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Spec - MCS - 0080

The specification references other relevant standards and provides environmental conditions the MCS must withstand

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0% found this document useful (0 votes)
122 views

Spec - MCS - 0080

The specification references other relevant standards and provides environmental conditions the MCS must withstand

Uploaded by

Luv Kaushal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

SPECIFICATION NUMBER: TI/SPC/OHE/MCS/0150(08/2015)

GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS

PERFORMANCE SPECIFICATION
FOR
MODULAR CANTILEVER SYSTEM (MCS)
FOR
25 KV AC TRACTION

(For official use only)

ISSUED BY

TRACTION INSTALLATION DIRECTORATE


RESEARCH DESIGN AND STANDARDS ORGANISATION
MANAK NAGAR, LUCKNOW 226 011
(INDIA)
Page 2 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

INDEX

ITEM NO. HEADING PAGE

1.0 SCOPE 3

2.0 GOVERNING SPECIFICATIONS 3-4

3.0 ENVIRONMENTAL REQUIREMENTS 4

4.0 GENERAL & TECHNICAL REQUIREMENT 4-6

5.0 INSPECTION & TESTING 7-8

6.0 TEST METHODS 8

7.0 CRITERIA FOR ACCEPTANCE OF FINISHED PRODUCT 8

8.0 PACKING AND MARKING 8-9

9.0 INSTALLATION, COMMISSIONING & TRIAL 9

10.0 RELIABILITY 9

11.0 MAINTAINABILITY 9

12.0 WARRANTY 9

13.0 ANNEXURES-I : CONTACT WIRE PROFILE 10

14.0 ANNEXURES-II: EXISTING CANTILIVER ASSEMBLY 11

15.0 ANNEXURES-III: DETAILS OF EXISTING CANTILEVER 12


ASSEMBLY Vs MODULAR CANTILEVER SYSTEM
COMPONENTS
16.0 ANNEXURES-IV: PERFORMANCE REPORT OF MODULAR 13
CANTILEVER SYSTEM (MCS)
Page 3 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

PERFORMANCE SPECIFICATION FOR MODULAR CANTILEVER SYSTEM (MCS) FOR


25 kV A.C.TRACTION

1.0 SCOPE:
1.1 In 25kV Over Head Traction System, bracket assembly supports both the main
conductors and is more or less pivoted to the structures, capable of swiveling
along the track as well as adjustable in transverse direction. This assembly holds
the 65 sq. mm (diameter: 10.5 mm) Cadmium Copper Catenary (1000/1200 kgf
tension) and 107/150 sq. mm. hard drawn Copper Contact wire(1000/1200 kgf
tension) in simple polygonal design (drawings attached as Annexure -I). A
schematic diagram of bracket assembly is placed at Annexure-II.
1.2 This specification covers the requirement of “Modular Cantilever System”
(henceforth referred as MCS)” to suit the foot print dimensions on OHE
masts/portals and insulators that exists on Indian Railway’s 25kV ac traction
network. Details of existing cantilever assembly components viz-a-viz Modular
Cantilever System components are given in Annexure-III.
1.3 MCS shall consist of cantilever, suitable mast attachment fittings, 25kV bracket &
stay insulators, catenary wire suspension system, steady arm and other
components & assemblies essentially required to support the over head
conductors for smooth current collection, without hard spots.
1.4 This specification covers the requirement of field trials of MCS on the nominated
section of Indian Railways at a maximum speed for that section for six months
period. The device shall be put for field trials, to observe its performance. Data
shall be recorded in the format enclosed at Annexure-IV to help in taking decision
regarding adoption of type of Modular Cantilever System suitable for Indian
Railways.
1.5 Modular Cantilever System shall be Light Weight and capable for use with trains
speed 200 kmph (minimum). Manufacturer shall submit the performance
certificate for 200 kmph speed.
1.6 As the requirements are defined for development of the Modular Cantilever
System, better specification/parameters may be accepted for trial/testing by
Indian Railways. Deviation in the specified parameters may also be considered by
Indian Railways on merit and mutual agreement basis. However, manufacturers
must note that once the product is developed and stabilised, Indian Railways
reserve the right to freeze/ standardize any particular design or may provide its
own design which shall be binding on all the manufacturers.

