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Magnum IEC - Product Specific Information

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677 views16 pages

Magnum IEC - Product Specific Information

Uploaded by

jehad azooz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Magnum • Up to 690 Vac

IEC Low Voltage Air Circuit Breakers • 42 kA to 100 kA Icu


Product Focus • 800 to 6300 A
• IEC 60947-2

• Proven Performance
• Expanded Capabilities
• High Withstand Ratings
A global source for
innovative electrical power distribution solutions

Proven performance …
time and again
For over 70 years, Eaton has
designed, engineered and manu-
factured low voltage circuit
breakers and trip units for the
global market. Our revolutionary product
developments and solutions continue to set the
standard for quality, reliability, and extended
operating life. We are an industry leader in air
circuit breaker technology innovations such as the
first solid-state trip unit, the first microprocessor-
based trip unit, zone selective interlocking, and the
DE-ION® arc extinguisher design, providing
superior arc quenching characteristics.

Expanded capabilities … in less space Safety first


The advanced arc running system enables Much consideration was given to
Magnum to control the arc direction, while operator safety and system security.
also providing for higher interrupting • Improved C-loop current path
capacity in a smaller space. design provides dramatic enhance-
Increased ratings in less space provide the ments in both safety and efficiency.
flexibility to design more robust electrical distribution • Higher current ratings increase the blow-on forces
systems capable of handling larger available fault on the contact surfaces, allowing the proper
currents, and providing better coordination with downstream protective device to open, isolating the
downstream devices. Magnum breakers are designed fault and increasing uptime.
for use in low voltage assemblies: switchgear, • Positive On is indicated on the breaker faceplate.
switchboards, motor control centres, and transfer This unique interlocking feature prevents the
switch equipment. levering door from being opened if the contacts are
welded, protecting personnel from exposure to live
primary contacts. Making current release prevents
the breaker from closing in on a fault with peak
current exceeding 25 times the RMS nominal current.
• Keyed sensor plugs ensure error-free installation of
the sensor in the field.
• Deadfront faceplate isolates the operator from the
primary voltage when the breaker is energized.
• Anti-pump prevents any attempts to reclose the
breaker on a short circuit fault if the close signal
(mechanical or electrical) is maintained.

2
High withstand ratings … in a compact size
Eaton’s innovations meet the needs of today’s modern High withstand ratings
air circuit breakers: Magnum provides high interruption and withstand
• The capability to design more flexible systems that ratings in a small physical size.
can withstand larger available fault currents.
• Better coordination with downstream devices. Through-the-door design
• Reduced size of the switchgear assembly. All controls, indicators, and the trip unit are visible and
• Integrally designed breaker levering mechanism and can be safely accessed without opening the
cassette for drawout breaker with clear indication of compartment door.
connect, test, and disconnect positions.
Common height and depth
Meeting the challenge All three Magnum frame sizes have the same identical
Magnum breakers are engineered specifically for use in height and depth to facilitate standardised designs in
low voltage assemblies applied at nominal voltages of low voltage assemblies.
380, 415, 440, 500 and 690 Vac. Ten continuous ratings
– 800 A through 6300 A – are covered with three frame Complete trip unit family
sizes. Drawout and fixed mounting units are available A full range of Digitrip® programmable and electronic
in 3- or 4-pole designs. trip units has been expanded to offer customers a
Controls and indicators are conveniently grouped on choice of protection, information, and communication
the breaker’s front escutcheon where they can be capabilities to meet specific requirements.
easily viewed and accessed through a cutout door.

3
4

6 5

7 9 8
Rear view of integrally-designed
11 cassette showing generous spacing
for customer bus connections.

10 12

13

14 15

1 Integral arc hood. 6 Contact status indicator 12 Optional operations counter.


2 Front mounted secondary (open or closed). 13 Optional “Off” key lock.
contacts. 7 Digitrip RMS trip unit. 14 Integral padlockable levering The independently operated and
3 Trip flag (optional). 8 “Push On” to close breaker button. device. lockable shutter design provides a
safe environment when the breaker
4 Three accessory windows. 9 “Push Off” to open breaker button. 15 Colour-coded breaker position
is removed from the cassette.
5 Spring status indicator 10 Manual charging handle. indicators.
(charged or discharged). 11 Drawout cassette.

3
A look inside the Magnum
Designed for easy access, inspection, Two-step stored energy mechanism for manually and
and minimal maintenance electrically operated breakers
The stored energy mechanism, control devices, The potential energy is stored in the mechanism to close
accessories, and secondary contacts are easily accessible the breaker in five cycles or less. Sufficient energy to
by removing the front cover, held in place by four captive open the breaker remains available following the closing
screws. For safety, this can only be done when the operation.
breaker is in the disconnect position or removed from the After closing, the charging spring can be recharged to
cell. provide potential energy for reclosing following a fault,
The current sensor viewing window on the rear of the providing high continuity of service. This feature allows
breaker allows for easy identification of the current for the following sequence:
sensor mounted inside.
Charge – Close – Recharge – Open – Close – Open.
A contact wear indicator eliminates the need for
elaborate testing to determine if the contact assembly On manually operated breakers, closing springs are
needs replacing. charged by hand. For electrically operated breakers,
springs are charged by an electric motor but can be
manually charged if no power is available.

