Installation and User Manual: For Frequency Inverters ELDI
Installation and User Manual: For Frequency Inverters ELDI
(Revision NEW)
Version 1.00
Copyright ELECTROINVENT
Contents
1 Introduction ........................................................................................................... 4
1.1 Disclaimer ..................................................................................................... 4
1.2 IMPORTANT SAFETY INSTRUCTIONS ..................................................... 4
2 Warnings and Notes ............................................................................................. 5
3 Mechanical installations and environment ........................................................ 6
3.1 Running in exploitation ................................................................................. 6
3.2 Operating conditions, storage and transport ................................................ 7
4 Technical parameters ........................................................................................... 8
4.1 Overall and mounting dimensions ................................................................ 9
4.2 Mounting ELDI inverter................................................................................. 9
4.3 Connecting of braking resistor ................................................................... 13
4.3.1 Electromagnetic compatibility ..................................................... 15
4.3.2 Connection block scheme – ELDI/B ........................................... 17
4.3.3 Connection block scheme – ELDI / DF and ELDI / D ................. 18
4.3.4 Protective earth of the inverter .................................................... 19
4.3.5 Connecting the control terminal .................................................. 19
4.4 Input - Output interface description ............................................................ 20
4.4.1 Digital inputs ............................................................................... 20
4.4.2 Digital outputs ............................................................................. 21
4.4.3 Analog outputs ............................................................................ 21
4.4.4 Analog inputs .............................................................................. 21
5 Users interface .................................................................................................... 23
5.1.1 Working with keyboard................................................................ 23
6 Setting parameters ............................................................................................. 26
7 Electronic protection of the inverter ................................................................ 30
8 EC - Declaration of Conformity ......................................................................... 32
Contacts ...................................................................................................................... 33
Manual ELDI (Revision NEW) 3/33 IUM ELDI ENG V1.00 0415
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1 Introduction
The transistor frequency inverter, type ELDI, are intended for speed control of standard
three-phase asynchronous motors. They work on the principle of double conversion of
electrical power AC-DC-AC, where the motor is supplied with a manageable by frequency
and amplitude three phase voltage.
1.1 Disclaimer
The content of this manual is regularly reviewed for compliance with the hardware and
software operation and any corrections are included in later editions. Every effort is made
to ensure the details in this manual are accurate. Warranty claims will not be accepted in
case of violation of the installation instructions and we do not accept liability in case of
accidents caused by inappropriate handling or work performed by unauthorized
personnel which results in personal injury or damage to devices, or any other subsequent
damages.
This manual contains important safety and operating instructions for ELDI
inverters. Keep it with or near the inverter at all times.
Transistor frequency inverters operate with lethal voltages and the work described here
should only be performed by authorized personnel familiar with the installation, mounting,
commissioning, and the operation of frequency inverters. This manual must be fully read
and understood before installing or commissioning is performed. The ELDI product must
only be used for its intended purpose and unauthorized personnel are not allowed to
open the product. The faultless and safe operation of the product assumes appropriate
transport, correct storage, installation and mounting as well as correct operation and
maintenance. The relevant regional and country-specific regulations and instructions
must be obeyed as well as requirements described in this document including placement
and installation instructions (e.g. connection profiles, torque settings, etc.)
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
NOTICE
NOTICE refers to address practices not related to personal injury. Failure to observe
could lead to property damage.
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WARNING
WARNING
The device must only be installed, operated and maintained by qualified personnel.
WARNING
The device carries lethal grid voltages. Consider a capacitor discharge time of 10
minutes, before starting assembly or disassembly the power output terminals.
WARNING
Consider all safety instructions displayed on the inverter and in the installation and
user manual!
WARNING
NOTICE
Loss of warranty.
The frequency inverter must not be damaged and no holes are allowed to be drilled in
the cabinet. Any transport damage must be reported to ELECTROINVENT.
