10-60kVA UPS - NEUTRAL - En-EU Installation and Operation Manual (A5) - 192321262006003
10-60kVA UPS - NEUTRAL - En-EU Installation and Operation Manual (A5) - 192321262006003
Preface......................................................................................................................1
Safety.........................................................................................................................2
1. Function Description...........................................................................................3
3. Operation Description.......................................................................................42
4-2. Menu.............................................................................................................46
5. Options................................................................................................................50
6. Troubleshooting.................................................................................................52
7. Technical Specification......................................................................................53
Preface
We thank you for the trust in selecting our UPS.
The purpose of this manual is to introduce the operating principles of the UPS
and to provide instructions for its safe operation. The manual also provides
troubleshooting assistance should an abnormal message or behavior occur.
Should an abnormal message not covered in this manual appear, please contact
your local authorized service agent for troubleshooting and repair.
1
Safety
◦ Important Rules
(1) Please follow these UPS operating instructions to ensure safe and proper operation.
(2) When the UPS is being moved or operated, please ensure that the machine is standing
vertically. Do not shake or tip over the machine. Avoid heavy impact.
(3) Poor grounding will lead to unexpected current leakage. Please ensure that the AC
power input is properly grounded (PE Ground) before making any connections.
(4) Please make sure that the UPS is placed in an insulated environment before use and
that there is no electrocution hazard to the operating personnel.
(5) Do not connect the neutral wire with the ground and make sure that the input voltage is
correct.
(6) Once the UPS has been switched on, if the UPS needs to be moved then it must be
fully switched off and fully discharged. If the UPS is not discharged, the UPS will
switch to battery power after grid power is disconnected and pose an electrocution
hazard.
(7) Do not place any objects, liquid containers, or coverings over the UPS. The liquid spilt
into the UPS or heat prevented from dissipating could lead to internal damage or cause
electrocution.
(8) Make sure that the battery specifications match the UPS requirements before
connecting any external batteries.
(9) Please follow the rules below before engaging in any activity that involves the battery.
a. Remove all metallic items such as rings, watches and jewelry before working on
the battery.
b. Please use insulated tools.
c. Do not open or damage the battery. The toxic liquid inside will harm the skin and
eyes.
d. Keep batteries away from fire to prevent explosion.
◦ Symbols
Please follow the instructions and warnings on the UPS.
Ground
2
1. Function Description
Bypass Input
Battery
Input
2. U
PS
Outlook View
3
10-40kVA Front View
440mm
3
1390mm
4
1
5
1 2
9 10
15
13 12
14 11
3 4 5 6 7 8
6
1 2 3 1 2 3
10kVA 20kVA
7
1
8
1 2
13 12
14 11
10 3 4 5 6 7 8
9
15
1. Parallel Communication Ports
2. HMI Communication Port
Communication Selector for
3.
Service Only
4. USB Port for Service Only
Terminal Resistor Setting Switch
5.
for Parallel Communication
6. Status LED Indictors
7. EPO
8. Backfeed Protection
9. Communication Card Slot2
10. Communication Card Slot1
16
9
2 2
1 3 1 3
30kVA 40kVA
10
m
m
6
0
0
m
m
6
0
0
1
2
m
m
m 5
m 4
3 3
5 1
2
1 3
m
m
m 1
m 5
9 2
5
1
m
m
1
6
1 4
無輪子
Stationary Type 有輪子
Wheel Type
(Without Wheel)
11
1.
1.
Stationary Type
Wheel Type
(Without Wheel)
12
60kVA Internal View
4. 6.
1. 2. 3. 5. 7. 8.
9. 10.
11. Mains Input Switch 16. X20: External Battery Connection Terminals (B+, N, B-, G)
X10/ X40: Mains/ Bypass Input Connections Terminal
12. Output Switch 17.
(1N, 2N, 1L3, 2L3, 1L2, 2L2, 1L1, 2L1)
13. Bypass Input Switch 18. X50: Output Connection Terminals (3N, 3L3, 3L2, 3L1)
14. Manual Bypass Switch
15. Fuses for Control Power
13
Rear Side of Front Door View
1. 4.
