PRE-FEED FOR CPF EXTENSION AT CPF S-1 WELL SITE,

GARMIAN BLOCK, KURDISTAN

PIPING MATERIAL SPECIFICATION A3

Doc No.: GM479-R0730-000-PI-SP-0001 Rev. : 1 Page : 1 of 25

DOCUMENT DETAILS

COMPANY CONTRACT NO. : 479-19-EB-GR

PRE-FEED FOR CPF EXTENSION AT CPF S-1 WELL

PROJECT :
SITE, GARMIAN BLOCK, KURDISTAN

COMPANY : Gazprom Neft Middle East B.V.

COMPANY JOB NO. : GM479

CONTRACTOR : ILF Consulting Engineers

CONTRACTOR JOB NO. : R0731

DOCUMENT NO. : GM479-R0730-000-PI-SP-0001

REVISION NO. : 1 No. of pages (incl. coversheet) : 25

DOCUMENT DESCRIPTION : Piping Material Specification (Pipe Class A3)

1 RE-ISSUED FOR DESIGN 14/10/2019 PS FM KD DC

0 ISSUED FOR DESIGN 19/09/2019 PS FM KD DC

A ISSUED FOR REVIEW 05/09/2019 PS FM KD DC

Approved Approved (PM /
Rev Description Date Prepared Checked
(EM) PD)
This document has been developed by ILF Consulting Engineers FZE as part of contractual obligations under the Contract 479-19-EB-
GR. This document, including its content with all the technical data, and the IPR to it is transferred to Gazprom Neft Middle East B.V. in
accordance with the Contract.
Doc Size : A4
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SUMMARY OF DOCUMENT REVISIONS

Date
Rev. Section Revised Revision Description
Revised
A 05/09/2019 New Pipe Class “A3“ Issued for Review

B
Based on MOM no GM479-R0730-M-2019-
0025 point 1.6 and, MOM GM479-R0730-M-
0 19/09/2019 -
2019-0013 point 2.1, Document is Issued for
Design.
1 14/10/2019 Client comment incorporation

SUMMARY OF HOLDS
HOLD NO. PARA. DESCRIPTION
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TABLE OF CONTENTS

1 INTRODUCTION ·······························································································5

2 PURPOSE ·······································································································5

3 DEFINITIONS AND ABBREVIATIONS ··································································5

3.1 DEFINITIONS ··························································································5
3.2 ABBREVIATONS ·····················································································5

4 ORDER OF PRECEDENCE ················································································7

5 REFERENCE DOCUMENTS ···············································································7

5.1 PROJECT DOCUMENTS ···········································································7
5.2 CODES AND STANDARDS ········································································8
American Society of Mechanical Engineers (ASME) ············································8
American Society of Testing and Materials (ASTM) ·············································8

6 PIPING CLASS DESIGNATION ········································································· 10

7 UNITS OF MEASUREMENTS ············································································ 10

8 GENERAL REQUIRMENTS ·············································································· 10

8.1 VALVES ······························································································· 11
8.1.1 GENERAL ··················································································· 11
8.1.2 GEAR OPERATED VALVES ···························································· 12
8.1.3 CHECK VALVES ··········································································· 12
8.1.4 BALL VALVES ·············································································· 12
8.1.5 FLANGES ···················································································· 13
8.2 FITTINGS ····························································································· 14
8.3 BRANCH CONNECTION ········································································· 14
8.4 THREADS ···························································································· 15
8.5 BOLTING ····························································································· 15
8.6 GASKET / PACKING··············································································· 15
8.7 UNIONS ······························································································· 15

9 HEAT TREATMENT REQUIREMENTS ································································ 15

10 IMPACT TESTING ····················································································· 15

11 NDE REQUIREMENTS FOR PIPING AT FIELD ··············································· 16

11.1 NDE REQUIREMENTS ··········································································· 16
11.2 POSITIVE MATERIAL IDENTIFICATION ····················································· 16
11.3 PWHT REQUIREMENTS ········································································· 16

12 SERVICE INDEX ······················································································· 17

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APPENDIX A - COMMODITY CODE PHILOSOPHY····················································· 18

1. COMMODITY CODING PHILOSOPHY ································································ 19

ATTACHMENT 1 – (PIPE CLASS – A3) ····································································· 25

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1 INTRODUCTION

Gazprom Neft Middle East B.V (“GPNME” or “Company”) is currently engaged in the
development of the Garmian block, located in the Kurdistan Autonomous Region
Republic of Iraq. The previous operator of the Garmian block was “Western Zagros”. The
Company intends to upgrade the existing facilities at Sarqala-1 Central Processing
Facility due to the future increased production and reduced flaring.

The Sarqala-1 Facilities Upgrade Project is being undertaken by Company to enable

Gas Treatment (2x25mmscfd) with pipeline, Desalter & dehydrator and additional
produced water handling capacity of its Sarqala-1 Central Processing Facility.

2 PURPOSE

The purpose of this document is to ensure that the additional piping material used in the
project has a well-defined consistency and basis is maintained throughout the execution
of the project. This document is intended to be used as the basis for project design and
material Procurement. This document shall be read in conjunction with GMCPF-J5177-
200-PI-SP-001.

