Arizona Vortex Kit: User Manual
Arizona Vortex Kit: User Manual
VORTEX KIT
USER MANUAL
Find the latest version and translations of the Arizona Vortex User Manual at cmcpro.com
TABLE OF CONTENTS
INTRODUCTION 3
APPLICATION 3
DESIGN PRINCIPLES 3
CARE & USE 3
CERTIFIED CONFIGURATIONS 4
GENERAL WARNINGS 5
VORTEX SPECIFIC WARNINGS 5
VORTEX COMPONENTS 6
VORTEX HARDWARE 7
VORTEX ASSEMBLY 8
BASIC CONFIGURATIONS 14
MULTIPOD SET-UP AND USE 15
EQUAL-LEG TRIPOD 23
EASEL-LEG TRIPOD 24
A-FRAME BIPOD 27
SIDEWAYS A-FRAME 28
GIN POLE MONOPOD 29
INSPECTIONS 30
WARRANTY & SERVICE 31
The Outer Legs (matte gray) have a coupler on one end that
enables multiple Outer Legs to join together. The coupler is
also sized to connect to the heads and the feet.
The head units are designed on a rigging plate principle CMC Rescue, Inc.
allowing attachment of multiple connectors as well as direct 6740 Cortona Drive
tie-in of rope, cord, and webbing. Ball-lock pins are also in- Goleta, CA 93117 USA
cluded for attachment of the head sheave and other compat- [email protected]
ible rigging components. USA
International
Ph 800-513-7455
Fx 800-235-8951
Arizona Vortex Kit
Domestic U.S. CMC Item # 727300
Patented
Ph 805-562-9120 Made in the USA using foreign
WARNING: This product can expose you to chemicals Fx 805-562-9870 and domestic materials
including nickel acetate, which is known to the State
of California to cause cancer. For information go to
WWW.P65Warnings.ca.gov
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US E R’ S M ANU AL
16
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ARIZONA VORTEX KIT
SPECIFICATIONS:
HORIZONTAL CLEARANCE: 8 ft 9 in (2.6 m) at foot level in 9 ft height configuration
MAX HEIGHT WITH ADDITIONAL LEGS: 12 ft (3.7 m)
SYSTEM WEIGHT: 72 lb (33 kg) with both sets of feet
PIN STRENGTH: 18,000 lbf (80 kN) for the 3/8-inch leg pins
32,000 lbf (142 kN) for the 1/2-inch head pins
COMPONENTS:
2-Piece Head Set
Head Set Pulley Wheel
Head Pins (4)
Inner Legs (3)
Outer Legs (7)
Leg/Foot Pins (17)
Flat Feet (3)
Raptor Feet (3)
Orange Pin Flags (21)
Adjustable Hobble Straps (3)
8mm Tether Cord (40ft)
User Manual
BAG SET:
RigTech Pack™
Leg Bags (2)
Foot Set Sleeves (2)
Pin Storage Bag
x3
solid aluminum and incorporate fit into A-Frame & Gin Pole Heads.
design features that reduce weight
and increase strength. B INNER LEG
Attaches to A-Frame, Gin Pole Head
and feet. Fits within Outer Leg to
adjust height or join two Outer Legs.
x1
C GIN POLE HEAD
Connects to the A-Frame Head
to construct tripod & variants.
x1
D A-FRAME HEAD
Attaches to Legs and Gin Pole
Head to create tripod and other
custom configurations.
x3
x3
E RAPTOR FEET
Uses replaceable carbide tip
for optimal grip on appropri- F FLAT FEET
ate surfaces. Rotates to Features rubber sole
adjust orientation. for optimal grip on flat
surfaces. Ball joint
easily adjusts to
necessary angle.
x1 x17
H LEG &
G PULLEY WHEEL FOOT PINS
1.5” Pulley Wheel attaches to (Ball-lock Pin 3/8”)
x4
A-Frame Head using Head Pin.
Uses high-efficiency bearing.