2.0 GOVERNING SPECIFICATIONS: In preparation of this specification, reference has


been made to the following specification:

1. IS : 1285-2002 Specification for wrought aluminium and aluminium


alloys, extruded round tube and hollow sections
(of general engineering purposes) .
2. IS : 2673-2002 Specification for Dimensions for wrought aluminium and
aluminium alloys , extruded tube (round) .
3. IS:4711-1974 Methods for sampling of pipes, tubes and fittings.
4. IS :504-1963 Methods of Chemical Analysis and its alloy
5. IS:1608-1995 Mechanical Testing of Metals-Tensile Testing
6. IS:5052-1993 Aluminium & its Alloy - Temper Designation
7. IS: 6051-1970 Code for Designation of Aluminium & its Alloy
8. ASTM B221M Standard Specification for Aluminum-Alloy Extruded
Bar, Rod, wire, Profiles and Tube (Metric)
Page 4 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

9. ASTM Standard Specification for Aluminum-Alloy Extruded


B317/B317M – Bar, Rod, Tube, Pipe, Structural Profiles, and Profiles
07 for Electrical Purposes
(Bus Conductor)
10. ASTM B557 Tension testing of wrought and cast aluminum &
magnesium alloy products
11. ASTM E-155-00 Reference for Radiographs for inspection of Aluminum
(2005)/DIN EN & Magnesium castings.
VDE 0216
12. TI/SPC/OHE/INS Specification for solid core porcelain insulators for
/0070 25kV, a.c. 50Hz Over head traction lines.
13. TI/SPC/OHE/INS Specification for composite insulator for 25kV, a.c.
COM/1070 50Hz Over head traction lines.
14. TI/SPC/OHE/FA Specification for Steel Fasteners & Stainless Steel
STNERS/0120 Fasteners for25 kV A.C. Traction Overhead
Equipment
15. TI/SPC/OHE/ Technical specification for 25 kV AC OHE Fittings
FITTINGS/0130
16. EN 12165/ Specification for Copper and Copper Alloy Forging
ASTM B124 Rod, Bar & Shapes
17. EN 1706/ASTM Specification for Aluminium Alloy Die Castings
B 85

2.1 The latest version of the above mentioned Specifications shall be available with the
firm.
2.2 Any special requirements given in the relevant drawings submitted by manufacturer
& approved by RDSO will override the specification.

3.0 ENVIRONMENTAL REQUIREMENTS: The MCS shall be used in varying


atmospheric and climatic conditions as tabulated below.
i) Ambient air temperature 00C to (+)650C
ii) Maximum temperature of metallic 700C
object in sun.
iii) Minimum Temperature (-) 10°C
iii) Maximum relative humidity 100%
iv) Annual rainfall Dry Arid regions and also heavy
monsoon affected regions with
rainfall ranging from 1750 to 6250
mm
v) Maximum number of Thunder storm 85
days per /annum

vi) Maximum number of Dust storm days 35


per annum
vii) Number of Rainy days per annum. 120
viii) Basic wind pressure 216 kgf/m2
ix) Altitude 1000m above mean sea level.
x) Corrosion Heavy corrosion prone areas,
saline environment
4.0 GENERAL & TECHNICAL REQUIREMENTS:
4.1 The system offered shall be based on proven design. The manufacturer shall
submit following design, drawings and design safety calculation for scrutiny & approval of
RDSO. The manufacturer shall also submit Photographs, Precautions for handling, storage
& installation of MCS, product catalogue, maintenance and service manual.
Page 5 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

Drawings : (i) MCS(Plan & Elevation) including Stay & Bracket (Porcelain or Composite)
Insulators, Mast & Portal attachment, Bent steady Arm and associated
fittings & fastners.
Detailed dimensional drawing of each part and component.
Design: (i) Design safety calculations details.
(ii)Manufacturer shall submit the Internal test report of tests carried out on
MCS along with the offer.
Note (i): Each drawing shall carry the tabulation for item reference, item’s name, drawing
number, material grade, material specification, test specification, quantity &
weight.
Note (ii): Salient technical particulars of the assembly/components shall also be
mentioned in the respective drawings.
Technical Literature & Other Details:

(i) Manufacturer shall submit the Product Catalogue, Handling, Storage &
Installation Instructions for MCS and Maintenance & Service Manual.
(ii) Manufacturer shall submit the Tabulation Sheet for weight of MCS.
SN Part name Part no Quarterly Weight of each part Total weight

4.2 After all the drawings and design documents are approved, the manufacturer shall
submit two Reproducible Tracing Films (RTF) in standard size of 210mm x 297 mm
or multiples of this for signature of approving authority. Only after all the design
and drawings have been approved and clearance given by purchaser/ RDSO to this
effect, the manufacturer shall take up manufacture of the prototype for RDSO's
inspection. It is to be clearly understood that any changes required to be done in
the prototype as required by RDSO shall be done expeditiously.