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The inverters got degree of protection IP20 and they are intended to work in dry and
ventilated environment without dust or corrosion agents presented. Also could be
mounted in closed cabinets if:
The minimum distance between inverter and surrounding walls or any other installed
apparatuses should be in accordance with Figure 3.1:
WARNING
The device must only be installed, operated and maintained by qualified personnel.
To comply with the declared value of the supply voltage, both the inverter and the
controlled motor.
The recommended main circuit breaker can not be strengthened or replaced with
more powerful.
After switching off the supply voltage you must wait minimum 10 minutes, before
starting assembly or disassembly the power output terminals.
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The inverter has built-in electronic protections that stop the motor in case of emergency.
These situations may be caused both by mechanical issues with motor and by issues
associated with the supply grid.
The input supply voltage of the inverter must be disconnected before starting assembly or
disassembly the motor.
The products and materials presented in this document may be changed or modified at
any time, either from a technical point of veiw or in the way they operate. Their
description can in no way be considered contractual.
User is responsible for providing the conditions under which the final product will cover
those standards.
The operating condition for frequency inverters are described in Table 3.1.
The nominal output power is reduced by 1% every 100 meters when the inverter is
installed in an environment with an altitude above 1000 m.
The conditions for transport and storage are listed in Table 3.2.
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4 Technical parameters
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The overall and mounting dimensions of the inverters are shown on Figure 4.1 and Table
4.4.
For trouble-free operation of the inverter is necessary to comply with the following
requirements:
Between output terminals of the inverter and motor must not have any
commutation apparatuses as contactors, circuit breakers, relays, and more!
Do not connect the zero phase of the grid to the output terminals U, V, W !
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The power terminal connection diagrams of ELDI / M and ELDI / A are shown on Figure
4.2 and Figure 4.3. The descriptions of the symbols are listed in Table 4.5.
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On Figure 4.4, Figure 4.5 и Figure 4.6 are shown the power connection diagrams of
ELDI/B, ELDI/DF and ELDI/D. The descriptions of the used symbols are listed in Table
4.6.
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When performing wiring diagrams of the power terminal, the requirements for section of
the connecting wires must be observed. In Table 4.7-1 and Table 4.7-2 you can find the
recommended sections of the connecting wires where the line length is not greater than
10 m, and also the values of the input circuit breaker.
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WARNING
In braking mode on terminals Rb the voltage reaches 780Vdc. Must be taken
measures to ensure the necessary clearances when installing the resistors.
WARNING
Input terminals Rb is not protected against short circuits. When there is a short circuit,
terminals Rb or touching a bare wire to housing or land, can damage the inverter.
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The technical parameters of braking resistors are shown in Table 4.9 (for inverters with
power from 0.55kW to 7.5kW) and in Table 4.10 (for inverters with power from 11kW to
15 kW).
The overall and mounting dimensions of the braking resistors are shown on Figure 4.7
(corresponding to Table 4.9) and FIgure 4.8 (corresponding to Table 4.10).
Table 4.9. The overall and mounting dimensions of the braking resistors
Crimping
Invenrter Dimension, mm terminal,
Braking mm
Type of braking resistor
resistor, Ω
Power,
Supply voltage W W1 W2 D H B d
kW
FR-ABR-0,75K 0,55 - 0,75 220 VAC 215 200 175 40 21 100 7,0 4,3
200V
FR-ABR-2,2K* 1,1 - 2,2 220 VAC 240 225 200 50 26 60 7,0 4,3
FR-ABR-H0,75K 0,55 - 0,75 3x380-400 VAC 140 125 100 40 21 700 7,0 4,3
FR-ABR-H1,5K 1,1 – 1,5 3x380-400 VAC 215 200 175 40 21 350 7,0 4,3
FR-ABR-H2,2K 2,2 3x380-400 VAC 240 225 200 50 26 250 7,0 4,3
400V
FR-ABR-H3,7K 3,7 (4,0) 3x380-400 VAC 215 200 175 61 33 150 7,0 4,3
FR-ABR-H5,5K 5,5 3x380-400 VAC 335 320 295 61 33 110 9,5 5,3
Figure 4.7. The overall and mounting dimensions of the braking resistors from Table 4.9
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Table 4.10. The overall and mounting dimensions of the braking resistors
Crimping
Invenrter Dimension mm terminal,
Braking mm
Type of braking resistor
resistor, Ω
Power,
Supply voltage W W1 W2 d
kW
* For H15K, you must connect the two resistors (18Ω) consecutively.