I HEAD PINS
(Ball-lock Pin 1/2”)
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®
E X P E R T U S E O N L Y ARIZONA VORTEX
USER’S GUIDE
B Outer Legs
B Outer Legs
C
Inner Leg
C
Inner Leg
A-FRAME HEAD
DETAIL VIEW
The A-Frame Head can be used individually to construct bipod configura-
tions such as a Classic A-Frame or a Sideways A-Frame. The A-Frame Head A
has been designed to give the optimal angle between the legs. The Gin
Pole Head (orange) can be connected to the A-Frame Head with two
pins, allowing it to hinge or swing. This enables the third leg to be
positioned for specific applications.
I
B G
H
I
E C D E F
A. 1/2” connection points for Gin Pole Head F. Multiple Outer Leg pin alignment slots
B. Horizontal center connection point G. Multiple leg pin adjustment holes
C. Vertical center connection point H. Left and right side facing rigging points
D. Recessed path for rope passage I. Left and right 1/2” pin connection points
E. Left and right anchor points
A
B
A. 3/8” Leg Pin attachment hole
B. Center Gin Pole yoke
C. 1/2” Head A-Frame connection point B
D. Radial anchor points
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®
E X P E R T U S E O N L Y ARIZONA VORTEX
USER’S GUIDE
HEAD ASSEMBLY
(TRADITIONAL)
A
This is the last hole >>>
INNER Leg
C E
Outer Leg shown connected
Outer Leg shown B to A-Frame Head. Note
attached to Gin Pole Head. OUTER Leg
placement of alignment stud
in one of three possible
positions.
D
Inner Leg shown attached
to Gin Pole Head. F
Inner Leg shown connected
to the A-Frame Head.
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VORTEX LEGS A
DETAIL VIEW An Outer and Inner Leg are
The Inner and Outer Legs are both CNC correctly assembled when the
milled to obtain precise inner and outer Leg Pin joins the Inner Leg at the
dimensions. The result is legs and end of the Outer Leg as shown.
couplers that fit with the proper
tolerance, every time.
OUTER LEG
B
>
le >>
st ho
is the la
This
I
H 3/8” PIN ALIGNMENT
HOLE SLOT
G
ALIGNMENT
STUD
B OUTER LEG
LEGS TO FEET
ASSEMBLY
Both the Raptor Foot and Flat Foot
will connect with the Inner Leg and
Outer Leg.
A
OUTER Leg
C
FLAT
Foot
D
RAPTOR
Foot
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®
E X P E R T U S E O N L Y ARIZONA VORTEX
USER’S GUIDE
A MODE OF USE:
Directional
CONFIGURATION:
Tripod Frame
MODE OF USE:
Anchor
Frame
LOAD
LOAD
HOBBLE STRAP
D
C CONFIGURATION:
CONFIGURATION: Sideways A-Frame
Easel-Leg Tripod
(w/leg-mounted MODE OF USE:
winch) Directional Frame
MODE OF USE:
Anchor
Frame
D
LOA
LOAD
E CONFIGURATION:
Easel-Leg Tripod
F
CONFIGURATION:
(w/directional pulley) Gin Pole
MODE OF USE:
Directional Frame
LOAD
MODE OF USE:
Directional Frame
Anchor Frame
STEP 1 Where the rope supporting the load is terminated onto the Vortex.
Identify the Mode of Use. OR
Directional Frame
Where the rope supporting the load is not terminated onto the
Vortex, but rather is redirected through a pulley which is support-
ed by the Vortex.
STEP 2
Determine the magnitude and direction of the applied force:
Identify the Applied Force
(Resultant). Planned movements of the load.
Foreseeable unplanned movements of the load.
STEP 3
Identify the Tendency of Movement. The head and the feet of the frame will tend to move if not
restrained.
STEP 4a
Determine the Foot Securing The feet are secured to prevent any movement of the feet and
Requirements. the frame.
STEP 4b
Determine the Head Securing The head of the frame is typically secured using guys. The guys
Requirements. give strength and rigidity to the frame.
STEP 5
Ensure Guy Angles are within limits. Ensure guy / guy plane angles are:
- Not less than 30°.
- Not less than the applied force angle.
STEP 6
Test load the rigging to ensure frame Ensure the rigging is tested by applying load to the system in a
stability and security. safe situation. This test should be performed prior to supporting
personnel in a potentially hazardous area.
