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Proportional Valve Controller-PCB Only-: Electronic Controls

This document provides information about an electronic proportional valve controller printed circuit board. It can control proportional valves with a 0-10 VDC input signal and outputs proportional control signals to valve solenoids. The controller has adjustable settings for functions like minimum and maximum current, ramp rates, and dither frequency and amplitude.

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SIVARAMANJAGANATHAN
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204 views2 pages

Proportional Valve Controller-PCB Only-: Electronic Controls

This document provides information about an electronic proportional valve controller printed circuit board. It can control proportional valves with a 0-10 VDC input signal and outputs proportional control signals to valve solenoids. The controller has adjustable settings for functions like minimum and maximum current, ramp rates, and dither frequency and amplitude.

Uploaded by

SIVARAMANJAGANATHAN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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ELECTRONIC CONTROLS

Proportional Valve Controller—PCB Only—


DESCRIPTION 0–10 VDC Input
A printed circuit board-style (PCB) control amplifier for controlling HydraForce
proportional valves. Remote mounting in a protected enclosure is required.
OPERATION
This control module uses closed-loop current control with superimposed dither to
supply a proportional valve solenoid with a proportional control signal. The input
signal to this controller can be from a 0–10 VDC source.
FEATURES
• Adjustments and connections clearly labeled.
• LED indication of output power level, input level and power on/off.
• One unit covers supply voltages from 9 to 32 VDC.
• No internal fuses; circuit limits current electronically.
• Short circuit proof and reverse polarity protected.
• Can be disconnected from coil when powered.
• Maximum current adjustment does not affect minimum current setting.
• Independent ramp adjustments.
• Filter eliminates electrical noise.
• Dither frequency and amplitude are adjustable for maximum valve performance.

RATINGS
GENERAL SPECIFICATIONS Supply Voltage: 9–32 VDC
Weight: 25 g (0.88 oz.) Coil rating must be matched with supply voltage: RCOIL ≤ (VSUPPLY – 1.5 V) / I-Max.
Connections: Screw terminals Control Input Signal: 0–10 VDC
for 16–30 AWG wire Input Resistance: 250K Ohms
Output Current: up to 2000 mA (see ordering info.)
Minimum Current Range: 0–500 mA (adjustable)
Maximum Current Range: 600–2000 mA (adjustable)
CSA Listing: Ramp Up and/or Down: 0.01–5.0 seconds (independently adjustable)
CSA C22.2 No. 14-M91 Dither Frequency: 70–350 Hz (±10%)
Dither Amplitude: 0–10% of maximum current (adjustable)
Operating Conditions: –40° to 85°C; 0 to 85% relative humidity

SCHEMATIC

ACTIVE
VPS + REVERSE POLARITY
(9-32 VDC) PROTECTION INPUT, OUTPUT
– STEP-DOWN STEP-UP AND
CONVERTER +12 V
POWER DC/DC –12 V POWER SUPPLY
GND VPS TO 5.5 V CONVERTER INDICATORS
+5 V
NOT USED

+5 V
RAMP UP RAMP DOWN

I-MIN.
ERROR LOW
RMIN. AMPLIFIER PASS
VOLTAGE IN I-MAX. VOLTAGE FILTER
(0-10 VDC) INDEPENDENT
RAMP CONTROL + TO S1
NOT USED FUNCTION HIGH FREQUENCY
RMAX. RM – PWM
CONVERTER CF
SOLENOID
OUTPUT

DITHER FREQUENCY
ANALOG GND
RD RDA
RDITHER CURRENT
DITHER SENSING AND
DITHER AMPLITUDE SHORT CIRCUIT
PROTECTION S2
GENERATOR

ENABLE

3.427.1 HYDRAFORCE.com
®
Blue rectangles are links to other catalog pages. ®
HYDRAFORCE

0–10 VDC Input


DIMENSIONS

2.50
63.5
2.10
INCH
53.3 MILLIMETRE

TP10

Screw Terminal Connections


TP8
TP9 for 16–30 AWG wire
POW+ (+) Power
Setscrew TP6
TP7 POW– (–) Power
Adjustments R50 R46 TP5
TP4
2.50 Ramp Up
+5V REF Not Used
63.5 Span V IN Voltage In Note: When Enable is
(Rising Edge)
I-Max. R49 TP2 AGND Analog Ground connected to (+) Power
2.10 TP3
or left open, the unit is
53.3 Zero Ramp Down I IN Not Used
enabled. When Enable
(Falling Edge) Enable
R48

I-Min. ENABLE
is connected to (–) Power,
FGND Frame Ground the unit will be disabled.
Dither Level
Dither SOL– (–) Solenoid
(Amplitude)
Frequency R31 SOL+ (+) Solenoid
R32
L1
Mounting Holes (4)
TP1

L3 L2 0.156 (3.90) Dia.


for #6 size screws
Input Level LED Power Output Level LED (not supplied)
Brightness increases as Okay LED Brightness increases as
input signal increases. output amperage increases.

CONNECTIONS For Complete Set-Up Instructions, see page 3.439.1


Basic Setup: Controller is shipped with ramp trim pots fully counterclockwise to
eliminate ramping. Use I-Min. screw to set minimum speed with minimum control
input. Use I-Max. screw to set maximum speed with 100% of control input.

0 to 10 VDC Control
Supplied by User Screw Terminal
(+) Power (+) Power
(–) Power (–) Power
Not Used (+) 5V Reference
(+) 0–10V Voltage In
(–) 0–10V Analog Gnd.
Not Used Current In
Enable Enable
Frame Gnd. Frame Gnd.
(–) Coil (–) Solenoid
(+) Coil (+) Solenoid

TO ORDER
Part Number Output I-Min. Setting I-Max. Setting
4000141 2000 mA Max. 0 to 500 mA 600 to 2000 mA

HYDRAFORCE.com 3.427.2
®

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