Mushroom Cultivation 4 PDF Free
Mushroom Cultivation 4 PDF Free
ON
CULTIVATION
OF
OYSTER MUSHROOM
(P.djamor)
USING CROP RESIDUES
AS
SUBSTRATES
1
Contents
S.NO. PARTICULATES PAGE NO.
• ABSTRACT 3
1. • INTRODUCTION 4
2. • REVIEW OF LITERATURE 6
3. • MUSHROOM CULTIVATION :BOTH A SCIENCE OR 8
A ART
4. • MUSHROOM 9
4.1 • MORPHOLOGY OF MUSHROOM 9
5. • HISTORICAL BACKGROUND 11
6. • BIOLOGY OF MUSHROOM 12
6.1 • FUNGI 12
6.2 • SCIENTIFIC NAMES OF MUSHROOMS 12
6.3 • FUNGUS ECOLOGY 13
6.4 • LIFE CYCLE OF FUNGI 13
7. • TYPES OF MUSHROOM 18
7.1 • CULTIVATED TYPES 19
7.2 • WILD TYPES 20
8. • USES OF MUSHROOM 21
9. • MUSHROOM CULTIVATION IN INDIA 22
10. • MUSHROOM NUTRITIONAL & MEDICINAL 22
PROPERTIES
11. • MUSHROOM PRODUCTION 24
12. • CULTIVATION OF OYESTER MUSHROOM 26
12.1 • MATERIAL USED 26
12.2 • SPAWN 27
12.3 • CULTURE MAINTENANCE 27
12.4 • PREPARTION OF SUBSTRATE 28
12.5 • MIXING OF SUBSTRATE 29
12.6 • FILLING OF BAGS 30
12.7 • SPAWNING SUBSTRATE 34
12.8 • SPAWN RUN 36
12.9 • FRUITING/CROPPING 37
12.10 • FAVOURABLE CONDITIONS 41
12.11 • HARVESTING 42
13. • RESULTS 44
14. • COMMON PROBLEMS 45
2
15. • SIGNIFICANCE OF MUSHROOM CULTIVATION 47
16. • REFERENCES 48-49
ABSTRACT
3
can be labour intensive. Phase one of this project will aim at
providing initial skills for cottage level mushroom production.
1. INTRODUCTION
4
known to be critical) stimulate the second or reproductive growth
stage. Cells of one mycelial strain fuse with cells of the opposite
type to form a mycelium that contains both types of nuclei.
The new mycelium continues to grow and eventually develops
into a mature fruiting body, the gills of which are lined with
spore bearing cells called basidia. Various mechanisms trigger the
dispersal of spores, which in turn lodge in a substrate, become
hyphae and begin the cycle a new. Mushroom cultivation has great
scope in China, India and in some of other developing countries
because of the cheap and easily available raw materials
needed for this activity, coupled with faster means of
communication and marketing (as a fresh commodity), and
better purchasing power of the people. Using China as for
example, in 1978, the production of edible mushrooms was only
60,000 tonnes. In 2006, China’s mushroom production was over
14 million tonnes. Now there are more than 30 million people
directly or indirectly engaged in mushroom production and
businesses, and now China has become a leading mushroom
producer and consumer in the world. It is hoped that the
avocation of mushroom farming will become a very important
cottage industry activity in the integrated rural development
programme, which will lead to the economic betterment of not
only small farmers but also of landless labourers and other weak
sections of communities.
5
2. REVIEW OF LITERATURE
6
- Cactus, Agave and Yucca : dry-resistant plants useful as a
component of mushroom substrates (Stamets, 1993).
- Cardamon pulp, Elettaria cardamomum, has a biological
efficiency of 113% for Pleurotus (Martinez-Carrera, 1989).
- Cinnamon leaves, Cinnamon zeylanicum, biological efficiency of
82% for Pleurotus (Martinez-Carrera, 1989).
- Citrus fruit peels, Citrus unshiu, dried, reasonable Pleurotus
production (Yoshikawa et al., 1979; Khan et al.,1981).
