Chapter 3 - Wellbore Performance Analysis
Chapter 3 - Wellbore Performance Analysis
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Review of Single-Phase Flow Calculations
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Single-Phase Flow Regime Prediction
Reynolds number:
𝜌𝑣𝐷
𝑅𝑒 =
𝜇
In field unit: r: Fluid density, lbm/ft3
𝑞𝜌
𝑅𝑒 = 1.48 q: Flow rate, bbl/d
𝐷𝜇
D: Outer diameter, in
m: Fluid viscosity, cp
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Moody Diagram
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Moody Friction Factor Model
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Colebrook & White Correlation for
Friction Factor in Single-Phase Flow
1 2 18.7
1.74 2 log10
fM D N fM
Re
fM 4 fF
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Chen’s Correlation of Friction Factor
for Gas Flows
1
5.0452 1.1098
7.149
0.8981
4 log log
fF 3.7065 N Re 2.8257 N Re
D
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Single-Phase Pressure Gradient Calculation
𝑑𝑝 𝑑𝑝 𝑑𝑝 𝑑𝑝
= + +
𝑑𝐿 𝑡𝑜𝑡𝑎𝑙
𝑑𝐿 𝑓𝑟𝑖𝑐
𝑑𝐿 𝑒𝑙𝑒𝑣
𝑑𝐿 𝑎𝑐𝑐
dp 2 f F rv2 dp g dp r
r sin u 2
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Exercise 5: Single-phase flow calculation
Fluid Data
Fluid type Brine
Brine specific gravity 1.02
Brine viscosity 1.2 cp
Fresh water density at the standard 62.4 lbm/ft3
condition
Flowline Data
Horizontal distance 20,000 ft
Elevation difference 1,000 ft
Inner pipe diameter 3 in
Wall thickness 0.5 in
Roughness 0.0015 in ∆Pfrictional (psi) ?
Ambient temperature 600F
Inlet Data
∆Pelevational (psi) ?
Inlet temperature 600F
Outlet pressure (psia) ?
Inlet pressure 1,200 psia
Brine flow rate 6,000 bbl/d
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Multiphase Flow & Pressure Loss in
Inclined Pipes
h
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Pressure Loss Components
dP g fm r v r m vm dvm 2
r m sin m m
dL g c 2 gc d g c dZ
Elevation
Friction
Acceleration
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Liquid Holdup
VL
HL
Vg VL Vg
VL r m H L r L 1 H L r g
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Tubing Curve
3500
Tubing Curve
3000
Flowing bottomhole pressure, psi
2500
2000
1500
1000
500
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Production rate, STB/D
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Pressure 100 psi
Pwf
Depth, 12000 ft
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Pwh
Depth, 1000 ft
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Exercise 6
Find Pwf using the following data
• Group C: Both phase slippage and flow regime are taken into
account in the flow calculations. Ex: Beggs & Brill
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Poettman and Carpenter Method
• Published in 1952
• Based on field data from 49 wells
– 34 flowing wells, 15 gas-lift wells
• Tubing size: 2 3/8” and 2 7/8” OD
• Total liquid rate: 300 - 800 STB/D
• Gas-liquid ratio: 100 - 800 scf/STB
• Allow to estimate the pressure drop between a pipe
segment.
• Belonging to Group A (no phase slippage nor flow regime
is considered)
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Poettman and Carpenter Method
k h
p r ,
r 144
r1 r 2 f 2 F qo2 M 2
r ,k
2 7.4137 1010 D5
r1, r2: Oil density at the two ends of the pipe segment, lbm/ft3
qo: Oil flow rate, stb/d;
D: Tubing inner diameter, ft
M: Total mass associated with 1 STB of oil produced on the surface, lbm/stb
h: Length of the pipe segment in vertical direction, ft
f2F: Fanning friction factor for two phase flows
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Poettman and Carpenter Method
M 350.17( o WOR w ) GOR rair g
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PVT Properties
g: Gas specific gravity
1.2048 t: Fluid temperature, oF
p 10
0.0125 API
Rs g 0.00091t T: Fluid temperature, oR
18 10
Rs: Solution gas – oil ratio (scf/stb)
1.175 o: Oil specific gravity
g
0.5
Bo 0.971 0.000147 Rs 1.25t Bo,Bw: Oil and water formation
o
volume factor, bbl/stb
Vm: Volume of produced mixture associated with 1 STB oil on the surface:
M
r
Vm
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Empirical Correlations for Pseudo-
Critical Pressure & Temperature
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Brill & Beggs Correlation for Deviation
Factor Z
1 A T p
Z A C p pr
D
Tpr ; p pr
exp( B) Tpc p pc
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Wellbore Correlations for Oil
Generalized Empirical Models
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Duns and Ros (DR)
• Published in 1963
• Identified 10 dimensionless groups
• Selected 4 dimensionless groups as important in
multiphase flow based on extensive experimental data
• Defined “liquid holdup”
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Hagedorn and Brown (HB)
• Published in 1963
• Widely accepted throughout industry
• Based on data from 1500’ test “well”
• Tubing size: 1”, 1 1/4”, and 1 1/2” nominal
• Different liquids: water, oil: 10 - 110 cp
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Orkiszewski (ORK)
• Published in 1967
• Extension of previous work by Griffith and Wallis
• Based on data from 148 pressure gradient surveys
• Pressure gradient based on flow regime