4.3 All fittings and fasteners shall be suitable for connection to the existing OHE mast
and portals. Details of interfacing between OHE mast and cantilever assembly will
be as per following details:

SN. Drawing No. Drawing Detail


1 ETI/OHE/G/00144 Sh-3 Standard Drilling Schedule of OHE
. (Mod C) mast 9.5 m long RSJ & BFB

4.4 Modular Cantilever System shall be suitable for maximum span length of 72 meter.
4.5 All components of MCS shall be freely inter-changeable between various types of
assemblies.
4.6 MCS shall be able to take vibrations due to wind and passage of trains and at times
to impact loading in case of breakage of OHE conductors/Insulators during their life
span.
4.7 The MCS shall be suitable for maximum tension length 1500 m of overhead
equipment. An anti-creep is provided at middle of the tension length.

4.8 MCS shall be corrosion resistant to withstand the polluting & corrosive atmosphere
such as in the coastal areas, in the vicinity of chemical plants and diesel loco sheds
etc. Material specification should fulfill these requirements.

4.9 Manufacturer’s monogram and Identification Number shall be engraved on parts of


MCS as per the relevant drawings.
4.10 INTERFACE/MODULARITY OF THE SYSTEM: The MCS must fulfil the following
essential requirements:
Page 6 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

a) Both stay & bracket insulators shall be attached to the mast with the same type of
fitting.
b) It shall be possible to have different types of bracket assembly to suit the OHE
design (for implantation in the range 2.36 m to 3.6 m) by changing minimal
number of parts.
c) Types of tube fittings will be minimum.
d) Types of fasteners will be minimum.
e) Assembly, fixing, replacement will be easier and faster.
f) Maintenance check points will be least.
g) Maintenance periodicity will be higher.
h) Modular Cantilever Assembly shall be designed to have minimum number of
components.

4.12 MATERIAL SPECIFICATION:

a) Material of MCS items shall be as specified in Annexure-III.


b) Stay Tube, Bracket Tube, Register Arm Tube and Bent Steady Arm shall fulfil design
requirements. The tube shall be of the size such that the ratio of combined bending
& axial stresses shall be < 1.
Following details shall be submitted by the manufacture along with the loading
diagram, calculation for permissible stresses and values of actual stresses as well
as reference of standard, grade proposed to be used for manufacturing of
components of MCS.
Parameters Stay Bracket Register Bent
SN Tube Tube Arm Steady
Arm
1 Nominal Diameter(mm)
2 Outside Diameter(mm)
3 Inside Diameter (mm)
4 Thickness(mm)
5 Mass (kg/m)
6 Area of cross section (cm2)
7 Volume
External (cm3/m)
Internal (cm3/m)
8 Moment of Inertia (cm4)
9 Modulus of Section (cm3)
10 Radius of Gyration (cm)
11 Yield Stress (Mpa)
12 Tesnsile Stress (Mpa)
13 Elongation
14 Permissible Axial stress in tension (Mpa)
15 Actual Axial stress in tension(Mpa)
16 Factor of Safety
17 Permissible Axial stress in compression(Mpa)
18 Actual Axial stress in compression(Mpa)
19 Factor of Safety
20 Permissible Bending stresses(Mpa)
21 Actual Bending stresses(Mpa)
22 Permissible Shear stress(Mpa)
23 Actual Shear stress(Mpa)
24 Ratio of combined bending and axial stresses
Page 7 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

c) Insulators: The system shall allow use of porcelain or composite insulators;


