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@airbus: Component Maintenance Manual With Illustrated Part List

This document is an Airbus component maintenance manual for part number D2157103000000. It provides maintenance instructions for cleaning, inspecting, and repairing a ram air outlet flap. The manual includes a description of the component, inspection checklists, repair procedures, and an illustrated parts list. Revision 8 from January 2012 updates repair tasks and figures.

Uploaded by

Dmitriy Pognaiev
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
2K views54 pages

@airbus: Component Maintenance Manual With Illustrated Part List

This document is an Airbus component maintenance manual for part number D2157103000000. It provides maintenance instructions for cleaning, inspecting, and repairing a ram air outlet flap. The manual includes a description of the component, inspection checklists, repair procedures, and an illustrated parts list. Revision 8 from January 2012 updates repair tasks and figures.

Uploaded by

Dmitriy Pognaiev
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 54

@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

FAPE3

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PART LIST

RAM AIR OUTLET FLAP

PN : D2157103000000
D2157103000200
D2157103000400
D2157103000600

Issue: Aug 01/03 21-61-52 Rev: Jan 01/12


@AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157103000000

HIGHLIGHTS

Revision No. 8 - Jan 01/12

LOCATIONS CHG DESCRIPTIONS OF CHANGE


CODE

HIGHLIGHTS
Page 1
21-61-52 Jan 01/12
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D2157103000000

LIST OF EFFECTIVE CONTENT

Revision No. 8 - Jan 01/12

CONTENT CHG LAST REVISION


CODE DATE
INTRODUCTION
TASK 21-61-52-871-801-A01 Nov 01/08

DESCRIPTION AND OPERATION


TASK 21-61-52-870-802-A01 Nov 01/08
TASK 21-61-52-870-802-B01 Nov 01/08
TASK 21-61-52-870-803-A01 Nov 01/08
TASK 21-61-52-870-803-B01 Nov 01/08

CLEANING
TASK 21-61-52-100-801-A01 Jul 01/11
Subtask 21-61-52-160-001-A01 Jul 01/11

INSPECTION/CHECK
TASK 21-61-52-200-801-A01 Jul 01/11
Subtask 21-61-52-210-001-A01 Nov 01/08
TASK 21-61-52-200-802-A01 Jul 01/11
Subtask 21-61-52-210-002-A01 Jul 01/10
Subtask 21-61-52-210-003-A01 Jul 01/10
TASK 21-61-52-200-803-A01 Jul 01/11
Subtask 21-61-52-210-004-A01 Nov 01/08
Subtask 21-61-52-210-004-B01 Nov 01/08
TASK 21-61-52-200-804-A01 Jul 01/11
Subtask 21-61-52-210-005-A01 Jan 01/10
TASK 21-61-52-200-805-A01 Jul 01/11
Subtask 21-61-52-210-006-A01 Jan 01/11
Subtask 21-61-52-210-007-A01 Jan 01/11
Subtask 21-61-52-210-008-A01 Jan 01/11

L.E.C.
Page 1
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COMPONENT MAINTENANCE MANUAL
D2157103000000

CONTENT CHG LAST REVISION


CODE DATE
Subtask 21-61-52-210-009-A01 Jan 01/11
Subtask 21-61-52-210-009-B01 Jan 01/11

REPAIR
TASK 21-61-52-300-801-A01 Jul 01/11
Subtask 21-61-52-350-001-A01 Nov 01/08
TASK 21-61-52-300-802-A01 Jul 01/11
Subtask 21-61-52-350-002-A01 Nov 01/08
TASK 21-61-52-300-803-A01 Jul 01/11
Subtask 21-61-52-380-001-A01 Jul 01/11
TASK 21-61-52-300-804-A01 Jul 01/11
Subtask 21-61-52-350-003-A01 Jul 01/11
FIGURE 21-61-52-991-003-A01 Jul 01/10
TASK 21-61-52-300-805-A01 Jul 01/11
Subtask 21-61-52-350-004-A01 Jul 01/11
Subtask 21-61-52-350-004-B01 Nov 01/08
FIGURE 21-61-52-991-004-A01 Jul 01/10
TASK 21-61-52-300-806-A01 Jan 01/12
Subtask 21-61-52-350-005-A01 Jan 01/12
FIGURE 21-61-52-991-005-A01 Jan 01/12
TASK 21-61-52-300-807-A01 Jul 01/11
Subtask 21-61-52-350-006-A01 Jul 01/10
Subtask 21-61-52-350-006-B01 Jul 01/10
TASK 21-61-52-300-808-A01 Jul 01/11
Subtask 21-61-52-350-007-A01 Jul 01/11
Subtask 21-61-52-350-007-B01 Jul 01/11
TASK 21-61-52-300-809-A01 Jul 01/11
Subtask 21-61-52-350-008-A01 Jul 01/11
Subtask 21-61-52-350-008-B01 Jul 01/10

L.E.C.
Page 2
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COMPONENT MAINTENANCE MANUAL
D2157103000000

CONTENT CHG LAST REVISION


CODE DATE
FIGURE 21-61-52-991-002-A01 Nov 01/08

ILLUSTRATED PARTS LIST


IPL Introduction
TASK 21-61-52-872-801-A01 Jul 01/11
VENDOR LIST Jan 01/10
Figure 01
FIGURE 21-61-52-991-801-001 Jan 01/10
Parts List Jan 01/10

L.E.C.
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21-61-52 Jan 01/12
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COMPONENT MAINTENANCE MANUAL
D2157103000000

TABLE OF CONTENTS

INTRODUCTION
21-61-52-871-801-A01 Introduction

DESCRIPTION AND OPERATION


21-61-52-870-802-A01 Description
21-61-52-870-802-B01 Description
21-61-52-870-803-A01 Technical Data
21-61-52-870-803-B01 Technical Data

