SWEDISH

SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB

SERVICE AND PARTS MANUAL

MODEL MANUAL NO
588 1-1310
VERSION A

www.elme.com
Head office, Manufacturing, Sales and Service
Sales and Service ELME International BV
Elmhults Konstruktions AB PO Box 417
Box 174 5700 AK HELMOND
343 22 ÄLMHULT NETHERLANDS
SWEDEN TEL: +31 492 47 2727
TEL: +46 476 55 800 FAX: +31 492 47 2728
FAX: +46 476 55 899 E-mail: [email protected]
E-mail: [email protected]

C 2005 ELME SWEDEN

 SERVICE MANUAL
Section A User instruction

Section B Service manual

Section C Diagrams

PARTS MANUAL
Section D Mechanical parts

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

SWEDISH
SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB

C 2004 ELME SWEDEN

 SWEDISH
SPREADER
SYSTEMS MODEL: 588 BUILD INDEX NO. 1-1310
ELMHULTS KONSTRUKTIONS AB

Service manual build index

SECTION A USER INSTRUCTION

A100-086 Driver instruction

SECTION B SERVICE MANUAL

B110-283 Lubrication chart

B110-017 Maintenance instruction

SECTION C DIAGRAMS

C120-001 Hydraulic symbols

781 679 Hydraulic schematic
786 316 Wiring diagram
786 315 Electric schematic

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 SWEDISH
SPREADER
SYSTEMS MODEL: 588 BUILD INDEX NO. 1-1310
ELMHULTS KONSTRUKTIONS AB

Parts manual build index

SECTION D MECHANICAL PARTS

D10-909 Extension beam arr.

D10-910 Wear pads (extension beam)
D10-911 Wear pads (end beam)
D10-923 Carriage
D50-281 Head assy.

SECTION E HYDRAULIC PARTS

E60-308 Sideshift cylinder assy.

E60-468 Extension cylinder assy.
E70-769 Valve assy. (extension/twistlock)
E70-825 Valve assy. (extension/twistlock)
E70-942 Valve assy. (sideshift)
E70-814 Valve assy. (pilot check)
E70-610 Parker fittings
E70-611 Hydraulic hoses

SECTION F ELECTRICAL PARTS

F80-324 Sensor arr. (head)

F80-264 Electrical parts
F80-266 Indicator lights assy.

SECTION G SPECIAL PARTS (OPTIONAL)

G90-121 Additional parts (hose clamp)

G90-151 Additional parts (bracket for working light)
G90-261 Additional parts (brackets electric box)
G90-310 Additional parts (flex-track-chain)

11-05
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 SECTION

A
USER INSTRUCTION

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SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB

C 2004 ELME SWEDEN

 SWEDISH
SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB
USER INSTRUCTION PAGE NO A 100-086-1

ELME TELESCOPIC SIDE SPREADER

FOR HANDLING 20 to 40ft EMPTY CONTAINERS

Model No.s 558 / 578 / 586 / 588

DRIVER INSTRUCTIONS

DESCRIPTION and OPERATION

The following is a description of the spreader and how it is intended to be operated. This
instruction should help the driver to quickly obtain maximum productivity from the truck
and spreader.

DESCRIPTION.

The models 558 & 578 empty container handlers are designed for the safe handling of
empty containers by vertical twistlocks which are entered into the top pockets of the
containers corner castings.
The spreader engages the container from the top by inserting the twistlocks into the top
pockets of the corner castings.
The 558 spreader have a capacity of 8 metric tons and the 578 spreader have a capacity
of 10 metric tons, both can handle empty 20' and 40' ISO containers.
When equipped with stops (optional), 30' ISO and 35' sea land containers can also be
handled.
Various heights of container ( 8ft,8ft6",9ft, 9ft6") can be handled by these spreaders.
The end beams are also designed to handle various widths of container.
The floating heads can slide up and down giving the spreader mechanical pile slope
which enables the angle of the spreader to be moved up and down 1.5°in the 20ft posi-
tion. The pile slope feature gives the driver the possibility of entering the highest twistlock
first and then lowering the spreader until the twistlock at the other end of the spreader
enters the corner casting at the opposite end of the container.

STARTING WORK WITH THE SPREADER.

Each work shift should be started by making a visual check of the unit ( this must be
part of the daily routine.) Possible damage will in this way be discovered at an early
stage and enable repairs to be carried out at much lower cost.

NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION

CORRECTLY

- Check the operation of the twist locks and of the ”LOCKED” and ”NOT LOCKED”
warning lights
- Activate the twist locks to the ”NOT LOCKED” position.

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SYSTEMS
ELMHULTS KONSTRUKTIONS AB
USER INSTRUCTION PAGE NO A 100-086-2

LIFTING A CONTAINER

With the twistlocks in the Not Locked position drive the machine up to a stack of contai-
ners and raise the spreader until it is possible to enter one of the twistlocks into the top
aperture of one of the containers upper corner castings. Raise or lower the other end of
the spreader until the opposite twistlock is lined up with the corner casting at the
opposite end of the container. The spreader should now be lowered until the spreader
rests unsupported on the container with the the twistlocks in the corner castings. In this
position the Seated indicator light on the rear of the spreader should switch on. This
situation is termed as the spreader being Seated and the light tells the driver that the
spreader is now ready to have the twistlocks activated so that they lock onto the contai-
ner.

