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How To Make Forklift

The document provides step-by-step instructions to build a forklift. It begins with assembling the base platform in Step 1. Step 2 details installing wheels and motors. Additional steps cover installing more wheels, the lifting fork, lifting frame, timing pulley, DC motor, electric modules, and wiring. Fourteen steps in total are outlined to construct the forklift. Parts lists are provided for each step.

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Lambok Marbun
Copyright
© © All Rights Reserved
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469 views19 pages

How To Make Forklift

The document provides step-by-step instructions to build a forklift. It begins with assembling the base platform in Step 1. Step 2 details installing wheels and motors. Additional steps cover installing more wheels, the lifting fork, lifting frame, timing pulley, DC motor, electric modules, and wiring. Fourteen steps in total are outlined to construct the forklift. Parts lists are provided for each step.

Uploaded by

Lambok Marbun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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technology workshop craft home food play outside costumes

How to Make Forklift


by Makerworks on January 8, 2016

Table of Contents

How to Make Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Intro: How to Make Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 1: Assemble base platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2: Install wheels and motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 3: Install another two wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Step 4: Install lifting fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 5: Assemble lifting fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Step 6: Install lifting frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Step 7: Install timing pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Step 8: Install DC Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Step 9: Adjust the position of DC Motor to tension the timing belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Step 10: Install electric modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Step 11: Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Step 12: Connect DC Motor-37 with Me Dual Motor Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Step 13: Plug Dual Motor Driver and Bluetooth Module into Port 2 and Port 5 respectively. Connect Battery Holder with Orion board. . . . . . . . . . . . . . . . . . . . . 18

Step 14: The finished Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

http://www.instructables.com/id/How-to-Make-Forklift/
Intro: How to Make Forklift
just in a short time to make a Forklift

Step 1: Assemble base platform


Parts list:

2 x Beam 0824-144 3 x Beam 0824-96 1 x Bracket 3x6 1 x Plate 3x6 13 x Screw M4x14 4 x Screw M4x8 6 x Nut M4

http://www.instructables.com/id/How-to-Make-Forklift/
Step 2: Install wheels and motors
Parts list:

2 x Timing Pulley 90T 2 x Shaft Connector 4mm 2 x Tire 68.5x22mm 2 x DC Motor-25 Bracket 2 x DC Motor-25 8 x Screw M4x14 4 x Screw M3x8 4 x Headless Set
Screw M3x5

http://www.instructables.com/id/How-to-Make-Forklift/
http://www.instructables.com/id/How-to-Make-Forklift/
Step 3: Install another two wheels
Parts list:

2 x Timing Pulley 90T 2 x Tire 68.5x22mm 2 x Threaded Shaft 4x39mm 4 x Flange Bearing 4x8x3mm 2 x Nut M4 2 x Shaft Collar 4mm 6 x Plastic Ring 4x7x2mm 2 x
Headless Set Screw M3x5

http://www.instructables.com/id/How-to-Make-Forklift/
http://www.instructables.com/id/How-to-Make-Forklift/
Step 4: Install lifting fork
Parts list:

1 x Beam 0808-184 1 x Plate 3x6 8 x Plastic Ring 4x7x2mm 2 x Screw M4x8 4 x Screw M4x22 4 x Nut M4

http://www.instructables.com/id/How-to-Make-Forklift/
http://www.instructables.com/id/How-to-Make-Forklift/
Step 5: Assemble lifting fork
Parts list:

2 x Beam 0808-88 3 x Link Rod 2 x Bracket 3x3 2 x Timing Belt Connector 2 x Bracket 3x6 1 x Timing Belt 240MXL 2 x Screw M4x22 2 x Screw M4x14 14 x Screw M4x8
12 x Nut M4

http://www.instructables.com/id/How-to-Make-Forklift/
Step 6: Install lifting frame
Parts list:

2 x Beam 0808-184 4 x Threaded Shaft 4x39mm 2 x Nylon Pulley with Bearing 4 x Bearing 4x8x3mm 4 x Screw M4x14 10 x Plastic Ring 4x7x2mm

http://www.instructables.com/id/How-to-Make-Forklift/
http://www.instructables.com/id/How-to-Make-Forklift/
Step 7: Install timing pulley
Parts list:

1 x D Shaft 4x56 1 x Timing Pulley 18T 2 x Shaft Collar 4mm 3 x Headless Set Screw M3x5

http://www.instructables.com/id/How-to-Make-Forklift/
Step 8: Install DC Motor
Parts list:

1 x Beam0808-88 1 x Link Rod 1 x DC Motor-37 Bracket 1 x Timing Pulley 62T 1 x DC Motor-37 1 x Shaft Connector 4mm 2 x Screw M4x14 6 x Screw M4x8 2 x
Headless Set Screw M3x5 3 x Screw M3x8

http://www.instructables.com/id/How-to-Make-Forklift/
Step 9: Adjust the position of DC Motor to tension the timing belt.

Step 10: Install electric modules


Parts list:

2 x Base Bracket 1 x Makeblock Orion 1 x Battery Holder for (6) AA 1 x Me Bluetooth Module 1 x Me Dual Motor Driver 9 x Screw M4x14 2 x Screw M4x8 11 x Nut M4

http://www.instructables.com/id/How-to-Make-Forklift/
http://www.instructables.com/id/How-to-Make-Forklift/
Step 11: Wiring
Parts list:

1 x RJ25 Cable-20cm 1 x RJ25 Cable-35cm 3 x Motor Cable 3 x Terminal Block 3 x Ferrite Ring

http://www.instructables.com/id/How-to-Make-Forklift/
Step 12: Connect DC Motor-37 with Me Dual Motor Driver.

http://www.instructables.com/id/How-to-Make-Forklift/
Step 13: Plug Dual Motor Driver and Bluetooth Module into Port 2 and Port 5 respectively. Connect Battery Holder
with Orion board.

Step 14: The finished Forklift

http://www.instructables.com/id/How-to-Make-Forklift/
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http://www.instructables.com/id/How-to-Make-Forklift/

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