CLEANING
21-61-52-100-801-A01 Cleaning of the Component Parts

INSPECTION/CHECK
21-61-52-200-801-A01 Check of the Flap for Distortion
21-61-52-200-802-A01 Check of the Guide Plates (1-10)
21-61-52-200-803-A01 Check of the Upper and Lower Covering Plates for Sheared and
Loose Rivet
21-61-52-200-804-A01 Check of the Sections (1-20) for Availability and Condition
21-61-52-200-805-A01 Check of the Flap

REPAIR
21-61-52-300-801-A01 Removal of Scratches
21-61-52-300-802-A01 Repair of Marks and Corrosion
21-61-52-300-803-A01 Repair of the Protective Treatment
21-61-52-300-804-A01 Replacement of Sheared and Loose Rivets on the Guide Plates
21-61-52-300-805-A01 Replacement of Sheared and Loose Rivets on the Upper and Lower
Covering Plates
21-61-52-300-806-A01 Replacement of the Guide Plate
21-61-52-300-807-A01 Repair of Threads and of the Threaded Inserts
21-61-52-300-808-A01 Repair of Sections
21-61-52-300-809-A01 Replacement of the Damaged U-profile

ILLUSTRATED PARTS LIST


21-61-52-872-801-A01 Introduction Illustrated Parts List (IPL)
VENDOR LIST
DETAILED PARTS LIST

T.O.C.
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COMPONENT MAINTENANCE MANUAL
D2157103000000

LIST OF SERVICE BULLETINS


SB No. REV MOD No. INCORP. DATE TITLE
No.
21-1051 1 AIR CONDITIONING - AIR COOLING
SYSTEM - IMPROVE RAM AIR OUTLET
21-1057 1 AIR CONDITIONING - AIR COOLING
SYSTEM - INSPECT RAM AIR OUTLET
TABLE 1

SBL
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COMPONENT MAINTENANCE MANUAL
D2157103000000

INTRODUCTION

**For PN’s ALL

TASK 21-61-52-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ABP Airbus Process
AECMA European Association of Aerospace Industries
ANSI American National Standards Institute
ASD AeroSpace and Defence Industries Association of Europe
ATA Air Transport Association of America
ATE Automatic Test Requirements
BITE Built In Test Equipment
CDIM Component Data Information Manual

INTRO
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COMPONENT MAINTENANCE MANUAL
D2157103000000

CML Consumable Materials List


EDP Electronic Data Processing
IEC International Electrical Commission
IPC Illustrated Parts Catalog
IPL Illustrated Parts List
ISO International Standards Organization
LH Left Hand
LRU Line Replaceable Unit
MTOSS Maintenance Task Oriented Support System
NHA Next Higher Assembly
NI/ALPH Numeric Index/Alphabetical
NTM Nondestructive Testing Manual
PMS Process and Materials Specification
RH Right Hand
SAE Society of Automotive Engineers
SB Service Bulletin
SBL Service Bulletin List
SI Systéme International (French)
SPC Spare Part Classification
SRM Structural Repair Manual
STE Simplified Technical English
TBD To Be Determined
TID Tool Identifier
TOC Table of Contents
TPG-CMM Technical Publications Guide-CMM
List of Abbreviations
TABLE 2

INTRO
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21-61-52 Jan 01/12
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COMPONENT MAINTENANCE MANUAL
D2157103000000

DESCRIPTION AND OPERATION

**For PN’s D2157103000000 D2157103000200

TASK 21-61-52-870-802-A01
Description
1. The LH and RH Ram Air Outlet Flap (referred to as flap) is installed in ram air outlet housings into
the LH fuselage belly fairing. The component parts of the flap are made from light alloy.
2. The ram air outlet flap actuator operates the flap due to the temperature control pack.
3. The flap has an upper and lower covering plate, two guide plates, a flap end section, U-profiles and
two bearings.
4. Rivets attach the nut plates to one U-profile which is riveted between the two bearings.
5. Rivets attach the parts to the flap.
6. The sections are bonded to the guide plates.

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**For PN’s D2157103000400 D2157103000600

TASK 21-61-52-870-802-B01
Description
1. The LH and RH Ram Air Outlet Flap (referred to as flap) is installed in ram air outlet housings into
the LH fuselage belly fairing. The component parts of the flap are made from light alloy.
2. The ram air outlet flap actuator operates the flap due to the temperature control pack.
3. The flap has a casting flap with two integrated bearings, an upper covering plate and the two guide
plates.
4. Rivets attach the nut plates onto the casting flap in the area between the two integrated bearings.
5. Rivets attach the parts to the flap.
6. The sections are bonded to the guide plates.

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COMPONENT MAINTENANCE MANUAL
D2157103000000

**For PN’s D2157103000000 D2157103000200

TASK 21-61-52-870-803-A01
Technical Data
1. Approximate data:
Width: 261 mm (10.276 in.)
Height: 333 mm (13.110 in.)
Length: 415 mm (16.339 in.)
Weight: 1.2 Kg (2.646 lb.)
Technical Data
TABLE 1

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COMPONENT MAINTENANCE MANUAL
D2157103000000

**For PN’s D2157103000400 D2157103000600

TASK 21-61-52-870-803-B01
Technical Data
1. Approximate data:
Width: 261 mm (10.276 in.)
Height: 333 mm (13.110 in.)
Length: 415 mm (16.339 in.)
Weight: 1.1 Kg (2.425 Lb.)
Technical Data
TABLE 1

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COMPONENT MAINTENANCE MANUAL
D2157103000000

CLEANING

**For PN’s ALL

TASK 21-61-52-100-801-A01
Cleaning of the Component Parts
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
Consumable Materials
TABLE 1

3. Procedure

Subtask 21-61-52-160-001-A01
A. Cleaning of the Component Parts

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean the flap with Material No. 11-001 Detergent.