Press the lock button. The twistlocks will turn and the indicator light will show that they are
in the Locked mode. The Locked light will switch on indicating that it is safe to lift the
container.
If neither the Locked light nor the Not locked light switch on, then the lift interrupt function
will be activated which will stop the truck from lifting.

The spreader PCB (printed circuit board) is equipped with a unit that will cause the
indicator lights to flash in cases where a sensor is not correctly adjusted or if a sensor is
faulty.
If a Seated sensor is either incorrectly adjusted or if one of the seated sensors if faulty,
the seated light only will flash and warn the driver that something is wrong.
If either the Locked or the Not Locked sensors are badly adjusted or faulty then both the
Locked and Not Locked lights will flash simultaneously.

IN CASES WHERE THE INDICATOR LIGHTS FLASH THE SYSTEMS SHOULD

BE INVESTIGATED AND CORRECTED IMMEDIATELY. NEVER USE A
SPREADER WITH FAULTY SAFETY SYSTEMS.

DEPOSITING A CONTAINER

When depositing a container, find a suitable level site on which to unload the container.
(The trucks mast should be as near to vertical as possible during the depositing of a
container) Lower the spreader slowly until it rests unsupported on the container and the
Seated light illuminates and then activate the twistlocks to the Not Locked position. The
twistlocks will turn and the indicator light for Not Locked will illuminate. It is now possible
to lift the twistlocks free of the corner castings and reverse the machine away from the
container.

The spreader is in the Not Locked mode and is ready for picking up the next container.

12-04
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 SECTION

B
SERVICE MANUAL

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SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB

C 2004 ELME SWEDEN

 SWEDISH
SPREADER
SYSTEMS MAINTENANCE INSTRUCTIONS PAGE NO B 110-283-1
ELMHULTS KONSTRUKTIONS AB

LUBRICATION CHART
MODEL 586/588

1
1
5 5

2 2

3 4 3

5 5

LUBRICANT : MULTI-PURPOSE GREASE WITH

2-4% MOLYBDENUM DISULFIDE ADDITIVE

POSITION 1.

TWISTLOCK ASSEMBLIES

NO OF GREASE POINTS 4 PER SPREADER

INTERVAL - EVERY 500 HOURS

1 GREASE NIPPEL PER SLEEVE (SEE ARROW "A")

1 GREASE NIPPEL PER TWISTLOCK (SEE ARROW "B")

CHECK FOR WEAR AND POSSIBLE DAMAGE OF THE

TWISTLOCK AND TWISTLOCK SLEEVE.
REPLACE IF IN DOUBT

B A

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SPREADER
SYSTEMS MAINTENANCE INSTRUCTIONS PAGE NO B 110-283-2
ELMHULTS KONSTRUKTIONS AB

POSITION 2.

END BEAM SLIDER PADS.

NO GREASING NECESSARY.

INTERVAL - EVERY 500 HOURS

CHECK FOR WEAR OF THE NYLON WEAR PADS AND

REPLACE BEFORE METAL TO METAL CONTACT BETWEEN
THE END BEAM AND THE EXTENSION BEAM OCCERS.

POSITION 3

WEAR PADS IN MAIN FRAME AND ON EXTENSION BEAM.

NO. OF GREASE POINTS 16.

INTERVAL - EVERY 500 HOURS

16 TRACKS ON THE INSIDE OF THE END RINGS OF EACH

MAIN FRAME BEAM

POSITION 4.

SIDE SHIFT CYLINDER BEARINGS.

INTERVAL - EVERY 500 HOURS

NO. OF GREASE POINTS 4.

2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.

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SPREADER
SYSTEMS MAINTENANCE INSTRUCTIONS PAGE NO B 110-283-3
ELMHULTS KONSTRUKTIONS AB

POSITION 5.

UPPER SIDE SHIFT SLIDER PADS

AND
LOWER SIDE SHIFT SLIDER PADS.

NO GREASING NECESSARY

INTERVAL - EVERY 500 HOURS OR.

CHECK FOR WEAR OF THE NYLON WEAR PADS

AND REPLACE BEFORE METAL TO
METAL CONTACT BETWEEN THE CARRIAGE
AND THE SPREADER FRAME OCCURS.

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SPREADER
SYSTEMS MAINTENANCE INSTRUCTIONS PAGE NO B 110-017-1
ELMHULTS KONSTRUKTIONS AB

GENERAL MAINTENANCE INSTRUCTIONS.

1. - The nylon wear pads should be inspected for wear at the same time
as their tracks are lubricated. The pads should be replaced when their
thickness is reduced to minimum 18 mm.
Replacing the wear pads can be done with ordinary hand tools and
without removing the beams.

Minimum thickness 18 mm

2. - Twist locks are wearing parts and need inspecting on a regular

basis. Lubrication of the twist locks is recommended at monthly
intervals and it is also recommended that they are inspected for
wear and damage at the same time.

