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Rex Power Magnetics Catalog

Rex Power Magnetics is a leading manufacturer of dry type transformers and power magnetic products. They offer standard and custom specification distribution transformers as well as other products like autotransformers, encapsulated transformers, and transformers for hazardous locations. The document provides an introduction to Rex Power Magnetics and outlines their product numbering system which includes information about transformer type, conductor material, kVA rating, primary/secondary voltages, and special features.

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Brajesh Sharma
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0% found this document useful (0 votes)
1K views72 pages

Rex Power Magnetics Catalog

Rex Power Magnetics is a leading manufacturer of dry type transformers and power magnetic products. They offer standard and custom specification distribution transformers as well as other products like autotransformers, encapsulated transformers, and transformers for hazardous locations. The document provides an introduction to Rex Power Magnetics and outlines their product numbering system which includes information about transformer type, conductor material, kVA rating, primary/secondary voltages, and special features.

Uploaded by

Brajesh Sharma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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R M

REX POWER MAGNETICS

DRY TYPE
TRANSFORMERS
DISTRIBUTION TRANSFORMERS
STANDARD & SPECIAL SPEC
K-FACTOR RATED
DRIVE ISOLATION
ELECTROSTATIC SHIELDED
AUTOTRANSFORMER
ENCAPSULATED

Publication Date: 10/14/2020


Introduction / Table of Contents Rex Part Numbering System
About Rex Power Magnetics B C 300 H - M/E3R/ ... /K13/ Z3
Established in 1972, Rex Power Magnetics is an ISO 9001-2015 registered 1 2 3 4 5 6 7
leading manufacturer of CSA certified and UL listed standard and custom
specification dry type transformers.
Primary Secondary
Transformer Conductor Base kVA Letter codes for Efficiency
Rex is driven by customer service, innovation, and technology. Rex has a solid winding winding
type material rating special features level
track record for high quality and product support. With a central and integrated voltage(s) voltage(s)
engineering, manufacturing, and customer service facility located just north of
Toronto, Ontario, Canada and warehouses throughout Canada and the United ① - Transformer type ⑥ - Letter Codes for Special Features
States, the company offers a broad range of dry type power magnetic products R 3 Phase Autotransformer Add suffixes in order of appearance below, separated by
to markets throughout North America and internationally. slashes “/” as shown.
M 1 Phase Autotransformer
50 50 Hz
The Rex product line includes custom designed specialty transformers, power B 3 Phase Isolation Transformer
C&C Core & coil only, no enclosure
transformers up to 15 MVA and 46 kV, distribution transformers, reactors, S 1 Phase Isolation Transformer
autotransformers, control and machine tool transformers, custom enclosures, E3R Type 3R Outdoor enclosure
D 3 Phase Drive Isolation Transformer
custom cut electrical steel cores, and other power magnetic products and E4 Type 4 Enclosure (E4X for Stainless Steel)
services. Supported by considerable and sustained investment in research and
development, and the adoption of automation, Rex Power Magnetics continually ② - Conductor Material E12 Type 12 Enclosure
expands and enhances its product and service offering. C Copper EP Encapsulated design (see pg 13)