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COMPONENT MAINTENANCE MANUAL
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INSPECTION/CHECK

**For PN’s ALL

TASK 21-61-52-200-801-A01
Check of the Flap for Distortion
1. General
- Not applicable
2. Procedure

Subtask 21-61-52-210-001-A01
A. Check of the Flap for Distortion
(1) Distortion of the flap is not permitted.
(2) Replace the flap which has distortion.

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**For PN’s ALL

TASK 21-61-52-200-802-A01
Check of the Guide Plates (1-10)
1. General
- Not applicable
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-804-A01 Replacement of Sheared and Loose Rivets on the Guide Plates
TASK 21-61-52-300-806-A01 Replacement of the Guide Plate
Referenced Information
TABLE 1

3. Procedure

Subtask 21-61-52-210-002-A01
A. Check of the Guide Plates (1-10) for Sheared and Loose Rivets

NOTE : Refer to IPL_FIGURE_01.

NOTE : No sheared and loose rivets are permitted.


(1) Replace the sheared and loose rivets (Refer to TASK 21-61-52-300-804-A01).

Subtask 21-61-52-210-003-A01
B. Check of the Guide Plates (1-10) for Cracks and Deformation

NOTE : Refer to IPL_FIGURE_01.


(1) Do an approved nondestructive test if it is possible that there are cracks which you cannot
see clearly.

NOTE : No crack and deformation is permitted.


(2) Replace the guide plate (01-010) which has a crack and/or a deformation (Refer to TASK
21-61-52-300-806-A01).

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**For PN’s ALL

TASK 21-61-52-200-803-A01
Check of the Upper and Lower Covering Plates for Sheared and Loose Rivet
1. General
- Not applicable
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-805-A01 Replacement of Sheared and Loose Rivets on the Upper and Lower C
Referenced Information
TABLE 1

3. Procedure

**For PN’s D2157103000000 D2157103000200

Subtask 21-61-52-210-004-A01
A. Check of the Upper and Lower Covering Plates for Sheared and Loose Rivet
(1) No sheared and loose rivet is permitted.
(2) Replace the sheared and loose rivet (Refer to TASK 21-61-52-300-805-A01).

**For PN’s D2157103000400 D2157103000600

Subtask 21-61-52-210-004-B01
B. Check of the Upper and Lower Covering Plates for Sheared and Loose Rivet
(1) Not applicable.

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**For PN’s ALL

TASK 21-61-52-200-804-A01
Check of the Sections (1-20) for Availability and Condition
1. General
- Not applicable
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-808-A01 Repair of Sections
Referenced Information
TABLE 1

3. Procedure

Subtask 21-61-52-210-005-A01
A. Check of the Sections (1-20) for Availability and Condition

NOTE : Refer to IPL_FIGURE_01.


(1) Install missing section (01-020) and replace damaged section (01-020) (Refer to TASK
21-61-52-300-808-A01).

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**For PN’s ALL

TASK 21-61-52-200-805-A01
Check of the Flap
1. General
- Not applicable
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-801-A01 Removal of Scratches
TASK 21-61-52-300-802-A01 Repair of Marks and Corrosion
TASK 21-61-52-300-803-A01 Repair of the Protective Treatment
TASK 21-61-52-300-807-A01 Repair of Threads and of the Threaded Inserts
Referenced Information
TABLE 1

3. Procedure

Subtask 21-61-52-210-006-A01
A. Check of the Flap for Scratches
(1) Remove scratches to a maximum of:
- 0.2 mm (0.007 in) depth and
- 50 mm (1.968 in) length.
(2) Refer to TASK 21-61-52-300-801-A01 for the removal of scratches which are in the limits.
(3) Replace the component parts with scratches which are not in the limits.

Subtask 21-61-52-210-007-A01
B. Check of the Flap for Surface Damage and Corrosion
(1) Remove surface damage and corrosion to a maximum of:
- 5 % of the material nominal thickness and
- 10 % of the surface of the component part.
(2) Refer to TASK 21-61-52-300-802-A01 for the removal of surface damage and corrosion
which are in the limits.
(3) Replace the component parts with surface damages or corrosion which are not in the limits.

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Subtask 21-61-52-210-008-A01
C. Check of the Flap for Damage to the Protective Treatment

NOTE : Damage to the protective treatment is not permitted.


(1) Repair the protective treatment (Refer to TASK 21-61-52-300-803-A01).

**For PN’s D2157103000000

Subtask 21-61-52-210-009-A01
D. Check of the Flap for Damage to the Threads

NOTE : Refer to IPL_FIGURE_01.

NOTE : No damage is permitted.


(1) Repair the damaged thread with the threaded insert 01-100 (Refer to TASK
21-61-52-300-807-A01).

**For PN’s D2157103000200 D2157103000400 D2157103000600

Subtask 21-61-52-210-009-B01
E. Check of the Flap for Damage to the Threaded Inserts

NOTE : Refer to IPL_FIGURE_01.

NOTE : No damage is permitted.


(1) Replace the damaged threaded insert 01-100 (Refer to TASK 21-61-52-300-807-A01).

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COMPONENT MAINTENANCE MANUAL
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REPAIR

**For PN’s ALL

TASK 21-61-52-300-801-A01
Removal of Scratches
1. General
- Not applicable
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-803-A01 Repair of the Protective Treatment
Referenced Information
TABLE 1

3. Procedure

Subtask 21-61-52-350-001-A01
A. Removal of Scratches
(1) Remove the protective treatment from the damaged area.
(2) Remove the scratches and make the area smooth to prevent stress concentration.
(3) Polish the reworked area.
(4) Refer to TASK 21-61-52-300-803-A01 for the repair of the protective treatment.

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**For PN’s ALL

TASK 21-61-52-300-802-A01
Repair of Marks and Corrosion
1. General
- Not applicable
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-803-A01 Repair of the Protective Treatment
Referenced Information
TABLE 1

3. Procedure

Subtask 21-61-52-350-002-A01
A. Repair of Marks and Corrosion
(1) Remove the protective treatment from the damaged area.

