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Machinery Used For The Process Extracting Process

The document describes the machinery used at various stages of the abaca fiber extraction and textile production process. This includes decorticators for stripping fibers, strip extracting machines, boilers for boiling, tunnel dryers for drying, scrapers and spoolers/twisters for textile production, dyeing machines, washers, spinning machines, weaving machines, and storage areas. Capacities, dimensions, and labor requirements are provided for each type of machinery. The overall annual production capacity calculated is over 1.2 million tons of woven textile per year.

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Vince Labanon
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64 views5 pages

Machinery Used For The Process Extracting Process

The document describes the machinery used at various stages of the abaca fiber extraction and textile production process. This includes decorticators for stripping fibers, strip extracting machines, boilers for boiling, tunnel dryers for drying, scrapers and spoolers/twisters for textile production, dyeing machines, washers, spinning machines, weaving machines, and storage areas. Capacities, dimensions, and labor requirements are provided for each type of machinery. The overall annual production capacity calculated is over 1.2 million tons of woven textile per year.

Uploaded by

Vince Labanon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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MACHINERY USED FOR THE PROCESS

EXTRACTING PROCESS

STRIPPING
ABACA DECORTICATOR
 76 UNITS
 L x W x H = 3.4 mx 1.5m x 1.3m
 Capacity = 2000kg /HR
 Manpower = 2 person /machine

EXTRACTING

STRIP EXTRACTING MACHINE


 10 UNITS
 L x W x H = 2.0m x 3.5 mx 2.5m
 Capacity = 2000 kg / HR
 Man Power = 4 person / machine

BOILING
WNS 20 GAS AL FIRED STEAM BOILER
 10 UNITS
 L x W x H = 8.18m x 3.65m x 3.97 m
 Capacity = 18.143 kg/ HR
 Manpower = 3/ machine
DRYING

IR TUNNEL SD- 5000


 16 UNITS
 L x W x H = 5.10 m x 1.05m x 1.26 m
 Capacity = 9408 kg / HR
 Manpower = 3 person / machine

TEXTILE PROCESS

SCRAPPING

MAN POWER
 60 UNITS
 AREA 10.00 m X 15.00 m
 Capacity = 1.875 kg/ HR
 Manpower = 2 person / unit

SPOOLING / TWISTING

TRACTION SPOOL- TWIST WINDER


 20 UNITS
 L x W x H = .90m x
150m x 33 m
 Capacity = 96,000
Linear m / HR
 Manpower = 2 person /
machine

FINISHING

 32,000 linear meters / HR to be sold as rolled


white yarn

DYEING

JET 250 HT DYEING MACHINE


 2 UNIT
 L x W x H = 10.7m x 5.2m x 3.6m
 Capacity =800 kg / HR
 Man power = 5 person/ machine

WASHING

HXGY / 50 INDUSTRIAL PRODUCTION LINE WASHER

 15 UNIT
 L x W x H = 1.8m x 1.4 mx 1.5m
 Capacity = 50 kg / HR
 Manpower = 2 person / machine

SPINNING

SPINNING MACHINE
 2 UNIT
 L x W x H = 25.70 m x 11.76 m x 17.42m
 Capacity = 1000 kg / HR
 Manpower = 4 person / machine

WEAVING
TOYOTA AIR JET 100 rA JAT 810

 10 UNIT
 L x W x H = 7.2 m x 2.6 m x 1.8 m
 Capacity = 60 kg/HR
 Manpower = 2 person/ machine

DRING / STORING
 610.91 kg per hr * 8 working HRS = 4,887.28 kg woven textile per day

1 year = 365 days

**253 (working days) ** 104 (non-working days)

4,887.28 kg x 253 days = 1, 236,9879 tons / year


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