3 DEFINITIONS AND ABBREVIATIONS

3.1 DEFINITIONS

COMPANY Gazprom Neft (GPN)

CONSULTANT ILF Consulting Engineers (ILF)
PROJECT Pre-FEED Services for Sarqala-1 Central Processing
Facility Expansion
CONTRACTOR The party which carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a
project or operation of a facility
VENDOR A party to whom another party has issued an RFQ package on
a Material Requisition for supply of materials/services to the
Project

3.2 ABBREVIATONS

The following abbreviations are used in this document:

API - American Petroleum Institute

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ASME - American Society of Mechanical Engineers

ASTM - American Society for Testing and Materials

BS - British Standard

CC - Corrosion Coupon
CP - Cathodic Protection
DD - Detail Design
EN - Euro Norm
EPC - Engineering, Procurement, Construction
FBE - Fusion Bonded Epoxy
FEED - Front End Engineering Design
GAD - General Arrangement Drawing
GRE - Glass Reinforced Epoxy
HAZOP - Hazard and Operability
HAZID - Hazard Identification
HDPE - High-Density Polyethylene
HSE - Health, Safety and Environment
ISO - International Organisation for Standardization
MR - Material Requisition
MSS - Manufacturers Standardization Society
MTO - Material Take-off
NACE - National Association of Corrosion Engineers
NDE - Non Destructive Examination
NPS - Nominal Pipe Size
P&ID - Piping & Instrumentation Diagram
PMS - Piping Material Specification
PS - Project Specifications
PWHT - Post Weld Heat Treatment
QA - Quality Assurance
QC - Quality Control
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QM - Quality Management

4 ORDER OF PRECEDENCE

In the event of apparent technical conflict that may occur while developing a deliverable,
Contractor should follow this order of precedence of Contract documents:

1. Iraqi / Kurdish local Regulations (whether specifically included as a part of

Attachment 1 to Section 3 ‘SoW’ or not mentioned in the Contract but are currently
in force in the Country of Operation);

2. Equipment Data Sheets developed by a third party and provided to Contractor as

part of the Attachments to the Section 3 ‘Scope of Work’;

3. International Codes and Standards (see Note 1);

4. Requirements set forth in the documents comprising Section 3 ‘Scope of Work’

including Appendix 3.1 but except for Attachment 1. The most stringent requirements
shall prevail;

5. General Conditions of Contract.

Note 1: for cases where requirements set forth in the documents comprising Section
3 (most stringent one) is superior / exceed requirements set forth in the international
codes and standards, the former shall be considered as mandatory requirement for
this project.

Should there still be a case when the above order of precedence is insufficient to resolve
a particular query, Contractor should timely bring it to the attention of the Company and
a technical meeting will follow to decide on appropriate requirements. Company’s
interpretation and resolution will have the decisive role.

Exceptions to and deviations from this order of precedence shall not be implemented
without written approval by the Company.

5 REFERENCE DOCUMENTS

5.1 PROJECT DOCUMENTS

GMCPF-J5177-200-PI-SP-0001 Existing Piping Material Specification

GM479-R0733-000-PI-SP-0001 Addendum to Piping Material Specification

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5.2 CODES AND STANDARDS

As a minimum requirement the plant layout and the piping shall conform to the Technical
Rules of ASME B31.3.

Other codes, standards and specifications appertaining to piping engineering are

referenced below. Should any conflict exist between this standard and the mentioned
codes and requirements, then the more stringent shall apply.

For the applicable codes and standards for this project reference is made to:

When an edition date is not indicated for a code or standard, the latest edition in force
at time of Contract award shall apply.

American Society of Mechanical Engineers (ASME)

ASME B31.3 - Process Piping

ASME - Design and Fabrication of Pressure Vessels

SECTION VIII,
Div.1

ASME B16.5 Pipe Flanges and Flanged Fittings

-

American Petroleum Institute (API)

Recommended Practices for the Design and

API RP 520 - Installation of Pressure-Relieving Systems in
Refineries

API 610 - Centrifugal Pumps for Petroleum,

Petrochemical and Natural Gas Industries

API 650 - Welded Tanks for Oil Storage

American Society of Testing and Materials (ASTM)

ASTM D3350 Standard Specification for Polyethylene

-
Plastic Pipe and Fitting Materials
Standard Specification for Polyethylene (PE)
ASTM D3035 - Plastic Pipe (DR-PR) Based on Controlled
Outside Diameter
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British Standard (BS)

BS EN 1092-2 - Flanges and their joints. Circular flanges for

pipes, valves fittings and accessories, PN
designated. Cast iron flanges.

BS 2789 - Specification for spheroidal graphite or nodular

graphite cast iron

Project Specifications and Procedures

Particular reference is made to the following project documents and specifications:
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6 PIPING CLASS DESIGNATION

The following designated Piping Class are covered in this Specification:

PIPING CLASS RATING MATERIAL CORROSION FLANGE

DESIGNATION ALLOWANCE FACING

A3 CL 150 CS 3.0 mm RF

7 UNITS OF MEASUREMENTS

• SI units shall be used throughout the specifications with the following exceptions
Nominal bore (NB) size of Pipe and Components are in Inch

• Wall thickness is in schedule Number (SCH), if schedule number is not available

then thickness is indicated in mm

• Stud bolt and Nut diameter is in Inch and length is in mm

8 GENERAL REQUIRMENTS

The pressure/temperature service limits shown in each piping class indicate the
maximum allowable P-T combinations of design conditions and these shall not be
exceeded.

All material piping classes have pipe wall thickness schedules governed by
pressure/temperature limits mentioned in each piping class.

Pipe in size 1/4", 3/8", 1"1/4, 2"1/2, 3"1/2, 5", 7", 9", 22", should be avoided as far as
possible. Standard line connections to equipment with such connection sizes shall be
made with suitable adapter fittings provided by equipment supplier.

HDPE pipes hall be in accordance with BS D3350.