CAUTION : MAKE SURE THAT YOU REMOVE ALL MARKS AND CORROSION.
REMAINING DAMAGE CAN CAUSE NEW CORROSION.
(2) Remove the marks and corrosion and make the area smooth to prevent stress
concentration.
(3) Perform a machine process to remove the marks and corrosion.
(4) Refer to TASK 21-61-52-300-803-A01 for the repair of the protective treatment.

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**For PN’s ALL

TASK 21-61-52-300-803-A01
Repair of the Protective Treatment
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
16-020 Wash Primer
16-001 Anti Corrosion Primer (Polyurethane)
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
Consumable Materials
TABLE 1

3. Procedure

Subtask 21-61-52-380-001-A01
A. Repair of the Protective Treatment
(1) Remove the damaged paint.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the area with the Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Apply the Material No. 16-020 Wash Primer to the cleaned area and Let it dry.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-001 ANTI CORROSION
PRIMER (POLYURETHANE). OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(4) Apply the Material No. 16-001 Anti Corrosion Primer (Polyurethane).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-002 POLYURETHANE


TOPCOAT GREY (FOR INTERNAL APPLIC.). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(5) Apply the Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.).

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**For PN’s ALL

TASK 21-61-52-300-804-A01
Replacement of Sheared and Loose Rivets on the Guide Plates
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-200-802-A01 Check of the Guide Plates (1-10)
FIGURE 21-61-52-991-003-A FIGURE 21-61-52-991-003-A-Additional Holes
Referenced Information
TABLE 2

3. Procedure

Subtask 21-61-52-350-003-A01
A. Replacement of Sheared and Loose Rivets on the Guide Plates

NOTE : Refer to FIGURE 21-61-52-991-003-A.

NOTE : Refer to IPL_FIGURE_01.

NOTE : Refer to TASK 21-61-52-200-802-A01.


(1) Drill out the loose rivets.
(2) If necessary, make the rivet holes larger to a maximum of 4.1 mm (0.16 in.) dia.
(3) Drill additional holes of 4.1 mm (0.16 in.) dia into the guide plate (01-010) and the flap
(Refer to TASK 21-61-52-200-802-A01).
(4) Install the blind rivets (01-041, 01-061).
(5) Remove the damaged sealant, if necessary.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(6) Clean the edges between the flap and the guide plate with Material No. 11-003 Methyl-
Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(7) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the edges.

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**For PN’s ALL

A NOTE: PRE MOD24438 ONLY

TURNED

= = = = = =

21.6mm

17.5mm

13.2mm
10mm

10mm

10mm

7mm
(0.394in.)

(0.850in.)

(0.688in.)

(0.394in.)

(0.520in.)

(0.394in.)

(0.276in.)
53.5mm
(2.106in.)
83.3mm
(3.279in.)
A 101.7mm
(4.004in.)
137.6mm
(5.417in.)
155.9mm
(6.138in.)
193.5mm
(7.618in.)
211.3mm
(8.319in.)
246.3mm
(9.697in.) NOTE:

EXISTING HOLES

ADDITIONAL HOLES

F_CM_216152_1_0030101_01_00

Additional Holes
FIGURE-21-61-52-991-003-A01

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**For PN’s ALL

TASK 21-61-52-300-805-A01
Replacement of Sheared and Loose Rivets on the Upper and Lower Covering Plates
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-200-802-A01 Check of the Guide Plates (1-10)
PMS 01-04-24
FIGURE 21-61-52-991-004-A FIGURE 21-61-52-991-004-A-Additional Holes
Referenced Information
TABLE 2

3. Procedure

**For PN’s D2157103000000 D2157103000200

Subtask 21-61-52-350-004-A01
A. Replacement of Sheared and Loose Rivets on the Upper and Lower Covering Plates

NOTE : Refer to FIGURE 21-61-52-991-004-A.

NOTE : Refer to IPL_FIGURE_01.

NOTE : Refer to TASK 21-61-52-200-802-A01.


(1) Drill out the loose rivets.
(2) Make the rivet holes larger to a maximum of 4.1 mm (0.16 in.) dia.
(3) Drill additional holes of 4.1 mm (0.16 in.) dia into the upper covering plate (Refer to
TASK 21-61-52-200-802-A01).

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(4) Install the rivets (01-051) (Refer to PMS 01-04-24).


(5) Install the blind rivets (01-061).
(6) Remove the damaged sealant, if necessary.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(7) Clean the edges between the flap and the upper and lower covering plates with Material
No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(8) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the edges.

**For PN’s D2157103000400 D2157103000600

Subtask 21-61-52-350-004-B01
B. Replacement of Sheared and Loose Rivets on the Upper and Lower Covering Plates
(1) Not applicable.

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A NOTE: PRE MOD24438 ONLY

TURNED

= = = = = =

21.6mm

17.5mm

13.2mm
10mm

10mm

10mm

7mm
(0.394in.)

(0.850in.)

(0.688in.)

(0.394in.)

(0.520in.)

(0.394in.)

(0.276in.)
53.5mm
(2.106in.)
83.3mm
(3.279in.)
A 101.7mm
(4.004in.)
137.6mm
(5.417in.)
155.9mm
(6.138in.)
193.5mm
(7.618in.)
211.3mm
(8.319in.)
246.3mm
(9.697in.) NOTE:

EXISTING HOLES

ADDITIONAL HOLES

F_CM_216152_1_0040101_01_00

Additional Holes
FIGURE-21-61-52-991-004-A01

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**For PN’s ALL

TASK 21-61-52-300-806-A01
Replacement of the Guide Plate
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
nonmetallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-200-802-A01 Check of the Guide Plates (1-10)
TASK 21-61-52-300-808-A01 Repair of Sections
PMS 01-04-24
FIGURE 21-61-52-991-005-A FIGURE 21-61-52-991-005-A-Additional Holes
Referenced Information
TABLE 3

3. Procedure

Subtask 21-61-52-350-005-A01
A. Replacement of the Guide Plate

NOTE : Refer to IPL_FIGURE_01.

