Service Documentation
Service Documentation
Service Documentation
Service Manual No. 199/2012 LWL/KDT-baj/08.08.12
Appliance Documentation
HC 1540/1541
(ECN 5026 vers. 137/237 from Index 10)
Contents
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11 15
12 16
13 17
10 1 2 3 4
14 18
5 6 7 8 9
23
19
20
21
°F°F 22
24
Control elements:
Control elements:
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Control: Electronics
Compressor: 2x VCC
Solenoid valve
Not present
refrigeration circuit:
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The refrigerator compartment is cooled via a freely suspended rear wall evaporator. The temperature is controlled
by an air sensor and an evaporator sensor.
The temperature in the freezer compartment is controlled by an air sensor. The defrosting phases are initiated by
way of the electronic control system, taking compressor running time and door openings into account.
The appliance has 2 speed-controlled compressors. The refrigerator compartment and freezer compartment thus
have separate refrigeration circuits and can be controlled separately.
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Refrigerator compartment
air sensor
Refrigerator compartment
evaporator sensor
Freezer compartment
air sensor
Freezer compartment
evaporator sensor
Condenser
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4.1.1 General
Electronics
Type: Series 6 electronic control system
Compressor
Type: 2 VCC compressors (frequency-controlled)
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Electronics
Setting range: Refrigerator compartment: +36°F to +45°F (+2°C to +7°C)
Air sensor: Position: In the refrigerator compartment on the right side wall.
Function: - Switches the refrigerator compartment compressor OFF.
- Generates the refrigerator compartment temperature display
value.
Switch
Door switch: Position: In front panel.
Type: Tube-type reed
Contact type: Make contact
Function: Activation via:
magnet on the door, magnet is replaceable.
Switching signal when:
Door closed: Fan ON
Interior light OFF
Door open: Fan OFF
Interior light ON
Door alarm ON after 180 seconds
Loads
Fan: Position: At the backside of the evaporator cover.
Function: Parallel to the compressor.
Note: After switching off the compressor, the fan runs for 30
minutes.
Interior light: Position: In the air duct at the ceiling of the fridge compartment
Function: - Shines as soon as the door is opened.
- Is switched OFF after door has been open for 15 minutes.
Heating for Position: Glued and foamed-in on the back of the two bottom hinge housings
hinge housing: (left and right).
Function: Can be activated when condensate collects.
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Electronics
Setting range: +6°F to -15°F (-14°C to -26°C)
Defrosting: ON: - During start-up after 6 hours cumulative compressor running time.
- After a cumulative compressor running time of 15 to 24 hours
maximum, depending on the number/duration of the door openings.
As the defrosting phase begins, the compressor and fan are switched
OFF and the defrost heater is switched ON.
Duration: The defrost heater remains switched ON until such time as
- the freezer compartment evaporator sensor has reached +41°F(+5°C)
or
- a max. defrosting time of 50 minutes has been reached.
Info: - After the end of the heating phase, the compressor is switched ON
with a 10-minute delay.
- If the SuperFrost function is activated during the defrosting phase, this
will not interrupt defrosting.
Attention:
If SuperFrost is actuated during a defrosting phase, the SuperFrost function is not
performed before the defrosting phase has finished its cycle..
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Sensors
Air sensor: Position: On the front of the evaporator cover
Function: - Switches the freezer compartment compressor on and off.
- Freezer compartment evaporator sensor and freezer
Compartment air sensor switch the freezer compartment fan ON.
- Generates the freezer compartment temperature display value.
Evaporator sensor: Position: Slipped in, in the lower area of the lamellar evaporator.
Function: - Freezer compartment evaporator sensor and freezer
compartment air sensor switch the freezer compartment fan ON.
- Ends the defrosting phase.
Switch
Door/Drawer switch: Position: In the bar between the two drawers.
Type: 2x reed PCB
Contact type: Make contact
Function: Activation via:
magnet foamed in on the top door interior on bottom left or the
bottom door interior on top left.