A Aluminum (where available) ESP Special Enclosure spec (eg: Special paint color, tamper
Rex Power Magnetics is the industry leader in delivery responsiveness, proof, enclosure with doors, etc)
supported by our vertically integrated in-house design, manufacturing, and
testing capabilities. We pride ourselves on our technology leadership supported ③ - Base kVA Rating K13 K-Factor rated (K4, K9, K13, K20, K30)
by our extensive R&D activities, engineering expertise, and manufacturing Standard 1 phase kVA levels: M Special markings, nameplate, tag, etc.
know-how. 1, 2, 3, 5, 7.5, 10, 15, 25, 37.5, 50, 75, 100, 150, 200, 250, 330
S1 Electrostatic Shielding (S1, S2, S3) (see pg 16)
Standard 3 phase kVA levels:
3, 6, 9, 15, 30, 45, 75, 112.5, 150, 225, 300, 450, 500, 750 T115 Temperature rise 115 ˚C
T80 Temperature rise 80 ˚C
④&⑤ - Primary & Secondary Winding Voltage(s)
W1 6 taps: 2 x 2.5% FCAN, 4 x 2.5% FCBN
For Single Phase: Use Group 1. Use group 2 for split
X Special feature (eg: Specified dimensions, inrush rating,
windings.
impedance, vector diagram, etc.)
For general information about Rex Power Magnetics, our complete product For Three Phase: Use Group 1 for delta windings; use group
3 for wye (star) windings. Y1 External neoprene anti-vibration pads supplied
offering, and our general terms of sale, please visit our website: www.
rexpowermagnetics.com For Autotransformer: Use Group 1 only. Y2 Special Lugs (deviation from standard)
Rex has print/PDF catalogs available for: For a voltage other than the ones indicated below, use X
• Power Transformers (under 1000 V).
⑦ - Efficiency Level
• Transformers for Hazardous Locations
Group 1 Group 2 Group 3 For more information about transformer efficiency and the
• Control Transformers
• Reactors A 120 H 480 K 120/240 M 208Y/120 minimum efficiency levels, see page 6.
• Mini Power Centers A1 115 H1 460 K1 115/230 N 416Y/240 No suffix For transformers which are excluded from
A2 110 H2 440 K2 110/220 N1 400Y/231 minimum efficiency legislation.
Table of Contents B 208 J 600 L 240/480 N2 415Y/240
Z3 Meets or exceeds current North American
Topic Page B1 200 J1 575 L1 230/460 P 480Y/277
minimum efficiency standards, known as
C 240 J2 550 L2 220/440 P1 460Y/266 NRCan 2019 (Canada) and DOE 2016 (USA).
Rex Part Numbering System 2
C1 230 J3 690 P2 440Y/254
Transformer Selection 3 ZX Custom efficiency level, to be specified.
C2 220 Q 600Y/347
General Product Information 4-8
D 277 Q1 575Y/332 There exist a number of legacy efficiency levels that have
Isolation Transformer - Single Phase 9 - 12
E 347 Q2 550Y/318 been phased out (Z, Z2, ZCSL3, ZNP). Inquire with Rex sales
Isolation Transformer - Three Phase 13 - 18 F 380 Q3 690Y/398 if clarification is required on these levels.
Autotransformers (Single & Three Phase) 19 - 24 G 416 R 380Y/220
Encapsulated Transformers (Single & Three Phase) 25 - 30 G1 400 S 240Y/139
Shielded Transformers 31 G2 415 S1 230Y/133
K Factor rated transformers 32 S2 220Y/127
Drive Isolation Transformers 33 - 38
Pg. 1 Pg. 2
Transformer Selection General Product Information
For each of the products in this catalog, there are details about their intended application and purpose; Rex’s standard
specification is shown, and available alternate specifications are described. To select the rating for the desired transformer, Lifting Eyes
a number of factors may be relevant: Provisions for future expansion, oversizing for purposes of efficiency or redundancy,
etc. Fundamentally, however, the kVA rating is derived from the required Voltage [V] and Current [A]. The formulas and
tables below may serve as a convenient reference.

