IX PROFIBUS Converter Instruction Manual - T741
IX PROFIBUS Converter Instruction Manual - T741
Outline
IX PROFIBUS converter
Installation
Operation
Maintenance
IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan
TEL:(81)3 3254 2935 FAX:3 3252 8892
( )Country codes
Instruction manual
Australia IWAKI Pumps Australia Pty. Ltd. TEL : (61)2 9899 2411 FAX : 2 9899 2421 Italy IWAKI Italia S.R.L. TEL : (39)02 990 3931 FAX : 02 990 42888 Thank you for choosing our product.
Austria IWAKI (Austria) GmbH TEL : (43)2236 33469 FAX : 2236 33469 Korea IWAKI Korea Co.,Ltd. TEL : (82)2 2630 4800 FAX : 2 2630 4801
Belgium IWAKI Belgium n.v. TEL : (32)1367 0200 FAX : 1367 2030 Malaysia IWAKIm Sdn. Bhd. TEL : (60)3 7803 8807 FAX : 3 7803 4800
China IWAKI Pumps (Shanghai) Co., Ltd. TEL : (86)21 6272 7502 FAX : 21 6272 6929 Norway IWAKI Norge AS TEL : (47)66 81 16 60 FAX : 66 81 16 61 Please read through this instruction manual before use.
China IWAKI Pumps (Guandong) Co., Ltd. TEL : (86)750 3866228 FAX : 750 3866278 Singapore IWAKI Singapore Pte. Ltd. TEL : (65)6316 2028 FAX : 6316 3221
China
China
GFTZ IWAKI Engineering & Trading (Guangzhou)
GFTZ IWAKI Engineering & Trading (Beijing)
TEL : (86)20 8435 0603
TEL : (86)10 6442 7713
FAX : 20 8435 9181
FAX : 10 6442 7712
Spain
Sweden
IWAKI Iberica Pumps, S.A.
IWAKI Sverige AB
TEL : (34)943 630030
TEL : (46)8 511 72900
FAX : 943 628799
FAX : 8 511 72922
This instruction manual describes important precautions and instruc-
Denmark IWAKI Nordic A/S TEL : (45)48 24 2345 FAX : 48 24 2346 Switzerland IWAKI (Schweiz) AG TEL : (41)26 674 9300 FAX : 26 674 9302 tions for the product. Always keep it on hand for quick reference.
Finland IWAKI Suomi Oy TEL : (358)9 2745810 FAX : 9 2742715 Taiwan IWAKI Pumps Taiwan Co., Ltd. TEL : (886)2 8227 6900 FAX : 2 8227 6818
France IWAKI France S.A. TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73 Taiwan IWAKI Pumps Taiwan (Hsin-chu) Co., Ltd. TEL : (886)3 573 5797 FAX : (886)3 573 5798
Specification
Germany IWAKI EUROPE GmbH TEL : (49)2154 9254 0 FAX : 2154 9254 48 Thailand IWAKI (Thailand) Co.,Ltd. TEL : (66)2 322 2471 FAX : 2 322 2477
Holland IWAKI EUROPE NL Branch TEL : (31)547 293 160 FAX : 547 292 332 U.K. IWAKI Pumps (UK) LTD. TEL : (44)1743 231363 FAX : 1743 366507
Hong Kong IWAKI Pumps Co., Ltd. TEL : (852)2 607 1168 FAX : 2 607 1000 U.S.A. IWAKI AMERICA Inc. TEL : (1)508 429 1440 FAX : 508 429 1386
Indonesia IWAKI Singapore (Indonesia Branch) TEL : (62)21 690 6606 FAX : 21 690 6612 Vietnam IWAKI pumps Vietnam Co.,Ltd. TEL : (84)613 933456 FAX : 613 933399
Safety instructions..................................................................... 3
WARNING........................................................................................................................................................ 4
CAUTION......................................................................................................................................................... 5
Outline........................................................................................ 7
Introduction.................................................................................................................................................... 7
GSD file....................................................................................................................................................... 7
Part names...................................................................................................................................................... 7
Functions........................................................................................................................................................ 8
Status.............................................................................................................................................................. 9
Word.............................................................................................................................................................. 15
Installation................................................................................16
Before installation........................................................................................................................................ 16
Wiring............................................................................................................................................................ 17
Operation...................................................................................19
PROFIBUS setting........................................................................................................................................ 19
Pump operation............................................................................................................................................ 20
Maintenance..............................................................................21
Troubleshooting........................................................................................................................................... 21
Error messages............................................................................................................................................ 21
Specification.................................................................................................................................................22
2 Contents
Safety instructions
Safety instructions
Read through this section before use. This section describes important
information for you to prevent personal injury or property damage.