1
10
11
2

12
3
13
14

This rear view of a Magnum drawout breaker


shows the designed-in safety feature of
4 6 locating the primary disconnects and
secondary contacts on the removable breaker
element for easy and safe inspection.
7

8 9

1 Secondary wiring points. 8 Padlockable levering device.


2 Field installable accessories (three maximum). 9 Breaker position indicator.
3 Digitrip RMS trip unit. 10 Secondary contacts.
4 Optional electric charging motor. 11 Arc chute covers.
5 Manual charging handle. 12 Primary finger cluster disconnects. Positioning of the secondary contact
6 Optional operations counter. 13 Current sensor window. subassembly is dedicated for installation,
maintenance, and testing. Top view shown
7 Optional “Off” key lock. 14 Rigid frame housing.
with breaker cover removed, bottom of photo
is front of breaker.

4
Magnum IEC - Product specific information

Standards and certifications


Magnum IEC breakers are MWK circuit breaker for Magnum IEC family
tested by a third party, 1100VAC
DEKRA.
3 The Magnum MWK is a
IEC test certifications specially designed breaker
4 Magnum air circuit breakers
to meet 1100 volt IEC rated
applications. It is a 3200
meet or exceed the applicable ampere frame size breaker
5 IEC standards, including: with thermal trip ratings
• IEC 60947-2 from 600A to 3200A. Fixed
1 • DEKRA third-party witness and drawout mountings are
available for both 3 and 4-pole
1 Comprehensive enclosure breakers.
solutions At 1100 volts the Icu is 25kA.
1 Magnum air circuit breakers
A special cassette with a
specifically designed arc
have proven performance in
1 IEC switchboards and custom
barrier must be chosen to use
with this breaker for an 1100
enclosures manufactured
volt application. Like all other
1 by Eaton and Low Voltage
Magnum breakers, the MWK
Systems Builders (OEMs) to
breaker is also 100% rated,
1 the following standards:
requiring no thermal derating
• IEC 60947-1 when applying the breaker in
1 • IEC 61439-2
an enclosure.

1 Approvals and marks IEC non-automatic breaker


(switch)
Magnum air circuit breakers
1 carry the following approvals The non-automatic Magnum
and approval marks: IEC breaker (switch) shares the
1 • CE
same frame and accessories
as the circuit breaker. It
ABS (American Bureau of
1
• does not, however, have the
Shipping) Type Approval following:
Certificate Number
1 14-HS1228512B-PDA
• Trip Unit
• CCC (Certificate for China
• Sensors
1 Compulsory Product • Overcurrent Release
Certification) to GB14048.2- The switch is available in both
1 2001 three-pole and four-pole fixed
• Certificate Numbers: and drawout configurations.
1 • 2005010307139381 One typical application would
• 2003010307094561 be as a tie in systems with
1 • 2003010307094558 parallel feeds. A non-automatic
power circuit breaker includes
• American Bureau of
separable contacts for
1 Shipping (ABS) movement between a closed
• Det Norske Veritas (DNV) position and an open position,
1 • Lloyds of London and an operating mechanism
for moving the separable
• South African Bureau of
contacts between the two
1 Standards (SABS) positions. No matter how
For a complete and much it might look like circuit
1 comprehensive listing of all breaker, it can't be used for
low voltage power breaker branch-circuit protection.
1 certifications, please visit
www.eaton.com/magnum
1
1
1
1

32 MAGNUM PRODUCT GUIDE CA013002EN—April 2017 www.eaton.com


Magnum IEC - Product specific information

Catalog number selection


Like the Magnum DS and SB, the Magnum IEC circuit breaker is
described and ordered by a 25 character catalog number created
through a simple selection process from two applicable tables.
3 If the breaker is a drawout breaker, the cassette features would
be selected by a 15 character catalog number. The cassette
4 selection process is similar with selections made from one table.

NNote: The selection examples shown at the top of each table.