Single Phase Applications


• Determine primary (supply) voltage and secondary (load) Line current [A] at rated Single Phase voltage High-permeability steel core
voltage. Determine currents.
• Confirm 1 phase, 60 Hz operation kVA 120 V 240 V 480 V 600 V Distributed Gap, Step-Lap Mitre Core, or
• Determine kVA rating by formula or lookup table, to meet 1 8.3 4.2 2.1 1.7 Interleaved Butt stacking, depending on design
or exceed required current.
2 16.7 8.3 4.2 3.3
• Select a standard kVA rating equal to or greater than
requirement. 3 25.0 12.5 6.3 5.0
• Make a determination of transformer type (IE 5 41.7 20.8 10.4 8.3
Autotransformer, K-Factor Rated, Encapsulated, Isolation
transformer, etc). 7.5 62.5 31.3 15.6 12.5
10 83.3 41.7 20.8 16.7
15 125.0 62.5 31.3 25.0
25 208.0 104.0 52.1 41.7
Formula for calculating Single Phase kVA 37.5 313.0 156.0 78.0 62.5
50 417.0 208.0 104.0 83.3
𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉 × 𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴
𝑘𝑘𝑘𝑘𝑘𝑘!∅ = 75 625.0 313.0 156.0 125.0
1000
100 833.0 417.0 208.0 167.0
150 1250.0 625.0 313.0 250.0 Grounding lug
Transformer Rating for Motor Horsepower (HP, Single Phase)
Motor HP 0.5 1 1.5 2 3 5 7.5 10
Wall Mount Brackets Concealed
& Floor Mount Brackets ventilation openings
Actual kVA Required 1.16 1.9 2.30 2.76 3.92 6.45 9.23 11.5
Closest Standard kVA 2.0 3.0 3.0 3.0 5.0 7.5 10.0 15.0