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MINIMUM THICKNESS (RETIREMENT THICKNESS)

The wall thickness of piping components is in accordance with requirements of ASME

B31.3 for piping classes with ASME material. See Document GM479-R0730-000-PI-CL-
0001, Piping Wall Thickness Calculation.

The minimum wall thickness after reduction by corrosion allowance, mill tolerance,
threading allowance (where applicable) shall not be less than the following:

Nominal Pipe Size (NPS) Minimum corroded thickness

(retirement thickness)

½” to ¾” 1.0 mm

1” to 8” 1.5 mm

10” 2.3 mm

12” to 14” 2.8 mm

16” to 24” 3.1 mm

For Sizes 1 ½” and below Sch 80 shall be selected as a minimum for carbon steel/CRA
respectively.

If the wall thickness required to contain the pressure is less than the "Minimum Corroded
Thickness", the "Minimum Corroded Thickness" shall be used for pipe wall thickness
selection purpose.

All butt weld end preparation shall be in accordance with ASME B16.25.

8.1 VALVES

8.1.1 GENERAL

Unless otherwise noted the face to face dimensions for valves to the extent covered shall
be in accordance to ASME B16.10.
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8.1.2 GEAR OPERATED VALVES

Unless otherwise specified, valves shall normally be actuated by gear operator in the
following cases:
Valve Rating Size in NB
Type

150# With size 16” and over

Gate
Valves

Globe 150# With size 8” and over

Valves

With size 10” and over

150#
Ball
Valves

Note: Force required to operate hand wheel operated Gate/Globe Valves (without gear)
shall be below 20 kgs.

8.1.3 CHECK VALVES

Unless otherwise specified, type of check valves shall be as follows:

• 1/2" - 11/2” Ball or Piston type with spring horizontal and vertical.

• 2" – 24” Swing Type check Valve.

8.1.4 BALL VALVES

• Unless otherwise specified in P&ID ball valves shall be reduced bore

• When available long pattern is preferred.

• PTFE or reinforced PTFE seats shall be used for design temperature up to 200
Deg C

• If a higher temperature is specified, soft seat material is selected subject to

Vendor demonstrating the suitability of selected material at design temperature
by submitting the P-T rating curves of offered material.
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8.1.5 FLANGES

8.1.5.1 DIMENSIONS

Dimensions of carbon steel and stainless steel flanges shall be in accordance with:

• ASME B16.5 for sizes up to 24"

• ASME B16.47 Series A for sizes 26" and over

8.1.5.2 FACING

• Raised face flanges shall be used up to 600#

• Flat faced flanges with full faced gaskets shall be used for connecting piping to
a piping class flat faced cast iron (and glass reinforced thermosetting resin, and
so on) flanged valve or equipment.

8.1.5.3 FLANGE FACING FINISH

• Machining shall be in accordance with ASME B16.5 as follows:

• Serrated concentric or serrated spiral.

• Average roughness: Ra 3.2 to 6.3 µm (125 to 250 µin AARH) for RF

• Average roughness: Ra 6.3 to 12.5 µm (250 to 500 µin AARH) for FF

8.1.5.4 SPECTACLE BLINDS AND SPACER & BLIND

Spectacle blinds shall be used in the following sizes:

Class 150 # NPS 12 and smaller

Spades and spacers will be used for all higher sizes.

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8.2 FITTINGS

• Socket weld fittings shall normally be used for nominal diameter 1" 1/2 and
smaller, and butt weld fittings for nominal diameter 2" and larger. Screwed fittings
may be used up to 2”.

• Fittings shall conform to the requirements of the following standard and any
special requirements noted in individual piping material classes:

• Butt welding fittings including stub ends:

1. Carbon steel ASME B16.9

2. Stainless steel/CRA ASME B16.9

• Threaded and socket welding fittings:

1. Carbon Steel ASME B16.11

2. Galvanized Carbon Steel ASME B16.11
3. Stainless Steel ASME B16.11
Ends of butt welded fittings shall be equal to the thickness of connected pipe.

Welded fittings will have weld seams 100 % Radiographed.

• The use of miter bends shall be avoided.

• In general, all nipples 1"1/2 and smaller shall be cut from pipe, and have a wall
thickness minimum schedule 80 for carbon steel and 40S for stainless steels.

• Short radius elbow shall not be permitted unless specifically warranted by space
constraint.

• HDPE fittings shall be in accordance with BS D3350

8.3 BRANCH CONNECTION

• The type of branch connection to be used is shown in the BRANCH TABLE

• Standard reducing Tee available as per ASME B16.9 are considered & weldolets
for those combinations where Standard Reducing Tee are not available.

• Sockolet shall be used up to 11/2” for NON SOUR piping class.

• Flare service branching shall be Lateral.

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8.4 THREADS

• Threads for threaded pipes, fittings, flanges and valves shall be in accordance
with ASME B1.20.1 (NPT) taper threads.

• PTFE jointing tape is only permitted on utility fluids (air, water).

• Socket weld fittings shall be used for process and steam lines. In case of use of
threaded fittings, thread shall be cleaned of any oil grease, sealing compound,
etc. before installation seal welded afterwards.

8.5 BOLTING

• Bolting shall be in accordance with ASME B18.2.1/ B18.2.2 and threading to

ASME B1.1.

8.6 GASKET / PACKING

• All gaskets and packing shall be asbestos free.

• All gaskets for class 150# up to class 600# shall be suitable for raised face (RF)
installation.

• Elastomeric gaskets shall be used for FRP Piping.

8.7 UNIONS

• Use of unions shall be restricted to utilities only, other than steam.