Should be replaced if this

dim. is less than 25mm

The drawing above shows where the heads of the twist locks
wear. When the worn part exceeds the area indicated by cross-
hatching the twist locks should be replaced.

Generally it is recommended that twist locks be replaced after a

max. use of 5000 working hours.

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SPREADER
SYSTEMS MAINTENANCE INSTRUCTIONS PAGE NO B 110-017-2
ELMHULTS KONSTRUKTIONS AB

3. - The extension cylinder support has wear pads under it. These should also
be inspected on a regular basis and replaced when their thickness is
reduced to minimum 18 mm. See item 1.

4. - Maintenance of the stop cylinders if fitted, consists of checking all

mounting bolts for tightness and inspection for leakage from the cylinder.

5 - The side shift wear pads should be inspected for wear at the same time
as lubrication is carried out. The wear pads should be replaced when their
thickness is reduced to minimum 18 mm. See item 1.

6. - Other recommended spreader maintenance is:

a- Inspect the main spreader components for damage, cracks and

distortion.

b- Check the signal and safety systems for correct operation.

c- Check the hydraulic pressures periodically.

d- Check all hydraulic cylinders for leakage and reseal if necessary.

e- Inspect all hydraulic hoses for damage and leakage. Replace if

faulty.

05-03(11-92)
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 SECTION

C
DIAGRAMS

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SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB

C 2004 ELME SWEDEN

 SWEDISH
SPREADER HYDRAULIC SYMBOLS
SYSTEMS
ACCORDING TOISO STANDARDS PAGE NO C 120-001
ELMHULTS KONSTRUKTIONS AB

1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)

Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)

Pressure relief valve 15. Directional valve

3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)

6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN

9. Check valve 22. Pilot line

(pilot operated)
CPOM2

Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point

Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter

12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure

29. Tank

30. Components range

05-03
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 SECTION

D
MECHANICAL PARTS

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SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB

C 2004 ELME SWEDEN

 SWEDISH
SPREADER EXTENSION BEAM ARR. 580
SYSTEMS PAGE NO D 10-909
ELMHULTS KONSTRUKTIONS AB

10

6
5

6 11 13 7
8

3 12
4

3 4
1 2

14 15
9

MULTIPLY QTYS BY 2 FOR A COMPLETE SPREADER

Note Item Part no Qty Part name

1 760 922 1 Nut

2 749 262 1 Washer
3 749 760 2 Buffer
4 749 793 4 Washer
5 772 690 1 Pin
6 761 857 1 Bolt M6S M12x65
7 760 917 1 Nut M12 Locking
E) 8 1 Extension cylinder assy.
D) 9 1 Wear pads (extension beam)
D) 10 1 Wear pads (end beam)
11 761 912 1 Nut M12
12 781 956 1 Flex track chain
761 764 4 Bolt M6S M6x16
760 950 2 Nut M6 Locking
760 585 2 Washer M6 Nordlock
13 781 934 1 Beam chain
14 760 903 4 Bolt M6S M12x40
15 760 557 4 Washer M12 Nordlock

E) SEE SECTION E
D) SEE SECTION D

06-04(05-04,02-04)
 SWEDISH
SPREADER WEAR PADS 580
SYSTEMS PAGE NO D 10-910
ELMHULTS KONSTRUKTIONS AB

11

1
6
LARGE EXTENSION BEAM

2 3 4

5 MAIN FRAME

MAIN FRAME 10 4

6 7

SMALL EXTENSION BEAM

8

4 3

Note Item Part no Qty Part name

1 776 542 4 Wear pad

2 771 507 4 Retainer
3 760 368 28 Washer M10 Locking
4 762 772 28 Bolt M6S M10x25
5 779 463 2 Retainer
6 763 026 48 Screw MFS M10x16
7 758 649 8 Wear pad
8 779 464 2 Retainer
9 779 713 16 Wear pad
10 776 734 2 Wear pad
11 778 881 2 Wear pad

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SPREADER
SYSTEMS WEAR PADS (END BEAM) PAGE NO D 10 -911
ELMHULTS KONSTRUKTIONS AB

1 2 1

3 4 8 9

5 7 6

MULTIPLY QTYS BY 2 FOR A COMPLETE SPREADER

Note Item Part no Qty Part name

1 778 881 8 Wear pad

2 760 925 8 Bolt M6S M10x30
760 368 8 Washer M10 Nordlock
3 772 224 2 Bracket
4 772 225 2 Bracket
5 772 077 1 Pin
6 760 336 1 Bolt M6S M10x100
7 760 917 1 Nut M12 Locking
x) 8 772 612 x Shims 1 mm
x) 9 772 613 x Shims 2 mm

x) Optional parts

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 SWEDISH
SPREADER CARRIAGE 580
SYSTEMS PAGE NO D 10-923-1
ELMHULTS KONSTRUKTIONS AB

6 7

13
14
12
2

5
3
8
6 9
5

11
10
8

65

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SPREADER CARRIAGE 580
SYSTEMS PAGE NO D 10-923-2
ELMHULTS KONSTRUKTIONS AB

Note Item Part no Qty Part name

E) 1 1 Side shift cylinder assy.