5
1 Magnum IEC breaker product family (first 14 of 25 digits, see next page for 15-25 digits)

1 MW N 5 12 4 V E A 03 MT 6 M C J 2 Y C N M W X
1
Breaker frame Trip unit and protection,
1 I = Standard or double and external control voltage when
required
N = Narrow or double
Poles and neutral Mounting configuration
1 = narrow
K = Special 1100 Vac ACB (facing front of breaker) and load terminals
NN
22
= Non-automatic (no trip unit)
= 520 LI
3 = Three H = Fixed horizontal 52 = 520 LSI
1 Interrupting Icu 4 = Four (neutral left) V = Fixed vertical 5W = 520i LSIG
R = Four (reserved for L = Drawout horizontal M2 = 520M LSI
4 = 40 kV
1 5 = 50 kV
neutral right) MT
MU
= 520M LSI (24–48 Vdc)
= 520M LSI (120 Vac)
6 = 65 kV Nameplate language
MV = 520M LSI (240 Vac)
1 8 = 85 kV E = English
MW = 520Mi LSIG
Z = 100 kV A = Spanish
MJ = 520Mi LSIG (24–48 Vdc)
1 H = 25 kV
(1100 Vac MWK) Sensor and
MK = 520Mi LSIG (120 Vac)
ML = 520Mi LSIG (240 Vac)
rating plug rating
1 Continuous amperes and NN = None 13 = 1250
ME
MC
= 520M LSIA (24–48 Vdc)
= 520M LSIA (120 Vac)
phasing (facing front of 01 = 100 16 = 1600 MF = 520M LSIA (240 Vac)
1 breaker) 02 = 200 20 = 2000 CT = 520MC LSI (24–48 Vdc)
08 = 800 ABC 05 = 250 25 = 2500 CU = 520MC LSI (120 Vac)
1 10
12
= 1000 ABC
= 1250 ABC
03
04
=
=
300
400
30 =
32 =
3000
3200
CV
CE
= 520MC LSI (240 Vac)
= 520MC LSIA (24–48 Vdc)
16 = 1600 ABC 06 = 600 40 = 4000 CC = 520MC LSIA (120 Vac)
1 20 = 2000 ABC 08 = 800 50 = 5000 CF = 520MC LSIA (240 Vac)
25 = 2500 ABC 10 = 1000 63 = 6300 CJ = 520MCi LSIG (24–48 Vdc)
1 32 = 3200 ABC 12 = 1200 CK = 520MCi LSIG (120 Vac)
41 = 4000 ABC (standard CF = 520MCi LSIG (240 Vac)
1 drawout only)
4N = 4000 AABBCC
C1
C2
= 520MC ARMS LSI (24–48 Vdc)
= 520MC ARMS LSI (120 Vac)
5N = 5000 AABBCC C3 = 520MC ARMS LSI (240 Vac)
1 6N = 6300 AABBCC C4 = 520MC ARMS LSIA (24–48 Vdc)
40 = 4000 ABCABC C5 = 520MC ARMS LSIA (120 Vac)
1 50 = 5000 ABCABC
60 = 6300 ABCABC
C6
C7
= 520MC ARMS LSIA (240 Vac)
= 520MC ARMS LSIG (24–48 Vdc)
C8 = 520MC ARMS LSIG (120 Vac)
1 C9 = 520MC ARMS LSIG (240 Vac)
1W = 1150i LSI (24–48 Vdc)
1 1N = 1150i LSI (120 Vac)
1P = 1150i LSI (240 Vac)
1 1R
1S
= 1150i LSIG/A (24–48 Vdc)
= 1150i LSIG/A (120 Vac)
1T = 1150i LSIG/A (240 Vac)
1
1
1
1
1