- Coconut fiber pith and coir : can be composted and then used for
cultivation of Pleurotus or Volvariella in India (Theradi Mani,
1992).
- Coconut husks, used for Pleurotus cystidiosus in India (Beig et
al., 1989), used also for Volvariella in India (Bhavani, 1989;
Gurjar et al., 1995).
- Coffee parchment, parche de café, suitable with or without
pasteurization for Pleurotus (Poppe, 1995).
- Coffee pulp, sundried, stored, later rehydrated for Pleurotus
(Martinez-Carrera 1989). Good production in Mexico for
Auricularia when mixed with sugarcane pulp and corn-cobs
(Sanchez et al., 1995).
- Coffee sawdust: efficient for Pleurotus when mixed with ipil-ipil
powder (Sanchez et al., 1995).
- Coleseed, Brassica napus, in combination with straw or hay, it is
a useful substrate for different mushrooms(Steineck, 1981).
Contents: 2% protein, 11% lignin, 28% hemicellulose, 47%
cellulose.
- Corn fiber: In Japan, this waste product of cornstarch
manufacture increased the yield very noticeably when added to
sawdust + rice bran, for Pleurotus ostreatus, Pleurotus sajor-caju,
Pholiota nameko and Hypsizygus marmoreus(Terashita et al.,
1997).
- Corncobs, hammer milled or crushed, tested first in Hungary in
1956, gave variable results for Agaricus. Generally used for
Pleurotus and shiitake.Contains 40% cellulose, 15% lignin, 0.4%
7
total N, 0.1% P2O5, 0.25% K2O,0.5% SiO2, pH 7, C/N 129
(Heltay 1957; Heltay et al., 1960) (At least 40 author references).
8
4. MUSHROOM
9
10
5. HISTORICAL BACKGROUND
11
country. In the same year SOLAN was declared as “Mushroom
city of India.”
6. BIOLOGY OF MUSHROOM
6.1. FUNGI
12
6.3. FUNGUS ECOLOGY
6.3.1. SAPROPHYTES
13
6.4.1. MYCELIAL GROWTH AND SPAWN
The mycelium will colonise the substrate and use the available
nutrients. This is commonly referred to as the spawn run. When
some nutrients run out, or when the weather changes, the
14
mycelium will reach a different phase:the reproductive stage. A
temperature of about 25 °C is optimal for the spawn run of most
species. The environment can also enhance the growth of the
desired mycelium: a high CO2 concentration is favourable for
mycelial growth (but not for cropping).
15
• deficiency of a nutrient
• CO2 concentration in the air
• light
• physical shock
16
6.5. MUSHROOM GROWING AREA
6.5.1. FLOORS
17
6.5.3. AREA HYGIENE
7. TYPES OF MUSHROOMS
18
• Chinese were first to cultivate black ear mushroom (Auricularia)
about 1000 years ago.
• Shiitake (Lentinus edodes), Paddy straw mushroom (Volvariella
volvacea), Oyster mushroom (Pleurotus sojarcaju) and white
button mushroom (Agaricus bisporous) are commercially
cultivated mushrooms.
• Morels (Morchella), a very costly mushrooms belong to
Ascomycotina are collected from Jammu and Kashmir, Uttar
Pradesh and Himachal Pradesh and exported to other countries.
• Mushrooms grow either symbiotically or saprophytically. They
vary in shape, size and colour.
• Some mushrooms are mild to deadly poisonous. Poisonous
mushrooms are called as toad –stools. Poisonous mushrooms cause
ill health and some times even death.
• Deadly poisonous mushrooms belong to genus Amanita.
Amanita muscaria (Fly Agaric),Amanita virosa (Destroying angel),
and Amanita phalloides (Death cap).
• These have endotoxins such as Phallotoxins and Amatoxins.
19
of physical / chemical treatments. Different types of cultivation
systems are existing at different places such as: bag
cultivation system, cylindrical block system, pressed block
system etc.
