F

Guide Rules LHV Deviation Actual - Calculated

∆ LHV < 10.0%
B
Fuel1 Fuel2 Fuel3 Fuel4
Coal South Africa
Izmir Petcoke Suez Oil Suez Natural Gas
Type of fuel NovaCimngola
Type of analyse (dry / wet) wet wet wet wet
LHV actual [kJ/kg] 25,577 31,061 40,095 48,737
LHVactual (kcal/kg) 6,109 7,419 9,577 11,641

Fuel1 Fuel2 Fuel3 Fuel4

Type of fuel Coal South Africa NovaCimngola
Izmir Petcoke Suez Oil Suez Natural Gas
Type of analyse (dry / wet) dry dry dry dry
Carbone 69.42% 86.52% 85.08% 74.01%
Hydrogen2 3.22% 3.43% 10.50% 24.22%
Oxygen2 14.57% 3.43% 0.80% 1.24%
Nitrogen 0.16% 1.14% 1.00% 0.53%
Sulphur 0.42% 3.77% 2.50% 0.00%
Chloride 0.01% 0.00% 0.00% 0.00%
Ash 15.92% 1.00% 0.12% 0.00%
H2O 0.00% 0.00% 0.00% 0.00%
Volatiles
LHV actual [kJ/kg] 24,512 30,478 41,442 53,947
LHVactual (kcal/kg) 5,855 7,279 9,898 12,885
Total of components 103.72% 99.29% 100.00% 100.00%

Fuel1 Fuel2 Fuel3 Fuel4

Type of fuel Coal South Africa NovaCimngola
Izmir Petcoke Suez Oil Suez Natural Gas
Type of analyse (dry / wet) wet wet wet wet
Carbone 67.69% 79.89% 84.95% 74.01%
Hydrogen2 3.14% 3.17% 10.48% 24.22%
Oxygen2 14.21% 3.17% 0.80% 1.24%
Nitrogen 0.16% 1.05% 1.00% 0.53%
Sulphur 0.41% 3.48% 2.50% 0.00%
Chloride 0.01% 0.00% 0.00% 0.00%
Ash 15.52% 0.92% 0.12% 0.00%
H2O 2.55% 8.30% 0.15% 0.00%
Volatiles
LHV actual [kJ/kg] 25,616 31,244 40,095 48,737
LHVactual (kcal/kg) 6,118 7,462 9,577 11,641

Conversion for Natural Gas from [ Volum

[Nm³/Nm³] [kg/kg] [kg/Nm³]

CH4 95.25% 90.79% 0.7175
C2H6 3.63% 6.53% 1.3551
C3H8 0.11% 0.30% 2.0104
C4H10 0.04% 0.14% 2.7050
CO2 0.65% 1.71% 1.9793
H2 0.00% 0.00% 0.0899
H2S 0.00% 0.00% 1.5361
SO2 0.00% 0.00% 2.9316
H2O 0.00% 0.00% 0.8346
N2 0.32% 0.53% 1.2504
Total 100.00% 100.00% 0.7527
Density 0.7527 kg/Nm³
LHV 48,737 kJ/kg

Elements
[kg/kg]
C 74.01%
H 24.22%
S 0.00%
N 0.53%
O 1.24%
H2O 0.00%
Total 100.00%
 Fuel Data Input

Basis: AR = As Received
Fuel5 Fuel6 Fuel7 Fuel8 Fuel9
Rice Straw Refinery Sludge RDF Dutch Wheat Straw Rubber Tires
wet wet wet wet wet
12,406 24,000 14,500 15,934 32,600
2,963 5,732 3,463 3,806 7,786

Basis: DR = Dry Basis

Fuel5 Fuel6 Fuel7 Fuel8 Fuel9
Rice Straw Refinery Sludge RDF Dutch Wheat Straw Rubber Tires
dry dry dry dry dry
37.71% 70.50% 46.08% 44.96% 81.10%
4.69% 9.87% 6.40% 6.06% 7.11%
34.34% 0.99% 26.88% 39.56% 3.35%
0.60% 0.71% 0.77% 0.52% 0.25%
0.12% 1.41% 0.26% 0.13% 1.58%
0.01% 0.00% 1.02% 0.01% 0.00%
21.80% 0.28% 10.24% 7.71% 6.60%
0.00% 0.00% 0.00% 0.00% 0.00%