34 MAGNUM PRODUCT GUIDE CA013002EN—April 2017 www.eaton.com


Magnum IEC - Product specific information

Magnum IEC - Continuous amperage, interruption and withstand ratings tables

Table 9.  Magnum IEC 60947-2 rated air circuit breakers


rms symmetrical current ratings kA
1 Available
current
sensor 3
and
rating
With-
plugs for
digitrip
4
stand rms trip
Inter-
rupting
@ 240
Inter-
rupting
@ 440
Inter-
rupting
@ 690
rating
Icw
1-Sec @
With-
stand
rating
Fixed
internal
unit
(estab-
lishes Poles
5
Frame Breaker Frame Vac Vac Vac 440V/ Icw inst breaker KEMA/ avail-
amperes type type Icu = Ics Icu = Ics Icu = Ics 690V 3-Sec trip I n rating) KEUR CCC able
1
MWN-508 Narrow 50 50 50 50 n/a 200, 250, X 2 X 3&4
MWN-608 Narrow 66 66 65 66 40 300, 400,
630, 800
X 2 X 3&4 1
MWI-608 Standard 65 65 65 65 n/a X X 3&4
MWI-808 Standard 85 85 85 85 65 X X 3&4 1
MWI-C08 Standard 100 100 85 85 65 85 X X 3&4
1000 MWN-410 Narrow 40 40 40 40 n/a 200, 250, X 2 3&4 1
MWN-510 Narrow 50 50 50 50 n/a 300, 400, X 2 3&4
MWN-610 Narrow 66 66 65 66 40
630, 800,
1000 X 2 3&4
1
MWI-610
MWI-810
Standard
Standard
65
85
65
85
65
85
65
85
n/a
65
X
X
3&4
3&4
1
MWI-C10 Standard 100 100 85 85 65 85 X 3&4 1
1250 MWN-412 Narrow 40 40 40 40 n/a 200, 250, X 2 X 3&4
MWN-512 Narrow 50 50 50 50 n/a 300, 400,
630, 800,
X 2 X 3&4 1
MWN-612 Narrow 66 66 65 66 40 1000, 1250 X 2 X 3&4
MWI-612 Standard 65 65 65 65 n/a X X 3&4 1
MWI-812 Standard 85 85 85 85 65 X X 3&4
MWI-C12 Standard 100 100 85 85 65 85 X X 3&4 1
1600 MWN-516 Narrow 50 50 50 50 n/a 200, 250, X 2 X 3&4
MWN-616 Narrow 66 66 65 66 40 300, 400, X 2 X 3&4
1
630, 800,
MWI-616 Standard 65 65 65 65 n/a X X 3&4
MWI-816 Standard 85 85 85 85 65
1000,
1250, 1600 X X 3&4
1
MWI-C16 Standard 100 100 85 85 65 85 X X 3&4 1
2000 MWN-520 Narrow 50 50 50 50 30 200, 250, X 2 X 3&4
300, 400,
MWN-620 Narrow 66 66 65 66 40
630, 800,
X 2 X 3&4 1
MWI-620 Standard 65 65 65 65 50 1000, X X 3&4
MWI-820 Standard 85 85 85 85 65 1250,
1600, 2000
X X 3&4 1
MWI-C20 Standard 100 100 85 85 65 85 X X 3&4
1 Interrupting ratings shown based on breaker equipped with integral digitrip rms trip unit. Interruption ratings for non-automatic breakers
1
are equal to the published withstand rating.
2 690V rating is not certified Kema/KEUR. 1
3 1100V Icu rating is 25kA.
1
1
1
1
1
1
1
1

MAGNUM PRODUCT GUIDE CA013002EN—April 2017 www.eaton.com 37


Magnum IEC - Product specific information

Table 9.  Magnum IEC 60947-2 rated air circuit breakers continued
rms symmetrical current ratings kA
1 Available
current
sensor
and
rating
plugs for
3 With-
stand
digitrip
rms trip
Inter- Inter- Inter- rating With- unit
4 rupting
@ 240
rupting
@ 440
rupting
@ 690
Icw
1-Sec @
stand
rating
Fixed
internal
(estab-
lishes Poles
Frame Breaker Frame Vac Vac Vac 440V/ Icw inst breaker KEMA/ avail-
amperes type type Icu = Ics Icu = Ics Icu = Ics 690V 3-Sec trip In rating) KEUR CCC able
5 2500 MWI-625 Standard 65 65 65 65 n/a 200, 250, X X 3&4
MWI-825 Standard 85 85 85 85 65 300, 400, X X 3&4
1 MWI-C25 Standard 100 100 85 85 65 85
630, 800,
1000, 1250, 3&4
1600, 2000,
1 MWI-H25 Standard 125 125 125 85 65
2500
X X 3&4

3200 MWK-2323 Standard 85 85 85 85 65 3200 3&4


1 MWI-632 Standard 65 65 65 65 50 200, 250, X X 3&4
MWI-832 Standard 85 85 85 85 65 300, 400, X X 3&4
1 MWI-C32 Standard 100 100 85 85 65 85
630
X X 3&4

1 4000
MWI-H32
MWI-64N
Standard
Double 65 65
125
65 65 n/a 2000, X X
3&4
3&4
2500,
1 MWN-64N Double
Narrow
66 66 66 66 n/a
3200,
X X 3&4
4000
1 MWI-641
MWI-84N
Standard
Double
66
85
66
85
66
85
66
85
n/a
n/a
X
X
X
X
3&4
3&4
1 MWN-84N Double
Narrow
85 85 66 85/66 66 X X 3&4

1 MWI-841
MWI-C4N
Standard
Double
85
100
85
100
85
100
85
100
66
n/a
X
X
X
X
3&4
3&4
1 MWN-C4N Double
Narrow
105 105 66 105/66 66 X X 3&4

1 5000
MWI-C41
MWI-85N
Standard
Double
105
85
105
85
85
85
85
85
n/a
n/a 2500,
X
X
X
X
3&4
3&4
3200,
1 MWI-C5N Double 100 100 100 100 n/a
4000, 5000
X X 3&4

6300 MWI-86N Double 85 85 85 85 n/a 3200, X X 3&4


1 MWI-C6N Double 100 100 100 100 n/a 4000, X X 3&4
5000, 6300
1 1 Interrupting ratings shown based on breaker equipped with integral digitrip rms trip unit. Interruption ratings for non-automatic breakers
are equal to the published withstand rating.
1 2 690V rating is not certified Kema/KEUR.
3 1100V Icu rating is 25kA.
1
1
1
1
1
1
1
1
1
1