2 760 991 2 Bolt M6S M10x80
3 760 927 2 Nut M10 Locking
4 771 059 2 Pin
5 760 925 16 Bolt M6S M10x30
6 760 556 16 Washer M10 Nordlock
7 758 673 2 Bracket
8 782 207 6 Wear pad
9 780 917 2 Bracket
10 781 847 4 Bracket
11 780 915 4 Pin
12 760 922 4 Nut M36 Locking
13 760 492 4 Washer
14 780 914 2 Claw

E) See section E

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 SWEDISH
SPREADER END BEAM ASSY.
SYSTEMS PAGE NO D 50-281-1
ELMHULTS KONSTRUKTIONS AB FOR SPREADER MODEL 588

1 5
6
2 7
3
8
1

4 12 7
10 9
13 15
11
14 16
5 21
17
18 10
59 19 12
60
60 24
35 20 23
36 7
11
18 12
60
17
42 25
61

37 26
40

38
43 39
22 41 39 44 7,44,57,58 27

45

36
38
7
46
12
55 28

60 47
35 48
29
49 30
50
INDICATION ARR.
52
51
37 31
38
39
41
32
53
33

40
56 34
33

54
57 44 33

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 SWEDISH
SPREADER END BEAM ASSY.
SYSTEMS PAGE NO D 50-281-2
ELMHULTS KONSTRUKTIONS AB FOR SPREADER MODEL 588

Multiply Qtys by 2 for a complete spreader.

Note Item Part no Qty Part name Note Item Part no Qty Part name

1 761 907 2 Washer 30 760 417 1 Grease nipple

2 763 110 1 Snap ring 31 762 169 1 Bushing
3 763 388 1 Bushing 32 752 649 1 Key
4 781 240 1 Indicator 33 760 511 5 Roll pin
5 761 903 4 Washer 34 752 625 1 Twistlock
6 761 536 1 Rod end 35 760 919 6 Nut M8 Locking
7 760 927 7 Nut M10 Locking 36 781 832 1 Cover
8 776 280 1 Rod F) 37 4 Sensor
9 763 389 1 Rod end 38 761 897 4 Bracket
10 760 912 2 Bolt M6S M8x20 39 762 849 4 Top plate
11 760 487 1 Ring sprint 40 760 908 6 Bolt M6S M6x60
12 760 555 2 Washer M8 Locking 41 760 585 4 Washer M6 Nordlock
13 747 027 1 Pin 42 760 950 4 Nut M6 Locking
14 781 614 1 Hydraulic cylinder assy. 43 762 864 2 Bolt M6S M10x65
791 224 1 Seal kit 44 760 556 6 Washer M10 Nordlock
15 761 908 2 Bolt M10x45 45 758 134 1 Bracket
16 771 865 1* Flag Left 46 762 777 2 Screw allen MC6S M12x150
771 868 1* Flag Right 47 758 133 1 Indicator
17 762 172 2 O-ring washer 48 762 776 1 Spring
18 762 171 2 O-ring 49 758 132 1 Bracket
19 762 170 1 Ball joint 50 758 131 1 Rod
20 770 941 1 Tie rod end 51 762 175 1 Spring
21 763 797 1 Snap ring 52 760 291 2 Screw allen MC6S M12x90
22 760 907 2 Bolt M6S M6x35 53 770 368 1 Seated tower
23 761 607 4 Bolt M6S M8x80 54 752 626 1 Seated pin
24 782 038 1 Pin 55 760 587 2 Shock absorber
25 752 647 1* Crank Right 56 782 031 1 Indicator
771 919 1* Crank Left 57 760 925 4 Bolt M6S M10x30
26 752 646 1 Collet 58 782 497 1 Bracket cablage
x) 27 791 022 1 Upper bearing 59 760 902 4 Bolt M6S M8x30
y) 28 791 023 1 Lower bearing 60 761 154 20 Washer
29 752 627 1 Sleeve 61 761 904 4 Washer

F) See section F or wiring diagram

x) Upper bearing Use kit no. 791 022
y) Lower bearing Use kit no. 791 023
* Qty for a complete spreader

C 2004 ELME SWEDEN 02-05(01-05,07-04,05-04)

 SECTION
E
HYDRAULIC PARTS

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SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB

C 2004 ELME SWEDEN

 SWEDISH
SPREADER
SYSTEMS SIDESHIFT CYLINDER ASSY. PAGE NO E 60-308
ELMHULTS KONSTRUKTIONS AB

2
3
2

8
9
10

9
8

6
5
4
2

Note Item Part no Qty Part name

782 246 1 Sideshift cylinder assy.