Figure 4.8. The overall and mounting dimensions of the braking resistors from Table 4.10
The inverter must be installed, maintained, used and adjusts in accordance with this
instruction. To achieve compliance with the requirements for electromagnetic
compatibility is necessary strict adherence to recommendations for installation and
operating reliability below:
Use shielded power cables, connecting the inverter with the motor and the inverter
with the braking resistor (where available);
Grounding of the shielded cable should be on a common screw marked with PE near
to inverter;
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Figure 4.9. Mounting connection diagram for inverter with power 0,55kW to 5,5kW
(four core scheme)
1. Ground plate;
2. ELDI inverter;
3. Ungrounded power cables;
4. Ungrounded conductors for output relay contacts of the inverter;
5. A shielded wire for connecting the output of the inverter with the motor. The shielding
is grounded at both ends. The shielding must not be interrupted, and if there are
intermediate terminals, they must be grounded in metal boxes.
6. Shielded cable for management and control. For applications that require a large
2
number of conductors must be used such with small cross-section (0,5 mm ). The
shielding is grounded at both ends. The shielding must not be interrupted, and if
there are intermediate terminals, they must be grounded in metal boxes.
7. A shielded cable to connect the braking resistor, if it is used. The shielding is
grounded at both ends. The shielding must not be interrupted, and if there are
intermediate terminals, they must be grounded in metal boxes.
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8. The attachment and connection to ground of the shielding of the conductors 6, 7 and
8 are made as close as possible to the inverter as follows:
- remove the isolation
- use stainless steel brackets with suitable size for the places from which it was
removed the isolation of the wires and attach them to the grounding plate 1. The
bracket must be fixed to the plate strong enough to get a good contact.
9. Grounding screw.
10. Input filter connected directly to the power supply with unshielded wire.
Note: Although there is grounding between the inverter, motor and shielding of the wire it
is necessary to connect the protective cables PE (green-yellow) to the appropriate
terminals on each device.
The connection block scheme of the inverter ELDI/B with power from 0,55kW to 5,5kW
when using input filter is shown in Figure 4.10.
Figure 4.10. Connection block scheme of inverter type ELDI / B – from 0,55 to 5,5 kW
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The overall and mounting dimensions of the input filter are shown on FIgure 4.11:
For inverters type ELDI/DF and ELDI/D with power from 7,5kW to 55kW we recommend
the use of three-phase input (GRID) choke connected according the scheme below
(Figure 4.12):
Figure 4.12. Connection block scheme of inverters type ELDI / DF and ELDI / D –
from 7,5 kW to 55 kW
The correspondence between the power of the inverter and the type of filter is given in
Table 4.12.
Table 4.12. Type of input filter – from 7,5 kW to 55 kW
Type of filter Power of the inverter, kW Inductance, mH
РК - 1035 from 7,5 to 11,0 1,5
РК – 0560 from 15,0 to 22,0 0,5
РК – 02113 from 30,0 to 37,0 0,2
РК – 02116 from 45,0 to 55,0 0,2
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Connecting the control terminal for inverters type ELDI is shown on Figure 4.14.
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ON When submitting a + 24V at input ON (for ELDI / M + 15V) starts the converter, ie
gives him a work permit. This is only possible when in option "Int" is selected "IO"
control of the inverter from external signals - through input output interface (when in
option "Int" is selected "UI" converter is controled from the keyboard). If in option
“Int” there is another parameter the submission of input voltage will have no result!
The engine speed will depend on the voltage of the analog inputs described below
and appropriate settings in “LSP” and “HSP”.
F/R When the signal is 0 V (or if admission is free), the motor rotates in one direction.
When on this input submit a signal of +24 V (for ELDI / M + 15V), the direction of
rotation of the motor turns.