38 MAGNUM PRODUCT GUIDE CA013002EN—April 2017 www.eaton.com


The right choice for low voltage assemblies … anywhere in the world

Three structure widths offer greater capacity


in less space
Through-the-window accessories
The Magnum has been engineered to fit into three
space-saving structure widths for 3-pole and three more Shunt trip - Provides remote controlled circuit breaker
for 4-pole units. The Magnum breaker provides opening when energised by a voltage input.
opportunities for more circuit breakers in less space.
Reduced space means greater cost savings regarding Spring release - Remotely closes the breaker when its
assembly time, number of assembly structures, and final coil is energised by a voltage input.
installation area.
UnderVoltage Release (UVR) - Trips the breaker remotely
Through-the-door design ensures user-friendly when an existing voltage signal is lost or drops below
operation, visual indication, and optimum safety an established threshold.
Through-the-door design provides clear visual and
physical access to the trip unit and ALL breaker controls
and indicators … including open and close buttons, the
Internal Accessories
open/close indicating flag, the charging handle, breaker
interlock, and the spring charge/discharge flag. Even Auxiliary switch - Provides the capability to remotely
breaker levering is accomplished with the breaker indicate if the breaker is open or closed. Up to six N/O
compartment door closed. and six N/C auxiliary contacts are available for
For safety and security, the breaker compartment allows customer use.
three breaker positions with the door closed: connect,
test, and disconnect. Overcurrent trip switch (bell alarm) - A set of N/O and N/C
Extension rails can be padlocked to prevent a breaker contacts that indicate when a breaker trips.
from being inserted into a cell, a lock-out requirement
when maintenance is being performed. This helps Electrical operator - An electric motor, internally mounted
assure personnel safety and guarantees that no one can in the circuit breaker, that charges the closing springs
install a breaker and energise a circuit on which a automatically, facilitating remote or local closing.
person may be working.

In the withdrawn position, the Finger-proof (IP20) All breakers can be padlocked The drawout breaker can be The breaker spring charging
breaker can be removed from secondary points with easy to secure the breaker in all conveniently racked in or out, handle is designed with
the cell on integral extension access for customer wiring. three positions. An optional stopping at the various sufficient space for operation
rails. key interlock (not shown) can positions with the door closed. even with a gloved hand.
also secure the breaker in
each position.

5
Convenient secondary contact placement facilitates
wiring and maintenance
Secondary wiring points are located in the top front
portion of each cell. A separate door can be used to
cover the contacts so an operator can safely access
■ Connect them without opening the breaker compartment door.
Customer contact points are dedicated to the customer’s
interface, totally free and isolated from factory
connections.
The secondary terminals have standard finger-proof
hinged covers, providing safety by protecting against
accidental contact with live secondary contacts.
Safety is enhanced by the through- ■ Test Covers are hinged for making connections and include a
the-door design that provides for three small access hole for circuit testing using a probe. Each
breaker positions with the door
secondary contact point is dedicated to a specific
closed: connect, test, and disconnect.
function, allowing standardised wiring diagrams and true
electrical interchangeability of common size breakers.
Standard wiring points help improve quality while
reducing maintenance and inspection time for end
■ Disconnect customers.

A common family of accessories for all frame sizes


We designed Magnum accessories to fit all frame sizes,
thus reducing inventory parts and the possible confusion
that can exist when various accessory sizes are required
for individual breaker frames.
Magnum through-the-window accessories are installed in
the right front of the breaker. The unique windows in the
breaker cover enable accessories to be quickly identified
by name and rating. Additional internal accessories
include an auxiliary switch, over-current trip switch
(alarm), and electrical motor operator.
Accessories are plug-in units that snap in place, providing
for easy mounting and wiring to save both installation
time and cost. This feature facilitates accessory changes
by the installer or user personnel, eliminating the need
for manufacturer modification or outside service Magnum modular
companies. design allows customers
to mount accessories in
Modular accessories are keyed for fast error-free
the field.
mounting in the field. For example, the spring release
unit can only be mounted in the centre cavity.

Viewable through-the-window The auxiliary switch is an internal An electric motor automatically


electrical accessories are accessory that provides remote charges the closing springs. In
identically sized, yet keyed for electrical indication of the breaker absence of control power, the
error-free mounting. status. springs can be manually charged.