Magnet is not replaceable.
Switching signal when:
Door closed: Fan ON
Interior light OFF
Door open: Fan OFF
Interior light ON
Door alarm ON after 180 seconds
Loads
Fan: Position: Top centre of freezer compartment.
Function: ON: - Compressor on and
- Freezer compartment door closed and
- Evaporator and air sensor switch-on value reached.
Interior light: Position: Below the cross connector and the bar.
Function: - Shines as soon as the door is opened.
- Is switched OFF after door has been open for 15 minutes.
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4.2.1 General
Compressor
Compressor: 2 x VCC (frequency-controlled)
Refrigerant: R134a
Evaporator
Type: Rear wall evaporator
Evaporator
Type: Lamellar evaporator
Type of installation: Upright between air duct panel and inner liner.
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Tube-type reed
Bus connector
Fig. 5.1.1/ 3
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Cover
Fig. 5.1.2/ 1
Fig. 5.1.2/ 2
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Power PCB: - Unclip and remove the cover of the PCB carrier.
- Disengage the PCB at the marked locations.
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Plug-in connector
Fig. 5.1.3/ 3
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Spring strut
Spring strut
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CAUTION: To avoid injury to fingers or hands, both hinges must be loosened before
replacing the door.
Turn the screw in a clockwise direction (by approx. 8 turns) until it is in the
0-position.
tightened loosened
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Disassembling the door - Remove the fastening screws and take off the door.
Note: When closed, the door is held to a certain extent by the effect of the magnet
door seal. Support the door for safety or hold while removing the screws.
- The hinges must be re-tightened as soon as the new door is mounted.
Fig. 5.2.1/ 4
Set screw
Set screw
Set screw
Set screw
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CAUTION: To avoid injury to fingers or hands, both hinges must be loosened before
replacing the door.
Turn the screw in a clockwise direction (by approx. 8 turns) until it is in the
0-position.
tensioned loosened
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Hinge: Remove fastening screws and hinge. On the outside, the hinge is hooked into the
housing with two lugs.
Recesses for
lugs
Fig. 5.2.2/ 4
Hinge
Lugs
Fig. 5.2.2/ 3
Hinge
Fig. 5.2.2/ 5
Tighten hinge: To achieve the correct closing force, once the new hinge and door are mounted, the
new hinge must be tightened.
Note: Turn tensioning screw fully – not just until
screw head is in I-position.
Hinge
Fig. 5.2.2/ 1
Hinge
Fig. 5.2.2/ 6
loosened tightened
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To prevent the door from slamming shut, two soft-close mechanisms are installed in each hinge housing. They are
inserted in the recesses and can also be pulled out again.
Soft-close
mechanism
Soft-close
mechanism
Fig. 5.2.3/ 2
Fig. 5.2.3/ 1
Hinge housing
Fig. 5.2.4/ 1
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Light cover: - Remove fastening screws and take off light cover.
- Disconnect cable.
Connector
Fig. 5.2.5 / 1
Top air duct: - Remove fastening screws and withdraw air duct´.
Fig. 5.2.5 / 2
Bottom air duct: - Remove fastening screws and take off bottom cover.
Fig. 5.2.5 / 3
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Evaporator cover: - Remove fastening screws, side retaining clips and bayonet screw.
- Disconnect fan cable.
- Pull forward bottom left corner of the cover slightly so that it slips out of the recess in the
compartment liner in the area of the fan.
- Then swivel forward the entire left side and remove the cover.
Fan cable
Fig. 5.2.5 / 4
Air sensor: - Remove plugs and fastening screw from the sensor mount.
- Pull out the air sensor through the back of the housing feedthrough and replace
using the repair kit .
Air sensor
Fig. 5.2.6/ 1
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Evaporator
Fig. 5.2.7 / 2
Fig. 5.2.7/ 1
Absorber ring
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Pump
Hose
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Valve
Fig. 5.2.10 / 1
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Remove insert: - Lift insert by approx. 2 cm at the front and then push back to unclip it at the rear.