DI1 Програмируем input - When submitting a +24V (for ELDI/M +15V), the motor
accelerates to the speed specified by parameter "P1F" with direction set by
parameter "P1d". Acceleration / braking depend on the setting of parameters
“Acc/dcc”.
DI2 Програмируем input - When submitting a +24V (за ELDI/M +15V), the motor
accelerates to the speed specified by parameter “P2F” with direction set by
parameter “P2d”. Acceleration / braking depend on the setting of parameters
“Acc/dcc”.
“DI1” and “DI2” also require in option "Int" to be selected "IO" control of input output
interface in other words terminal block of the inverter.
NOTICE
At the same time activating the input "ON" and "DI1" or "DI2" the inverter is settled in
position Rdy!
NOTICE
When the converter is operated by input-output interface provided time to work is
limited by the timer. The timer setting may be different when you activate the
transmitter of "ON" or by "DI" input. In the menu with the parameters the function "tIO"
determines which timer is adjusted. Whether the timer is active or not shall be
determined in “tAI”. Time in sec. is adjusted in “tI”. If the timer is used after the time
expires comes out error message “tout”. Any meanwhile stopping of the inverter
resets the timers!
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FL1, Normally closed relay contact with parameters 0,1 A/220VAC (1А/30VDC). When
FL2 the inverter is powered up and there is no displayed protection - the contact of the
relay is closed! The opening of the contact means that any of the protections is
activated or an error occurs. In the absence of the supply voltage relay contact is
open.
DО1, Normally open relay contact with parameters 0,1A/220VAC (1А/30VDC). The
DО2 contact closure of the relay can be configured via parameter “do2” (see Table 6.1.
Setting parameters) for the following functions:
“Srr” - when reaching the frequency of the assignment (±2,5Hz hysteresis);
“Ftc” - when reaching the predetermined in the parameter "FtA" frequency;
AО1, Those two analogue outputs (0/4-20mA) can be configured via parameters “Ao1”
AО2 and “Ao2” for the following functions:
“Sur” - the corresponded output signal is proportional to the inverter output
frequency;
“SLc” - the corresponded output signal is proportional to the inverter output phase
current;
AI1 0 - 10V - Speed reference. By changing the voltage level it changes the output
frequency (i.e., motor speed) in the range “LSP” “HSP”.
AI2V 0 - 10V Speed reference.
AI2C 4 - 20mA Speed reference.
Analog inputs colud be assigned through the parameter “Acr”. Input structures are:
“rEF”: Control of the output frequency (motor speed) by changing the level of “AI1” (see
Table 6.1. Setting parameters).
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The choice of which of the two inputs ("AI2V" or "AI2C" - see Figure 4.14) to submit
feedback signal by frequency is done by the parameter“AcU” (see Table 6.1. Setting
parameters).
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5 Users interface
motor start
motor stop
Working with keyboard can be split into two main modes visualization and adjustment. In
both modes the movement in the main menu with parameters going on with the “arrow”
buttons.
a. Finding the desired parameter in the menu of parameters using the “arrow”
buttons.
b. Entering in mode adjustment of parameter using button “DATA/ENTER”.
c. Change the value of parameter using the “arrow” buttons.
d. Save the parameter by pressing a button “DATA/ENTER”.
e. Return to the main menu with parameters without saving the change of the
parameter by button “ESC”.
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NOTICE
NOTICE
The parameters of the inverter are organized into two levels of access. In the first level
are parameters which are necessary for the daily operation of the device, ie it is
required frequent changes of their values. In the second level are parameters for
which it is not required frequent changes of their values. In this level are also the
parameters which the user must change with particular caution, because changing
them can cause incorrect operation of the entire device.
Parameters for visualization “В”. With this type of parameters is displayed current
value of the parameter. This includes: value of the output frequency, direction of
rotation of the motor, current in the motor, etc. When on the terminal is displayed
parameter of this type, the keys up, down and enter are inactive.
Parameters for adjustment “Н”. With this type parameters can be adjusted the
characteristics of the inverter.