11,925 24,285 14,348 14,774 35,054

2,848 5,800 3,427 3,529 8,372
99.27% 83.75% 91.65% 98.96% 99.99%

Basis: AF = As Fired
Fuel5 Fuel6 Fuel7 Fuel8 Fuel9
Rice Straw Refinery Sludge RDF Dutch Wheat Straw Rubber Tires
wet wet wet wet wet
34.60% 50.00% 36.00% 40.80% 79.90%
4.30% 7.00% 5.00% 5.50% 7.00%
31.50% 0.70% 21.00% 35.90% 3.30%
0.55% 0.50% 0.60% 0.47% 0.25%
0.11% 1.00% 0.20% 0.12% 1.56%
0.01% 0.00% 0.80% 0.01% 0.00%
20.00% 0.20% 8.00% 7.00% 6.50%
9.00% 41.00% 28.00% 10.20% 1.50%

12,406 24,000 14,500 15,934 32,600

2,963 5,732 3,463 3,806 7,786

ral Gas from [ Volume % ] to [ Mass % ]

[mol/Nm³] [mol/Nm³] [kg/Nm³]

44.7217 42.5979 0.68339 C 0.5563
44.1452 1.6007 0.04914 H 0.1820
44.7101 0.0505 0.00227 S 0.0000
46.5389 0.0186 0.00108 N 0.0040
44.9741 0.2919 0.01285 O 0.0093
44.5885 0.0000 0.00000 H2O 0.0000
45.0709 0.0000 0.00000 Total 0.7517
45.7599 0.0000 0.00000
46.3257 0.0000 0.00000
44.6357 0.1424 0.00399
44.7020 44.7020 75.27%
 Fuel10 Fuel11 Fuel12
Sewage Sludge Petcoke
calc. Gas Analysis
wet wet dry
12,400 37,500 48,737
2,962 8,957 11,641

Fuel10 Fuel11 Fuel12

Sewage Sludge Petcoke calc. Gas Analysis
dry dry dry
33.63% 85.66% 74.01%
4.84% 3.41% 24.22%
19.78% 1.10% 1.24%
4.65% 2.21% 0.53%
1.29% 4.21% 0.00%
0.08% 0.50% 0.00%
34.62% 3.11% 0.00%
0.00% 0.00% 0.00%
17.80%
12,796 33,197 53,947
3,056 7,929 12,885
98.88% 100.20% 100.00%

Fuel10 Fuel11 Fuel12

Sewage Sludge Petcoke calc. Gas Analysis
wet wet wet
30.60% 85.40% 74.01%
4.40% 3.40% 24.22%
18.00% 1.10% 1.24%
4.23% 2.20% 0.53%
1.17% 4.20% 0.00%
0.07% 0.50% 0.00%
31.50% 3.10% 0.00%
9.90% 0.30% 0.00%
17.80%
12,400 37,500 48,737
2,962 8,957 11,641
Project No.: XXX-08-01-ph-s
Project Fuel Data
Date: 6/26/2013
Kiln Line: Y

GREEN cells are INPUT cells

Present Future incl. Reserve

clinker production [ t/d ] 3000 3000
[ t/h ] 125 125
spec. energy consumption [kJ/kgclinker] 3349 3349
[kcal/kgclinker] 800 800
total energy consumption [ GJ/h ] 419 419

Fuel1 Fuel2 Fuel3

Type of fuel Coal South Africa NovaCimngola local coal coffee husk
LHV actual [kJ/kg] 25,539 15,491 16,747
LHVactual (kcal/kg) 6,100 3,700 4,000
Total 103.69% 99.98% 100.00%