9 HEAT TREATMENT REQUIREMENTS

• All Heat Treatment requirements shall be as per applicable ASTM standard and
Purchase Specifications.

10 IMPACT TESTING

• All impact testing requirements shall be as per applicable ASTM standard &
Purchase Specifications.
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11 NDE REQUIREMENTS FOR PIPING AT FIELD

11.1 NDE REQUIREMENTS

Following are the NDE requirements for piping for fabrication at Field/Site

Piping Rating Visual % %of MP/DP %Radiography PWHT Reqd

Class (Branch Weld) (Note-2,3) (Yes/No)
(Note-3)
A3 150 100 10 10 No
Notes:
1. Ultrasonic examination in lieu of radiography is not allowed.
2. All NDE examination and testing shall be carried out after final heat treatment.

11.2 POSITIVE MATERIAL IDENTIFICATION

Positive Material Identification (PMI) for SS and CRA alloys shall be as per the project
specification.

11.3 PWHT REQUIREMENTS

Unless otherwise specified Post Welded heat treatment shall be performed in

accordance with ASME 31.3 Table 331.1.1.based on which following are the thickness
considered for PHWT.

a) For CS materials with thickness ≥ 20 mm PWHT shall be considered.

b) For CS materials, PWHT is not required unless hardness testing performed,

reveals weld hardness exceeding 200BHN.
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12 SERVICE INDEX

SR PIPE MIN/MAX RATING CA

MATERIAL OF
NO CLASS SERVICE Design # mm
CONSTRUCTION
Temp.
Deg C

1 A3 Produced Oil Crude Oil Gas 100 150 CS 3.0

Produced Water Drain
Flare
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APPENDIX A - COMMODITY CODE PHILOSOPHY

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1. COMMODITY CODING PHILOSOPHY

Each Piping component is identified with 9 digit alpha numeric number. Philosophy of
the Piping commodity items will be as under:
1. 1st & 2nd digits will be alphabets referring to item description (Ref. Table A.1)
2. 3rd & 4th digits will be numerals refer to material of construction (Ref. Table A.2)
3. 5th and 6th digit will refer to Schedule/ Rating of the Component (Ref. Table A.3)
4. 7th & 8th digit will be alphabets refer to the End connection (Ref. Table A.4)
5. 9th & 10th digits will refer to Additional requirements (Ref. Table A.5)
6. 11th & 12th digits will be reserved for Bore size (Ref. Table A.6)
7. 13th & 14th digits will be reserved to identify thickness in case of fittings (Ref. Table
A.3.1)

E.g. for Valve 8”, Ball Valve, A216 Gr. WCB, part number will be as per below:

VB22R1FL01RB

Explanation for above Nomenclature for Piping Commodity Code:

1 2 3 4 5 6

VB 22 R1 FL 01 RB
Material – ASTM A

Thickness/Rating -

End Connection –
Item – Ball Valve

Bore – Reduced
Requirements –
Valve trim “Cr
216 Gr. WCB

Additional
#150 RF

Overlay”
Flanged

Bore

Table A.1 (Item Description)

P_- PIPE SMLS
PF- PIPE FRP

VB- VALVE BALL

VC- VALVE CHECK
VG- VALVE GATE
VR- GLOBE VALVE
VN- NEEDLE VALVE
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Doc No.: GM479-R0730-000-PI-SP-0001 Rev. : 1 Page : 20 of 25

VU- BUTTERFLY VALVE

VD- DBB VALVE

FR- FLANGE REDUCING

FW- FLANGE WN
FS- FLANGE SW
FT- FLANGE THD
FB- FLANGE BLIND
SB- SPECTACLE BLIND
FP- FLANGE FRP
BT- TARGET BLIND

N_- NIPPLE
NS- SWAGE NIPPLE
C_- CAP
CP- COUPLING
RED COUPLING;
CA-
CONCENTRIC
CB- RED COUPLING; ECCENTRIC
CR- CROSS
E_- ELBOW 90 LR
EA- ELBOW 45 LR
TE- ELBOLET
T_- TEE
L_- LATERAL TEE
TR- TEE RED.
D_ STUDDED TEE
B_ BLOCK TYPE TEE
BR BLOCK TYPE TEE RED
RE- RED. ECC
RC- RED. CON
RB- REDUCER BUSHING
U_- UNION
PH- PLUG HEX HD
TW- WELDOLET
TT- THREADOLET
TS- SOCKOLET

BS- STUD BOLTS & 2 NUTS SET

GS- GASKET SWND
RT- GASKET RING TYPE JOINT
 PRE-FEED FOR CPF EXTENSION AT CPF S-1 WELL SITE,
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PIPING MATERIAL SPECIFICATION A3

Doc No.: GM479-R0730-000-PI-SP-0001 Rev. : 1 Page : 21 of 25

SP- SPACER & BLANK

SA- SADDLES
AD- ADAPTERS
GE- ELASTROMERIC GASKET

IJ- ISOLATION JOINT

Table A.2 (Material)

01- ASTM A106 Gr-B
02- ASTM A519 Gr-4130
04- FLEX GRAPHIT + CS OTR RING
05- FLEX GRAPHIT + SS INR RING+ CS OTR RING
GSKT 2MM THK. COMPRESSED NON-ASBESTOS FIBER FLAT
06-
RING
07- GSKT SOFT IRON OCTOGONAL RING