• Oil rate: 175 - 3166 STB/D
• GOR: 185 - 6450 scf/STB
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Beggs and Brill
• Published in 1973
• Based on experimental data from inclined 90’ long acrylic
pipe
• Pipe size: 1” and 1 1/2”
• Gas flow rate: 0-300 Mscf/D
• Liquid flow rate: 30-1000 bbl/D
• Inclination: ±90, 85, 75, 55, 35, 20, 15, 10, 5, 0°
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Mukherjee and Brill
• Published in 1983
• Based on data from 1 1/2” ID inclined pipe
• Developed three separate correlations
– Uphill and horizontal flow
– Downhill stratified flow
– Other downhill flow regimes
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Mechanistic Models for Oil Flow
• MONA (1986)
• Sylvester & Yao (1987)
• Ansari (1987)
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Wellbore Correlations
Low GLR Gas Wells
• Gray (1974)
– useful for wet gas or gas condensate wells
• Ros and Gray (1961)
• Oil well correlations may also be used
– Duns and Ros (1963)
– Hagedorn and Brown (1963)
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WellboreCorrelation
High GLR Gas Wells
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Single-Phase Gas Flow:
Cullender & Smith Method
Mechanical balance equation derived from the first law of
thermodynamics for gas flow in tubing is as follow:
Since , we have
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Cullender & Smith Method for Gas Flow
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Cullender & Smith Method for Gas Flow
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Cullender & Smith: Main Idea
Error of the
Error of the trapezoidal method in
trapezoidal method in calculating S2
calculating S1
I
Imf Iwf
S
Ihf S1 S2 S1 S 2
2
p
phf pmf pwf
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Cullender & Smith Method for Gas Flow
Using the numerical integration (trapezoidal method) with the
previous equation yields
where Ihf, Imf and Iwf are the values of I at phf, pmf and pwf. The
unknowns pmf and pwf can be solved by the following system of
equations:
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Correlations of Friction Factor for
Fully Turbulent Gas Flows
Correlation for typical tubing strings (Katz and Lee, 1990)
0.01750
fM 0.224
for di 4.277 in.
di
0.01603
fM 0.164
for di 4.277 in.
di
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Exercise 8: Calculate bottom-hole pressure with
Cullender & Smith method for a gas production well with
fully turbulent flow
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HB Method – The Original Formula
dp f F M t2 (um2 )
144 rm r
dz 7.413 10 D r m
10 5
2 g c z
dp psi
: Pressure drop through pipe segment of length z ,
dz ft
lb
M t : Total mass flow rate, m
d
lb
r m : Average mixture density, m3
ft
ft
um : Mixture velocity,
s
f F : Fanning friction factor
D : Tubing/ Pipe inner diameter, ft
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PVT Fluid Propety Calculations
Quantity Meaning Unit
r m1 r m 2
rm Average mixture density
2 lbm/ft3
r m H L r L 1 H L r g Mixture density at a certain position
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Calculating HL with HB Method
1. Define 4 dimensionless numbers (NvL, NvG, ND, NL)
2. Calculate CNL
3. Calculate HL/
4. Calculate => HL
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Definition of Dimensionless Numbers
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Calculation of CNL
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Calculation of HL/
HL /
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Correlation for
𝑁𝑣𝐺 𝑁𝐿0.38
𝑁𝐷2.14
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Correlation for CNL
L
CN 10Y
0.54785 X 0.12195 X 3
1 1
4
X 1 log N L 3
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Correlation for HL/
HL
0.10307 0.6177 log X 2 6 0.63295 log X 2 6
2
0.29598 log X 2 6 0.0401 log X 2 6
3 4
N vL p 0.1 CN L
X2
N v0.575
G
p 0.1
a ND
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Correlation
N vG N L0.38
If 2.14
0.01 then
N D
N vG N L0.38
X3 2.14
N D
otherwise, =1.0
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Friction Factor in HB Method
In HB method, the two phase friction factor could be
predicted using Chen’s correlation, except that the Reynolds
number is calculated for 2-phase flow
1
5.0452 1.1098
7.149
0.8981
4 log log 2F
2.8257 N Re
2F
fF 3.7065 N Re
1. If HL < lL then HL = lL
qL usL
lL
qL qg usL usg
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The Modified HB Method
2. Griffith correlation is used for bubble flow regime
qg
lg LB ; lg
qL q g
um
2
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The Modified HB Method
Griffith Correlation for Bubble Flow Regime:
dp f F M L2
144 rm
dz 7.413 1010 D 5 r L H L2
um
2
usg
1 um
HL 1 1 1 4
2 us us us
lb m
M L : Mass flow rate of liquid only,
d
ft
r L : Average liquid density,
s
us : Slip velocity, us ~ 0.8 ft/s
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Exercise 9: Estimate fluid pressure along the wellbore
using modified HB method with the given data below.
Parameter Value Unit
Depth (L): 9,700 ft
Tubing inner diameter (ID): 2.875 in.
Oil gravity (API): 30 oAPI