2. 5.
3. 6.
14
2. Installation and Wiring
Installation Environment
A proper installation environment not only ensures the effective operation of the
UPS but also reduces the chance of failure and extends service life. Please take the
following recommendations into account to select the most suitable environment
and reduce the likelihood of accidents.
Temperature 0℃~40℃ (20℃~25℃is recommended for extend batteries
life time).
Relative Humidity ≦95% (without condensation)
Altitude 1000m at normal power. Over 1000m above sea level, the
maximum output current must be derated by 1% every additional 100m.
This product must not be used in an environment with sparks, smoke or gas
to prevent arcing, injury and fire hazards.
Avoid using dusty materials, volatile gases, or corrosive substances with a
high salt-content in the environment where the UPS is installed.
The installation location of the UPS should be well-ventilated. During
charging, the chemical reaction of the battery generates small amounts of
gases. If there is a crack in the battery then this may pose an environmental
hazard.
Do not place in a location near a heat source as this will shorten the battery
life.
Do not place outdoors and avoid direct exposure to sunlight.
Please ensure that the environment where the UPS is placed is free from
animals that may damage the wiring, such as: rats and other small animals.
Please ensure that the floor is strong enough to hold the UPS and battery. It
must keep the equipment stable to ensure that it won't suffer damage in a
fall.
We recommend placing a fire extinguisher near the UPS in case of an
emergency.
15
1.2 Unpacking, Removing and Fixing UPS
This section describes the unpacking and removing processes for wheel type.
Remove the packing materials and cut straps. Remove the cardboard box.
10-40kVA 60kVA
Unscrew the fastening rail kits on the front and rear side of 10-40kVA, and right
and left side of 60kVA.
10-40kVA 60kVA
Put 2 fastening rail kits on the pallet edge and make them steady by fastening 4
screws in the pallet.
16
10-40kVA
60kVA
17
Raise 2 wheel-brakes or expansion foots for remove the UPS from the pallet.
Wheel-Brake
10-40kVA
Wheel-Brake
60kVA
18
Block 2 wheel-brakes or adjust the expansion foots to fix the UPS.
Wheel-Brake
10-40kVA
Wheel-Brake
60kVA
19
Floor Fixing for 10-40kVA
It is possible to reuse the fastening rail kits to fix the UPS to the floor.
20
Floor Fixing for 60kVA Stationary Type(Without Wheel)
21
Floor Fixing for 60kVA Wheel Type
It is possible to reuse the fastening rail kits to fix the UPS to the floor.
22
1.3 General Requirement for Ventilation and Maintenance
Keep at least 1000 mm of free space in front of the UPS for air flow and future
maintenance purposes.
Keep at least 300mm of free space in rear of the UPS for air-flow space.
Keep at least 500mm of free space in the top of UPS for maintenance operations.
Top Side
>500mm
23
1.4 Power Cables Connections
24
Mains(X10)/ Bypass(X40) Output Battery
25
Battery Mains/ Bypass Output
Maximum Current
Maximum Max. Max. Battery
Input/ Output
Output Power Input Output/ Bypass Discharge
Voltage
Current(1) Input Current(2) Current(3)
10kVA/10KW 19 A 15 A 35 A
20kVA/20KW 38 A 30 A 69 A
380 V 30kVA/30KW 57 A 46 A 103 A
40kVA/40KW 75 A 61 A 137 A
60kVA/60KW 113 A 91 A 206 A
10kVA/10KW 18 A 14 A 35 A
20kVA/20KW 36 A 29 A 69 A
400 V 30kVA/30KW 54 A 43 A 103 A
40kVA/40KW 72 A 58 A 137 A
60kVA/60KW 108 A 87 A 206 A
10kVA/10KW 17 A 14 A 35 A
20kVA/20KW 35 A 28 A 69 A
415 V 30kVA/30KW 52 A 42 A 103 A
40kVA/40KW 69 A 56 A 137 A
60kVA/60KW 104 A 83 A 206 A
(1)
The UPS is operating at rated voltage, rated power and batteries are charging but
regardless of the overload.