11- ASTM A105N

12- ASTM A234 Gr. WPB
13- ASTM A516 GR 70N
14- ASTM A420 GR WPL6
15- AISI 4130 Q&T

21- ASTM A105N

22- ASTM A216 Gr. WCB
23- ASTM A182
24- ASTM A351 Gr. CF8M
25- ASTM A312 TP 316
26- ASTM A519 GR 4130
27- ASTM A182 F22v

31- A193 GR B7M / A 194 GR 2HM

32- A194 GR 2HM
33- A193 GR B7 / A194 GR 2H
34- A194 GR 2H
35- A193 GR B8M / A194 GR 8M
36- A194 GR 8M

99- Non-metallic
 PRE-FEED FOR CPF EXTENSION AT CPF S-1 WELL SITE,
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PIPING MATERIAL SPECIFICATION A3

Doc No.: GM479-R0730-000-PI-SP-0001 Rev. : 1 Page : 22 of 25

Table A.3 (Thickness)

F1- #150 FLAT FACE
R1- #150 RAISED FACE
R3- #300 RAISED FACE
R6- #600 RAISED FACE
R9- #900 RAISED FACE
J9- #900 RING JOINT
J5- #15000 API
T1- #150 THREADED
T3- #300 THREADED
T6- #600 THREADED

40- SCH=40
ST- SCH=STANDARD

60- SCH=60
80- SCH=80
1X- SCH=XS
10- SCH=100
12- SCH=120
14- SCH=140
16- SCH=160
2X- SCH=XXS
30- 30 MM WALL THICKNESS

08- #800
03- #3000
06- #6000

00- SCHEDULE AS PER PIPE

NA- NOT APPLICABLE
VE- AS PER VENDORS DS

NOTE:
For the commodity codes of Flanges & Fittings, the schedule was not included code as
the number of combinations of different schedules in reducing TEE’s and other fittings
could be avoided.

For Flanges & Fittings “00” is used which means “Schedule as per pipe” for thickness.
 PRE-FEED FOR CPF EXTENSION AT CPF S-1 WELL SITE,
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PIPING MATERIAL SPECIFICATION A3

Doc No.: GM479-R0730-000-PI-SP-0001 Rev. : 1 Page : 23 of 25

But, in Isometrics to keep codes unique throughout MTO, 2 characters are added after
the 10 character long commodity code separated by a “_” (underscore).

The philosophy for the last 2 characters are as below for Flanges & Fittings is provided
in below Table A.3.1

Table A.3.1 (Code for thickness of Flanges & Fittings)

Schedule Code
20 22
40 44
STD SS
80 88
160 66
80x40 84
160X40 64
160X80 68
STDX80 S8
STDX160 S6
STDX40 S4
XS XX
XXS YY

Table A.4 (End Connection)

PE- PLAIN END

BE- BEVELED END
TD- THREADED ENDS
TO- THREADED AT ONE END
BT BOTH ENDS THREADED
SW- SOCKED WELD
FL- FLANGED
WB- WN FLANGE SCH AS PER PIPE

PB- BLE X PSE

SF SW X FNPT
SF SW X FNPT

NA NOT APPLICABLE
VE- AS PER VENDORS DS
 PRE-FEED FOR CPF EXTENSION AT CPF S-1 WELL SITE,
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PIPING MATERIAL SPECIFICATION A3

Doc No.: GM479-R0730-000-PI-SP-0001 Rev. : 1 Page : 24 of 25

Table A.5 (Additional Requirement)

01- VALVE TRIM CR. PLATED

02- VALVE TRIM HARD CHROME
WELD.
08- VALVE TRIM 08
10- VALVE TRIM 10
12- VALVE TRIM 12
SS- VALVE SS 310
ST- VALVE SS 316
51- VALVE TRIM A182-F51

G_- GALVANIZED
E_- ECCENTRIC
C_- CONCENTRIC
Z_- ZINC PLATED

FF FLAT FACE
SS- VALVE SS 310
ST- VALVE SS 316

XX- BLANK
VE- AS PER VENDORS DS

MN- MONOLITHIC
KT- KIT

BD BLIND FLANGE DRILLED &

TAPPED F250C 9/16”-18
AUTOCLAVE THREAD & C/W
F250C AUTOCLAVE PLUG

Table A.6 (Valve Bore Requirement)

FB FULL BORE
REDUCED BORE (STANDARD
RB
BORE)
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PIPING MATERIAL SPECIFICATION A3

Doc No.: GM479-R0730-000-PI-SP-0001 Rev. : 1 Page : 25 of 25

ATTACHMENT 1 – (PIPE CLASS – A3)

 PROJ NO: R-0731 PIPING CLASS
PROJ NAME: PRE-FEED FOR CPF EXTENSION AT CPF S-1 WELL SITE
LOCATION:
CLIENT:
GARMIAN BLOCK, KURDISTAN REPUBLIC OF IRAQ
GAZPROM NEFT MIDDLE EAST
A3
DATE: 04-09-19 REV: 0
SERVICES:
Sweet Process
Fluids Produced Oil
Crude Oil
Gas
Produced Water
Drain
Flare

CODE: ASME B31.3 DSN Pressure: 19.65 Barg (285 psig) @ 38OC (100OF) VALVE MAT'L: CARBON STEEL
MAT'L: CARBON STEEL
RATING: ASME 150 VALVE TRIM: TRIM 8
C.A.: 3.0 MM FACING: RAISED FACED PWHT: ASME B31.3

RATING TABLE:
TEMP LIMITS: -29 / 149 oC

T oC -29 38 50 100 149

P Barg 19.6 19.6 19.2 17.7 15.8

ITEM NOTES SIZES (NPS) DESCRIPTION COMMODITY CODE REV.

