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Manual Trans Service

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Geraldo Pozos Vazquez
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341 views3 pages

Manual Trans Service

Uploaded by

Geraldo Pozos Vazquez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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1997 Ford Pickup F150

TRANSMISSION SERVICING - M/T 1997 MANUAL TRANSMISSION SERVICING Ford Motor Co. - ZF S5-47 (M5HD)
& M5OD-R2 5-Speeds

TRANSMISSION SERVICING - M/T

1997 MANUAL TRANSMISSION SERVICING Ford Motor Co. - ZF S5-47 (M5HD) & M5OD-R2 5-
Speeds

APPLICATION

WARNING: Before removing engine/transmission assembly on compressed natural


gas powered vehicles, see safety precautions in the COMPRESSED
NATURAL GAS SAFETY PRECAUTIONS article in GENERAL
INFORMATION section.

TRANSMISSION IDENTIFICATION
Application Transmission
F150 & F250 Light Duty M5OD-R2 5-Speed
F250 HD, F350 & Super Duty ZF S5-47 (M5HD) 5-Speed

LUBRICATION
SERVICE INTERVALS

Transmission

Under normal driving conditions, replace transmission fluid every 60,000 miles. Under severe driving
conditions, replace transmission fluid every 30,000 miles. Change fluid after vehicle operation in water.

Transfer Case

Under normal driving conditions, replace transfer case fluid every 60,000 miles. Under severe 4WD driving
conditions, replace transfer case fluid every 30,000 miles.

CHECKING FLUID LEVEL

Transmission

Check fluid level at transmission filler plug hole. It should be level with bottom of filler hole. Add lubricant as
needed.

Transfer Case (Without PTO)

Remove filler plug. If fluid drains out or is level with opening, replace filler plug. If not, fill until fluid is level
with filler plug opening.

CAUTION: On Borg-Warner 13-56 transfer cases with PTO, additional fluid is


required.
me
Monday, May 11, 2009 7:16:20
7:16:18 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
1997 Ford Pickup F150
TRANSMISSION SERVICING - M/T 1997 MANUAL TRANSMISSION SERVICING Ford Motor Co. - ZF S5-47 (M5HD)
& M5OD-R2 5-Speeds

Transfer Case (With PTO)

Remove filler plug labeled FOR PTO FILL ONLY on front of case. If fluid drains out or is level with opening,
replace filler plug. If not, fill until fluid is level with filler plug opening.

RECOMMENDED FLUID

Transmission

All models except vehicles over 8500 lbs. GVW equipped with a diesel engine, use Mercon ATF (XT-2-DDX
or QDX). Vehicles over 8500 lbs. GVW equipped with a diesel engine use Motorcraft Mercon (XT-2-QDX).

Parking Brake Assembly (F350 Super Duty Commercial)

Use Motorcraft Mercon (XT-2-QDX).

Transfer Case

Motorcraft Mercon (XT-2-QDX) should be used in transfer cases.

FLUID CAPACITY

NOTE: Capacities given are approximate. Correct fluid level should be determined by
level at filler plug hole, rather than amount added.

TRANSMISSION REFILL CAPACITIES


Application Pts. (L)
Ford S5-47 ZF (M5HD) 5-Speed 6.8 (3.2)
Mazda M5OD 5-Speed Overdrive 7.6 (3.6)

TRANSFER CASE REFILL CAPACITIES


Application Pts. (L)
Dana TC-28 4.5 (2.1)
Borg-Warner 13-54 2.5 (1.2)
Borg-Warner 13-56 4.0 (1.9)
Borg-Warner 13-56 With PTO (1) 12.2 (5.8)
Borg-Warner 44-05 2.5 (1.2)
Borg-Warner 44-06 4.0 (1.9)
Borg-Warner 44-07 (2)

Borg-Warner 44-72 (2)

(1) F-350 only.


(2) Refill capacity not available at time of publication. Fill until fluid is level with filler plug opening.

me
Monday, May 11, 2009 7:16:18 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
1997 Ford Pickup F150
TRANSMISSION SERVICING - M/T 1997 MANUAL TRANSMISSION SERVICING Ford Motor Co. - ZF S5-47 (M5HD)
& M5OD-R2 5-Speeds

TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Drain & Fill Plug
Transmission
M5OD 30-43 (40-58)
S5-47 ZF (M5HD) (1)

Transfer Case
Dana TC-28 10-20 (14-27)
Borg-Warner 13-54 14-22 (19-30)
Borg-Warner 13-56 (1)

Borg-Warner 44-05, 44-06 & 44-07 7-17 (9-23)


Borg-Warner 44-72 18 (25)
(1) Specification not available at time of publication.

me
Monday, May 11, 2009 7:16:18 PM Page 3 © 2005 Mitchell Repair Information Company, LLC.

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