Three Phase𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉
Applications
× 𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴 × 1.73
𝑘𝑘𝑘𝑘𝑘𝑘!∅ = Grounding Strap
• Determine primary (supply)
1000 voltage and secondary (load) Line current [A] at rated Three Phase voltage Mechanical type
voltage. Determine currents.
• Confirm 3 phase, 60 Hz operation
kVA 208 V 240 V 480 V 600 V terminal lugs (Al/Cu)
• Determine kVA rating by×
𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉 formula
𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴or lookup table, to meet 3 8.3 7.2 3.6 2.9
𝑘𝑘𝑘𝑘𝑘𝑘required
or exceed !∅ = current. 6 16.6 14.4 7.2 5.8
• Select a standard kVA rating1000equal to or greater than Neoprene
requirement. 9 25.0 21.7 10.7 8.7
Anti-vibration isolators
• Make a determination of transformer type (IE 15 41.7 36.1 18.1 14.5
Autotransformer, K-Factor Rated, Encapsulated, Isolation Low Voltage
transformer, etc). 30 83.4 72.3 36.1 28.9 Winding end-margin supports and winding
45 125 108 54.2 43.4 blocking for mechanical support of the coil
75 208 181 90.3 72.3
Formula for calculating Three Phase kVA Reinforced Cooling ducts
112.5 313 271 135 108
𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉𝑉 × 𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴 × 1.73 150 417 361 181 145
𝑘𝑘𝑘𝑘𝑘𝑘!∅ =
1000 225 625 542 271 217 High-temperature insulation
*Use line-line volts Optional Electrostatic Shield
300 834 723 361 289
High Voltage
Transformer Rating for Motor Horsepower (HP, Three Phase)
Heavy-duty formed steel core clamps with winding
Motor HP 2 3 5 7.5 10 15 20 25 clamping-bolts and metallic tie plates
Actual kVA Required 2.4 3.42 5.73 8.4 10.3 15 19.8 24.4
Closest Standard kVA 3.0 6.0 6.0 9.0 15 15 30 30
Pg. 3 Pg. 4
General Product Information General Product Information
The following attributes are generally applicable to the each of the products detailed in this catalog. Specific details, Lugs, Terminals, Connections Seismic Rating
exceptions, and variants are noted in each product’s corresponding section.
• Transformers ship with suitably sized mechanical Cu-Al • Rex transformers were shake table tested for Seismic
Core Design & Approvals lugs and hardware for cable connection, or suitably withstand capability in accordance with the combined
sized and cleaned terminal pads with the appropriate requirements of the International Building Code 2012
• Rex three-phase transformers utilize three-legged cores • CSA certified, File No. LR 34493 NEMA hole pattern. (IBC 2012), The California Building Code 2013 (CBC
and single-phase transformers utilize two-legged cores, • UL Listed, File No. E108255 • As an option, special lugs and non-standard terminal 2013), and the National Building Code of Canada
unless otherwise specified. Alternate constructions are • Transformers are designed with sophisticated locations may be specified and quoted. 2010 (NBC 2010). As required by these codes, Rex
available such as shell-type, four-leg, and five-leg. computerized modeling tools, based on years of • 3-phase isolation transformers up to 300 kVA (600 transformers demonstrated their ability to function after
• Only high-quality grain-oriented silicon steel is used. research and test data. Designers are capable of V or 480 V to 208Y/120 V), and 1-phase isolation the seismic tests, when suitably bolted & anchored to a
Core steel is precision cut and stacked for reduced noise exploiting the benefits of the latest in high performance transformers up to 100 kVA (600 V or 480 V to fixed structure.
and losses. Cores are clamped with heavy-duty steel materials that have become available, such as high- 240/120V), are supplied with lugs on primary and • Rex Power Magnetics cannot provide seismic
brackets and metallic tie plates. permeability laser-scribed grain-oriented silicone steel secondary terminals per column 1 of the table below. engineering consulting services. Rex’s seismic approval,
• A variety of core construction methods are available, and high-temperature conductor insulation. • Isolation transformers where Primary or Secondary combined with information about transformer mass and
such as “Step-lap miter-core,” “Distributed-gap core,” • Rex Standard Isolation transformers are manufactured voltages are other than those indicated above, or the center of gravity can simplify the work of the seismic
and “Interleaved butt-stacked core.” with insulating materials that comply with CSA Winding rating exeeds 300 kVA (3Ø), or 100 kVA (1Ø), primary engineer, reducing overall project costs.
Coils Insulation System Class 220 °C as follows: Maximum and secondary lugs are provided per column 2 of the • Rex has available a variety of vibration absorbing
acceptable temperature rise based on average ambient table below. materials, and can supply seismic spring/snubber
• All Rex windings (coils) are of high quality magnet wire of 30 °C during any 24 hr period and a maximum • Drive Isolation Transformer, Encapsulated Transformers, assemblies, where specified by outside engineer.
(copper or aluminum are available). ambient of 40 °C at any time. Altitude not to exceed and Autotransformers are supplied with primary and
• Class 220 °C insulation is used throughout the coil 1000 m (3000 ft) above sea level. Rex can accommodate secondary lugs per column 2 of the table below.
Transformer Efficiency
winding process. Class 220 is the highest insulation specs for special ambient and altitude. • Transformers must meet regulations for minimum
