termination date, the claim should be filed using
SLMSG3: Service letter was the actual part causing failure and using another available coverage such as
REPAIR DATE > 19 terminated before Standard Warranty or Extended Service Coverages (EPP/ESC). If the repair
TERM DT/NOT FND repair date. started before the termination date, file the claim under the SL number and follow
additional claim instructions such as including the actual repair start date in the
first line of the claim story.
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