1 745 575 1 Piston rod
x) 2 790 905 1 Seal kit
3 740 299 1 Gland
4 740 300 1 Piston
5 740 302 1 Nut
6 760 929 1 Set screw
7 758 634 1 Shell
8 760 584 2 Snap ring
9 760 583 2 Ball joint
10 760 417 4 Grease nipple

x) Seal kit 790 905

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 SWEDISH
SPREADER
SYSTEMS EXTENSION CYLINDER ASSY. PAGE NO. E 60-468-1
ELMHULTS KONSTRUKTIONS AB

15
13
14

12
11

10
19
1
9
18
8
1
17
7

16
1
4
3

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SPREADER
SYSTEMS EXTENSION CYLINDER ASSY. PAGE NO E 60-468-2
ELMHULTS KONSTRUKTIONS AB

Note Item Part no Qty Part name

x)y) 1 790 959 1 Seal kit

y) 2 760 929 1 Set screw
y) 3 740 956 1 Nut
y) 4 740 955 1 Piston
y) 5 744 153 1 Spacer
y) 6 761 483 1 Bushing
y) 7 744 192 1 Gland
y) 8 760 266 1 Guide ring
y) 9 744 193 1 Washer
y) 10 759 493 1 Ring
y) 11 760 555 4 Washer M8 Nordlock
y) 12 760 970 4 Bolt M6S M8x45
y) 13 778 653 1 Piston rod
y) 14 760 402 2 Snap ring
y) 15 760 401 2 Ball joint
y) 16 778 657 1 Shell
y) 17 779 467 1 Cylinderguide
y) 18 781 932 1 Ring
y) 19 763 387 1 Snap ring

x) Repair kit Use kit no: 790 959

y) Hydraulic cylinder assy: 778 658

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SPREADER
SYSTEMS VALVE ASSY. (EXTENSION, TWISTLOCK) PAGE NO E 70-769
ELMHULTS KONSTRUKTIONS AB

3
9

4
4

5
7

Note Item Part no Qty Part name

779 983 1 Valve assy.

1 761 773 8 Screw allen MC6S M5x30
x) 2 762 693 1 Electro valve 24 VDc
3 762 080 1 Gauge adapter
4 762 482 6 Fitting
5 781 691 1 Valve body
6 760 793 4 Plug
7 760 738 4 Plug
8 763 104 1 Plug
x) 9 761 112 1 Electro valve 24 VDc

x) Solenoid: 761 775 (4x); Nut: 763 096 (4x)

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SPREADER
SYSTEMS VALVE ASSY. (EXTENSION, TWISTLOCK) PAGE NO E 70-825
ELMHULTS KONSTRUKTIONS AB

7
5
3
10 4

8
2
4
7
1

6 9

9 5

Note Item Part no Qty Part name

783 825 1 Valve assy.

1 761 773 8 Screw allen MC6S M5x30
x) 2 762 693 1 Electro valve 24 VDc
x) 3 761 112 1 Electro valve 24 VDc
4 762 080 1 Gauge adapter
5 762 482 6 Fitting
6 760 738 4 Plug
7 781 691 1 Valve body
8 763 099 1 Relief valve
9 762 838 2 Fitting
10 760 793 2 Plug

x) Solenoid: 761 775 (4x); Nut: 763 096 (4x);

O-ring kit: 761 631 (2x)
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SPREADER
SYSTEMS VALVE ASSY. (SIDESHIFT) PAGE NO E 70-942
ELMHULTS KONSTRUKTIONS AB

3
6

5 8

Note Item Part no Qty Part name

786 878 1 Valve assy.

1 761 773 4 Screw allen MC6S M5x30
2 761 112 1 Electro valve 24 VDc
761 775 2 Solenoid
763 096 2 Nut
761 631 1 O-ring kit
3 762 838 4 Fitting
4 763 099 1 Relief valve
5 762 482 2 Fitting
6 760 127 2 Gauge adapter
7 760 738 2 Plug
8 781 498 1 Valve body

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SPREADER
SYSTEMS Parker fittings O-lok for ELME spreader PAGE NO E 70-610-1
ELMHULTS KONSTRUKTIONS AB

ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T5,T6 T5,T6 T
Male connector BSPP
762 625 4F42 EDMLOS 1/8 9,728 9/16-18
762 550 4-4F42 EDMLOS 1/4 13,157 9/16-18
762 592 4-6F42 EDMLOS 3/8 16,662 9/16-18
763 005 4-8F42 EDMLOS 1/2 20,955 9/16-18
762 585 8-4F42 EDMLOS 1/4 13,157 13/16-16
762 482 8F42 EDMLOS 3/8 16,662 13/16-16
762 621 8-8F42 EDMLOS 1/2 20,955 13/16-16
762 722 8-12F42 EDMLOS 3/4 26,441 13/16-16
762 838 10F42 EDMLOS 1/2 20,955 1-14
762 619 10-12F42 EDMLOS 3/4 26,441 1-14
762 505 12F42 EDMLOS 3/4 26,441 1.3/16-12
762 483 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
Male connector UNF
763 090 8F5 OMLOS 3/4-16 13/16-16
762 623 8-6F5 oMLOS 9/16-18 13/16-16
762 618 8-12F5 OMLOS 1.1/16-12 13/16-16
763 119 10-12F5 OMLOS 1,1/16-12 1-14
762 617 12F5 OMLOS 1.1/16-12 1.3/16-12
Male connector Metric
762 566 6M14F82 EDMLOS M 14X1.5 11/16-16
Swivel male connector BSPP
762 622 8F642 EDMLS 3/8 16,662 13/16-16
763 036 8-4F642 EDMLS 1/4 13,157 13/16-16
762 620 10F642 EDMLS 1/2 20,955 1-14
Male elbow BSPP 45o
762 639 4-4V4 OMLOS 1/4 13,157 9/16-18
762 509 8V4 OMLOS 3/8 16,662 13/16-16
762 638 10-12V4 OMLOS 3/4 26,441 1-14
762 637 12V4 OMLOS 3/4 26,441 1.3/16-12