however, mounting system shall be same for both types. Insulators shall meet the
requirement of RDSO specification No. TI/SPC/OHE/INS/0070 for porcelain
insulator or TI/SPC/OHE/INS/1070 for composite insulator & minimum creepage
distance shall be 1050mm.The metal parts of these insulators shall be as per the
design of the manufacturer of MCS.
5.0 INSPECTION & TESTING:
5.1 MCS shall be inspected and tested by the Director General/TI [DG/TI]/RDSO,
Lucknow or his authorised representative at the firm’s work. All the proto type
tests specified in clause 5.4 shall be carried out at the manufacturer’s works. The
firm shall arrange, without making any claim or charges, all the necessary
machinery, apparatus, labour and assistance required to get the specified tests
conducted in the presence of purchaser’s representative. If certain facilities are not
available for the tests, manufacturer may arrange these tests outside at
Government approved Laboratories. The charges for these tests shall be borne by
the manufacturer. After successful prototype Inspection & Testing, MCS shall be
subjected to Field Trial as per clause 1.4.
5.2 Before giving call to RDSO for prototype testing of MCS, the manufacturer shall
submit a detailed test schedule consisting of the details of each test and nature of
the test, venue of the test and the duration of each test and the total number of
days required to complete the test at one stretch. Once the test schedule is
approved, the test shall invariably be done accordingly.
5.3 In case, any dispute or disagreement arises between the manufacturer and
RDSO/Purchaser during the process of testing, as regards to the type test and /or
the interpretation and acceptability of the type test results, it shall be brought to the
notice of DG/TI/RDSO, whose decision shall be final and binding.
5.4 TESTS:
5.4.1 The following type tests shall be conducted:
SN TEST TYPE ACCEPTENCE ROUTINE Clause No.
TEST TEST TEST /Standard/
Drawings
1.0 Visual examination Y Y Y Cl.6.1
(fittings & tubes)
2.0 Verification of dimensions Y Y Y As per
(fittings & tubes) approved
Drawings
3.0 Chemical composition test Y Y Y Cl.4.12
(fittings & tubes)
4.0 Radiographic Testing of fittings Y Y Y Cl.6.2
& Tubes
5.0 Interchangeability test Y Y Y Cl.6.3
(fittings & tubes)
6.0 Physical properties & failing Y Y Y Cl.6.4
load test for fitting
7.0 Insulator’s testing Y Y Y Cl.4.12
8.0 Test on Fasteners Y Y Y TI/SPC/OHE/FA
STNERS/0120

5.5 Sampling for type test


a) Three set of each fitting & tubes used in MCS shall be produced by the
manufacturer, on which test as per clause 5.4 shall be carried out for ascertaining
their conformity to the requirements of this specification.
b) The lot which has been found satisfactory in visual examination shall be tested for
dimensional characteristics. Any items failing to meet one or more dimensional
requirements shall be considered as defective. In case of those lots which have
Page 8 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

been found unsatisfactory, all the samples in the lot may be inspected for
dimensional characteristics and the defective ones be removed, if agreed by the
purchaser. The lot shall then be tested for the remaining tests. Any item failing to
meet the requirement of tests, shall be considered as defective.
5.6 ACCEPTANCE & ROUTINE TESTS: The manufacturer shall carry out the specified
tests, during production, on the samples taken at regular intervals, to ensure
conformity to relevant specifications as also to maintain proper control over the
process of manufacture. The manufacturer shall maintain the frequency of the
various tests and shall produce a certificate at the time of inspection, showing the
frequencies of various inspections/tests which have been exercised during
production.
6.0 TEST METHODS:
6.1 Visual examination:- All fittings & tubes of modular cantilever systems shall be
visually examined as per RDSO’s Specification No. TI/SPC/OHE/Fittings/0130
(10/2013).Components made by casting process shall have clean finish and free
from cracks, surface flaws, harmful inclusions, blow holes etc. No repair shall be
done to the castings to hide defects. MCS shall also be checked for identification
nos. and firms monogram, as mentioned in the relevant drawings.
6.2 Radiographic Test : All cast components shall subjected to radiography as per
ASTM E-155-00(2005)/DIN EN VDE 0216 and shall satisfy the RDSO Specification
No. TI/SPC/OHE/Fittings/0130(10/13). .
6.3 Interchangeability test: If the components (fittings/tubes) of one Modular
cantilever are able to fit in place of components of other cantilever, randomly
selected, without any further modifications for interchangeability and ease in
erection & maintenance and MCS so made meet the requirements of clause 6.2, the
requirement of this test shall be deemed to have been complied with.
6.4 Physical properties and failing load test: The tensile strength, yield stress and
percentage elongation shall be determined in accordance with methods specified in
ASTM B-557 and shall not be less than the values specified for the Grades given in
RDSO approved drawing. Bending test shall be conducted in accordance with ASTM
B 317. Calculation for permissible stresses along with the copy of relevant standard
shall be submitted.
7.0 CRITERIA FOR ACCEPTANCE OF FINISHED PRODUCT:
a) Lot shall be made from the same production batch. Three modular assemblies from
each batch shall be selected at random from the offered lot (not more than 100
nos.) for tests. Samples from three selected units shall be subjected to the tests as
specified above.
b) If any sample fails to comply with any test(s) specified in this specification, test(s)
shall be repeated on three samples, taken from the same batch but limited to the
test(s) in which failure occurred. If in the retest(s) any sample fails, the batch
represented by the sample shall be deemed not to comply with specification and
the complete batch shall be rejected.
c) Only after clear written approval of the results of tests on the prototype is
communicated by the DG/TI/RDSO to the manufacturer, he shall take up bulk
manufacture of MCSs which shall be strictly with the same material and process as
adopted for the prototype.
8.0 PACKING AND MARKING: Part identification No., Manufacturers monogram and
month/year of manufacture shall be marked on each part of the MCS. The modular
cantilever system complying with this specification shall be properly packed, duly
assembled, in strong wooden boxes so as to avoid damage during transit. The box
shall carry on its outer face the following information.
Page 9 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