PIPING

PIPE 2 1/2 - 1.1/2 PIPE; SMLS; ASME B36.10M; PE END; Sch. XS; CS ASTM A106 GR B P_011XPEXX

PIPE 2 - 2 PIPE; SMLS; ASME B36.10M; BE END; Sch. XS; CS ASTM A106 GR B P_011XBEXX

PIPE 3 - 6 PIPE; SMLS; ASME B36.10M; BE END; Sch. STD; CS ASTM A106 GR B P_01STBEXX

PIPE 10 8 - 24 PIPE; SMLS; ASME B36.10M; BE END; Sch. 20; CS ASTM A106 GR B P_0120BEXX

NIPPLES

NIPPLE 1/2" - 1.1/2" NIPPLE SMLS; 100MM LONG (MIN.); TBE; WALL TO MATCH PIPE; CS ASTM N_0100TDXX
A106 GR B
NIPPLE 1/2" - 1.1/2" NIPPLE SMLS; 100MM LONG (MIN.); POE/TOE; WALL TO MATCH PIPE; CS ASTM N_0100TOXX
A106 GR B
SWAGE NIPPLE ECC 5 3/4 - 1.1/2 (1/2 - SWG NIP ECC SMLS; MSS SP-95; PBE; WALL TO MATCH PIPE; CS ASTM A105N NS1100PEE_
SMLS 1)
SWAGE NIPPLE ECC 5 2 - 2 SWG NIP ECC SMLS; MSS SP-95; BLE X PSE; WALL TO MATCH PIPE; CS ASTM NS1100PBE_
SMLS (1/2 - 1.1/2) A105N
SWAGE NIPPLE CONC 5 3/4 - 1.1/2 (1/2 - SWG NIP CONC SMLS; MSS SP-95; PBE; WALL TO MATCH PIPE; CS ASTM A105N NS1100PEC_
SMLS 1)
SWAGE NIPPLE CONC 5 2 - 2 SWG NIP CONC SMLS; MSS SP-95; BLE X PSE; WALL TO MATCH PIPE; CS ASTM NS1100PBC_
SMLS (1/2 - 1.1/2) A105N

FITTINGS

CAP 2 1/2 - 1.1/2 CAP; ASME B16.11; THD; CL 3000; CS ASTM A105N C_1103TDXX

CAP 3 2 - 10 CAP; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB C_1200BEXX

CAP 3 12 - 24 CAP; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB C_1200BEXX

COUPLING 2 1/2 - 1.1/2 CPLG; ASME B16.11; SW; CL 3000; CS ASTM A105N CP1103SWXX

COUPLING 2 1/2 - 1.1/2 CPLG; ASME B16.11; THD; CL 3000; CS ASTM A105N CP1103TDXX

CROSS 2 1/2 - 1.1/2 CROSS; ASME B16.11; SW; CL 3000; CS ASTM A105N CR1103SWXX

ELL 90-DEG 2 1/2 - 1.1/2 ELL 90-DEG; ASME B16.11; SW; CL 3000; CS ASTM A105N E_1103SWXX

ELL 90-DEG 2 1/2 - 1.1/2 ELL 90-DEG; ASME B16.11; THD; CL 3000; CS ASTM A105N E_1103TDXX

ELL 90-DEG LR 13 2 - 10 ELL 90-DEG LR; ASME B16.9; BE; WALL TO E_1200BEXX
MATCH PIPE; CS ASTM A234 GR WPB
ELL 90-DEG LR 1.3 12 - 24 ELL 90-DEG LR; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR E_1200BEXX
WPB
ELL 45-DEG 2 1/2 - 1.1/2 ELL 45-DEG; ASME B16.11; SW; CL 3000; CS ASTM A105N EA1103SWXX

ELL 45-DEG 2 1/2 - 1.1/2 ELL 45-DEG; ASME B16.11; THD; CL 3000; CS ASTM A105N EA1103TDXX

ELL 45-DEG LR 13 2 - 10 ELL 45-DEG LR; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR EA1200BEXX
WPB
ELL 45-DEG LR 1.3 12 - 12 ELL 45-DEG LR; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR EA1200BEXX
WPB
ELBOLET 4 1/2 - 1.1/2 ELBOLET; ASME B16.11; SW; CL 3000; CS ASTM A105N TE1103SWXX

TEE 2 1/2 - 1.1/2 TEE; ASME B16.11; SW; CL 3000; CS ASTM A105N T_1103SWXX

TEE 3 2 - 10 TEE; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB T_1200BEXX

TEE 3 12 - 24 TEE; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB T_1200BEXX

TEE RED 2 3/4 - 1.1/2 (1/2 - TEE RED; ASME B16.11; SW; CL 3000; CS ASTM A105N TR1103SWXX
1)
TEE RED 3 2 - 2 (1.1/2 - TEE RED; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB TR1200BEXX
1.1/2)
TEE RED 3 3 - 24 TEE RED; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB TR1200BEXX
(1.1/2 - 20)
LATERAL TEE 12 - 24 LATERAL TEE; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB TL1200BEXX

LATERAL TEE RED 3 - 24 LATERAL TEE RED; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR TL1200BEXX
(1.1/2 - 20) WPB
RED ECC 3 3 - 4 RED ECC; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB RE1200BEE_
(2 - 2)
RED ECC 3 4 - 24 RED ECC; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB RE1200BEE_
(3 - 20)
REDUCER CONC 3 3 - 4 RED CONC; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB RC1200BEC_
(2 - 2)
REDUCER CONC 3 4 - 24 RED CONC; ASME B16.9; BE; WALL TO MATCH PIPE; CS ASTM A234 GR WPB RC1200BEC_
(3 - 20)
UNION 6 1/2 - 1 UNION; ASME B16.11; THD; CL 3000; CS ASTM A105N U_1103TDXX

