Quality Control Chem
Quality Control Chem
1. Curriculum 01
2. Trainer Prerequisites 11
This program is aimed at training candidates for the job of a “Quality Control Chemist”, in the “Life Sciences”
Sector/Industry and aims at building the following key competencies amongst the learner
Qualification Pack Name & Quality Control Chemist LFS/ Q 1301 Ver1.0
Reference ID. ID
Version No. 1.0 Version Update Date 24–12 – 2015
Pre-requisites to Training B. Pharma / B. Sc. with Chemistry major subject or Analytical Chemistry (Preferable)
Training Outcomes After completing this programme, participants will be able to:
• Gain knowledge about Life Sciences Industry, Legal and Regulatory
framework and Pharmacopeia to enable him/herself for establishing the
Industry Standards in his/her performance
• Gain Scientific knowledge and skills about application of Basics of
Chemistry, chromatography and separation science in instrumental
analysis of Pharmaceutical Products as well as gain Procedural Knowledge
and Quality skills for Sample Preparation and Sample Handling and Skills to
perform Quality Check (Inspection and Analysis), to enable him/herself
able to perform routine analysis in lab while ensuring compliance with
GDP, GMP & GLP and organizational SOP
• Gain Knowledge of basic statistics and hands on Knowledge of various
statistical tools and techniques to perform statistical analysis of QC results
in lab while ensuring compliance with GDP, GMP & GLP and organizational
SOP
• Operate analytical Equipment and Instruments like Gas Chromatography
(GC), High Performance Liquid Chromatography (HPLC), Fourier Transfer-
Infrared (FT-IR), Inductively Coupled Plasma (ICP), Auto-Titration, UV-Visible
mass spectrophotometer detection, stability chambers, BOD incubators,
Photoflourometer
• Perform routine analysis in lab while ensuring compliance with GMP & GLP
and carry out Quality Checks in the Quality Control process
• Follow the norms of Good Documentation Practice, online documentation
system, various SOP’s and reporting formats, GMP/ GLP guidelines relating
to the required information capturing, reporting and documentation to
meet the quality standards.
• Gain Knowledge of QMS for Quality Control, norms for global standards
like cGMP, ISO, GLP, GDP. Skills to operate a Laboratory Management
Information System
• Carryout reporting and documentation as per quality standards and SoPs
4. Sample Preparation, • Know and apply the basics of Sample Syringes (2ml, 5ml, 10ml),
preservation and Preparation, preservation and storage, Mortor and Pessel (Type:
Storage Handling Glassware in Laboratory, Calibration Silica, SS-316L, Agate,
of Glassware. Guidelines for Weighing and Granite), Halogen Moisture
Theory Duration measuring the samples, safety precautions Analyzer, Seive Shaker,
(hh:mm) while handling sample and understanding the Seive meshes (All grade
toxicity and carcinogenicity while handling levels like 100, 150, 200,
07:00
critical samples. 250 etc,..), Motor grinder,
Muffle Furnace, Silica &
• Know about Standards and guidelines for
Practical Duration Platinum Crucibles, Muffle
sample handling in Pharmaceutical and
(hh:mm) Furnace, Loss on Drying
Biopharmaceutical Industry and perform
04:00 Machine with Vaccum,
sample handling and preparation.