a) Manufacturer’s name b) Content details (Part Name, Part No. &


Quantity)
c) Net and gross weight d) Production batch number
e) Contract number and f) Any other particulars specified by the
consignee purchaser.
g) Inspector’s stamp and seal h) Date of inspection
on components & box
9.0 INSTALLATION, COMMISSIONING & TRIAL: The manufacturer shall be
responsible for installation, commissioning and to carry out trials of the MCS on the
line to the satisfaction of DG/TI/RDSO. Necessary assistance in this regard shall be
provided by the purchaser.

10.0 RELIABILITY:
a) MCS assembly as a unit is expected to provide reliable service for at least 40 years
irrespective of polluting & corrosive atmosphere such as in the coastal areas, in the
vicinity of chemical plants and diesel loco sheds etc.
b) The manufacture shall, therefore, ensure that the system supplied including all parts
and components etc. used are free from manufacturing defect. MCS shall be of
highest quality and in conformity with the specification.
c) The manufacturer shall submit the schedule of guaranteed performance for MCS.
11.0 MAINTAINABILITY:

11.1 Manufacturer will submit to RDSO the requirements of maintenance.


11.2 The manufacturer shall provide the services of competent engineers at own expense
during the warranty period for any manufacturing and design defects and also to
impart instructions for regular service and maintenance.
11.3 The manufacturer shall furnish list of recommended spares, tool & plants for proper
upkeep and trouble free service of MCSs.
11.4 An undertaking that spares shall be made available during the service life (40 years)
of MCSs shall be furnished along with the offer.

12.0 WARRANTEE: The manufacturer shall provide warrantee for satisfactory performance of
MCS for a period of 30 months from date of supply & 24 months from the date of
commissioning, whichever is earlier.


Page 10 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

Annexure-I
Contact wire profile

Cross Dimensions (mm) Dimensions (Degree)


Section
of
Contact
Wire
(mm2)
A B C D E F L M N
107 12.24±0.16 - - 6.92±0.15 6.50 4.43 27(+1,-0) 51(+1,-0) 78(+2,-0)
150 14.50±0.20 - 6.92±0.15 6.50 4.00 27(+1,-0) 51(+1,-0) 78(+2,-0)
161 15.00±0.15 12.2 12.0 ±0.25 8.50(+0.18-0.30) 8.10 5.75 27(+2,-0) 51(+2,-0) 78(+3,-0)
193 16.40±0.15 12.2 12.0±0.25 8.50(+0.18-0.30) 8.10 5.3 27(+2,-0) 51(+2,-0) 78(+3,-0)
Page 11 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

Annexure-II
EXISTING CANTILEVER ASSEMBLY

a Distance between the Mast Stay Arm Fitting (Top Attachment) and the centre of Hook of
Catenary Suspension Bracket.
b Distance between the Vertical Axis of the Mast Bracket Swivel and the axis of the
Catenary Suspension Bracket.
c Distance from the bottom Cap of Bracket Insulator to the axis of the Register Arm Hook.
d Horizontal distance between the centre of the Register Arm Hook and the vertical axis of
Catenary Suspension.
e Encumbrance
Distance between the axis of Catenary and Contact wires. It is normally kept 1400 mm.
f Distance between Contact Plane and Mast Bracket Fitting. It is normally 300 mm.
L Suspension Distance
Horizontal distance from the extreme face of Mast Stay-Arm Fitting to the Suspension
point of Catenary wire. This is different from Setting Distance to the extent of stagger of
Catenary Clamp and thickness of Multiple Cantilever Cross Arm or Extension Chairs, if
provided.
r Distance between the Contact Plane and the Register Arm axis (including Raised Register
Arm) - which is assumed to be horizontal. It is normally 300 mm for the running Contact
Plane.
 Inclination of Bracket tube to the horizontal
(as indicated)  = 1 + 2 . It is generally 38o. Thus the Mast Bracket Fitting axis has an
inclination of 38o to horizontal.
Page 12 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