6
The trip unit family
Protection and information … the digitrip family Programmable trip units
provides choices like no other Digitrip RMS 1150 provides programmability
Ever since introducing the first microprocessor-based for more sophisticated distribution systems
trip unit, Eaton has advanced the technology into a including:
more complete family of Digitrip RMS Electronic and • Increased protection and coordination
Programmable Trip Units designed and engineered capabilities.
exclusively for Magnum breakers. Magnum can also be • Systems monitoring information including power
supplied as a non-automatic switch. factor, voltage current, harmonic distortion,
values, and waveform capture with a three-line
Electronic trip units (8 characters per line) LED display.
• Digitrip RMS 520 LI provides long time and • Two programmable contacts for customer use.
instantaneous protection only. • Time stamping of trip events for improved
• Digitrip RMS 520 LSI / 520i LSIG enables the user as troubleshooting and diagnostics.
many as nine phases and earth current protection • Accuracy of 1% on metered values and 2% on
settings for maximum flexibility in trip-curve shaping energy and power.
and multi-unit coordination, and adds earth fault • Systems diagnostic information.
current protection settings. • INCOM and PowerNet communications.
• Digitrip RMS 520M adds phase, neutral, and • Allows for custom curve shaping or selectable
Earth fault current metering … with a four-character IEC curves.
LCD display window.
• Digitrip RMS 520MC has the same features as the
520Mi, but also includes communications.

Note: 520i, 520Mi, 520MCi, and 1150i versions are


used when earth fault protection is specified (LSIG). Digitrip 520/520M Digitrip 520i/520Mi
Long and short delay curves Ground curve

7000 7000

4000 4000

1000 1000

60 60

10 10
Time in seconds

Time in seconds

1 1

0.1 0.1

0.01 0.01
0.5 1 2 10 20 50 100 0.05 0.1 0.2 1 2 5 10
Current in multiples Current in multiples
of long delay setting Ir of rating In

Magnum Trip Unit Test Kit MTK1000


The new and improved Magnum Trip Unit Test Kit
MTK1000 is designed to be a user friendly upgrade
from the previous Magnum trip unit test kit, offering
improvements in ease of operation, portability,
durability, safety and measurement accuracy.

7
Trip unit summary table
Magnum Digitrip trip units
The next generation of proven Digitrip RMS
Trip Units is available exclusively on Magnum
Breakers. These true rms sensing trip units
provide accurate coordination with the
conductors and equipment the breaker is
designed to protect.

Trip unit type Digitrip 520 LI Digitrip 520 LSI Digitrip 520M LSI Digitrip 520MC LSI Digitrip 1150i LSI
Digitrip 520i LSIG 3) Digitrip 520Mi LSIG 3) Digitrip 520MCi LSIG 3) Digitrip 1150i LSIG 3)
Ampere range 200 A - 3200 A 200 A - 6300 A 200 A - 6300 A 200 A - 6300 A 200 A - 6300 A
Interrupting rating at 690 V 40 through 100 kA 40 through 100 kA 40 through 100 kA 40 through 100 kA 40 through 100 kA
Rms sensing Yes Yes Yes Yes Yes
Protection and coordination
Protection Ordering options LI LSI, LSIG LSI, LSIG, LSIA LSI, LSIG, LSIA LSI, LSIG, LSIA
Fixed rate plug (In) Yes Yes Yes Yes Yes
Overtemperature trip Yes Yes Yes Yes Yes
Long Long delay pickup 0.4 - 1.0 x (In) 0.4 - 1.0 x (In) 0.4 - 1.0 x (In) 0.4 - 1.0 x (In) 0.4 - 1.0 x (In)
delay Long delay time I2t at 6 x Ir 2 - 24 seconds 2 - 24 seconds 2 - 24 seconds 2 - 24 seconds 2 - 24 seconds
protection Long delay time I4t No No No No 1 - 5 seconds
(L) Long delay thermal memory Yes Yes Yes Yes Yes
High load alarm No No No No 0.5 - 1.0 x (Ir)
Short Short delay pickup No 200 - 1000% x (Ir) 200 - 1000% x (Ir) 200 - 1000% x (Ir) 200 - 1000% x (Ir)
delay and M1 and M1 and M1 and M1
protection Short delay time I2t at 8 x Ir No 100 - 500 ms 100 - 500 ms 100 - 500 ms 100 - 500 ms
(S) Short delay time flat No 100 - 500 ms 100 - 500 ms 100 - 500 ms 100 - 500 ms
Short delay time ZSI No Yes Yes Yes Yes
Instantaneous Instantaneous pickup 200 - 1000% x (In) 200 - 1000% x (In) 200 - 1000% x (In) 200 - 1000% x (In) 200 - 1000% x (In)
protection and M1 and M1 and M1 and M1 and M1
(I) Making current release Yes Yes Yes Yes Yes
Off position No Yes Yes Yes Yes
Earth fault Earth fault alarm No No Yes Yes Yes
protection Earth fault pickup No 25 - 100% x (In) 25 - 100% x (In) 25 - 100% x (In) 24 - 100% x (In)
(G) Earth fault delay I2t at .625 x In No 100 - 500 ms 100 - 500 ms 100 - 500 ms 100 - 500 ms
Earth fault delay flat No 100 - 500 ms 100 - 500 ms 100 - 500 ms 100 - 500 ms
Earth fault ZSI No Yes Yes Yes Yes
Earth fault thermal memory No Yes Yes Yes Yes
Neutral protection (N) Yes Model LSI only Model LSI only Model LSI only Model LSI only
System diagnostics
Cause of trip LEDs Yes Yes Yes Yes Yes
Magnitude of trip information No No No Yes Yes
Remote signal contacts No No Yes Yes Yes
Programmable contacts No No No No Yes
System monitoring
Digital display No No 4 char. LCD 4 char. LCD 24 char. LED
Current (%) full scale sensor No No Yes Yes Yes +/- 1%
Voltage (%) L - L No No No No Yes
Power and energy (%) No No No No Yes
Apparent power kVA and demand No No No No Yes
Reactive power kVAR No No No No Yes
Power factor No No No No Yes
Crest factor No No No No Yes
Power quality - harmonics No No No No Yes
% THD No No No No Yes
System communications
Type No No No INCOM/PowerNet INCOM/PowerNet/
Trip Link
Power supply N/A N/A PRM in breaker PRM in breaker PRM in breaker 2)
Additional features
Trip log (3 events) No No No No Yes
Electronic operations counter No No No No Yes
Testing method 1) Test set Test set Test set Test set Integral and test set
Waveform capture No No No No Yes