NOTE : Refer to FIGURE 21-61-52-991-005-A.


(1) Drill out the rivets.

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(2) Remove the guide plate 01-010.


(3) Remove the remaining sealant from the flap with a nonmetallic scraper.
(4) Transfer the locations of the drill holes from the removed guide plate 01-010 to the new
guide plate 01-010.
(5) If necessary make the rivet holes larger in the guide plate 01-010 and increase the diameter
until 4.1 mm (0.161 in) in diameter. (Refer to TASK 21-61-52-200-802-A01).
(6) Drill additional holes with a diameter of 4.1 mm (0.161 in) into the new guide plate 01-010
and into the flap (Refer to TASK 21-61-52-200-802-A01).
(7) Install the new guide plate 01-010 with the rivets 01-040 (Refer to PMS 01-04-24) and
with the blind rivets 01-041, 01-061.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(8) Clean the edges between the flap and the guide plate 01-010 with the Material No. 11-003
Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(9) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the edges.
(10) Install the new section 01-020 on the new guide plate 01-010 (Refer to TASK
21-61-52-300-808-A01) .

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**For PN’s ALL

A NOTE: PRE MOD24438 ONLY

TURNED

= = = = = =

(0.394in.)

(0.850in.)

(0.520in.)

(0.276in.)
(0.688in.)

(0.394in.)

(0.394in.)
21.6mm

17.5mm

13.2mm
10mm
10mm

10mm

7mm

53.5mm
(2.106in.)
83.3mm
(3.279in.)
A 101.7mm
(4.004in.)
137.6mm
(5.417in.)
155.9mm
(6.138in.)
193.5mm
(7.618in.)
211.3mm
(8.319in.)
246.3mm
(9.697in.) NOTE:

EXISTING HOLES

ADDITIONAL HOLES

F_CM_216152_1_0050101_01_00

Additional Holes
FIGURE-21-61-52-991-005-A01

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**For PN’s ALL

TASK 21-61-52-300-807-A01
Repair of Threads and of the Threaded Inserts
1. General
- Not applicable
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-45
Referenced Information
TABLE 1

3. Procedure

**For PN’s D2157103000000

Subtask 21-61-52-350-006-A01
A. Repair of Threads and Threaded Inserts

NOTE : Refer to IPL_FIGURE_01.


(1) Repair the damaged threads with threaded inserts (01-100).

NOTE : Refer to SB 21-1051 or SB 21-1057 for the repair procedure.

NOTE : PRE SB 21-1051


(2) Refer to PMS 01-05-45 for the replacement of damaged HELI-COIL threaded inserts
(01-100).

NOTE : POST SB 21-1051

**For PN’s D2157103000200 D2157103000400 D2157103000600

Subtask 21-61-52-350-006-B01
B. Repair of Threaded Inserts

NOTE : Refer to IPL_FIGURE_01.


(1) Refer to PMS 01-05-45 for the replacement of damaged HELI-COIL threaded inserts
(01-100).

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TASK 21-61-52-300-808-A01
Repair of Sections
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
08-010 Two Component Expoxy Adhesive
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
nonmetallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

**For PN’s D2157103000000

Subtask 21-61-52-350-007-A01
A. Repair of Sections

NOTE : Refer to IPL_FIGURE_01.


(1) Remove the section (01-020) with a nonmetallic scraper.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the bonding area on the guide plate (01-010) with Material No. 11-003 Methyl-
Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-010 TWO COMPONENT
EXPOXY ADHESIVE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

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(3) Install the section (01-020), which is 150 mm (5.90 in.) long, with Material No. 08-010
Two Component Expoxy Adhesive.

NOTE : Make sure that there is a distance of 10 mm (0.39 in) between the end of the
guide plate (01-010) and the section (01-020).

NOTE : PRE SB 21-1051

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-010 TWO COMPONENT
EXPOXY ADHESIVE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(4) Install the section (01-020), which is 122 mm (4.80 in.) long, with Material No. 08-010
Two Component Expoxy Adhesive.

NOTE : Make sure that there is a distance of 13 mm (0.51 in) between the end of the
guide plate (01-010) and the section (01-020).

NOTE : POST SB 21-1051

**For PN’s D2157103000200 D2157103000400 D2157103000600

Subtask 21-61-52-350-007-B01
B. Repair of Sections

NOTE : Refer to IPL_FIGURE_01.


(1) Remove the section (01-020) with a nonmetallic scraper.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the bonding area on the guide plate (01-010) with Material No. 11-003 Methyl-
Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-010 TWO COMPONENT
EXPOXY ADHESIVE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(3) Install the section (01-020), which is 122 mm (4.80 in.) long, with Material No. 08-010
Two Component Expoxy Adhesive.

NOTE : Make sure that there is a distance of 13 mm (0.51 in) between the end of the
guide plate (01-010) and the section (01-020).

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**For PN’s ALL

TASK 21-61-52-300-809-A01
Replacement of the Damaged U-profile
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-023 Firewall Sealant
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-803-A01 Repair of the Protective Treatment
PMS 01-04-24
PMS 01-04-40
PMS 01-05-47
SRM 51-43-11
FIGURE 21-61-52-991-002-A FIGURE 21-61-52-991-002-A-Flap Assy
Referenced Information
TABLE 2

3. Procedure

**For PN’s D2157103000000

Subtask 21-61-52-350-008-A01
A. Replacement of the Damaged U-profile

NOTE : Refer to FIGURE 21-61-52-991-002-A.


(1) Drill out the rivets (601-60) on the upper covering plate (601-30).
(2) Drill out the rivets (601-60, 70, 80, 90, 120, 130) on the lower covering plate (601-20).
(3) Remove the lower covering plate (601-20).
(4) Drill out the rivets (601-40, 50) on the U-profile (601-10).