NOTICE
When you change the parameter values during operation of the motor it must be
ensured that this will not lead to an accident. It is recommended that changes to the
parameters must be done only when the motor is stopped.
On Figure 5.2, 5.3, 5.4 and 5.5 are shown some examples for working with the keyboard.
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6 Setting parameters
Table 6.1. Setting parameters
Resolution
Parameter
Maximum
Minimum
settings
Factory
value
value
Code
type
Unit
Function
Level 1
Inverter state
- charging the capacitors
- catching spinning load
- stopped motor. A dash indicates the direction in which it will rotate the motor after startup
- spinning motor. A dash indicates the direction or the value of the selected from dSP menu parameter of the motor – n, F, I,
U – accordingly speed, frequency, current, voltage
- DC brake
If on the display is shown blinking or not described above symbolics, it means that an error occurred. For a description of
error codes, please see Table 7.1 and Table7.2.
Parameter to be displayed in rdy menu after starting H on on, F, n, I, U - -
Output frequency reference at “Int”=”UI” H 50 LSP HSP Hz -
Rotating direction reference at “Int”=”UI” H F F, r - -
Output frequency B Hz -
Speed of rotation B rpm -
Rotating direction B - -
Motor current B A -
Supply voltage B V -
Active interface – determining how to start, stop, set the
H UI UI, IO, CbL, Pot - -
speed and direction
”UI” – START and STOP from the buttons, reference for output frequency by “FtS”, and rotating direction by “dtS”
“IO” – managed by the Input / Output interface see Figure 4.16
“Cbl” – managed by RS 485 port
“Pot” - START and STOP from the buttons, the rotating direction by “dtS”, output frequency from the potentiometer on the
front panel (valid only for models ELDI / M with external potentiometer)
Base inverter frequency.
The frequency at which the output voltage reaches the max
value = the value of the supply voltage. At 40 Hz setting will H 50 40 60 Hz -
follow a larger moment on the motor shaft at 40 Hz, but
more current at idle.
Time for acceleration H 5,0 0,1* 3600 s -
Time for deceleration H 5,0 0,1* 3600 s -
The time depends, also from additional paremter “rtP” located in “Level 2”. It is possible to use coasting, please see “Stt”.
Minimum value of the output frequency H 0 0 HSP Hz -
Maximum value of the output frequency H 50 LSP 200 Hz -
Currnet limiting - low level H 120 50 160 %In -
Currnet limiting - high level H 160 CLL 180 %In -
Current limiting function prevents the current through the motor to exceed a specified level. This is done to protect the
inverter of overloading.
The low level of current limiting operates only in acceleration mode of the motor, ie if the motor current exceeds this level, the
acceleration of the motor will be stopped while the current falls below this level.
The high level of current limiting operates under acceleration, in fixed mode and when braking.
* Different for some models. M - 0,1; A, B, DF и D – 0,3.
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Resolution
Parameter
Maximum
Minimum
settings
Factory
value
value
Code
type
Unit
Function
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Resolution
Parameter
Maximum
Minimum
settings
Factory
value
value
Code
type
Unit
Function
Level 2
Type of the U/F curve H Lin Lin, Fcr - -
Lin – linear, Fcr - square
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Resolution
Parameter
Maximum
Minimum
settings
Factory
value
value
Code
type
Unit
Function
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The inverter has an integrated protections which protect itself and the connected motor:
The recovery after activating protection status "rdY" depends on the setting of parameter
"Art".
Built-in protections are two types: those that can recover automatically and those that
necessarily require external intervention.
These two groups are shown respectively Table 7.1 and Table 7.2.
NOTICE
Activating the Art function for automatic recovery for automatic reinstatement to work
after the occurrence of protection can lead to automatically startup of the inverter and
the associated motor.
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The restoration of readiness state (rdY) is done by turning off the power, waiting the
display to go off and then reconnect again. If the next time you start the inverter and
again is activated protection it is necessary to send the unit for repair.
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8 EC - Declaration of Conformity
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Contacts
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