In = Rating plug and sensor rating; Ir = Long delay pickup setting.


1) Test set for secondary injection.

2) New features will include over and under voltage alarm or trip, over and under frequency alarm or trip, voltage unbalance alarm or trip, and reverse power trip and

phase rotation alarm. Contact Eaton for availability and more details.
3) Only at LSIG with ground fault protection is the "i" of Digitrip required. The Digitrip 1150 will be provided on request.

8
Characteristics table
Magnum characteristics,
dimensions and weights

Magnum frame Narrow frame Standard frame Double-wide frame


(MWN) (MWI) (MWI)
Circuit breaker characteristics 1) 2) MWN4 MWN5 MWN6 MWI6 MWI6 MWI8 MWIC MWI6 MWI4 MWIC
800 800 800 800 ~ 800 800 4000 4000 4000
1000 1000 1000 1000 ~ 1000 1000 5000 5000
Continuous current rating In 1250 1250 1250 1250 ~ 1250 1250 6300 6300
(Amps at 40 °C) ~ 1600 1600 1600 ~ 1600 1600
~ 2000 2000 ~ 2000 2000 2000
~ 2500 2500 2500
~ 3200 3200 3200
Interrupt ratings at 690 Vac Icu /Ics (kArms) 8) 40/40 50/50 65/65 65/65 65/65 85/85 100/85 4) 65/65 85/85 100/100
Withstand rating Icw 1 sec/3 sec (kArms) 40/~ 50/~ 3) 65/40 65/~ 65/50 85/65 85/65 65/~ 85/~ 100/~
Maximum break time (msec) 30 30 30 30 30 30 30 40 40 40
Maximum closing time (msec) 50 50 50 50 50 50 50 70 70 70
Circuit breaker dimensions (mm) 5)
Height 425.7 425.7 425.7 425.7 425.7 425.7 425.7 425.7 425.7 425.7
Fixed Depth 371.9 371.9 371.9 371.9 371.9 371.9 371.9 371.9 371.9 371.9
Width (3-pole) 317.7 317.7 317.7 410.2 410.2 410.2 410.2 886.5 886.5 886.5
Width (4-pole) 413 413 413 537.2 537.2 537.2 537.2 1120 1120 1120
Height 524.3 524.3 524.3 524.3 524.3 524.3 524.3 524.3 524.3 524.3
Drawout Depth 474.2 474.2 474.2 474.2 474.2 474.2 474.2 474.2 474.2 474.2
Width (3-pole) 336 336 336 431.8 431.8 431.8 431.8 909 909 909
Width (4-pole) 431.3 431.3 431.3 558.8 558.8 558.8 558.8 1036 1036 1036
Circuit breaker weight (kg) 5)
Fixed (3-pole) 43 43 43 58 - 68 58 - 68 58 - 68 58 - 68 107.5 125.2 125.2
(4-pole) 54 54 54 72 - 86 72 - 86 72 - 86 72 - 86 144.7 163.3 163.3
Drawout (3-pole) 48 48 48 70 - 86 70 - 86 70 - 86 70 - 86 138.8 157.4 157.4
(4-pole) 62 62 62 88 - 112 88 - 112 88 - 112 88 - 112 166 200 200
Cassette (3-pole) 28 28 28 53 - 56 53 - 56 53 - 56 53 - 56 90.3 96.2 96.2
(4-pole) 32 32 32 55 - 68 55 - 68 55 - 68 55 - 68 113.4 120.7 120.7