level recognized by the transformer industry. • Unless otherwise specified, Rex follows applicable CSA/ Rex Lug Name efficiency levels. The rules are applicable for kVA levels 15
Current [Per phase] Range of Wire
• Coils are designed with reinforced cooling ducts. UL guidelines and internal engineering guidelines for kVA and up (1 and 3 phase). Some transformer types are
Range Size per Lug
• The complete core & coil assembly is impregnated in electrical performance criteria such as X/R ratio, Voltage Col. 1 Col. 2 excluded. For transformers where compliance is required,
polyester resin and baked. Regulation, Inrush Current, Impedance, Losses, Short Up to 90 A LA LA 2-14 AWG the transformer bears the “Green Line” trademark.
• Standard ±5% or ±2 x 2.5% primary voltage taps are Circuit Withstand Performance, and Electromagnetic
Green Line
91 - 135 A LB LB 2/0 -6 AWG
provided on all isolation type transformers. Alternate Field Intensity. 136 - 230 A LC LC 300 MCM - 6 AWG
tapping arrangements are available depending on Temperature Rise 231 - 340 A LD LD 600 MCM - 2 AWG
High Efficiency Transformers
product and size. • Canadian and US minimum efficiency levels are
• Taps for supply voltage compensation are pre-cleaned • Rex transformers are designed with due consideration 341 - 368 A 2xLC Pads 300 MCM - 6 AWG
to ensure that the hottest spot in the coil does not 369 - 544 A 2xLD Pads 600 MCM - 2 AWG
harmonized. They are commonly referred to as “NRCan
and rated for the full-capacity of the transformer. 2019” and “DOE 2016,” respectively.
exceed the temperature class of the insulation. 545 - 714 A 3xLD Pads 600 MCM - 2 AWG
Vector Diagram • Ordinary ambient conditions are defined to be ranging • In Canada, the NRCan 2019 referes to Natural Resources
715 - 952 A 4xLD Pads 600 MCM - 2 AWG
from -20 °C to +30 °C (daily average), with a max Canada “SOR/2018-201, Amendment 14.” Provincial rules
• For transformers where a Delta primary and a Wye 952 A + Pads Pads n/a are harmonized so as to make the rule enforceable for
secondary are specified, Rex’s standard vector temporary ambient of 40 °C. CSA and UL provide
configuration is Dyn1 (30° phase shift, lagging). guidelines for estimation of the hot spot relative to the Sound Level interprovincial trade. In Ontario, the rule is known as “ON
average. Reg. 404/12.” The applicable Test Standard is C802.2-
• Rex is able to provide Dyn11, Dd, Yy, and a number of When energized, transformers emit a hum, largely due
• Rex utilizes class 220 °C insulation throughout the coil 2012.
other vector configurations per specification. Please to the magnetization of the core. The tables below show
for ventilated transformers that are designed with 150 • In USA, the DOE 2016 refers to CFR 10 part 431.
include X in the part number. the maximum audible sound levels for each kVA range.
°C rise. Specifying 115 °C or 80 °C rise is available as an • In forming the Rex Part Number for your transformer, use
Rex transformers comply with these maximums; Modern
Testing option. high efficiency transformers operate with sound levels far
suffix Z3 where efficiency levels are applicable.
• Excluded transformer types:
• Rex Power Magnetics produces and tests all products in below theses levels. Further lower sound levels can be
• Transformers with a nominal • Non-ventilated transformers
full compliance with the requirements of its CSA and UL specified. Column 1 indicates the maximum for ventilated frequency other than 60 Hz (incl. encapsulated transformers)
approvals. transformers. Column 2 indicates the maximum for sealed • Autotransformers • testing transformers
• Reference test standards & documents include: transformers, as well as encapsulated transformers. • Drive (isolation) transformers • furnace transformers
• CSA C22.2 #47 that have two or more • welding transformers
Single Phase Three Phase
• UL 1561 output windings or a nominal • Special impedance transformers
• UL 5085-2/CSA C66.2 Rating Col 1 Col 2 Rating Col 1 Col 2 low-voltage line current of • Transformers that have a
• CSA C66.1 [kVA] [dB] [dB] [kVA] [dB] [dB] more than 1500 A; nominal low-voltage line current
• Grounding transformers of 4000 A or more;
• CSA C9 0-9 40 45 0-9 40 45
• Rectifier transformers • On-load regulating transformers
• IEEE C57.12.91 10 - 50 45 50 10 - 50 45 50
• The Rex test facility has been certified based on ISO/ Packaging & Warranty 51 - 100 50 55 51 - 150 50 55
• Sealed transformers • Resistance grounding
transformers
IEC 17025:2005 (CSA Category Program) • Transformer ships on a suitably sized skid, with nylon 101 - 150 50 57 151 - 300 55 57
• Witnessed testing is available (Toronto, Canada). • Additionally, The US DOE exempts the following types:
covering, straps, and anti-stacking markers. 151 - 333 55 59 301 - 500 60 59 • Drive (isolation) transformers
• Rex’s standard warranty terms are online. Typical • Uninterruptible power supply transformers
334 - 500 60 59 501 - 700 62 61
warranty duration is 1 year, or as specified. • Transformers with a tap range of 20 percent or more
501 - 1000 64 61 701 - 1000 64 63
Pg. 5 Pg. 6
General Product Information General Product Information
Enclosures Enclosure Types Reference Charts - Standard Enclosure Details
• Standard enclosures are constructed of formed sheet • Rex transformers are available with a variety of different The tables below provide details on Rex’s Standard Enclosures.