■ Pictorial indication
In this instruction manual, the estimated risk of degree caused by incorrect use is ranked with
the following pictorial indications. First, fully understand information on the pictorial indica-
tions.
For exportation
Technology related to the use of goods in this instruction manual falls in the category of tech-
nology contained in the Foreign Exchange Order Attachment, which includes complementary
export control of technology. Please be reminded that export license, which is issued by the
Ministry of Economy, Trade, and Industry could be required, when this is exported or provided
to someone even in Japan.
Safety instructions 3
WARNING
Stop operation
On sensing any abnormality, suspend operation immediately and inspect/
Requirement
solve problems.
4 WARNING
Safety instructions
CAUTION
Requirement
understanding. Any person who is not familiar with this product should not
take part in operation or management.
CAUTION 5
Precautions for use
grees Celsius.
• Select a level location where is free from vibration and where liquid can't
stay. Fix this product with four M4 bolts. Requirement
• There should be sufficient space around this product for efficient and easy
maintenance. Requirement
• Be careful not to drop this product onto the floor. A strong impact may ad-
versely affect operation. Do not use a converter which has once damaged.
Otherwise an electrical leak or shock may result. Caution
• Do not clean the pump or a nameplate with a solvent such as benzine and
thinner. This may discolour the product or erase printing. Use a dry cloth or
a wet cloth with water or neutral detergent. Prohibition
Introduction
Use this product with the IX series pumps in order to operate the pump in a PROFIBUS com-
munication system.
Outline
GSD file
Obtain A GSD file of IWIXOCD6.gsd. The file is available through http://www.profibus.com/, or contact your
nearest distributor.
Part names
Cable gland
VS-09-PROFIBUS-SC
Phoenix Contact profibus connector
Introduction 7
Functions
This section describes features of the PROFIBUS converter.
8 Functions
Status
This section describes details info on the above features.
Note that things need set in big endian.
Outline
14 0 : Manual 1 : Analogue
13 Operation mode 2 : Pulse 3 : Batch
12 4 : Interval batch
11
10 0 : OFF 1 : MAX IN
Diaphragm replacement
9 2 : MAX OUT
8-0
■ Input information
Bit Items Description
15 STOP 0 : Active 1 : Inactive
14 PreSTOP 0 : Active 1 : Inactive
13 Interlock 0 : Active 1 : Inactive
12 Current 0 : Active 1 : Inactive
11 Pulse 0 : Active 1 : Inactive
10
9
8
■ Output information
Bit Items Description
7 ALM2 0 : Active 1 : Inactive
6 ALM1 0 : Active 1 : Inactive
5
4
3
2
1
0
Status 9
■ Calibration
Bit Items Description
long Calibration 0-nnnnn (mL × 0.01) *A decimal point is not shown.
■ Error
Bit Items Description
15 Leak 0 : Active 1 : Inactive
14 Over Load 0 : Active 1 : Inactive
13 Driver 0 : Active 1 : Inactive
12 - 0
■ Others
Bit Items Description
15 0 : 100% 1 : 75%
Suction speed
14 2 : 50% 3 : 25%
13 0 : 1 msec 1 : 2 msec
Anti-chattering
12 2 : 5 msec
11
10
9
8
■ Operating hours
Bit Items Description
Accumulated number of
long 0 - 999999 hours
operating hours
10 Status
■ Controller type
Bit Items Description
char Controller type
■ Software version
Bit Items Description
short Software version 000-999 *A decimal point is not shown.