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(5) Remove the Hi-Lok pins (601-100) and the Hi-Lok collars (601-110).
(6) Remove the damaged U-profile (601-10).
(7) Transfer the drill holes from the removed U-profile (or from the component part to which it
was attached before) to the new U-profile (601-10).
(8) Remove the damaged sealant from the lower and upper covering plates (601-20, 30).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean the edges of the lower and upper covering plates (601-20, 30) and the new U-profile
(601-10) with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Install the new U-profile (601-10) with the rivets (601-40, 50), the Hi-Lok pin (601-100)
and the Hi-Lok collar (601-110) to the component part. Refer to PMS 01-04-24, PMS
01-04-40 and PMS 01-05-47).

NOTE : If necessary use the related first oversize fastener as an alternative for the rivet
(601-40) and the rivet (601-50) (refer to A320 SRM 51-43-11).
(11) Install the rivets (601-60) on the upper covering plate. Refer to PMS 01-04-24 and PMS
01-05-47).

NOTE : If necessary use the related first oversize fastener as an alternative for the rivet
(601-60) (refer to A320 SRM 51-43-11).
(12) Install the lower covering plate (601-20) with the rivets (601-60, 70, 80, 90, 120, 130) to
the component part. Refer to PMS 01-04-24 and PMS 01-05-47).

NOTE : If necessary use the related first oversize fastener as an alternative for the rivet
(601-60), the rivet (601-120) and the rivet (601-130) (refer to A320 SRM
51-43-11).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-023 FIREWALL SEALANT.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(13) Apply Material No. 09-023 Firewall Sealant to the edges of the upper and lower covering
plates (601-20, 30) and the U-profile (601-10).
(14) Refer to TASK 21-61-52-300-803-A01 for the repair of the protective treatment.
(15) Parts List
ITEM PART NUMBER NOMENCLATURE VENDOR UNITS
10 D2157103300000 U-PROFILE D1081 1
20 D2157103520400 COVERING PLATE D1081 1
30 D2157103520200 COVERING PLATE D1081 1
40 LN9198-4000CF UNIVERSAL D8442 2
RIVET
D6488

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ITEM PART NUMBER NOMENCLATURE VENDOR UNITS


50 LN9198-3200CF UNIVERSAL D8442 2
RIVET
60 DIN65399-3200CF COUNTERSUNK D8286 34
RIVET
70 NSA54216-4-06 BLIND RIVET F5442 3
OPT PN 29666
MLS100B04-06
BUY PN 80205
NAS1921B04-06FC
80 NSA54216-4-03 BLIND RIVET F5442 16
OPT PN 29666
MLS100B04-06
BUY PN 80205
NAS1921B04-06FC
90 EN2550-024000 COUNTERSUNK I9005 2
RIVET
100 DAN7-6-4 HI-LOK PIN D1081 2
110 DAN12-6 HI-LOK COLLAR D1081 2
120 NAS1921C04-03 BLIND RIVET 80205 3
S4740
130 NAS1921C04-02 BLIND RIVET 80205 3
C5543
C5729
S4740
04795
29666
Parts List
TABLE 3

**For PN’s D2157103000200 D2157103000400 D2157103000600

Subtask 21-61-52-350-008-B01
B. Replacement of the Damaged U-profile
(1) Not Applicable.

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30

60

100
110

50 A

10
A
20
40

120
60 130

80
80

90
70
60

80
60
90
F_CM_216152_1_0020101_01_00

Flap Assy
FIGURE-21-61-52-991-002-A01

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ILLUSTRATED PARTS LIST

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INTRODUCTION

**For PN’s ALL

TASK 21-61-52-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly

IPL INTRO
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...Detailed parts for sub-sub-assembly.


B. AIRBUS Part -- Numbering System
(1) The example that follows shows the identification of a part/assembly:
Basic Part Number L 57 4 6 0200 000 00
DRAWING NUMBER PARTS LIST DATA
AIRBUS Part -- Numbering System
TABLE 1

(1) L Aircraft A = AIRBUS A310/A300/A300-600 Aircraft


D = AIRBUS A320 Aircraft
F = AIRBUS A340 Aircraft
L = AIRBUS A380 Aircraft
NOTE: Initial aircraft type the part assembly was first used
on.
(2) 57 ATA Chapter Design and Manufacturing requirements of the above
breakdown will not always be the same as those in the
ATA Specification and the IPL.
(3) 4 ATA Section Changes with the ATA Chapter.
(4) 6 Drawing Responsibility The Engineering Department that is responsible for the
Design.
(5) 0200 Drawing Number The Drawing number.
(6) 000 Part or Assembly Part/assembly number.
(7) 00 Technical Specification Manufacturing or spares requirements suffix.
AIRBUS Part -- Numbering System
TABLE 2

C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits

IPL INTRO
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SUFFIXES DEFINITION REMARKS


95 to 98 Specific Part for Service Bulletin Kits
Suffixes
TABLE 3

D. D. Detailed composition for an IPL


Column 1 Column 2 Column 3 Column 4 Column 5
FIG-ITEM PART NUMBER 1234567 NOMENTLATURE USAGE UNIT
FROM TO PER
ASSY
1 -- 1A L5217605100000 ARM ASSY-SUPPORT EFF//NHA RF
1 -- 2A L5217605100100 ARM ASSY-SUPPORT EFF//NHA RF
10A L5217605100100 .SUPPORT ASSY (LH) ) (V2D671) 1
SEE 52-10-50-02 FOR DET
20A L5217605500300 .SUPPORT ASSY (RH) (V2D671) 1
SEE 52-10-50-02 FOR DET
*** L5217605501100 .SUPPORT ASSY (V2D671) SPARE
30A L5217609020000 .SHEET-BONDING (V2D671) 2
40A ABS0114T3-1 .BOLT V2D671) 18
50A NAS1149C0363R .WASHER (V80205) 21
60A L9247100502400 .STRAP-BONDING (V2D671) 3
70A L9247100500400 .STRAP-BONDING (V2D671) 1
80A L9247100501400 .STRAP-BONDING (V2D671) 1
90A L5217608620000 .BRACKET-DOOR (V2D671) 1
100A ABS0114T5-25 .BOLT (V2D671) 1
110A L5217608720000 .WASHER-TOOTHED (V2D671) 2
120A NAS1149C0532R .WASHER (V80205) 1
130A NAS1291C5M .NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
140A L5217605600000 .BRACKET ASSY (V2D671) 2
*** L5217605600200 .BRACKET ASSY (V2D671) SPARE
145A L5217605620000 ..BRACKET (V2D671) EFF/NHA 1