steel. After fabrication, all enclosure panels are finished enclosure types: • Each products page specifiies which enclosure is used; Rex can supply customized enclosures where required.
in ASA 61 gray powder coating, suitable for most • Type 1 (NEMA 1): Enclosures are constructed for indoor
industrial and commercial installations. Knock-Outs use to provide a degree of protection to personnel Standard Ventilated Enclosures (Type 1 and 3R)
(KOs) for conduit are provided where typically required. against access to hazardous parts and to provide a Type 3R Outdoor
Standard Indoor Enclosure (Type 1 or Type 3R Indoor)
Removable front cover allows access to terminals. degree of protection of the equipment inside the (with kit installed)
Ventilation openings are coordinated with coil cooling enclosure against ingress of solid foreign objects (falling Enclosure Width Depth Height Wall Mounting* Floor Mounting* Depth Enclosure
Mounting Type
ducts to permit natural air circulation. dirt). Rex enclosure name: E1-# Name [inch] [inch] [inch] d, A x B [inch] d, C x E [inch] [inch] Name
• Enclosures E1-2 through E3R-7 can be wall mounted • Type 2 (NEMA 2): Similar to type 1; additionally, E1-0 Floor Type 1 9.50 7.00 8.00 n/a 3/16”, 5” x 8” n/a n/a
in addition to floor mounting. Wall mount brackets are provides a degree of protection with respect to harmful E1-1 Floor Type 1 12.00 9.00 9.30 n/a 5/16’, 6” x 12.94 n/a n/a
shipped already attached and do not require removal effects on the equipment due to the ingress of water
E1-2 Floor/Wall Type 1 11.00 11.00 14.00 5/8”, 8” x 13.25” 5/8”, 13.25” x 8” 16.07 E3R-2-W
of floor mount brackets; simply turn the wall mount (dripping and light splashing). Rex enclosure name: E2-#
brackets outwards and use. • Type 3R Indoor (NEMA 3R): Sprinkler-proof, when E1-3 Floor/Wall Type 1 15.50 11.00 14.00 5/8”, 8” x 17.75” 5/8”, 17.75” x 8” 16.07 E3R-3-W
• Wall mountable transformers do not require additional the angle between sprinkler heads and the opening E3R-4 Floor/Wall Type 3R indoor 15.75 16.00 21.00 1/2”, 8” x 17.75” 1/2”, 17.99” x 7.5” 21.12 E3R-4-W
structural support or catch-pan underneath, for most does not exceed 45⁰ from vertical. Most Rex standard E3R-5 Floor/Wall Type 3R indoor 20.50 16.00 25.00 1/2”, 8” x 22.50” 1/2”, 22.74” x 7.5” 21.62 E3R-5-W
installations. Catch pan is available if required. enclosures are Type 3R Indoor as a standard, without
E3R-6 Floor/Wall Type 3R indoor 20.50 20.75 30.00 1/2”, 8” x 22.50” 1/2”, 22.74” x 10” 26.39 E3R-6-W
• Floor or platform mount enclosures are equipped with any need for additional kits or hardware. Rex enclosure
integral lifting lugs, and can be suspension mounted name: E3R-# E3R-7 Floor/Wall Type 3R indoor 24.50 21.75 36.00 1/2”, 11” x26.50” 1/2”, 26.11” x 11.5” 29.37 E3R-7-W
using the floor mounting points. • Type 3R Outdoor (NEMA 3R): While there is no E3R-8 Floor Type 3R indoor 30.75 33.40 44.00 n/a 5/8”, 23.19” x 25” 37.49 E3R-8-W
distinction in the definition of the technical requirements E3R-8S Floor Type 3R indoor 27.00 29.00 47.00 n/a 5/8”, 17.13” x 20” 29.00 E3R-8S-W
Available kits and components of Type 3R Indoor vs outdoor, Rex’s outdoor variant
E3R-9 Floor Type 3R indoor 40.00 38.00 52.00 n/a 5/8”, 27.50” x 29” 41.75 E3R-9-W
• Weather kit: Convert Type 1 or Type 3R indoor includes additional covers and protection against snow
and rain. This is recommended for outdoor units; for E3R-9S Floor Type 3R indoor 32.00 32.00 52.00 n/a 5/8”, 20.15” x 25” 32.00 E3R-9S-W
enclosures to Type 3R outdoor. To include this kit with
your transformer, add suffix E3R to part number. more severe exposure conditions (wind blown snow & E3R-10 Floor Type 3R indoor 46.00 50.00 66.00 n/a 5/8”, 36” x 30” 50.00 E3R-10-W
• Tray or catch pan: For use if transformer may be rain, rodents, etc) further protection should be specified. E3R-11 Floor Type 3R indoor 60.00 55.00 70.70 n/a 5/8”, 37” x 30” 55.00 E3R-11-W
mounted above or near combustible items. Rex enclosure name: E3R-#-W. To specify this type of
E3R-12 Floor Type 3R indoor 73.00 56.00 79.50 n/a 5/8”, 37” x 30” 56.00 E3R-12-W
• Wall Mount bracket: For wall mounting E3R-8. Note, enclosure, include suffix E3R in part number.
* See diagram at bottom of page 7 for illustrations of A, B, C, d, E
bolting hardware not included. • Type 4 (NEMA 4): Indoor or outdoor, Water tight,
• Metallic Skid Base (with or without cage). Intended for dust tight, sleet resistant. Provides ultimate level of Type 12 enclosures
applications where frequent forklift or crane handling is protection. Rex enclosure name: E4-#. To specify in part Enclosure Width Depth Height Floor Mounting*
number: E4. For Stainless Steel Type 304, use E4X. Type Mounting
expected (IE mobile power duty). Name [inch] [inch] [inch] d, C x E [inch}
316L is available.
E12-6 Floor 20.50 25.40 30.00 1/2”, 22.74” x 10”
• Type 12 (NEMA 12): Commonly referred to as “dust-
tight” and compared to IP 52. Rex can meet this E12-7 Floor 24.50 26.40 36.00 1/2”, 26.11” x 11.5”
requirement by supplying a Type 4 (which exceeds the E12-8 Floor 30.75 34.50 44.00 5/8”, 23.19” x 25”
requirement), or a ventilated (filtered) construction. Rex E12-9 Floor 40.00 37.70 52.00 5/8”, 27” x 29”
enclosure name: E12-#. To specify in part number: E12. E12-10 Floor 46.00 46.30 66.00 5/8”, 36” x 30”
E12-11 Floor 60.00 51.30 70.70 5/8”, 37” x 30”
E12-12 Floor 73.00 51.70 79.50 5/8”, 37” x 30” * See diagram at bottom of page 7 for illustrations of C, d, E