Male elbow BSPP 90o

762 632 4C4 oMLOS 1/8 9,728 9/16-18

762 506 4-4C4 OMLOS 1/4 13,157 9/16-18
762 507 8C4 OMLOS 3/8 16,662 13/16-16
762 673 8-4C4 OMLOS 1/4 13,157 13/16-16
763 016 8-8C4 OMLOS 1/2 20,955 13/16-16
762 629 10-12C4 OMLOS 34 26,441 1-14
762 627 12C4 OMLOS 3/4 26,441 1.3/16-12
Male elbow UNF 90o

762 626 12C5 OMLOS 1.1/16-12 1.3/16-12

Swivel nut elbow 90o

762 631 4C6 LOS 9/16-18 9/16-18
762 630 8C6 MLOS 13/16-16 13/16-16
762 628 12C6 MLOS 1.3/16-12 1.3/16-12

05-02(04-99,12-98)
C 2002 ELME SWEDEN
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SPREADER
SYSTEMS Parker fittings O-lok for ELME spreader PAGE NO E 70-610-2
ELMHULTS KONSTRUKTIONS AB

ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP

762 634 8S4 OMLOS 3/8 16,662 13/16-16

Male run tee BSPP

762 633 8R4 OMLOS 3/8 16,662 13/16-16

762 724 12R4 OMLOS 3/4 26,441 1,3/16-12
Swivel nut run tee
762 635 8R6 MLOS 13/16-16 13/16-16
762 773 12R6 LOS 1,3/16-12 1,3/16-12
Swivel nut branch tee T

762 636 8S6 MLOS 13/16-16 13/16-16

Pressure gauge fitting

762 640 4-4G4 MLOMOS 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
762 643 4W LOS 9/16-18
762 641 8W MLOS 13/16-16
763 116 10W MLOS 1-14
763 003 12W MLOS 1,3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
762 644 4WE LOS 9/16-18
762 642 8WE MLOS 13/16-16
Bulkhead locknut
762 646 4W LNLS 9/16-18
762 645 8W LNLS 13/16-16
763 117 10W LNLS 1-14
763 004 12W LNLS 1,3/16-12

O-ring for Parker fittings ORFS male

ORFS DIMENSION
ELME NR SIZE STRAIGHT THREAD (MM)

763 105 -4 9/16-18 7,65 x 1,78

763 107 -8 13/16-16 12,42 x 1,78

763 108 -10 1-14 15,6 x 1,78

763 109 -12 1,3/16-12 18,77 x 1,78

05-02(04-99,12-98)
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 SWEDISH
SPREADER
HOW TO KNOW WHICH
PAGE NO E 70-611
SYSTEMS HYDRAULIC HOSE INCL. FITTINGS YOU WILL ORDER
ELMHULTS KONSTRUKTIONS AB

See table and following example part no 632 550

6 the first digit specifies a hydr. steel braid hose with Parker fittings
3 the second digit specifies hose dimension (hose 3/8'')
2 the third digit specifies fittings (Triple-lok JIC 37)
5 the fourth digit specifies the hose´s cut length in 100 cm
5 the fifth digit specifies the hose´s cut length in 10 cm
0 the sixth digit specifies the hose´s cut length in cm
= Hydraulic hose, 3/8", fitting straight/90, 550cm

First digit is always 6 Third digit spec.

TRIPLE-LOK JIC 37 O-LOK ORFS
Second digit spec. 1 straight-straight 4 straight-straight
1 hose 1/4" + 4-4 cpl 2 straight-90 degr. 5 straight-90 degr.
2 hose 1/4" + 5-4 cpl(only JIC) 3 straight-45 degr. 6 straight-45 degr.
3 hose 3/8" 7 90 degr.-90 degr. 8 special
4 hose 1/2" 8 special 9 90 degr.-90 degr.
5 hose 5/8" 0 = no fittings, only hose
6 hose 3/4"
Fourth to sixth digit spec. cut length in cm
hose length