Outline
From a master (user's PLC) to a slave (pump)
■ Operation
Bit Items Description
15 Operation 0 : Stop 1 : Start
14 0 : Manual 1 : Analogue
13 Operation mode 2 : Pulse 3 : Batch
12 4 : Interval batch
11
10 0 : OFF 1 : MAX IN
Diaphragm replacement
9 2 : MAX OUT
8-0
■ Manual operation
Bit Items Description
long Manual C150 : 0-150000 (L/H × 0.001) *A decimal point is not shown.
*Always check pump spec. Do not set a flow rate over the maximum rate.
■ Analogue operation
Bit Items Description
15 0 : 4-20 1 : 20-4
Analogue
14 2 : 0-20 3 : 20-0
13 - 0
■ Pulse
Bit Items Description
long Unit 00001560-30000000 (ml × 0.00001)
Status 11
■ Batch
Bit Items Description
long Unit 00001560-30000000 (mL × 0.00001)
■ External input
Bit Items Description
15 STOP 0 : OFF 1 : ON
14 PreSTOP 0 : OFF 1 : ON
13 Interlock 0 : OFF 1 : ON
12 Leak 0 : OFF 1 : ON
11
10
9
8
■ Others
Bit Items Description
7 0 : 100% 1 : 75%
Suction speed
6 2 : 50% 3 : 25%
5 0 : 1msec 1 : 2msec
Anti-chattering
4 2 : 5msec
3
2
1
0
12 Status
■ ALM1
Bit Items Description
15 STOP 0 : OFF 1 : ON
14 PreSTOP 0 : OFF 1 : ON
13 Interlock 0 : OFF 1 : ON
12 Leak 0 : OFF 1 : ON
11 Motor Over Load 0 : OFF 1 : ON
10
9
Outline
8
■ ALM2
Bit Items Description
15 STOP 0 : OFF 1 : ON
14 PreSTOP 0 : OFF 1 : ON
13 Interlock 0 : OFF 1 : ON
12 Leak 0 : OFF 1 : ON
11 Motor Over Load 0 : OFF 1 : ON
10
9
8
■ Error deletion
Bit Items Description
15 Leak 0 : Cancel 1 : Clear
14 Over Load 0 : Cancel 1 : Clear
13 Driver 0 : Cancel 1 : Clear
12 - 0
Status 13
■ Data log deletion
Bit Items Description
Accumulated number of
15 0 : Cancel 1 : Clear
operating hours
14 Accumulated total flow 0 : Cancel 1 : Clear
13 Operating hours 0 : Cancel 1 : Clear
Number of turning on
12 0 : Cancel 1 : Clear
power
11 - 0
14 Status
Word
See below for detail info about word for operating conditions.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Outline
Spare
Diaphragm replacement
Bit No. Binary digit Description
0 0 0 OFF
1 0 1 MAX IN
2 1 0 MAX OUT
Control mode
Bit No. Binary digit Description
0 0 0 0 Manual
1 0 0 1 Analogue
2 0 1 0 Pulse
3 0 1 1 Batch
4 1 0 0 Interval batch
Operating mode
Bit No. Binary digit Description
0 0 Stop
1 1 Start
Word 15
Installation
This section describes the installation of the pump, piping and wiring. Read through
this section before work.
Points to be observed
Observe the following points when installing the product.
• Be sure to turn off power to stop the pump and related devices before work.
• Upon sensing abnormality or danger, stop work immediately. Remove problems before
resuming work.
• Do not place dangerous or flammable goods near this product for your safety.
• Risk of an electrical leak or shock. Do not use a damaged pump.
Before installation
Select an installation location and mount the PROFIBUS converter.
Necessary tools
• Four M4 Phillips screws (fixing screws)
NOTE
Keep a wide working area for wiring.
(225)
16 Before installation
Wiring
Connect signal cables.
Points to be observed
Observe the following points during wiring work.
• Electrical work should be performed by a qualified operator. Always observe applicable
codes or regulations.
• Observe the rated voltage range. Otherwise, an electrical circuit may break.
• Do not perform wiring work while the power is on. Otherwise, an electrical shock or
short circuit may result. Be sure to turn off power before wiring work.
• Be careful for the power not to be turned on during work.