pressure gauge meter,
• Gain detailed knowledge of Good Storage Refractometer, Polarimeter,
Corresponding NOS Practice, how to know stability of sample and Auto titrator, Melting point,
Code process of sample stabilization, before storage Capillary tubes, TLC
LFS/N0301, LFS/N0103 of sample and apply the learned practices chamber, Brookfiled
while sample storage. Viscometer, Black particle
size analyzer, Density
meter,Bulk density and
Tapped density tester,
Friabilator, Vernier calipers,
Micrometer screw gauge,
Karl Fisher Apparatus
(Make: Metrom), Particle
Size Analyzer (Make:
Malvern Master 2000),
Hardness Tester, Labeling
Machine, Laboratory
Microscopes(40X and
100X), Barcode scanner,
Torque tester, Induction
cap sealer, Bursting
strength, Pin hole tester,
Differential scanning
calorimeter, Analytical
balance with printer,
6. Perform Quality • Learn and Perform Quality Check (Inspection Syringes (2ml, 5ml, 10ml),
Checks in Quality and Analysis) in QC, compare results with UV Analyser (Make: Perkin
Control Process statistical limits, Calibrations, IQ, OQ, PQ and elmer/shimadzu/Thermo),
techniques for improving instrumental FT-IR (Make:
Theory Duration analysis. Handle Exceptions. Operate the Shimadzu/Thermo), Mortor
(hh:mm) instruments like stability chambers, BOD and Pessel (Type: Silica, SS-
incubators and Photo flouro meter. 316L, Agate, Granite),
14:00
Knowledge of QC analysis Checklist for all Halogen Moisture Analyzer,
relative instruments. Seive Shaker, Seive meshes
(All grade levels like 100,
Corresponding NOS
Code
LFS/N0314
12. Internship • Sample Preparation and sample handling. Internship Monitoring
Report
• Instrument handling for Quality Control and
Theory Duration how to maintain the work area clean.
(hh:mm)
• Maintain a healthy, safe and secure working
00:00 environment in the pharmaceutical facility of
manufacturing /testing/ analysis / research
Practical Duration laboratory.
(hh:mm) • Coordinate with Shift Supervisor, cross
200:00 functional teams especially QA, Production,
Maintenance and SCM and within the team.
Corresponding NOS • Carryout reporting and documentation to
Code meet quality standards.
LFS/N0301
LFS/N0320,
LFS/N0101,
LFS/N0103
LFS/N0302
LFS/N0314
Total Duration Unique Equipment Required:
Participant Manual, Power point presentation, Case Studies, Computer system, LCD
Projector & Screen/ LCD Monitor, Mike, Sound System, Laser Pointer, White/ Black
Board, White Board Marker/ chalk, duster, flip charts, Manufacturing Equipment
models/ diagrams (API & Formulations), Periodic Table of Elements, Chemistry lab
(This syllabus/ curriculum has been approved by Life Sciences Sector Skill Development Council.)
Sr.
Area Details
No.
1 Job Description To deliver accredited training service, mapping to the curriculum detailed
above, in accordance with the Qualification Pack “LFS/Q1301 Ver1.0”.
2 Personal Attributes Aptitude for conducting training, and pre/ post work to ensure
competent, employable candidates at the end of the training. Strong
communication skills, interpersonal skills, ability to work as part of a team;
a passion for quality and for developing others; well-organised and
focused, eager to learn and keep oneself updated with the latest in the
mentioned field.
3 Minimum Educational B. Pharma / B. Sc. with Chemistry major subject or Analytical Chemistry
Qualifications (Preferable)
4a Domain Certification Certified for Job Role: “Quality Control Chemist” mapped to QP: “LFS/Q
1301 Ver1.0”. Minimum accepted score is 80% as per LSSSDC guidelines.
4b Platform Certification Recommended that the Trainer is certified for the Job Role: “Trainer”,
mapped to the Qualification Pack: “SSC/Q1402”. Minimum accepted score
is 80% as per LSSSDC guidelines.
5 Experience Preferably Minimum Four (4) years’ experience in life sciences
(Pharmaceutical/ Biopharmaceutical) Quality occupation for non-trained
and non-qualified talent
Or
Minimum Two (2) years’ experience with Quality Control Chemist Level-5
qualified
Sr.
Guidelines for Assessment
No.
1 Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each
Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down
proportion of marks for Theory and Skills Practical for each PC
2 The assessment for the theory part will be based on knowledge bank of questions created by the SSC
3 Individual assessment agencies will create unique question papers for theory part for each candidate at each
examination/training centre (as per assessment criteria laid out in Qualification Pack)
4 Individual assessment agencies will create unique evaluations for skill practical for every student at each
examination/training centre based on the assessment criteria laid out in qualification pack
5 To pass the Qualification Pack , every trainee should score a minimum of 70% aggregate in all NOS and a
minimum of 50% in every NOS
6 In case of successfully passing only certain number of NOS's, the trainee is eligible to take subsequent
assessment on the balance NOS's to pass the Qualification Pack