HYDRAULIC HOSE / METER

Parker no. ELMEno. Description
491-04 762 116 hose 1/4"
441-06 762 128 hose 3/8"
461-08 762 115 hose 1/2"
461-10 762 114 hose 5/8"
461-12 762 120 hose 3/4"
FITTINGS ONLY
TRIPLE-LOK JIC 37 O-LOK ORFS
Parker no. ELMEno. Description Parker no. ELME no. Description
Pressure fittings - straight Pressure fittings-straight
16846-4-4 762 017 straight - 1/4" hose 1JC46-4-4 762 608 straight - 1/4'' hose
16846-5-4 762 021 straight - 1/4'' hose 1JC46-8-6 762 603 straight - 3/8'' hose
16846-8-6 762 018 straight - 3/8" hose 1JC46-8-8 762 604 straight - 1/2'' hose
16846-8-8 762 019 straight - 1/2" hose 1JC46-12-8 762 725 straight - 1/2'' hose
16846-10-10 762 020 straight - 5/8" hose 1JC46-10-10 762 600 straight - 5/8'' hose
10646-12-12 762 022 straight - 3/4" hose 1JC46-12-12 762 599 straight - 3/4' hose
Pressure fittings - 45 degr. Pressure fittings - 45 degr.
13V46-4-4 762 023 45degr - 1/4" hose 1J746-4-4 762 610 45 degr. - 1/4'' hose
13V46-8-6 762 024 45degr - 3/8" hose 1J746-8-6 762 607 45 degr. - 3/8'' hose
13V46-8-8 762 025 45degr - 1/2" hose 1J746-8-8 763 100 45 degr. - 1/2'' hose
13V46-10-10 762 026 45degr - 5/8" hose
13746-12-12 762 027 45degr - 3/4" hose
Pressure fittings - 90 degr. Pressure fittings - 90 degr. short
13W46-4-4 762 028 90degr - 1/4" hose 1J946-4-4 762 609 90 degr. - 1/4'' hose
13W46-5-4 762 029 90degr - 1/4" hose 1J946-6-6 762 612 90 degr. - 3/8'' hose
13W46-8-6 762 030 90degr - 3/8" hose 1J946-8-6 762 606 90 degr. - 3/8'' hose
13W46-8-8 762 031 90degr - 1/2" hose 1J946-8-8 762 602 90 degr. - 1/2'' hose
13W46-10-10 762 032 90degr - 5/8" hose 1J946-10-10 762 601 90 degr. - 5/8'' hose
13946-12-12 762 033 90degr - 3/4" hose 1J946-12-12 762 598 90 degr. - 3/4'' hose
Pressure fittings - ext. Pressure fittings - 90 degr. long
10346-5-4 762 070 ext. straight - 1/4" 1J146-8-6 762 611 90 degr. - 3/8'' hose
10346-8-8 762 335 ext. straight - 1/2" 1J146-8-8 762 605 90 degr. - 1/2'' hose

12-04(08-04,06-04,09-03,10-02,05-02,02-02,03-99,12-98)
C 2002 ELME SWEDEN
 SECTION

F
ELECTRICAL PARTS

SWEDISH
SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB

C 2004 ELME SWEDEN

 SWEDISH
SPREADER
SYSTEMS SENSOR ARR. 588 HEAD PAGE NO F 80-324
ELMHULTS KONSTRUKTIONS AB

4
2
1

2
1
3
6
7
8

Multiply Qtys by 2 for a complete spreader.

Note Item Part no Qty Part name

1 761 897 4 Clamp

2 761 491 4 Sensor
3 762 849 4 Top plate
4 760 908 4 Bolt M6S M6x60
761 904 4 Washer
760 950 4 Nut M6 Locking
5 760 907 2 Bolt M6S M6x35
760 585 2 Washer M6 Nordlock
6 760 908 2 Bolt M6S M6x60
760 585 2 Washer M6 Nordlock
7 782 031 1 Indicator
8 760 925 2 Bolt M6S M10x30
760 556 2 Washer M10 Nordlock
760 511 2 Roll pin

08-04
C 2004 ELME SWEDEN
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SPREADER
SYSTEMS ELECTRICAL PARTS FOR TRUCK SPREADERS PAGE NO F 80-264
ELMHULTS KONSTRUKTIONS AB

CABLE ASSY., INTERFACE BOXES, PRINTED CIRCUIT BOARD,

CHASSI HOUSING,ETC - SEE WIRING DIAGRAM SECTION C

ELECTRIC BOXES FOR TRUCK SPREADERS

SPREADER BOX (EMPTY) 777 354

ROTATOR BOX (EMPTY) 777 355

BRACKET 774 034

SHOCK ABSORBER 760 587 M8
NUT 760 919 M8 LOCKING
WASHER 760 555 M8 NORDLOCK
BOLT 761 389 M6x40
NUT 760 950 M6 LOCKING

SENSORS

SENSOR 762 446 12 MM

SENSOR 762 680 18 MM
SENSOR 762 527 30 MM
ULTRA SONIC PROXIMIT SWITCH 763 223 18 MM

SENSOR KIT WITH 3-PIN CONNECTOR 791 187 12 MM

SENSOR WITH CABLE AND CONNECTOR 761 454 18 MM
SENSOR WITH CABLE AND CONNECTOR 761 491 30 MM
ULTRA SONIC PROXIMIT SWITCH -
- WITH CABLE AND CONNECTOR 782 654 18 MM

PHOTOELECTRIC SENSOR 763 191

PHOTOELECTRIC SENSOR WITH CABLE 763 776

SWITCH 761 523

- ARM 761 524

COVERS
COVER 3-POLE 762 133 (YELLOW)
COVER 10-POLE 761 478 (BLACK)

08-04(03-04,02-03,05-02)
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SPREADER
SYSTEMS
LIGHTS FOR TRUCK SPREADERS PAGE NO F 80-266
ELMHULTS KONSTRUKTIONS AB

WORKING LIGHT RUBBER FRAME 763 379

WORKING LIGHT (ROUND) 771 956 (ASSEMBLY NO.)