1. Morchella spp.-
This is the most prized mushroom which is presently collected
from the wild in high hills of J&K, H.P. and Uttaranchal and sold
in the market on premium price. Most of it is exported to European
20
countries. Extensive research is going on to domesticate this
mushroom.
2. Boletus –
It has central stipe with fleshy cap whose lower surface is
composed of a vast number of pores and fine tubules & is found
in the woods. Some of these can reach a diameter of 2 ft &
weigh 3 kg and have impressive colour and texture. Most of the
Boletus spp. are edible.
3. Cantrarellus -
A very popular edible fungus which forms a funnel shaped fruit
body with distinct wrinkles or ridges on the under surface. It lacks
true gill and is found in damp, mossy woodlands, either in pine or
deciduous.
4. Tuber -
These are found in deciduous woods and have a distinctive
aromatic smell and have good commercial value.
The size may vary from the size of a walnut to that of a potato.
Most of them are edible.
8. USES OF MUSHROOM
21
• These are used to prevent heart attacks, diabetes, cancer and
tumours. They have substances that can cure infectious viral,
bacterial, fungal, and protozoan diseases. They are known to
decrease blood cholesterol.
• They are used in dyeing, decoration, luminosity and
hallucination.
• Mushrooms like Armillaria mellea and Fome anosus emit light
and hence used in mines for light.
• By degrading the plant organic wastes in the forests, mushrooms
act as agents to provide nutrition to forest plants.
• The spent compost is a good organic manure and better substrate
for biogass production.
22
some mushrooms are lethally poisonous, and one should eat
mushrooms only if one knows their names and their properties
with considerable precision. In the present era, high-pressure work
demands are causing greater stress to the human body, and
resulting in the weakening of the human immune system. A variety
of proprietary products based on mushroom nutriceuticals and
mushroom pharmaceuticals have already been produced and
marketed. This trend is expected to increase with wider consumer
satisfaction and acceptability.
23
Mushrooms have some unique color, taste, aroma and texture
characteristics, which attract their consumption by humans.
24
38,000 mushroom varieties known to exist but only 100 of these
are considered to be edible. The variety which had been exported
in dried form i.e. Moral or Black mushrooms (Morchella Spp)
commonly known as ‘Guchhi’ is collected as wild growth from
coniferous forests of Himachal Pradesh, Jammu and Kashmir and
Uttar Pradesh. Most acceptable varieties among cultivated type are
Agaricus Bisporus., Auricularia spp., Flemulina Velutipes.,
Lentinus edodes., Tramella spp., Volvariella spp., Plerotus spp.
The Food and Agriculture Organization have recognized
mushrooms as food contributing protein nutrition to the countries
depending largely on cereals. In addition folic acid and vitamin
B12, which are absent in most of the vegetables, are also present in
mushrooms. Mushrooms are praised and priced for its
characteristic meaty biting texture and flavour. Mushroom
cultivation is now a big industry in the industrialized countries of
the west. There is a very considerable export potential for
mushrooms and climatic conditions in various states offer
congenial environment for cultivation, if modern technology is
adopted. It is also realized that merely producing mushroom is of
no use unless these are properly preserved, keeping in view the
export objectives and for internal market. Mushroom production
has increased many folds during the recent past. Mushrooms have
found a definite place in the food consumption habits of common
masses and there is a constant demand for it throughout the year.
Freshly harvested mushrooms are highly perishable because of
high moisture content, metabolism and susceptibility to enzymatic
browning. Its quality starts declining soon after harvesting,
rendering the produce unsaleable.Hence, the development of
appropriate storage and processing technology in order to extend
their marketability and availability to the consumers in fresh or
processed form is of great significance. Drying, canning and
freezing are initially accepted methods of mushroom
preservation. Drying being cheaper can be employed on
commercial scale. Food processing in India is not only far behind
the developed countries of the world but is much less than
25
developing countries like Philippines and China where value
addition is 45 per cent and 23 per cent, respectively as compared
with 7 per cent in India. Linked with the issue of fostering
relationship between processor and farmer is the need to develop
varieties that are suitable for processing. The food-processing
sector has tremendous potential to promote direct and indirect
employment.