- Lift the insert up and out of the drawer.
2.
1.
Fig. 5.3.1/ 1
Remove drawer: - Remove fastening screws on the left and right rails.
- Unclip rails from the rear locking pins and remove the drawer.
- Please note position of the adjusting aids at the front (important for assembly).
Adjusting aid
Fig. 5.3.1/ 2
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Horizontal adjustment option: - When assembling the drawers it must be ensured that the plastic shims under
the front screws are properly mounted again.
- They permit the horizontal adjustment of the drawers so that the outer edges
are flush with the outer edges of the refrigerator compartment doors.
- From the basic position (0) both drawers can be offset by 1mm or 2 mm
respectively to the left or right. As an aid, the numbers and direction arrow are
embossed on the shims
Drawer offset to the left by 2mm: Neutral position: Drawer offset by 2mm to the right:
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IceMaker: - Press up the locating lugs of the IceMaker and draw the IceMaker forwards.
- Disconnect cables.
Retaining
Cover: - Unclip the air sensor and remove the four screws.
- Draw the cover forwards and swing it out at the bottom.
Cover
Air sensor
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Air sensor: - Undo the strain relief for the cable feed-through at the back of the appliance and pull the
sensor out of the appliance at the back.
- Mount the new sensor using the repair kit.
Strain relief
Air sensor
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Evaporator sensor: - Raise evaporator module and swing it out in a forward direction.
- Make incisions in the sheeting at the marked locations (see Fig. 5.3.4/ 1 and Fig. 5.3.4/ 2).
- Bend or pull open the retaining lugs of the cover plate and remove it.
- Draw the evaporator sensor to the left, out of the lamellar evaporator.
- Undo the strain relief for the cable feed-through at the back of the appliance and pull the
sensor out of the appliance at the back.
- Mount the new sensor using the repair kit.
Defrost heater: Is clipped into the evaporator fins. Can be replaced if defective.
1st step
Defrost heater
Evaporator sensor
Fig. 5.3.4/ 2 Cutting open the evaporator cover Fig. 5.3.4/ 3 Lamellar evaporator
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5.3.5 Fan
Fig. 5.3.5/ 1
Fig. 5.3.5/ 2
Cover
Reed PCB
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Cover
Reed PCB
Position of the magnets: - The magnets are foamed into the respective drawer.
Magnet
Fig. 5.3.6/ 5
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Sensor values:
Temperature [°C] Resistance value [kOhm]
+35 3.1
+30 3.8
+25 4.7
+20 5.9
+15 7.4
+10 9.4
+5 11.9
0 15.4
-5 19.9
-10 26.0
-15 34.3
-20 45.7
-25 61.4
-30 83.4
-35 114.5
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7.0 Customer menu – permanent activation of the heater for the hinge housing
All the functions that can be set and activated by the customer (e.g. display brightness, child lock,...) are described
in the operating instructions.