BULB 761 984

WORKING LIGHT (SQUARE) 763 757 (ASSEMBLY NO.) BULB 763 800

INDICATOR LIGHT ASSY. FOR 1 LIGHT.

COLOURS ASSEMBLY NO. (INKL. CABLE)

YELLOW 772 602 RIGHT
YELLOW 772 808 LEFT
PANEL 744 988

INDICATOR LIGHT ASSY. FOR 3 LIGHTS. COLOURS FROM LEFT TO RIGHT

COLOURS ASSEMBLY NO. (INKL. CABLE)

GREEN, YELLOW, RED 772 180
GREEN, YELLOW, RED 776 207 (WITH 5 POL MALE CONNECTOR)
GREEN, WHITE, RED 775 433
GREEN, YELLOW, WHITE 775 521
GREEN, RED, WHITE 772 429 PANEL 743 928
WHITE, YELLOW, RED 772 666
RED, YELLOW, WHITE 772 432
RED, YELLOW, GREEN 772 417
YELLOW, WHITE, YELLOW 772 383

INDICATOR LIGHT ASSY. FOR 4 LIGHTS.

PANEL 757 161
COLOURS FROM LEFT TO RIGHT

COLOURS ASSEMBLYNO. (INKL. CABLE)

YELLOW,GREEN,RED,YELLOW 772 414
YELLOW,GREEN,RED,YELLOW 776 177 (FOR 812,813 SPREADERS)

PANEL 746 269

INDICATOR LIGHT ASSY. FOR 6 LIGHTS. PANEL 772 255 (FOR 572 SPREADERS)

COLOURS ASSEMBLY NO. (INKL. CABLE)

RED,RED,YELLOW
GREEN,RED,GREEN 772 430
YELLOW, GREEN, RED
YELLOW, GREEN, RED 775 128

INDICATOR LIGHT ASSY. FOR 11 PANELS

YELLOW YELLOW

COLOURS ASSEMBLY NO. (INKL. CABLE)

GREEN,YELLOW,RED
GREEN RED
YELLOW (8X) 772 784
PANEL 737 088

INDICATION LIGHT COLOURS.

RED 761 657 GREEN 763 118 BULB 761 707

YELLOW 761 659 WHITE 761 658

08-04(02-04,05-02)
C 2002 ELME SWEDEN
 SECTION
G
SPECIAL PARTS

SWEDISH
SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB

C 2004 ELME SWEDEN

 SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS PAGE NO G 90-121
ELMHULTS KONSTRUKTIONS AB

HOSE CLAMPS

HOSE CLAMP 1/4" KIT NO. 791 140

HOSE CLAMP 3/8" KIT NO. 791 141 (FOR HOSE WITH DIAMETER 17,4 MM)
HOSE CLAMP 3/8'' KIT NO. 791 203 (FOR HOSE WITH DIAMETER 15,5 MM)
HOSE CLAMP 1/2" KIT NO. 791 142
HOSE CLAMP 5/8" KIT NO. 791 143
HOSE CLAMP 3/4" KIT NO. 791 144

10-04(10-02)
C 2002 ELME SWEDEN
C
 SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS PAGE NO G 90-151
ELMHULTS KONSTRUKTIONS AB

BRACKET FOR WORKING LIGHT

BRACKET PART NO. 776 038 (1X)

- BOLT M6S M12X25 PART NO. 760 911 (4X)
- WASHER M12 NORDLOCK PART NO. 760 557 (4X)

03-03
C 2002 ELME SWEDEN
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SPREADER
SYSTEMS ADDITIONAL PARTS (BRACKET ELECTRIC BOX) PAGE NO G 90-261
ELMHULTS KONSTRUKTIONS AB

6
7
5
4

Note Item Part no Qty Part name

1 760 950 4 Nut M6 Locking

2 783 944 1 Bracket
3 760 919 12 Nut M8 Locking
4 760 587 4 Shock absorber
5 783 942 1 Beam Right
F) 6 1 Electric box
7 760 936 4 Bolt M6S M6x20
8 783 943 1 Beam Left
9 760 912 4 Bolt M6S M8x20

F) See section F or wiring diagram

01-05(02-04)
C 2004 ELME SWEDEN
 SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS (FLEX-TRACK-CHAIN FOR SIDESHIFT) PAGE NO G 90-310
ELMHULTS KONSTRUKTIONS AB

FLEX-TRACK-CHAIN BETWEEN MAIN FRAME AND CARRIAGE

FLEX-TRACK-CHAIN (28 LINKS)

WITH BRACKETS PART NO. 784 491

-BOLT M6S M6X16 PART NO. 761 764 (4X)

-BOLT M6S M6X25 PART NO. 760 337 (4X)
-WASHER PART NO. 761 904 (8X)
-NUT M6 LOCKING PART NO. 760 950 (8X)

03-04
C 2004 ELME SWEDEN