PLUG 1/2 - 1.1/2 PLUG HEX HD; ASME B16.11; THD MNPT; CL 3000; CS ASTM A105N PH1103TDXX
ITEM NOTES SIZES (NPS) DESCRIPTION COMMODITY CODE REV.
BRANCH CONN

WELDOLET 6 - 24 WELDOLET; MSS SP-97; WALL TO MATCH PIPE; CS ASTM A105N TW1100BEXX
(2 - 8)
THREDOLET 4 2 - 24 (1/2 - THREDOLET; MSS SP-97; CL 3000; CS ASTM A105N TT1103TDXX
1.1/2)
SOCKOLET 4 2 - 24 (1/2 - SOCKOLET; MSS SP-97; CL 3000; CS ASTM A105N TS1103SWXX
1.1/2)

FLANGES

RED FLANGE 1 - 2 RED FLG; THREADED RF; ASME B16.5; CL 150; TAPPED AS REQUIRED (1/2", FR11T1NAXX
(1/2 - 1.1/2) 3/4" OR 1.1/2") ASME B1.20.1 NPT FEMALE; CS ASTM A105N
FLANGE WN 2 - 24 FLG WN; RF; ASME B16.5; CL 150; SCH TO MATCH PIPE; CS ASTM A105N FW11R1WBXX

FLANGE WN 2 - 12 FLG WN; FF; ASME B16.5; CL 150; SCH TO MATCH PIPE; CS ASTM A105N FW11R1WBFF 1

FLANGE SW 1/2 - 1.1/2 FLG SW; RF; ASME B16.5; CL 150; BORE TO MATCH PIPE; CS ASTM A105N FS11R1NAXX

FLANGE THD 1/2 - 1.1/2 FLG THD; RF; ASME B16.5; CL 150; ASME B 1.20.1; CS ASTM A105N FT11R1NAXX

FLANGE BLIND 1/2 - 24 FLG BLIND; RF; ASME B16.5; CL 150; ; CS ASTM A105N FB11R1NAXX

VALVES

BALL VALVE 1/2 - 3/4 BALL VALVE; CS ASTM A 105 BODY; THD; SS 316 Trim; #800; API-607/ VB2108TD10FB
608; ISO 17292; Lever
Operated ; Full Bore
BALL VALVE 3/4 - 1.1/2 BALL VALVE; CS ASTM A 105 BODY; THD; SS 316 VB2108TD10RB
Trim; #800; API-607/ 608; ISO 17292; Lever
Operated ; Red Bore
BALL VALVE 8.9 2 - 6 BALL VALVE; CS WCB Body; FLGD RF; SS 316 Trim; ASME CL 150; API-607/ VB22R1FL10RB
608; ISO 17292;
Lever Operated ;
BALL VALVE 8.9 8 - 8 BALL VALVE; CS WCB Body; FLGD RF; Hard VB22R1FL02RB
Chrome weld overlay Trim; ASME CL 150; API- 607/ 608; ISO 17292;
Lever Operated ;
BALL VALVE 8.9 10 - 24 BALL VALVE; CS WCB Body; FLGD RF; Hard VB22R1FL02RB
Chrome weld overlay Trim; ASME CL 150; API- 607/ 608; ISO 17292;
Gear Operated ;
BALL VALVE 8.9 2 - 6 BALL VALVE; CS WCB Body; FLGD RF; SS 316 Trim; ASME CL 150; API-607/ VB22R1FL10FB
608; ISO 17292;
Lever Operated; Full Bore
BALL VALVE 8.9 8 - 8 BALL VALVE; CS WCB Body; FLGD RF; Hard VB22R1FL02FB
Chrome weld overlay Trim; ASME CL 150; API- 607/ 608; ISO 17292;
Lever Operated; Full Bore

BALL VALVE 8.9 10 - 24 BALL VALVE; CS WCB Body; FLGD RF; Hard VB22R1FL02FB
Chrome weld overlay Trim; ASME CL 150; API- 607/ 608; ISO 17292;
Gear Operated; Full Bore

CHECK VALVE 8 1/2 - 1.1/2 CHECK VALVE; THD; API-602; API CL 800; TRIM 8 PSTN LFT TYPE; BLT VC2108TD08
BNT; CS BODY ASTM
CHECK VALVE 8 2 - 20 CHECK VALVE; B16.5 FLGD RF; API 600; ASME CL 150; TRIM 8 SWG TYPE; VC22R1FL08
BLT BNT; CS BODY ASTM A216 GR WCB

GATE VALVE 8 1/2 - 1.1/2 GATE VALVE; SW; API-602; API CL 800; CS; TRIM 8; HNDWHL OPR ; STD VG2108SW08RB
PORT; BLT BNT; OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH PKG W/CORR
INHBTR

GATE VALVE 8 1/2 - 1.1/2 GATE VALVE; THD; API-602; API CL 800; CS; TRIM 8; HNDWHL OPR ; STD VG2108TD08RB
PORT; BLT BNT; OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH PKG W/CORR
INHBTR

GATE VALVE 8 1/2 - 1.1/2 GATE VALVE; SW X FNPT; API-602; API CL 800; CS; TRIM 8; HNDWHL OPR ;
STD PORT; BLT BNT; OS&Y; SOL WG; CS BODY ASTM A105N;
VG2108SF08RB
FLEX GPH PKG W/CORR INHBTR

