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ME8073 - UNCONVENTIONAL MACHINING PROCESSES Syllabus

The document discusses various unconventional machining processes including mechanical, thermal, electrical, chemical and electro-chemical energy based processes. It covers topics like abrasive jet machining, electric discharge machining, laser beam machining, chemical machining, electrochemical machining and advanced nano finishing processes. The document provides objectives, outcomes and references for the course on unconventional machining processes.

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P.N. Mohankumar
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609 views2 pages

ME8073 - UNCONVENTIONAL MACHINING PROCESSES Syllabus

The document discusses various unconventional machining processes including mechanical, thermal, electrical, chemical and electro-chemical energy based processes. It covers topics like abrasive jet machining, electric discharge machining, laser beam machining, chemical machining, electrochemical machining and advanced nano finishing processes. The document provides objectives, outcomes and references for the course on unconventional machining processes.

Uploaded by

P.N. Mohankumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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ME8073 - UNCONVENTIONAL MACHINING PROCESSES

OBJECTIVE:
• To learn about various unconventional machining processes, the various process parameters
and their influence on performance and their applications
UNIT I INTRODUCTION AND MECHANICAL ENERGY BASED PROCESSES 9
Unconventional machining Process – Need – classification – merits, demerits and applications.
Abrasive Jet Machining – Water Jet Machining – Abrasive Water Jet Machining - Ultrasonic
Machining. (AJM, WJM, AWJM and USM). Working Principles – equipment used – Process
parameters – MRR- Applications.

UNIT II THERMAL AND ELECTRICAL ENERGY BASED PROCESSES 9


Electric Discharge Machining (EDM) – Wire cut EDM – Working Principle-equipments-Process
Parameters-Surface Finish and MRR- electrode / Tool – Power and control Circuits-Tool Wear –
Dielectric – Flushing –– Applications. Laser Beam machining and drilling, (LBM), plasma, Arc
machining (PAM) and Electron Beam Machining (EBM). Principles – Equipment –Types - Beam
control techniques – Applications.

UNIT III CHEMICAL AND ELECTRO-CHEMICAL ENERGY BASED PROCESSES 9


Chemical machining and Electro-Chemical machining (CHM and ECM)- Etchants – Maskant -
techniques of applying maskants - Process Parameters – Surface finish and MRR-Applications.
Principles of ECM- equipments-Surface Roughness and MRR Electrical circuit-Process Parameters-
ECG and ECH - Applications.

UNIT IV ADVANCED NANO FINISHING PROCESSES 9


Abrasive flow machining, chemo-mechanical polishing, magnetic abrasive finishing, magneto
rheological finishing, magneto rheological abrasive flow finishing their working principles,
equipments, effect of process parameters, applications, advantages and limitations.

UNIT V RECENT TRENDS IN NON-TRADITIONAL MACHINING PROCESSES 9


Recent developments in non-traditional machining processes, their working principles, equipments,
effect of process parameters, applications, advantages and limitations. Comparison of non-
traditional machining processes.

TOTAL: 45 PERIODS
OUTCOMES:
Upon the completion of this course the students will be able to
CO1 Explain the need for unconventional machining processes and its classification
CO2 Compare various thermal energy and electrical energy based unconventional machining
processes.
CO3 Summarize various chemical and electro-chemical energy based unconventional machining
processes.
CO4 Explain various nano abrasives based unconventional machining processes.
CO5 Distinguish various recent trends based unconventional machining processes.
TEXT BOOKS:
1. Vijay.K. Jain “Advanced Machining Processes” Allied Publishers Pvt. Ltd., New Delhi, 2007
2. Pandey P.C. and Shan H.S. “Modern Machining Processes” Tata McGraw-Hill, New Delhi, 2007.
REFERENCES:
1. Benedict. G.F. “Nontraditional Manufacturing Processes”, Marcel Dekker Inc., New York, 1987.
2. Mc Geough, “Advanced Methods of Machining”, Chapman and Hall, London, 1998.
3. Paul De Garmo, J.T.Black, and Ronald. A.Kohser, “Material and Processes in Manufacturing”
Prentice Hall of India Pvt. Ltd., 8thEdition, New Delhi , 2001.

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