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NOTE: GUY LINES OMITTED AND HOBBLE STRAPS FOR CLARITY.
For correct rigging, the user must know both the direction
and magnitude of the force acting on the frame. For this pur-
pose we have designated two primary Modes of Use:
LOAD
Anchor frame
Fig. 1c
• The magnitude of the applied force will be equiva- CONFIGURATION:
load line towards the load from the last point of con- Directional Frame
tact the load line has with the frame.
Directional frame
• The magnitude of the applied force will be equiva-
lent to the mass of the load multiplied by the load
factor of the directional pulley / pulley system (resul-
tant force).
Fig. 3a
The Equal Leg Tripod shown support-
ing a CSR2 Pulley System. The applied
force in this example is the resultant
of the pulley system which is be-
LOAD
tween the load and the hauling line APPLIED
(closer toward the load). FORCE
This mode of use is as a Direction-
al Frame.
HOBBLE STRAP
Fig. 3b Fig. 3c
When force is applied on the Equal Leg Tripod, Care must be taken to ensure the haul line
the feet will have a tendency of movement is kept close to the load line. The frame
outward, as indicated by the red arrows. will have a tendency of movement in the
direction of the haul if the haul line is
This movement is typically prevented by the extended out to the point where the
use of hobbles between the feet. CMC applied force (pulley system resul-
recommends that each pair of feet be tant) approaches the hobble.
individually hobbled to obtain
maximum security and
stability.
P
TRA
ES P
BBL TRA
HO ES
B BL
HO
TOP VIEW
TOP VIEW
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NOTE: GUY LINES HAVE BEEN OMIT-
CONFIGURATION: TED FROM THIS DIAGRAM FOR CLAR-
Easel-Leg Tripod ITY. Proper securing of this configuration
(w/leg-mounted winch) is absolutely critical to its safe operation.
MODE OF USE:
Anchor Frame
Fig. 3d
When the load is applied, the force acting
on the Anchor Frame will have a tenden-
cy to rotate the Vortex forward toward the
load as shown by the arrows.
APPLIED
FORCE
CONFIGURATION:
Easel-Leg Tripod
(w/directional pulley)
MODE OF USE:
Directional Frame
Fig. 3e
When the load is applied, the force
acting on the Directional Frame will
cause a rearward tendency of move-
ment. The front legs of the Easel-Leg
Tripod will have a tendency to spread
apart, while the rear leg will have a
tendency to move backwards.
APPLIED
FORCE
2. High Strength
3. Small Diameter
3 4
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Step 5: Guy Angles
The Guy Angle and the Applied Force Angle are the key Whenever possible, the Guy Angle should be kept above 45°.
factors used to determine the forces acting on the guys and In some situations this may not be possible. However, under
the Vortex frame. These forces can be precisely calculated; no circumstance should the Guy Angle be less than 30°. If
however, to allow the user to quickly ensure that the forces these rules are met, the magnitude of the force on the guy
are within and acceptable range, the following rules-of- will not exceed that of the applied force.
thumb should be used.
In some configurations there may be multiple guys support-
ing the Vortex. It is essential that the user properly identify
which guyline will resist the Tendency of Movement of the
Vortex. It is this guyline (or Guy Plane if multiple guylines are
used) that must meet the Guy Angle Rules described in this
1. Guy Angle section.
should not be
less than 30°, The positioning of components described in this section may
ideally not less be relative to the angle of a Guy Plane, rather than to a single
than 45°. guy, and to a Frame Plane, than to a single leg of the frame
40
30
(see fig. 5c & 5d).
45°
20
10
30°
Fig. 5a C
Guy Angles on Anchor Frame B
The angle formed between the applied force SIDE VIEW
(CSR2 Pulley System) and the Gin Pole is referred to
as the Applied Force Angle. The Guy Angle directly
E
ORCE
AN
CONFIGURATION:
Gin Pole
Y
ES
GU
IED F
N
A LI
MODE OF USE:
Anchor Frame Y
U
G ● Not less than 30°
APPL
R
EA
● Not less than the applied
R force angle
LOAD
APPLIED
FORCE
LOAD
GLE
E AN
E
GL
AN
ORC
Y
ES
GU
IED F
N
YLI
U
G ● Not less than 30°
APPL
Fig. 5d
SIDE VIEW The Frame Plane is created between
two legs of the Vortex, shown here as
the plane between the legs of an
A-Frame.