GATE VALVE 8 1/2 - 1.1/2 GATE VALVE; FLGD RF; API-602; ASME CL 150; CS; TRIM 8; HNDWHL OPR ;
STD PORT; BLT BNT; OS&Y; SOL WG; CS BODY ASTM A105N; FLEX GPH PKG
VG21R1FL08RB
W/CORR INHBTR

GATE VALVE 8 2 - 4 GATE VALVE; B16.5 FLGD RF; API-600/ASME B16.10; ASME CL 150; CS;
TRIM 8; HNDWHL OPR ; FULL PORT; BLT BNT; OS&Y; SOL WG;
CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR VG22R1FL08FB

GATE VALVE 8 6 - 14 GATE VALVE; B16.5 FLGD RF; API-600/ASME B16.10; ASME CL 150; CS;
TRIM 8; HNDWHL OPR ; FULL PORT; BLT BNT; OS&Y; FLEX WG; CS BODY
ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR VG22R1FL08FB

GATE VALVE 8 18 - 24 GATE VALVE; B16.5 FLGD RF; API-600/ASME B16.10; ASME CL 150; CS;
TRIM 8; BVL GR OPR W/HNDWHL ; FULL PORT; BLT BNT; OS&Y; FLEX WG; CS
BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR VG22R1FL08FB

GLOBE VALVE 8 1/2 - 1.1/2 GLOBE VALVE; THD; API-602; API CL 800; CS; TRIM 8; HNDWHL OPR; BLT VR2108TD08
BNT; OS&Y; PLUG DISC; CS BODY ASTM A105N; FLEX GPH PKG W/CORR
INHBTR;

GLOBE VALVE 8 2 - 6 GLOBE VALVE; FLGD RF; API-600/ASME B16.10; ASME CL 150; CS; TRIM 8;
HNDWHL OPR ; T- BODY PATT; BLT BNT; OS&Y; PLUG DISC; CS BODY ASTM
A216 GR WCB; FLEX GPH PKG W/CORR INHBTR VR22R1FL08

GLOBE VALVE 8 8 - 12 GLOBE VALVE; FLGD RF; API-600/ASME B16.10; ASME CL 150; CS; TRIM 8;
BVL GR OPR ; T- BODY PATT; BLT BNT; OS&Y; PLUG DISC; CS BODY ASTM
A216 GR WCB; FLEX GPH PKG W/CORR INHBTR VR22R1FL08

NEEDLE VALVE 8 1/2 - 3/4 NEEDLE VALVE; THD; CL 3000; CS BODY ASTM VN1103TDSS
A105
 ITEM NOTES SIZES (NPS) DESCRIPTION COMMODITY CODE REV.
BOLTING

STUD BOLT WITH STUD WITH 2 NUTS; STUD: ALLOY STL ASTM A193 GR B7M, THREADED FULL BS31NATDXX
2 NUTS LENGTH; NUT: ALLOY STL ASTM A194 GR 2HM, HEAVY HEXAGONAL

GASKETS

GASKET SPIRAL WOUND 1/2 - 10 GSKT SPRL WND; ASME B16.20; ASME B16.5 CL 150; TP316 SS WDG; GS04R1NAXX
FLEXIBLE GRAPHITE FLR; CS OTR RNG

GASKET SPIRAL WOUND 12 - 24 GSKT SPRL WND; ASME B16.20; ASME B16.5 CL 150; TP316 SS WDG; GS05R1NAXX
FLEXIBLE GRAPHITE FLR; TP316 SS INR RNG

ISOLATION GASKET 1/2 - 24 ISOLATION GASKET KIT; ASME CL.150; RF IJ99R1NAKT

KIT
MISC

SPACER & BLANK 14 - 24 SPCR PDL; RF; CL 150; CS PL ASTM A516 GR 70 N SP13R1NAXX
PADDLE
SPECTACLE BLIND 1/2 - 12 SPECTACLE BLIND; RF; CL 150; CS PL ASTM A516 GR 70 N SB13R1NAXX

BRANCH TABLE FOR 90O DEG BRANCH OFF

HEADER SIZES
1.1/2

3/4

1/2
24

20

18

16

14

12

10
8

1
4

1/2 TS TS TS TS TS TS T TS TS T TS TS TR TR TR T
S S
3/4 TS TS TS TS TS TS T TS TS T TS TS TR TR T
S S
1 TS TS TS TS TS TS T TS TS T TS TS TR T
S S
1.1/2 TS TS TS TS TS TS T TS TS T TS TR T
S S
2 TW TW TW TW TW TW T TW TW T TR T
W R
3 TW TW TW TW TW TW T TW TR T T
W R
4 TW TW TW TW TW TW T TR TR T
W
6 TW TW TW TW TW TW T TR T
R
8 TW TR TW TW TW TR T T
R
10 TR TR TR TR TR TR T
12 TR TR TR TR TR T
14 TR TR TR TR T
16 TR TR TR T
18 TR TR T
20 TR T LEGEND
24 T CODE YPE
T EQUAL TEE
TR REDUCING TEE
TS SOCKOLET/ THREADOLET
TW WELDOLET

NOTE DESCRIPTION
1 Short Radius Elbow and Returns shall not be used
2 Forged steel fitting to meet ASME B16.11
3 Buttweld fitting to meet B16.9
4 forged C. S. branch outlet fittings to MSS SP - 97
5 Swage(d) nipples and bull plugs to MSS SP-95
6 steel pipe unions to MSS SP - 83
7 blanks to API Std. 590
8 All valves shall meet ASME B16.34 requirements
9 8" & above shall be Trunnion mounted ball valve unless specified otherwise in data sheet
10 Pipe in Size 22", should be avoided as far as possible.