1. Wheat Straw
2. Wheat Straw + Calcium Carbonate
3. Wheat Straw + Wheat Bran + Calcium Carbonate
4. Sugarcane Bagasses
5. Sunflower Stalks
6. Rice straw
26
12.2. SPAWN
27
practice, cryogenic preservation is used to ensure use of superior
spawn-starter cultures. Many vials (perhaps as many as 200 to 300)
containing spawn or mycelium from cultures of promising spawn
lines are stored in liquid nitrogen. Following successful testing of
the spawn lines at both pilot plant and commercial testing
facilities, the spawnmaker can easily reproduce the superior lines
many times during subsequent years.
12.4. SUBSTRATE
Oil drums and plastic bags are all you need to prepare the
substrate. A cemented floor is the preferred underground for
mixing and moistening the sawdust (or straw) and a fork for
mixing the ingredients.
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For the substrate:
• Raw substrate materials, like sawdust, rice bran, wheat straw,
dried banana leaves, dried elephant grass, dried grass pieces
etc.
• substrate containers (plastic bags or bottles)
• depending on the type of bags/bottles: additional plugs and
plastic rings and/or rubber bands
29
wills soften. This will ease the absorption of water. Usually the
sawdust is stacked for only one or two days. If only fresh sawdust
is available, like sawdust from recently felled trees, it should be
stacked for a much longer period: up to several weeks. The
sawdust substrate should be free of splinters or bigger pieces of
wood. These may damage the bags, offering contaminants easy
access after sterilisation. On the other hand, several growers feel
that a combination of fine and coarser sawdust or wood chippings
provides the best starting material. Very fine sawdust should be
avoided as it clogs the airflow when moistened.
30
12.6.1. HEAT TREATMENT
31
Materials and equipment required:
• Substrate material.
• Substrate containers (e.g. plastic bags or trays).
• Containers for hot water and means to keep the water hot
(fuel, solar energy, steam, etc.).
• wire mesh to let the substrate drain.
The substrate is put in wire mesh cylinders in hot water. The water
has to be kept at 70 °C for at least 15 minutes, but 30-60 minutes is
safer. Immersion in water at lower temperatures and for periods
shorter than 15 minutes is insufficient to kill all contaminants.
The size of the water containers depends on the scale of the
operation. A 40-litre container can hold about 8 kg of wet straw
substrate. The same container can be used 2-3 times a day, because
the actual immersion time is only about 30 minutes to one hour.
The same batch of water should not be used for more than two or
three batches of substrate.
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12.6.1.2. BULK PASTEURISATION BY STEAM
This method kills the unwanted organisms but keeps the favorable
ones alive. To achieve this, a temperature of 60 ºC to 70ºC has to
be sustained for at least 8 hours; after which most pests and
diseases (contaminants) will be eliminated.
12.6.1.3. STERILIZATION
This method too is used to kill unwanted organisms but here the
temperature is much higher and there is overpressure in the
container or oil drum. When simple equipment is used the reached
temperatures will not be higher than 90°C and the pressure in the
container cannot build up very high. Good results, however, have
been obtained by prolonged heating at this temperature when the
substrate should be sterile. To avoid an explosion, make sure that
tightly closed drums or containers have a safety valve in the lid.
33
Make sure that materials used are able to withstand the
temperatures. At higher altitudes, water will cook below 100°C. In
that case also, the period of heating should be prolonged.
34
12.7.2. SPAWNING STERILIZED BAGS
35
• Spawning should take place at night when there is less
contamination in the air.
• Clean with chemicals: formalin or alcohol.
Be careful not to come into contact with these chemicals. The use
of chemicals can affect both health and environment; health
measures should be considered first. Misting with H2O2 is an
environment-friendly way to obtain a clean room for spawning, as
its end products are oxygen and water.