A
LOAD
FRAME PLANE
B
Fig. 5c
The Guy Plane is the plane between any
two guylines, shown here as the plane
between the rear guylines attached to
a Gin Pole.
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Step 6: Strength & Stability
The strength and security of the Vortex should be tested SUPPORT STRUCTURE / SURFACE REQUIREMENTS
prior to use. This may be achieved by applying a test load to The strength requirement of the support structure / surface
the system and checking that all components are correctly varies depending on the Mode of Use and application.
performing their function.
ANCHOR FRAME:
The Vortex has been extensively tested for strength in a The structure / surface selected must sustain a static load
controlled environment. The results of the testing prove that equal to that specified for the application, in the direction
the Vortex can be safely used to support personnel in a wide permitted by the system when in use.
variety of configurations.
DIRECTIONAL FRAME:
Extreme caution must be exercised by the user if The load factor of the directional pulley must be considered
configurations other than those described within this manual when determining the support strength requirement. The
are used. Additional Vortex-specific training from a qualified structure / surface selected must sustain a static load equal
instructor is highly recommended. to that specified for the application multiplied by the load
factor, in the direction permitted by the system when in use.
Ways to maximize the strength and stability of the Vortex are:
- Connect the Outer Leg coupler into the Gin Pole head so
the Inner Leg is toward the foot.
- Use appropriate material and methods for hobbles, Interior Angle = Resultant Force
lashings and guys (as described in the “Securing the
Feet” and “Securing the Head” sections). 120° (Yellow Line) = 1 times the load
90° (Blue Line) = 1.41 times the load
- Ensure acceptable guy and Applied Force Angles. 0° (Red Line) = 2 times the load
EQUAL-LEG TRIPOD
The Equal-Leg Tripod shown is a Directional Frame, as A
CONFIGURATION:
the frame supports a pulley system and the haul line is
not terminated onto the frame. The use of indepen- Tripod
dent hobbles alone is normally considered accept- MODE OF USE:
C
Haul line
Keep the Applied Force
within the footprint of
LOAD the Tripod.
APPLIED
FORCE D
HOBBLE STRAP
VIEWS
TOP VIEW SIDE VIEW
HO
BB
LE
ST
LOAD
RA
P
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CONFIGURATIONS
EASEL-LEG TRIPOD
(with Leg-Mounted Winch)
The Easel-Leg Tripod shown is an Anchor Frame as the rope that
supports the load is anchored to the frame via a leg-mounted
winch. The use of hobbles alone is normally considered accept-
able to secure the feet in this configuration. However, the
action of cranking the winch may cause unwanted move-
ment of the Easel-Leg.
TRAP
HOBBLE S
VIEWS
TOP VIEW SIDE VIEW
APPLIED
FORCE
LOAD
A
CONFIGURATION:
Easel-Leg Tripod (with
leg-mounted winch)
MODE OF USE:
Anchor Frame
RAP
HOBBLE ST
VIEWS
TOP VIEW SIDE VIEW
E
LIN
GUY
GU
YL
IN
E
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CONFIGURATIONS
EASEL-LEG TRIPOD
(with Directional Pulley)
The Easel-Leg Tripod shown is a Directional Frame as the rope
supporting the load is directed through a pulley on the head and
is not anchored to the frame.
A
CONFIGURATION:
Easel-Leg Tripod
MODE OF USE:
Directional Frame APPLIED
FORCE
VIEWS
TOP VIEW SIDE VIEW
APPLIED
FORCE
LOAD
A
CONFIGURATION:
B
A-Frame Keep the Applied
Force centered within
MODE OF USE:
Directional Frame the footprint/Frame
Plane of the Bipod.
HO
An A-Frame configuration requires guylines con- BB
nected to anchors both to the front (near or over LE
ST
the edge) and to the back of the frame. Additional RA
guylines may be needed to prevent the A-Frame P
from moving sideways if the load were to shift
laterally.