Non-auto switch characteristics


Maximum interrupt ratings
at 690 Vac Icu /Ics (kArms) 40/40 50/50 65/65 65/65 65/65 85/85 7) 65/65 85/85 100/100
Withstand ratings Icw 1 sec/3 sec (kArms) 40/~ 50/~ 3) 65/40 65/~ 65/50 85/65 7) 65/~ 85/~ 100/~
Continuous current range (A) to 1250 to 2000 to 2000 to 1600 2000 to 2000 ~ to 4000 to 4000 to 4000
Close and latch current (kA peak) 6) 40 50 50 50 50 59 ~ 100 100 100
Maximum continuous current range (A) ~ ~ ~ ~ 2500 & 2500 & ~ ~ 5000 & 5000 &
3200 3200 6000 6000
Close and latch current (kA peak) 6) ~ ~ ~ ~ 80 80 ~ ~ 157 157
Mechanical Endurance with maintenance
Operating cycles (C-O) x 1000 20 20 20 20 20 20 20 15 15 15
Mechanical Endurance without maintenance 690 V
Operating cycles (C-O) x 1000 10 10 10 10 10 10 10 10 10 10
Electrical Endurance without maintenance
Operating cycles (C-O) x 1000 10 10 10 10 10 10 10 2.5 2.5 2.5

IP Rating
Door Frame IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20
Cover IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54

1) Circuit breakers equipped with integral trip units have a making current release set to trip instantaneously at 25 x In peak current to prevent closing
on a fault current exceeding that magnitude.
2) Magnum ACB’s carry an IT rating at 440 Vac per IEC 60947-2 Annex H. Contact Eaton for 690 Vac IT applications.
3) The Icw 1 sec/3 sec rating is 50/30 kA for 2000 A MWN 50 kA breaker.
4) Standard frame circuit breakers rated 100 kA are equipped with a high instantaneous trip set to protect above 85 kArms. Icu is 100 kA and Ics is 85 kA at 440 Vac.
Icu and Ics are 85 kA at 690 Vac.
5) The approximate weights and dimensions shown are based on horizontal terminals.
6) Non-automatic switches should be applied with a suitable external overcurrent device with very fast instantaneous trip to protect above the published close and latch rating.
If such a device is not used, a selective circuit breaker with trip unit and making current release should be used.
7) The maximum available instantaneous interrupting rating for the standard frame non-automatic switch is 85 kA.
8) Circuit breaker Icm values are equal to Icu times a constant. Value of the constant is either 2.1 or 2.2 as given in IEC 60947-2.
9
Dimensions (mm)

Magnum air circuit breakers have common heights and depths to


facilitate standardized designs in low voltage panel systems.

Fixed design
800 - 2000 A narrow frame
318 340
257 133 32
78

352 417

293 391

800 - 3200 A standard frame

410 340
257 133 32
78

352 417

414 391

4000 - 6300 A double wide frame

865 340
257 133 32
78

352 417

869 391

10
Withdrawable design
800 - 2000 A narrow frame
86
52

54

511
401
318
477
247
189
173
122
106

19
336 (3-pole) 48
431 (4-pole) 61

474
800 - 3200 A standard frame 458
434
432 411
176 118
129

45

559 482 431 435

519 400 395

9
432 (3-pole); 559 (4-pole) 434
559 (3-pole); 686 (4-pole)

474
4000 - 6300 A double wide frame 458
434
432
411
176 118
129

45

559 482 431 435

519 400 395

908 (3-pole); 1162 (4-pole) 434


1000 (3-pole); 1250 (4-pole)

11
Eaton Corporation is a diversified power management company ranked among the largest Fortune 500
companies. The electrical group is Eaton's largest division and is a global leader in electrical control,
power distribution, power quality, automation, and monitoring products and services. Eaton's global
electrical brands, including Cutler-Hammer®, MGE Office Protection Systems™, Powerware®, Holec®,
MEM®, Santak and Moeller, provide customer-driven PowerChain Management® solutions to serve the
power system needs of the industrial, institutional, government, utility, commercial, residential, IT,
mission critical and OEM markets worldwide.

PowerChain Management solutions help enterprises achieve a competitive advantage through proactive
management of the power system as a strategic, integrated asset throughout its life cycle. With Eaton's
distribution, generation and power quality equipment; full-scale engineering services; and information
management systems, the power system is positioned to deliver powerful results: greater reliability,
operating cost efficiencies, effective use of capital, enhanced safety, and risk mitigation.

Eaton Electric Limited Eaton Electric B.V.


Reddings Lane PO Box 23
Birmingham B11 3EZ 7550 AA Hengelo
United Kingdom The Netherlands

Customer Support Centre Customer Support Centre


Tel.: +44 (0)8700 545 333 Tel. : +31 (0)74 246 7066
Fax: +44 (0)8700 540 333 Fax : +31 (0)74 246 7070
[email protected] [email protected]

© 2008 Eaton Electric B.V.


All rights reserved.

Printed in The Netherlands.


Form No. BR01301004U
www.eatonelectrical.com 1812 945 C/1/SG/September 2008

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