36
12.8. SPAWN RUN
During spawn run stage the mycelium will grow through the
substrate. The spawn run time is different for each species and
depends on the size of the bag, amount of spawn, the strain used
and the temperature. Once the bags are spawned they should be
placed on shelves in the incubation rooms. Depending on the strain
and temperature the mycelium will colonies the substrate in two or
three weeks and start to form small fruiting bodies. As a
consequence either the conditions in the growing room will have to
change, or the bags need to be moved from the incubation room to
the growing room. Next, remove the cotton plugs and the plastic
and ensure that high humidity is maintained: 90 to 95%. If the
relative humidity is rather low do not cut away too much plastic to
prevent the substrate from drying out. When the pinheads have
37
grown to a size of 1 cm, the humidity should be lowered somewhat
to 85% by passing fresh air through the room.
12.9. FRUITING/CROPPING
Several techniques are used for filling the mushroom house and
making the bags ready for fruiting. A common practice is to make
bamboo or wooden frames and stack the bags on them to form a
wall of plastic bags.
38
12.9.1. OPENING BAGS
Open the bags as soon as the mycelium has covered the substrate
completely. Remove the cotton plugs and cut away the plastic top
of the bag (partially). Take care not to cut too deep or else you
would damage the mycelium. If you want to get small mushrooms,
a larger surface should be exposed to the open air. This will result
39
in the substrate drying more rapidly. It takes three to four days
after opening the bags before the primordial buttons/mushrooms
will form.
40
12.9.2. HANGING THE BAGS
Another method is to slash each bag and hang them from the
ceiling.
41
1. Temperature -
The ambient temperature has to fit the chosen mushroom strain. If
the temperature in the mushroom house is too high for the chosen
strain, it will be necessary to frequently mist the house. Opening
the doors and windows at night will also help keep the temperature
down.
2. Aeration/Ventilation -
The mushroom house needs ventilation openings that may also
provide light.
3. Light -
Oyster mushrooms are very sensitive to insufficient aeration and
light. Required light (color and intensity) depends on the strains.
Some growers adhere to the rule of thumb that light should be
sufficient to read newspaper everywhere in the growing room.
When the small mushrooms emerge, their form will reveal whether
they get sufficient light and aeration. If the stems are long and the
caps small, the aeration and light requirements were not met. In the
complete absence of light, oyster mushrooms will form no cap but
stapes (mushroom stalks) forming a coral-like structure.
4. Humidity -
Good control of the humidity during cropping is very important for
all types of mushroom. Keep the humidity high (80 - 90%) by
spraying water several times per day. However, no water should
be sprayed directly onto mushrooms that are ready for picking.
Their shelf life will decrease drastically if they become too wet.
12.11. HARVESTING
42
The mushrooms are ready for harvesting in five days (if the
temperature is between 15 and 20 °C) or two to three days (at
higher temperatures). It will take another five to nine days for the
second flush. There is so much variability among strains and
substrates used that it is difficult to give periods for fruiting.
Typically, it will take about one week before new primordia are
formed, but much depends on the local climate conditions and the
climate control in the growing rooms. Harvesting is performed by
gently pulling or twisting the mushrooms from the substrate. Only
very little substrate should be pulled out.
43
mycelium. Harvesting can continue as long as the mycelium
remains white and firm. In total, three or four flushes can be
harvested. When the substrate becomes soft and colourless, it is
time to remove it from the house. Do not throw the spent substrate
near the mushroom houses. All waste should be removed from the
working areas immediately. Pests and diseases present in the used
substrate can too easily spread to the fresh substrate. Mushroom
yields vary according to biological factors, environmental
conditions, as well as pests and diseases present during cultivation.
The yield from commercial production is about 20% of the weight
of the wet substrate of fresh oyster mushrooms.
