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Conversions in Leak Testing

This technical reference guide provides information on leak rate conversions, different leak flow regimes, comparison of leak detection methods, and equations for calculating leak rates under various conditions. It includes the following key points: - Leak rates can be converted between different units using provided conversion factors. - The flow regime (viscous, molecular, or transitional) depends on the ratio of the mean free path to leak path diameter and influences typical detectable leak rates. - Different leak detection methods have varying minimum detectable leak rates and abilities to measure leak rates and locate leaks. - Equations are given for calculating leak rates in viscous and molecular flow based on upstream and downstream pressures and temperatures.

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Khumaini Kuzaiman
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704 views

Conversions in Leak Testing

This technical reference guide provides information on leak rate conversions, different leak flow regimes, comparison of leak detection methods, and equations for calculating leak rates under various conditions. It includes the following key points: - Leak rates can be converted between different units using provided conversion factors. - The flow regime (viscous, molecular, or transitional) depends on the ratio of the mean free path to leak path diameter and influences typical detectable leak rates. - Different leak detection methods have varying minimum detectable leak rates and abilities to measure leak rates and locate leaks. - Equations are given for calculating leak rates in viscous and molecular flow based on upstream and downstream pressures and temperatures.

Uploaded by

Khumaini Kuzaiman
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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LEAK

TECHNOLOGIES
VACUUM FILTRATION INDUSTRIAL
DETECTION

TECHNICAL REFERENCE GUIDE


Leak Rate Conversions Viscous vs. Molecular Flow Leaks
Convert From Multiply By Convert To The flow regime encountered in leak testing is often difficult to
atm-cc/sec 1.013 mbar-liter/sec determine. It can, however, be estimated by calculating the
average mean free path of the gas molecule (l) divided by the
atm-cc/sec 0.76 torr-liter/sec
estimated leak path diameter (d). Use the following guidelines to
torr-liter/sec 1.33 mbar-liter/sec determine the flow regime:
Pa-M3/sec 9.87 atm-cc/sec
VISCOUS FLOW leaks typically occur in systems leaking at
Air oz/yr 6.96 x 10-4 atm-cc/sec
atmosphere or larger pressures (l/d < 0.01). Viscous leaks are
typically larger than 10-5 atm-cc/sec, but can occur at lower leak
rates.
Comparison of Leak Detection Methods MOLECULAR FLOW leaks typically occur under vacuum
conditions (l/d > 1.00). Molecular leaks are typically smaller than
Minimum 10-5 atm-cc/sec.
Detectable Leak Leak Rate Leak TRANSITIONAL FLOW occurs between viscous and molecular
Method (atm-cc/sec) Measurement Location flow regimes (0.01 < l/d > 1.00).
Pressure Time Limited, Yes No
Decay Typically 0.01 Leak Rate vs. Pressure
Ultrasonic 0.01 No Yes Viscous Flow: QV = K/n (P12 - P22)

Chemical 0.001 No Yes Molecular Flow: QM = K(T/M)1/2 (P1 - P2)


Penetrants
Where: Q = Leak Rate
Bubble 10-4 No Yes K = Constant relating leak path geometry
Immersion n = Gas Viscosity
Thermal 10-5 Yes Yes M = Gas Molecular Weight
Conductivity T = Absolute Temperature
Sniffing P1,2= Upstream and Downstream Absolute Pressure

Halogen 10-9 Yes Yes Example: A helium leak in the viscous flow regime with 10 atm
Sniffing upstream (internal) and 1 atm downstream pressure has a leak rate
of 0.001 atm-cc/sec. If the upstream pressure was doubled to 20
Helium Mass 10-11 Yes Yes atm the new leak rate would be:
Spectrometer
QV,NEW = QV,OLD ((P1,NEW2 - P2,NEW2)/(P1,OLD2 - P2,OLD2))

Equivalent Leak Rates QV,NEW = 0.001((202 -12)/(102 - 12)) = 0.004 atm-cc/sec

Using the table below the equivalent leak rate for air under the
Freon R12 Bubble Immersion Helium Air same conditions is:
Leakage (Time to form 1 Leak Rate Leak Rate*
(oz/year) bubble) (atm-cc/sec) (atm-cc/sec) QV,AIR = 0.004(1.08) = 0.0043
-3 -4
10.00 13.3 seconds 1.8 x 10 6.7 x 10
Helium Leak Rate vs. Other Gases

LEAK
3.00 44.3 seconds 1.5 x 10-3 2.0 x 10-4
Multiply Helium Leak Rate By
1.00 133 seconds 1.8 x 10-4 6.7 x 10-5 To Convert To Viscous Flow Molecular Flow
Argon 0.883 0.316
0.50 266 seconds 9.0 x 10-5 3.3 x 10-5

DETECTION
Neon 0.626 0.447
-5 -6
0.10 22.2 minutes 1.8 x 10 6.7 x 10 Hydrogen 2.23 1.41

Nitrogen 1.12 0.374


0.01 222 minutes 1.8 x 10-6 6. 7 x 10-7
Air 1.08 0.374
NOTE: Leak rates are approximate and based on similar test conditions. Water Vapor 2.09 0.469
* Leak rates calculated based on molecular flow.

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