(2)
The UPS is operating at rated voltage and rated power but regardless of the overload.
(3)
12Vbattery blocks × 32pcs. The UPS is operating at rated voltage and rated power but
regardless of the overload.
26
Recommended Size of Cables
27
Electrical System Connections
3P+N
Load
3P 3P+N
Load
3P+N
3P+N
Load
28
UPS with dual inputs and isolation transformer
3P 3P+N
3P 3P+N
Load
3P 3P+N
3P+N
Load
3P+N
3P 3P+N
Load
Note : You have to install an isolation transformer on one of the inputs if the two
power system are different.
29
UPS in parallel, use separate battery
3P+N
Load
3P+N
Load
30
UPS in parallel with output transformer
Please do not use separate output transformer for each UPS. A common output
transformer is recommended.
3P+N
Load
3P+N
Load
31
Converter Mode
Please do not connect the bypass input.
3P+N
Load
3P+N
Load
Note : Up to 6 units can be operated in parallel for Converter Mode operation and
common battery function is available.
32
1.5 Communication Cables Connections
10-40kVA
60kVA
H↔U—communication selector
This switch is to select HMI or USB port. Please ensure this switch on “H”
position for ensure HMI port is workable.
USB
This port is for service only.
33
LED Status Indictors
Normal : The UPS is normal.
Alarm : The UPS has some abnormal conditions.
Backfeed Trip
The UPS provide a backfeed protection contact to trip the external
electromechanical device for isolation from the power circuit. The backfeed
protection is for ensuring personnel safety against any risk of accidental energy
return to the input circuit. It imposes the automatic opening of an switching device
in case of a malfunction of the static switch.
Communication Slot1
This slot can install Relay card or RS-485 MODBUS card.
Communication Slot2
This slot can install Relay card or SNMP card. Please ensure the SW2 switch to
correct position when this slot is used.
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USB
Complies with USB V.2.0, 12 Mbps
Pin Assignment:
1 VCC (+5V)
2 D-
3 D+
4 Ground
This port is available for change the setting of UPS by setting software.
SW2
When Relay card is installed in Slot2, please switch to “Slot” position.
When SNMP card is installed in Slot2, please switch to “SNMP” position.
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Output & Input Contacts
The UPS provides 3 output dry contacts and1 input contact.
The user can change the definition for each contact, please contact the local
authorized service agent to change the setting.
RS-232
Pin Assignment:
2 TX (OUT)
1 2 3 4 5
3 RX (IN)
5 Ground
6 7 8 9
This port is available for change the setting of UPS by setting software.
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1.6 UPS Parallel Connections
The UPS can be operated in parallel for extend the capacity and enhances system
reliability.
Up to 6 UPS units can be operated in parallel.
The size and length of the input and output cables must be identical for all UPS
units.
The phase rotation must be the same for each UPS unit.
It is recommended to use an external bypass cabinet to facilitate maintenance and
system testing for parallel operation system.
Parallel configuration must be performed by authorized and qualified technicians
who are familiar with this UPS.
Parallel communication cables are requested to connect to UPS each other.
Please only use the parallel communication cables which are supplied with UPS
manufacturer for ensure UPS can operate correctly in a parallel configuration.
The parallel communication cables must be connected in a ring topology, and the
maximum total length of the parallel communication cables must be less than 38
meters. To ensure good communication quality you must set the Switch & SW3 of
the two farthest UPS to the “ON” position as shown in below.
37
When installing the parallel communication cables, please let the parallel
communication cable through the hole at side of UPS, as shown below.