Installation
End terminals of the IX
Communication terminal
PROFIBUS converter
NOTE
• Use E04SR401938 split type ferrite cores (SEIWA ELECTRIC MFG. Co., Ltd.), RFC-20 Sleeve Ferrite
Clamps (KITAGAWA INDUSTRIES CO.,LTD), or equivalent devices for the purpose of providing electromag-
netic compatibility (EMC).
• Pass the 5m DIN connector cable and a PROFIBUS compliant cable separately through different cores (or
clamps) twice. The cores (or the clams) should be positioned close to the PROFIBUS converter.
Wiring 17
■ DIN connector cable connection
See the following diagram for detail. Note screw clamps on the terminal block are closed at factory default.
First open the clamps. Then fasten screws to catch and secure cables.
PROFIBUS converter End terminal of the IX
2 4 1 3 5 1 1 : TxD
2 : COM
4
5 2 3 : RxD
4 : COM
3 5 : +5V
NOTE
Always replace the cover and tighten the cable gland after wiring work.
Applicable cables
Use an optional Phoenix Contact DIN connector cable (Purchase separately) for connec-
tion between the IX and the PROFIBUS converter. Or use a combination of a commer-
cially available cable and a Binder 713 series 5-pin DIN female plug (PN: 99-0436-10-05).
Note cable length must be 5m or shorter.
NOTE
For the last BUS participant connected to a PROFIBUS
compliant cable, remove a cap and slide the switch to
"ON" position. Refit the cap afterwards.
Cap
Move to ON position
18 Wiring
Operation
This section describes pump operation and programming.
PROFIBUS setting
Select "Profibus" through mode selection screen and enter an address. Turn on the IX and
then go with the procedure below.
MAN/EXT selection
or
Operation
between 1-126. Push the Enter key to secure setting.
Factory default setting is 50.
PROFIBUS setting 19
Pump operation
Place the IX into a PROFIBUS communication mode.
Power ON
MAN/EXT selection
or Use keys. or
Operation
PROFIBUS
NOTE
The pump stops operation once communication has failed. The indicator will flashes in this case.
20 Pump operation
Maintenance
This section describes troubleshooting, inspection, and specification.
Points to be observed
Observe the following points during maintenance work.
• Observe instructions in this manual for maintenance and inspection.
• Always wear protective clothing such as an eye protection, chemical resistant gloves, a
mask and a work cap during dismantlement, assembly or maintenance work.
• Turn off the pump and related devices before work. See below for detail.
NOTE
Contact us or your nearest distributor for repair or contact a manufacturer of the host machine which our prod-
uct is built in.
Troubleshooting
First check the following points. If the following measures do not help remove problems, con-
tact us or your nearest distributor.
States Possible causes Solutions
Communication failure Faulty wiring/Disconnection • Check connector connection. Refit as
(The indicator does not necessary.
stop flashing.) • Check D-sub connector wiring.
• Replace as necessary.
Address overlap • Check an address. Reorient as necessary.
The slide switch of the last BUS par- • Change it to "ON" position.
ticipant hasn't been changed to "ON"
position.
The pump doesn't Setting has been done in little endian. • Reset in big endian.
work as per setting.
Maintenance
Error messages
Follow steps as below when an error message appears on the pump screen. If the following
measures do not help remove problems, contact us or your nearest distributor.
Displays Possible causes Measures
An abnormal pressure is detected. Push the ESC key on the pump to cancel
communication. See the manual of the
A diaphragm has broken. pump and remove problems.
Cancel error recognition of a master before
A drive unit has failed. resuming communication.
*It ends up with recurrence of error if communication is resumed without solving problems.
*Cancel error recognition of a master related to a slave before resuming communication.
Troubleshooting 21
Specification
Information in this section is subject to change without notice.
