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AP05.30-B-0560E.fm Valve Lash Adjustment 25.02.98

1. The document provides instructions for adjusting valve clearance on engine models 475.9 and 476.9 when the engine is cold. 2. The technician should remove the valve cover and install an adjustment device, then begin adjusting clearance following the firing order with the piston at top dead center. 3. Clearance should be checked and adjusted as needed, using the specified clearance values for intake and exhaust valves.

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207 views

AP05.30-B-0560E.fm Valve Lash Adjustment 25.02.98

1. The document provides instructions for adjusting valve clearance on engine models 475.9 and 476.9 when the engine is cold. 2. The technician should remove the valve cover and install an adjustment device, then begin adjusting clearance following the firing order with the piston at top dead center. 3. Clearance should be checked and adjusted as needed, using the specified clearance values for intake and exhaust valves.

Uploaded by

LUKAS
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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a Valve lash adjustment AP05.30-B-0560E.

fm 1

AP05.30-B-0560E.fm Valve lash adjustment 25.02.98

Engine 475, 476

B05.30-0023-01 B05.30-0022-01 B05.30-0021-01


1 Adjustment screw 3 Cover A Adjustment point
2 Locknut 4 l Adjustment device

i Check and adjust valve clearance with engine


cold. Wait for at least 30 minutes after engine
shut down, even if engine ran only for a brief
interval, to ensure a uniform temperature.

1 Remove the valve cover. AR01.20-B-5014A

2 Remove cover (3) and install the device (4). AR03.30-B-1600-03A

n BA01.60-B-1003-01B

l 407 589 00 63 00
a Valve lash adjustment AP05.30-B-0560E.fm 2

3 Begin valve clearance adjustment following Crank engine in its turning direction until the AH05.30-B-1000-01B
the firing order. first cylinder piston reaches precisely the
TDC. For the exact TDC positioning, make
the marking OT on the flywheel coincide with
the adjustment point (A).

4 Check valve clearance (arrow) and adjust if i The checking value is only valid in the AP05.30-B-0560-01C
necessary. case of valve clearance checking. For actual
valve clearance adjustment, consider the
“adjustment value”.

Intake valve clearance. BE05.30-B-1017-01C

Exhaust valve clearance. BE05.30-B-1018-01C

Intake valve stroke. BE05.30-B-1019-01C

Exhaust valve stroke. BE05.30-B-1020-01C

Total stroke of adjusted intake valve. BE05.30-B-1021-01C

Total stroke of adjusted exhaust valve. BE05.30-B-1022-01C

l 422 589 00 11 00

k WH58.30-B-1001-12A

n BA05.00-B-1003-01B

5 Remove the device (4) and install cover (3) on AR03.30-B-1600-03A


flywheel case.

l 407 589 00 63 00

n BA01.60-B-1003-01B
a Valve lash adjustment AP05.30-B-0560E.fm 3

6 Install the valve cover. AR01.20-B-5014A

Valve checking data

Number Denomination Engine 475.9; 476.9

BE05.30-B-1017-01C Intake valve clearance mm 0,30

BE05.30-B-1018-01C Exhaust valve clearance mm 0,50

BE05.30-B-1019-01C Intake valve stroke Without clearance mm 0,40 - 0,60


at TDC II

BE05.30-B-1020-01C Exhaust valve stroke Without clearance mm 0,55 - 0,75


at TDC II

BE05.30-B-1021-01C Total stroke of adjusted intake valve With clearance mm 11,7 - 11,9

BE05.30-B-1022-01C Total stroke of adjusted exhaust valve With clearance mm 13,1 - 13,5

n Timing case

Number Denomination Engine


475.9;
476.9

BA01.60-B-1003-01B TDC checking cover Nm 25

Timing system, generalities


Number Denomination Engine
475.9; 476.9

BA05.00-B-1003-01B Valve clearance adjusters locknuts Nm 50


a Valve lash adjustment AP05.30-B-0560E.fm 4

422 589 00 11 00 407 589 00 63 00


Valve clearance adjustment Engine cranking device
wrench

Commercially available tools: measuring instruments

Number Denomination Maker Nr. for ordering

WH58.30-B-1001-12A Feeler gauge - -

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