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MIDTERM EXAM Questionaire

This document appears to be a midterm examination for a materials construction and repair course. It contains multiple choice questions, true or false statements, illustrations of weld joints and positions, a request to draw a weld symbol, drawings of GMAW equipment, and a request to enumerate various welding-related items. The exam covers topics such as welding processes, electrodes, filler materials, joints, positions, and essential equipment used in welding.

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john christian de leon
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247 views

MIDTERM EXAM Questionaire

This document appears to be a midterm examination for a materials construction and repair course. It contains multiple choice questions, true or false statements, illustrations of weld joints and positions, a request to draw a weld symbol, drawings of GMAW equipment, and a request to enumerate various welding-related items. The exam covers topics such as welding processes, electrodes, filler materials, joints, positions, and essential equipment used in welding.

Uploaded by

john christian de leon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Airport Road, Lumang Bayan, Plaridel Bulacan

MIDTERM SPECIAL EXAMINATION


Materials Construction and Repair II
Date:
Name: Block:

GENERAL DIRECTION: Read the directions carefully. No erasure/s. Ask only your professor.

I. MULTIPLE CHOICE. Choose the correct answer. Write only the Capital letter.
A. Gruuve F. Filet K. Tangsten P. Welding Machine U. Argon/Helium
B. Molten wire G. GMAW L. Short Circuit Metal Transfer Q. Wire Feeder V. Filler Rod
C. Axial spray transfer H. SMAW M. Fillet R. Stick Welding W. Shielding Electrode
D. Oxygen I. Filler Wire N. Electric arc S. Weld Puddle X. Electric Wire
E. Electrode Holder J. Welding Holder O. Short Circuit Molten Transfer T. Tungsten Y. Groove

1. Shielded Metal Arc Welding (SMAW), also known as?


2. As the wire electrode and work piece heat up and melt, they form a pool of molten material called?
3. Also known as wolfram, is a chemical element with symbol W and atomic number 74.
4. It is a weld of approximately triangular cross section used to join two pieces specials perpendicularly.
5. It is a welding process that uses an arc between a continuous wire electrode and the weld pool to produce a fusion together of the
base metal.
6. Electrical mechanical device that feed required amount of filler material at a constant rate of speed.
7. Equipment used to join two metal pieces together.
8. It is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld.
9. It is a clamping device for holding the electrode securely in any position.
10. A rare metallic element used for manufacturing gas tungsten arc welding electrodes.
11. A type of weld that consists of an opening between two part surfaces, which provides space to contain weld metal.
12. A modes of metal transfer that the puddle is very fluid making out of position welding difficult. The droplets are propelled axially
across the arc.
13. It occurs in the gas filled space between the electrode wire and the work piece
14. It requires to protect the weld puddle from atmospheric contamination in GTAW.
15. A metal transfer mode is the low heat input mode of metal transfer for GMAW.

II. True or False. Write True if the statement is true, if False underline the word/s that makes it false and make the necessary
correction to make it true. (2points each)

1. The molten pool of metal is surrounded and protected by a flux and a covering of slag produced as the coating of the
electrode burns or vaporizes

2. When grinding the electrode its point must point in the direction of the rotation of the electrode so the grinding traces will lie
length ways the electrode.

3. A small pointed angle gives a wider weld pool and the larger the pointed angle the narrow the weld pool.

4. SMAW is the most widely used arc welding process in the United States

5. The electric arc creates enough heat to melt both the cable and the base material

6. Cylinders should be located in an area away from arc welding, cutting, heat, sparks, and flame

7. GMAW electrodes are commonly packaged on spools and coils ranging from 1lb to 100lbs

8. To achieve axial spray transfer, binary blends containing argon + 1-5 % oxygen or argon + CO, where the CO levels are 18% or less

9. The most frequently used dimensions for TIG welding electrodes are 1.6 - 2.4 - 3.2 and 4 mm.

10. Other torches are constructed with Heating tubes. Water-cooled torches are mainly used for welding with larger current intensities
and AC-welding.
III.
1. DCSP 6.
.
2. DCEP
7.
3. GMAW
8. TIG
4. DCRP
9. WIG
5. WFS
10. Ar/He

IV. Illustrate the following Weld Joints and Welding position

1.) 1F 2.) 5G 3.) 4G 4.) 3F

5.) CORNER JOINT 6.) LAP JOINT 7.) 1G 8.) 2F

9.) 4F 10.) 6G 11.) 2G 12.) Edge Joint

V. Draw the Weld Symbol

VI. GMAW Equipment

VII. ENUMERATION

1-4 Give at least four Alloyed Tungsten Electrode.

5-7 Give at least three basic tools in welding.

8-10 Give at least three SMAW Equipment.

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