VIEWS
TOP VIEW SIDE VIEW
LOAD
E GUYL
GUYL YLEIN
GUIN INE
GU
YL
INE
LINE
GUY
GUYLINE
HOBBLE STRAP
GUYLINE
LOA
D
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CONFIGURATIONS
SIDEWAYS A-FRAME
The Sideways A-Frame Bipod shown is a Directional Frame
as the rope supporting the load is directed through a pulley
on the head and is not anchored to the frame. The example
shown would require a combination of hobbles, Raptor Feet
inserted into a crevice and guys to provide security and
stability.
APPLIED
FORCE
AD
LO
A
CONFIGURATION:
Sideways A-Frame
AP
MODE OF USE:
LE STR
Directional Frame HOBB B
Keep the Applied Force centered
within the footprint/Frame Plane of
the Bipod.
VIEWS
TOP VIEW SIDE VIEW
NE
YLI
GU
G
U
YL
IN
E
(X
G
U
2)
YL
HOBBLE STRAP
I
N
E
LOA
D
A APPLIED
FORCE
CONFIGURATION:
Gin Pole
LOAD
MODE OF USE:
Directional Frame
B
Keep the Applied
Force directed down
the Monopod.
VIEWS
GU
YL
IN
E
(X
2)
90° GUYLINES
E
GUYLIN
120°
GUYLINE
E
IN
LOAD
YL
U
G
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USAGE INSPECTION PERIODIC INSPECTION
Before and After Each Use Detailed Periodic Inspection
Perform a visual, tactile and functional inspection of all parts. Remove the Vortex from service and discontinue use if:
Check components for: • Any component fails inspection
• Sharp edges
• It has been used to arrest a fall or has been
significantly loaded
• Nicks, gouges, dings, wear, scratches or indentations
deeper than 1mm
• If there is any doubt about its condition.
• Permanent deformation
Do not return to service until the unit in question has been
inspected and approved for use in writing by a competent
• Misalignment of joining parts
person that is authorized to do so. Contact CMC if you have
any doubts or concerns.
• Legs that do not easily fit together and adjust
smoothly
Inspections should be performed by a competent person
whose training meets the applicable standards and/or laws
• Bent, twisted, distorted, stretched, elongated,
for the inspection of life safety equipment. An inspection log
cracked, or broken components
including the date, inspectors name, and result of the inspec-
tion should be kept as a permanent record. It is best to issue
• Unauthorized replacement components
new equipment to each user so they know its entire history.
• Legibility of the product markings
Repairs or modifications to the equipment are only allowed
by CMC or those authorized in writing by the manufacturer.
• Evidence of:
Other work or modifications may void the warranty, and
a. Being dropped
releases CMC from all liability and responsibility.
b. Excessive loading
c. Corrosion
CMC offers training in the setup, use, and application of the
d. Exposure to heat, including weld spatter, arc
Arizona Vortex Kit. Please visit cmcpro.com for more informa-
strikes, or discoloration of the surface
tion on class schedules and locations.
e. Unauthorized modification or repair
VORTEX PINS
• Operation of locking pin not smooth and positive
HEADSET PULLEY
• Misalignment or wobble in the bearing
Model
Serial Number
Year of Manufacture
Purchase Date
Date of First Use
User
Date of routine inspection
Condition at time of inspection
Inspector Name
SERVICE / INFORMATION
SOLD & SUPPORTED BY
CMC
6740 Cortona Drive
Goleta, CA 93117 USA
cmcpro.com/contact-us
[email protected]
MANUFACTURED BY
Rock Exotica
Clearfield, Utah USA
COUNTRY OF ORIGIN
The Vortex is made in the USA of domestic and foreign mate-
rials. The Vortex design is patented.
MANUAL AVAILABILITY
This Vortex User Manual is also available for download at
cmcpro.com. If you have any questions or concerns regard-
ing this product, please contact CMC Customer Support
using the website or email address listed above.
| cmcpro.com 31
CMC Rescue, Inc.
6740 Cortona Drive
Goleta, CA 93117, USA
805-562-9120 / 800-235-5741
cmcpro.com