38
Recommended 1+1 parallel system configuration
Mains Mains Bypass
Parallel
Communication
Cables
Load Load
39
Recommended N+1 parallel for single input system configuration
Mains
Parallel
Communication Up to 6 UPS Units
Cables External
Manual
Bypass
Switch
Load
40
Recommended N+1 parallel for dual input system configuration
Mains Bypass
Parallel
Up to 6 UPS Units
Communication
External
Cables Manual
Bypass
Switch
Load
41
3. Operation Descriptions
42
1.8 Online Operations
An online UPS provides stable power that is not affected by an unstable main power
supply (ex. grid power). Through the online UPS, grid power can provide a clean, noise-
free power supply environment.
The online architecture offers three types of power supply methods depending on the
power environment.
When the manual bypass switch is activated, the load is powered directly from the
bypass input. This operation is useful when maintenance needs to be carried out on
UPS since service personnel can work on the installation without having to cut off
the power to the load.
Attention:
UPS maintenance can only be performed by authorized and qualified
technicians who are familiar with this UPS.
If the UPS is in battery mode, turn on the manual bypass switch may cut off
power to the load.
43
1.10 Operation Processes
(3) Return to Mimic Display. Wait for few minutes, the rectifier will be
started.
44
(4) Close the battery line switch/fuses to connect the batteries after rectifier
turn on.
(6) Close UPS Output Switch to supply the power to the load.
45
1.10.2 Cold Start
(1) This is optional function and only available when the UPS install
DC Cold Start Kit.
(2) User can start-up UPS by battery when main input power is not
available.
(3) Select →Command→Operation→Cold start precharge ready on
LCD display.
(4) Select Normal mode to start UPS.
1.10.3 Shutdown
(1) Select →Command→Operation→Shutdown on LCD display.
46
4. Control Panel Operation and Function Description
Each UPS is equipped with a LCD touch panel to provide the user with a simple and
intuitive user interface that is easy to learn. The touch panel offers a combination of
graphics and numbers that make it easy to determine the input/output voltage, frequency,
load and battery level at a glance. The current status of the UPS is displayed at the main
screen. User also can have the real time input/output voltage, frequency, current and
battery information from the touch panel.
Please refer to below section for learn more detail information and functions of the
LCD touch panel.
47
Click to enter to Menu screen as shown in above picture. Slide the screen to
switch to other menu page and click the menu icon to enter to the desire function.
48
All menu functions are showing in below table.
Normal mode
ECO mode
Converter mode
Operation
Shutdown
Shut down converter expect bypass
Command#1 Cold start precharge ready
Enable/Disable Buzzer
Buzzer & Alarm
Clear latch alarm and buzzer.
Recover backfeed protection signal
Other
Battery Test
Identification Display UPS information
Real Time Display real time measurements of input, output, bypass and
Monitor Information battery.
Maintenance Display the maintenance code for technician to check the
Code status of the UPS.
Version Disply the control MCU software and firmware version.
Main
Output
Menu Sub-Menu Functions
49
Schedule Display the schedule.
Schedule
To define the schedule for ECO mode.
Management Setting#1
Battery Test
To define the schedule for battery test.
Schedule#1
Language Select the display language
Update Prog. Upgrade the software of LCD touch display.
Setting General Set the turn off time of LCD backlight.
Date and Time Set date and time.
Peripherals#1 Set communication card.
Event Log Display the event log list of UPS.
Log on Load Display the history curve of loading. (Up to 7 days data).
Login/Logout Login with the password#2
Permission
Setting Password
Chang user password.
Modification#1
Screen
Maintenance#1 Calibrate the touch screen.
Calibration
#1
This function menu only appear after login, please refer to “Permission Setting”.
#2
Default password is “3366”.
UPS parameters which can be modified by the user from the control panel are listed in the table
below.
50
Parameters List
UPS
Input Output
Transformer Transformer
51
Mimic Display
【 H 】 Alarm silence button. Click it to silence the alarm and press for 3 seconds to
enable/disable the buzzer.
Buzzer is enabled.
Buzzer is disabled.
【J】Overload counter
52
5. Options
This card provides six output dry contacts and six input contact. These contacts are
programmable and user can change the definition for each contact. Please refer to
Dry Contact Card manual for more detail.