Annexure-III

Details of existing Cantilever assembly vis-a-vis Modular cantilever system components:


S Existing components MCS components
N
Name of fitting Part No. Material Name of fitting Material Standard

1 Tube, Standard(29.9/38)/ Hot Dip Support tube Aluminum IS:1285 or its


Large(40/49) Galv. Steel alloy Equivalent
Specification
(EN/IEC/BS etc.)
2 Contact wire swivel clip 1220 Al.Bronze Contact wire CuNi2Si EN 12165 or its
clamp complete (Copper Equivalent
Nickel specification
Silicon) (EN/IEC/BS etc.)
3 Suspension clamp 1160 -do- Suspension clamp TI/SPC/OHE/Fitting
s/0130(10/13) or
4 Double suspension clamp 1170 -do- its equivalent
5 Standard catenary 2110-1 -do- Standard specification.
suspension bracket. catenary (EN/IEC/BS etc.)

6 Standard catenary 2111 -do- suspension


suspension bracket bottom. bracket
7 Standard catenary 2112 -do- Aluminium
suspension bracket top alloy/Al.
8 Large catenary suspension 2130 -do- Large catenary Bronze
bracket. suspension
9 Large catenary suspension 2131 -do- bracket
bracket top.
10 Large catenary suspension 2132 -do-
bracket bottom.

11 Large catenary suspension 2130-1 MCI


bracket.
12 25mm steady arm clamp 2490-2 MCI Steady arm clamp TI/SPC/OHE/Fitting
s/0130(10/13) or
13 Steady rod piece 2341 Steel Galv. its equivalent
14 Steady rod eye piece 2345 Al. Bronze specification.
(EN/IEC/BS etc.)
15 Tubular stay adjuster. 2402 Steel Galv.
Aluminium
16 Raised register arm adjuster 2432 Steel Galv. Steady arm single Alloy
25 mm bended
17 BFB steady arm assembly 2390 Arm-Alu
Hook-
MCI/Swivel
-Steel
Galv.
18 25mm drop bracket 2360 MCI Drop bracket Aluminum TI/SPC/OHE/Fitting
assembly assembly alloy s/0130(10/13) or
Stainless its equivalent
steel specification.
(pipe) (EN/IEC/BS etc.)

19 Mast fitting for hook 3021 -do- Mast fitting Aluminium TI/SPC/OHE/Fitting
insulator. assembly Alloy s/0130(10/13) or
20 Mast bracket fitting assembly 3070-1 MCI its equivalent
(150) Steel Galv. specification.
Mast bracket fitting assembly 3070-2 MCI (EN/IEC/BS etc.)
21 (200) Steel Galv.

Note: If equivalent specification is proposed then the differences between the specified & proposed
specification shall be submitted during submission of design details itself .Its acceptance will be
subjected to RDSO’s approval.
Page 13 of 13 Effective from 18.08.2015 Specification No. TI/SPC/OHE/MCS/0150

Annexure-IV

Performance Report of Modular Cantilever System (MCS)


(To be filled up every month)

Railway:_____________ Division:_____________ Section:___________________

S Name Part No Locati Date of Date of Working performance Remar


N of on Installation Inspection ks
fitting Failure, Details of Difficulty in
if any abnormality operation, if
observed, if any
any

Performance of MCS : Satisfactory/ Not satisfactory

Note: The Railway while giving the performance report shall also comment on the following:

a) Parameters of checks at location specified by the manufacturer


b) Reduction in time for assembly, dismantling & maintenance with existing Cantilever Assembly
c) Reduction in weight of Components with existing Cantilever Assembly
d) Reduction in the number of components with existing Cantilever Assembly.
e) Any effect of industrial environment & resistance to corrosion.
f) Whether or not usual periodicity of annual maintenance can be extended with the adoption of
modular OHE.
g) Wear of Contact wire/components
h) Rusting of components/Tubes
i) Problem in Opening / Tightening(Torque)



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