Communication protocol PROFIBUS-DP 0V compliant
International standard EN 50 170(IEC61158)
Physical layer electrical specification RS-485 compliant
Applicable devices Devices compliant to PROFIBUS-DP Master
Connection type Bus connection
Transmission speed and range 9.6k bps → Max 1200m
19.2k bps → Max 1200m
45.45k bps → Max 1200m
93.75k bps → Max 1200m
187.5k bps → Max 1000m
500k bps → Max 400m
1.5M bps → Max 200m
Transmission procedure Half duplex
Synchronous system Asynchronous
Communication control Polling/Selecting
Error correction Frame Check Sequence
Data form Start bit: 1bit
Data: 8bit
Parity check: 1bit (even)
Stop bit: 1bit
Wiring connection Terminal block (two wire system) Phoenix Contact connector
PROFIBUS cable Shielded twisted pair cable
Number of nodes A master and a slave
Maximum 126 nodes (with repeaters)
Maximum 32 nodes (with no repeater)
Communication speed setting Automatically determined by transmit data from a master
94 (106) 57
94
(225)
22 Specification
Specification
Specification
Safety instructions
Outline
IX PROFIBUS converter
Installation
Operation
Maintenance
IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan
TEL:(81)3 3254 2935 FAX:3 3252 8892
( )Country codes
Instruction manual
Australia IWAKI Pumps Australia Pty. Ltd. TEL : (61)2 9899 2411 FAX : 2 9899 2421 Italy IWAKI Italia S.R.L. TEL : (39)02 990 3931 FAX : 02 990 42888 Thank you for choosing our product.
Austria IWAKI (Austria) GmbH TEL : (43)2236 33469 FAX : 2236 33469 Korea IWAKI Korea Co.,Ltd. TEL : (82)2 2630 4800 FAX : 2 2630 4801
Belgium IWAKI Belgium n.v. TEL : (32)1367 0200 FAX : 1367 2030 Malaysia IWAKIm Sdn. Bhd. TEL : (60)3 7803 8807 FAX : 3 7803 4800
China IWAKI Pumps (Shanghai) Co., Ltd. TEL : (86)21 6272 7502 FAX : 21 6272 6929 Norway IWAKI Norge AS TEL : (47)66 81 16 60 FAX : 66 81 16 61 Please read through this instruction manual before use.
China IWAKI Pumps (Guandong) Co., Ltd. TEL : (86)750 3866228 FAX : 750 3866278 Singapore IWAKI Singapore Pte. Ltd. TEL : (65)6316 2028 FAX : 6316 3221
China
China
GFTZ IWAKI Engineering & Trading (Guangzhou)
GFTZ IWAKI Engineering & Trading (Beijing)
TEL : (86)20 8435 0603
TEL : (86)10 6442 7713
FAX : 20 8435 9181
FAX : 10 6442 7712
Spain
Sweden
IWAKI Iberica Pumps, S.A.
IWAKI Sverige AB
TEL : (34)943 630030
TEL : (46)8 511 72900
FAX : 943 628799
FAX : 8 511 72922
This instruction manual describes important precautions and instruc-
Denmark IWAKI Nordic A/S TEL : (45)48 24 2345 FAX : 48 24 2346 Switzerland IWAKI (Schweiz) AG TEL : (41)26 674 9300 FAX : 26 674 9302 tions for the product. Always keep it on hand for quick reference.
Finland IWAKI Suomi Oy TEL : (358)9 2745810 FAX : 9 2742715 Taiwan IWAKI Pumps Taiwan Co., Ltd. TEL : (886)2 8227 6900 FAX : 2 8227 6818
France IWAKI France S.A. TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73 Taiwan IWAKI Pumps Taiwan (Hsin-chu) Co., Ltd. TEL : (886)3 573 5797 FAX : (886)3 573 5798
Specification
Germany IWAKI EUROPE GmbH TEL : (49)2154 9254 0 FAX : 2154 9254 48 Thailand IWAKI (Thailand) Co.,Ltd. TEL : (66)2 322 2471 FAX : 2 322 2477
Holland IWAKI EUROPE NL Branch TEL : (31)547 293 160 FAX : 547 292 332 U.K. IWAKI Pumps (UK) LTD. TEL : (44)1743 231363 FAX : 1743 366507
Hong Kong IWAKI Pumps Co., Ltd. TEL : (852)2 607 1168 FAX : 2 607 1000 U.S.A. IWAKI AMERICA Inc. TEL : (1)508 429 1440 FAX : 508 429 1386
Indonesia IWAKI Singapore (Indonesia Branch) TEL : (62)21 690 6606 FAX : 21 690 6612 Vietnam IWAKI pumps Vietnam Co.,Ltd. TEL : (84)613 933456 FAX : 613 933399