RS-485 ports with JBUS/MODBUS protocol. Please refer to RS-485 Card manual
for more detail.
53
This is the Ethernet network card with TCP/IP, HTTP and SNMP protocols.
1.16 Temperature Sensor
3000.0mm
4.3mm 7.2mm
This kit allows UPS start-up by the battery without mains input.
54
The parallel communication cables are required when UPS in parallel. Each UPS
provides a 1.5 meters parallel communication cable as standard and it can use for 2
UPS in parallel. A longer parallel communication cable is available for more UPS
in parallel.
6. Troubleshooting
In the event of failure, the display area on the control panel will highlight the
problem area in red. The “Alarm” symbol will also blink to warn that there is a
problem with the UPS. Click to have a alarm list as below picture.
We recommend checking the error code using the following method when
troubleshooting:
Click →Information→Maintenance Code to bring up the screen shown below.
If you can provide the maintenance code to the authorized distributor, this will speed up
troubleshooting. You also can click “Export” to save the maintenance code in SD card.
55
56
7. Technical Specification
Capacity 10 kVA 20 kVA 30 kVA 40 kVA 60 kVA
Input
Voltage 400V 3 Phase + N
±20% @100% load
Voltage Tolerance
-40% ~-20% @50% load
Frequency 40 ~ 70 Hz
Power Factor ≧ 0.99
THDi < 3%
Output
Voltage 380/400/415V 3 Phase + N
Voltage Tolerance ±1% (Static Load)
Frequency 50/60Hz
Frequency Tolerance ±0.01% (free running)
Power Factor 1.0
Crest Factor 3:1
Voltage Harmonic ≦1% with linear load;
Distortion ≦3% with distorting load
Overload 110% for 60 minutes, 125% for 10 minutes, 150% for 1 minutes
Parallel Up to 6 units
Bypass
Voltage 380/400/415V 3 Phase + N
Preventive range ±10% (Adjustable ±5% ~ ±15%)
Voltage Tolerance
Critical range ±25% (Adjustable ±16% ~ ±30%)
Frequency 50/60Hz
Frequency Tolerance ±1Hz / ±3Hz (Selectable)
Battery
Number of batteries 12V 32/34/36/38/40pcs configurable
Max. Load
3.5 A 7A 10 A 13 A 20A
Charging 100 %
Current 80 % 7A 14 A 20 A 26 A 40 A
Common Battery for
Yes
Parallel Configuration
Internal Battery Available for housing 12V 7/9Ah 40pcs x 2 strings N.A.
Maximum Efficiency
VFI Mode >94% >94% >95% >95% >95%
ECO Mode >98%
Backup Mode >93% >93% >94% >94% >94%
57
HMI & Communication
Display and MMI 4.3" Colorful LCD Touch Screen
Built-in Communication
RS-232, USB, EPO, Dry Contacts
Port
Optional Communication 2 Communication Slots for SNMP Card, RS-485 MODBUS Card, Dry Contact Card
Mechanical Characteristics
600 x 827 x 1253
(w/o wheel)
Dimensions
440 x 860 x 1390 (Wheel type)
(W x D x H) mm
600 x 827 x 1345
(Wheel type)
194kg (w/o wheel)
Weight 84 kg 86 kg 130kg 132kg
200kg (Wheel type)
Protection Grade IP20
Color RAL 7016 , Anthracite Grey
Environment
Storage Temperature -20℃ ~ 70℃
Storage Humidity ≦95%
Operation Temperature 0~40℃
Operation Humidity 0~95% (w/o condensation)
Operating Altitude <1000 m without derating #1
LVD: EN62040-1
Tested to standards
EMC requirements: EN62040-2
Mark CE
Noise (at 1 meter) <52dBA <52dBA <56dBA <56dBA <60dBA
#1 Over 1000m above sea level, the maximum output capacity must be derated by 1% every additional 100m.
192321262006003
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