IPL INTRO
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Column 1 Column 2 Column 3 Column 4 Column 5


USED WITH L5217605600000
*** L5217605620200 ..BRACKET (V2D671) SPARE
150A MS21209F4-15 ..INSERT (V96906) EFF/NHA 1
USED WITH L5217605600000
160A L5217607600000 .BUMPER ASSY (LH) (V2D671) 1
170A L5217607600100 .BUMPER ASSY (RH) (V2D671) 1
180A L5217607800000 ..BRACKET ASSY (LH) (V2D671) 1
190A L5217607800100 ..BRACKET ASSY (RH) (V2D671) 1
200A L5217607820000 ...BRACKET (LH) (V2D671) 1
210A L5217607820100 ...BRACKET (RH) (V2D671) 1
220A D5237111620400 ...BUSHING-SHOULDERED (V2D671) 1
230A L5217608000000 ..STOP ASSY (V2D671) 1
240A L5217608120000 ...STOP (V2D671) 1
250A L5217608220000 ...SUPPORT (V2D671) 1
260A ABS0114T5-15 ..BOLT (V2D671) 1
270A NAS1291C5M ..NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
Detailed composition for an IPL
TABLE 4

(1) Help for the IPL-Page example


Column 1 Figure Number The figure number refers to its
related illustration. Modifications and
system variants can cause a different
figure. It will be added with a
sequential alpha-suffix, e.g. modified
versions of Figure 1 would be Figure
1A then Figure 1B and so on.
Non-Illustrated Parts The dash before an item number
shows it is not illustrated.
Item Number Initially, only every tenth number is
used for item numbers so that other
items can be added later.

IPL INTRO
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Column 2 AIRBUS Part AIRBUS manufactured parts e. g.


L5217605600000
Standard Part A standard part such as AN, MS,
NAS ...., is not given a supplier code.
Column 3 See XX-XX-XX-XX for DET or NHA Identifies correctly:
- the location of the full breakdown
of a sub-assembly in the IPL
- the location of the NHA of the item
in the IPL.
Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Symmetrical Parts LH or RH identifies the left hand or
right hand position of the part. If a
part is only on one assembly, (LH
side) or (RH side) follows its name.
VENDOR CODE A supplier code is given to the parts
manufactured by firms other then
AIRBUS.
Non-Procurable Item (NP) Identifies an item that is not
supplied.
Column 4 Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Column 5 Quantity The number in the Units Per Assy
column shows the quantity of parts
used for each NHA or installation.
AR = as required
RF = reference (quantity shown in
the NHA figure).
Help for the IPL-Page example
TABLE 5

IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).

IPL INTRO
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(12) VENDOR CODE


(a) These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and Government
Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include United
States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier table
by the information ”DUMMY CODE”.

NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.

NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.

IPL INTRO
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VENDOR LIST

CODE NAME AND ADDRESS


V04795 HONEYWELL INTERNATIONAL INC/DIV HARDWARE PRODUCT GROUP/875W
ELLIOT RD SUITE 106/AZ-85284/TEMPE/USA
V06329 ASC INTERNATIONAL INCORPORATED/1227 CORPORATE DR
WEST/TX-76005/ARLINGTON/USA
V0HDW7 HUCK INTERNACIONAL INC DBA/3724 EAST COLUMBIA
STREET/85714/TUCSON/USA
V11815 TEXTRON INC/PO BOX 1224 E WARNER AVE/CA 92707-0157/USA
V15653 KAYNAR TECHNOLOGIES INC/KAYNAR DIV/800 S STATE COLLEGE BLVD/CA
92631/FULLERTON/USA
V29666 HUCK MFG CO/SUB OF FEDERAL-MOGUL CORP/6 THOMAS ROAD/CA
92714/IRVINE/USA
V52828 REPUBLIC FASTENER MFG CORP/1300 RANCHO CONEJO BLVD/CA
91320-1405/NEWBURY PARK/USA
V56878 SPS TECHNOLOGIES INC/AEROSPACE AND INDUSTRIAL PRODUCTS
DIV/HIGHLAND AVENUE/PA 19046-2299/JENKINTOWN/USA
V60996 AERO FASTENER INC/507 300 UNION ST/01085/WESTFIELD,MA/USA
V72962 HARVARD INDUSTRIES INC/PO BOX 3 WERNER WAY SUITE 210/NJ 08833/USA
V80205 NATIONAL AEROSPACE STANDARDS/(STANDARDISATION OFFICE.REFER TO
OPT VENDORS)/1725 DE SALES N W/WA-20036/WASHINGTON/USA
V8K160 UNIREX INC/9310 EAST 37TH SREET NORTH/KS-67226/WICHITA/USA
V910D9 CATHAY PACIFIC LTD/INTERNATIONAL AIRPORT/HONG KONG/HK
V92215 FAIRCHILD FASTENERSS INC/PO BOX 3000 W LOMITA BLVD/CA 90505-5103/USA
V96906 MILITARY STANDARDS PROMULGATED/(STANDARDISATION OFFICE.REFER TO
OPT VENDORS)/1321 FOURTEENTH STREET,N.W/WA-20005/WASHINGTON
D.C/USA
VC4293 ALCOA FASTENING SYSTEMS/FAIRCHILD FASTENERS EUR.-VSD GMBH/STEVEN
3/101320/31135/HILDESHEIM/GER
VC5543 INTERTURBINE LOGISTIK GMBH/KISDORFER WEG
36-38/24568/KALTENKIRCHEN/D
VC5729 HONEYWELL HPG/LADEMANNBOGEN 128/22339/HAMBURG,/D
VD1283 HUCK INTERNATIONAL GMBH/AN DER UNTEREN SOESE
26/37520/OSTERODE/GER
VD8286 DIN DEUTSCHES INSTITUT FUER NORMUNG E V/(STANDARDISATION OFFICE
REFER TO OPT VENDORS)/KAMEKE STRASSE 2-8/50672/KOELN/GER