Present Fuel Sce

kiln burner 4918 2703
in-line calciner burner 4098 9459
comb. chamber burner
Present Fuel Sce
kiln burner 30.00% 10.00%
in-line calciner burner 25.00% 35.00%
comb. chamber burner
9,016 12,162 0

kiln burner 30.00% 10.00%

in-line calciner burner 15.00% 35.00% 10.00%
comb. chamber burner
Future Fuel Scen
kiln burner 4918 2703 0
in-line calciner burner 2459 9459 2500
comb. chamber burner 0 0 0
7377 12162 2500

Future Fuel Scen

kiln burner 27.00% 10.00% 3.00%
in-line calciner burner 15.00% 35.00% 10.00%
comb. chamber burner
Future Fuel Sce
kiln burner 4426 2703 750
in-line calciner burner 2459 9459 2500
comb. chamber burner 0 0 0
6885 12162 3250

Future Fuel Scen

kiln burner 27.00% 10.00% 3.00%
in-line calciner burner 10.00% 25.00% 10.00%
comb. chamber burner
Future Fuel Sce
kiln burner 4426 2703 750
in-line calciner burner 1639 6757 2500
comb. chamber burner 0 0 0
6066 9459 3250

Future Fuel Scen

kiln burner
in-line calciner burner
comb. chamber burner
Future Fuel Sce
kiln burner 0 0 0
in-line calciner burner 0 0 0
comb. chamber burner 0 0 0
0 0 0

Future Fuel Scen

kiln burner
in-line calciner burner
comb. chamber burner
Future Fuel Sce
kiln burner 0 0 0
in-line calciner burner 0 0 0
comb. chamber burner 0 0 0
0 0 0
 spec. energy consumption given by
client;
resulting total energy input to be
compared with calculated energy
input

Basis: AF = As Fired
Fuel4 Fuel5 Fuel6 Fuel7 Fuel8
Suez Natural Gas Rice Straw Refinery Sludge RDF Dutch Wheat Straw
48,737 12,406 24,000 14,500 15,934
11,641 2,963 5,732 3,463 3,806
100.00% 100.07% 100.40% 99.60% 100.00%

Present Fuel Scenario [ kg/h ]

Present Fuel Scenario [ % GJ]

0 0 0 0 0

Future Fuel Scenario A [ kg/h ]

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Future Fuel Scenario B [ % GJ]

Future Fuel Scenario [ kg/h ]

0 0 0 0 0
 0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Future Fuel Scenario C [ % GJ]

15.00%

Future Fuel Scenario [ kg/h ]

0 0 0 0 0
0 0 0 4331 0
0 0 0 0 0
0 0 0 4331 0

Future Fuel Scenario D [ % GJ]

Future Fuel Scenario [ kg/h ]

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

Future Fuel Scenario E [ % GJ]

Future Fuel Scenario [ kg/h ]

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
 Fuel9 Fuel10 Fuel11 Fuel12
Rubber Tires Sewage Sludge Petcoke calc. Gas Analysis
32,600 12,400 37,500 48,737
7,786 2,962 8,957 11,641
100.01% 99.87% 100.20% 100.00%

Total [GJ]
167.48
251.19
0
Total [%]
40.00%
60.00%
0.00%
0 0 0 0
Total [%]
40.00%
60.00%
0.00%
Total [GJ]
0 0 0 0 167.47
0 0 0 0 251.21
0 0 0 0 0.00
0 0 0 0

Total [%]
40.00%
60.00%
0.00%
Total [GJ]
0 0 0 0 167.47
0 0 0 0 251.21
0 0 0 0 0.00
0 0 0 0

Total [%]
40.00%
60.00%
0.00%
Total [GJ]
0 0 0 0 167.47
0 0 0 0 251.21
0 0 0 0 0.00
0 0 0 0

Total [%]
0.00%
0.00%
0.00%
Total [GJ]
0 0 0 0 0.00
0 0 0 0 0.00
0 0 0 0 0.00
0 0 0 0

Total [%]
0.00%
0.00%
0.00%
Total [GJ]
0 0 0 0 0.00
0 0 0 0 0.00
0 0 0 0 0.00
0 0 0 0
 419

100%

100.00%

419

100.00%

419
 419

100.00%

419

0.00%

419

0.00%

419