Permanent activation of the heater is not described in the operating instructions because of the energy
consumption:
if, due to major condensate formation in the hinge housing, the heating should be permanently activated, state HI
must be assigned a new heating activation period (HH):
- Press the SuperFrost symbol for 5 seconds -> customer menu open
- Press the Down symbol for the freezer compartment until H appears in the display
- Press the SuperFrost symbol -> H0 is indicated in the display
- Press the Up symbol for 5 seconds -> HH is indicated in the display
- Press the SuperFrost symbol
- Press the Up symbol for the freezer compartment until HI appears in the display
- Press the SuperFrost symbol
- Press the ON/OFF symbol for the freezer compartment -> customer menu closed
HO Permanently OFF
HA 20" ON / 40" OFF
HI 20" ON / 40" OFF HL (as standard)
Permanently ON HH
The original heater activation period (HL) can be re-assigned to the HI state at a later stage (e.g. when the ambient
humidity has returned to a lower level):
- Press the SuperFrost symbol for 5 seconds -> customer menu open
- Press the Down symbol for the freezer compartment until H appears in the display
- Press the SuperFrost symbol -> H0 is indicated in the display
- Press the Down symbol for 5 seconds -> HL is indicated in the display
- Press the SuperFrost symbol
- Press the ON/OFF symbol for the freezer compartment -> customer menu closed
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Activation of service menu: Press "Up" + "ON/OFF" simultaneously for about 5 seconds (freezer compartment
buttons)
Manual defrosting ON
2 Press "SF" once
flashes static selected
Manual defrosting ON
3 Press "SF" once
static static activated
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Demo mode
2 Press "Up" once
flashes flashes selected
Demo mode ON
3 Press "SF" once
flashes static selected
Set value
4 Press "SF" once Demo mode ON
static and "Demo"
Demo mode
2 Press "Up" once
flashes flashes and "Demo" selected
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Panel test
3 Press "SF" once
flashes static activated
Panel test cannot be ended in step 2, for example, it has to be performed in full.
Should a button/sensor be defective, there will be no 2-second beep and the appliance will not
End
switch OFF.
The appliance then has to be unplugged and plugged back in again.
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Freezer compartment
4 static Press "SF" once flashes alternately with air sensor
sensor temperature
Freezer compartment
5 flashes alternately with Press "Up" once flashes alternately with evaporator sensor
sensor temperature sensor temperature
Refrigerator
6 flashes alternately with Press "Up" once flashes alternately with compartment air
sensor temperature sensor temperature sensor
Refrigerator
7 flashes alternately with Press "Up" once flashes alternately with compartment
sensor temperature sensor temperature evaporator sensor
Refrigerator
compartment door
flashes alternately with flashes alternately with
8 Press "Up" once contact
sensor temperature
k or (cL=door closed,
oP=door open)
Freezer compartment
door contact
9 flashes alternately with Press "Up" once flashes alternately with
(cL=door closed,
sensor temperature
k or oP=door open)
Press "ON/OFF" once: Return to level 2 . No further points selectable with this appliance.
End Press "ON/OFF" twice: Return to level 1 . Points: , , , selectable
Press "ON/OFF" three times: Return to normal/control mode
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8.4.2 IceMaker
65 Press "SF" once flashes alternately with IceMaker air sensor
static
sensor temperature
Ice-cube drawer
door contact
56 flashes alternately with Press "Up" once flashes alternately with
(oP=door open,
sensor temperature
k or cL=door closed)
Press "ON/OFF" once: Return to level 2 . No further points selectable with this appliance.
End Press "ON/OFF" twice: Return to level 1 . Points: , , , selectable
Press "ON/OFF" three times: Return to normal/control mode
Sensor test and door contact test (sensor values without offset, appliance in control mode)
Reed contact-water
5 static Press "SF" once flashes alternately between level
(oP=empty, cL=full)
k or
Press "On/Off" once: Return to level 2 . No further items selectable with this appliance.
End Press "On/Off" twice: Return to level 1 . Points: , , , selectable
Press "On/Off" three times: Return to normal/control mode
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Freezer compartment
155 Press "Up" once n/a
static static compressor ON
Refrigerator compartment
6 Press "Up" once n/a
static static compressor ON
approx.
13 Press "Up" once Condenser fan ON
static 4.5 W
static
approx.
14 Press "Up" once Heater hinge housing ON
static static 12 W
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8.5.2 IceMaker
flashes
12 6 static Press "Up" once All OFF
alternately with
flashes flashes
9 Press "Up" once All OFF
alternately with alternately with
flashes
6 12 Press "Up" once static Return to step 6
alternately with
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8.5.3 Water tank pump
static flashes
97 Press "Up" once All OFF
alternately with
8 flashes Press "SF" once flashes After the 10 seconds have elapsed,
alternately with alternately with flashes alternately with
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