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CODE NAME AND ADDRESS


VF0224 SIMMONDS SA/9 RUE DES CRESSONNIERES/72110/ST COSME EN VAIRAIS/FR
VF0236 BLANC AERO INDUSTRIES/18-20 RUE SAINT-HILAIRE/95310/ST QUEN
L’AUMONE/FR
VF5442 EADS NORMALISATION STANDARD ASN/REFER TO OPT VENDORS/37
BOULEVARD DE MONTMORENCY/75781/PARIS/FR
VFAPE3 AIRBUS SAS (FOR ORDERING REFER TO CAGE CODE D4296)/1 ROND-POINT
MAURICE BELLONTE/31707/BLAGNAC/FRA
VI9005 A E C M A/(STANDARDISATION OFFICE.REFER TO OPT VENDORS)/88 BLVD
MALESHERBES/75008/PARIS/FR
VK6405 MICRODOT AEROSPACE LTD/BLACKTHORN ROAD/SL3 0AG/COLNEBROOK
SLOUGH BERKS/UK
VR1120 SATAIR/AMAGER LANDEVEJ 147A/KASTRUP,2770/DK
VS4740 HUCK LTD/LETTEN STR 5/CH-6343/ROTKREUZ/SWI

IPL INTRO
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DETAILED PARTS LIST

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20

20
10

10

50
61

50
51
50
40 61 100

90
A
80
41

40
40
40 41
40 61
61
41

41
60
61
50 40
51
51

61
70

F_PL_216152_01_0_01_00

FLAP ASSY
Figure 01 / FIGURE-21-61-52-950-801-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 - 001A D2157103000000 FLAP ASSY VFAPE3 RF
01 - 001B D2157103000000 FLAP ASSY VFAPE3 RF
POST SB 21-1057
01 - 001C D2157103000000 FLAP ASSY VFAPE3 RF
01 - 001D D2157103000200 FLAP ASSY VFAPE3 RF
01 - 001E D2157103000200 FLAP ASSY VFAPE3 RF
01 - 001F D2157103000400 FLAP ASSY VFAPE3 RF
01 - 001G D2157103000400 FLAP ASSY VFAPE3 RF
01 - 001H D2157103000600 FLAP ASSY VFAPE3 RF
01 010A D2157103520600 . PLATE-GUIDE VFAPE3 002
used on 001A, 001B, 001C
01 010B D2157103520800 . PLATE-GUIDE VFAPE3 002
used on 001D, 001E, 001F, 001G
POST SB 21-1051
01 010C D2157103521200 . PLATE-GUIDE VFAPE3 002
used on 001H
01 020A D2157103020000 . SECTION VFAPE3 002
used on 001A, 001B, 001C
01 020B D2157103020200 . SECTION VFAPE3 002
used on 001D, 001E, 001F, 001G, 001H
POST SB 21-1051
01 040A DIN65399-4000DF . RIVET VD8286 024
DETERMINE LENGTH ON INSTALLATION
used on 001A, 001B, 001D, 001F, 001H
01 041A NAS1921C05S02 . RIVET-BLIND V80205 AR
USE AS REQUIRED
NAS1921C05S02U 80205
Optional Vendor Code 04795, 29666, C5543, C5729,
S4740
used on 001C, 001E, 001G
01 050A DIN65399-3200CF . RIVET VD8286 023
DETERMINE LENGTH ON INSTALLATION
used on 001A, 001B, 001D
01 051A NAS1097KE5-00 . RIVET V80205 AR
USE AS REQUIRED, DETERMINE LENGTH ON
INSTALLATION
EN6069KE5 I9005
used on 001C, 001E
01 060A NAS1921C04-03 . RIVET V80205 003
Optional Vendor Code 04795, C5543, C5729, S4740
used on 001A, 001B
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 060B NAS1921C05S03 . RIVET-BLIND V80205 003
NAS1921C05S03U 80205
Optional Vendor Code 04795, 29666, C5543, C5729,
S4740
used on 001D
01 061A NAS1921C05S03 . RIVET-BLIND V80205 AR
USE AS REQUIRED
NAS1921C05S03U 80205
Optional Vendor Code 04795, 29666, C5543, C5729,
S4740
used on 001C, 001E
01 070A NSA54216-4-06 . RIVET VF5442 003
NAS1921B04-06FC 80205
OPT TO MLS100B04-06 29666
Optional Vendor Code 04795
used on 001A, 001B, 001D
01 080A MS21059L3 . NUT-PLATE V96906 004
OPT TO 13605-02 56878
OPT TO F5000-3 15653
OPT TO LA93M F0224
OPT TO NAS686A3 80205
OPT TO RF200A3 52828
OPT TO RM52LHTA521-02 72962
OPT TO T65S1032S 11815
Optional Vendor Code 04795, 06329, C5543, C5729
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
01 090A DIN65399-2400CF . RIVET VD8286 008
DETERMINE LENGTH ON INSTALLATION
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
01 100A MS21209F1-20 . INSERT V96906 004
Optional Vendor Code 04795, 06329, 60996, 8K160,
C4293, C5543, C5729, K6405
used on 001B, 001C, 001D, 001E, 001F, 001G
POST SB 21-1051, POST SB 21-1057
- ITEM NOT ILLUSTRATED

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