44
13. RESULTS
Morphology JAN FEB MARCH JAN FEB MARCH JAN FEB MARCH
Variation
Temperture 10-16 17-31 30-36 10-16 17-31 30-36 10-16 17-31 30-36
Spawn Run 8 9 10 11 12 14 13 9 11
Pinhead 13 17 20 15 20 22 24 13 21
Appearance
Stipe Length 1.4 1.4 1.4 1.4 1.4 1.5 1.2 1.4 1.5
45
14. COMMON PROBLEMS FACED BY OYSTER
MUSHROOM GROWERS
14.1. Pests
1. Bacteria-
The most common bacterial problem encountered by growers is
Pseudomonas tolaasii. This is the same bacterium that causes
bacterial blotch of A.bisporus. Symptoms of the disease include
reduced yield and orange discoloration and brittleness of the
basidiocarps. Infected mushrooms have a reduced shelf life.
Constant and high RH, insufficient air movement, overheating of
the substrate (above 35oC), excessive moisture content, and
especially a wet mushroom surface may exacerbate P. tolaasii
infection. Lowering RH to 80 to 85 percent, and sprinkling the
surface of the bags between flushes with 0.2 percent bleach
solution may help maintain control.
2. Fungi-
Most fungi encountered in oyster mushroom production grow and
develop on the substrate and are very rarely parasitic. The most
frequently encountered genera include Aspergillus, Botrytis,
Coprinus, Fusarium, Monilia, Mucor, Penicillium, Trichoderma,
and Trichothecium. Substrates that have only been pasteurized are
more susceptible to infestation than substrates that have been
pasteurized and conditioned. Fungal infestation may be more of a
problem when substrates are supplemented with nitrogen-rich
nutrients—especially if the supplements are not commercial
delayed-release nutrients. Infesting fungi may also be more of a
problem when substrate temperatures rise above 35oC. Higher
substrate temperatures may injure mushroom spawn, reduce
mycelial growth rates and leave the substrate vulnerable to
competitors such as Coprinus spp. (ink caps) and Trichoderma spp.
46
(green mold).Fungi of the genera Cladobotryum and Verticillium
known to cause disease of A. bisporus are rarely encountered in
Pleurotus spp. cultivation. These fungi, when they are encountered
in oyster mushroom production, may be found mainly on aged
basidiocarp and stipe residues.Insects infesting mushroom tissues
cause the greatest losses for growers, particularly during summer
months. The most important insect pests associated with oyster
mushroom tissue include Cecidomyiidae (Mycophila speyeri),
Scatopsidae,Sciaridae (Lycoriella solani), and Phoridae (Megaselia
halterata, M. nigra). Oyster mushroom primordia are very sensitive
to chemical vapors, so using pesticide to control insects is difficult.
Large clusters of deformed oyster mushroom tissue resembling
“cauliflower” have been observed after insecticides were applied
during primordial formation. Use of various flytraps and adherence
to strict hygiene practices, particularly during spawning and spawn
run, help keep fly populations below economic threshold levels. In
the United States,Bacillus thuringiensis var. israeliensis (Bti),
when incorporated into the substrate at spawning, has shown
excellent effectiveness against sciarid flies.
1. Spore production-
A single mushroom may produce up to 4 million spores per hour.
Worker exposure to airborne spores is a concern on most farms.
Inhaled spores can cause an allergic reaction in some workers. In
the United States, masks are worn to filter out spores released from
47
the maturing mushrooms. Exposure can be minimized by
introducing higher volumes of fresh air 1 to 2 hours before
harvesting and by wearing a proper mask.
48
4 weeks after spawning. It is a short return agricultural business
and can be of immediate benefit to the community.
16. REFERNCES
49
-Tewari, R.P., Rai, R.D., Yadav, C.M., Verma, S. (2007) Vision –
2005: NRCM Perspective Plan.,ICAR, New Delhi
-Vision – 2005: NRCM Perspective Plan. ICAR, New Delhi
(2007).
-Sharma, V.P. 2010. Bacterial diseases and abiotic disorders of
mushrooms. In: Advances in Mushroom Biology and
Biotechnology (V.P. Sharma, Satish Kumar and G.C. Wakchaure
eds.), DMR, Solan: 186-197.
-Upadhyay, R.C. and Manjit Singh. 2010. Production of edible
mushrooms. In: Mycota – Industrial Applications-X, (Karl Esser
ed.), Springer Publication pp 79-97.
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