Type 4 enclosures
Enclosure Width Depth Height Floor Mounting*
Mounting
Type 3R Indoor enclosure (left) versus the same enclosure equipped Name [inch] [inch] [inch] d, C x E [inch}
with optional weather kit for Type 3R Outdoor (right) E4-4 Floor 15.50 16.50 18.00 5/8”, 11.25” x 18.375”

Special Features and Customization E4-5 Floor 21.50 16.75 20.50 5/8”, 15.25” x 19.50”
E4-6 Floor 21.50 22.00 27.00 5/8”, 15.25” x 24.00”
Rex can meet most requests for special features. Ex:
• Special paint color, process, or finishing E4-7 Floor 24.50 22.25 31.50 5/8”, 19.00” x 24.25”
• Special dimensions, special mounting E4-8 Floor 30.75 30.50 32.00 5/8”, 25.00” x 32.50”
• Access doors instead of panels, padlock-able E4-9 Floor 40.00 34.00 46.00 5/8”, 29.00” x 36.00”
• Tamper-proof hardware Wireframe illustration of enclosure, with dimension labels for E4-10 Floor 46.50 43.25 64.50 5/8”, 30.00” x 45.25”
• Anti-Condensation coating inside top cover wall mounting and floor mounting (see page 8)
E4-11 Floor 60.00 50.50 71.00 5/8”, 30.00” x 52.50”
• Special materials (Stainless 304, 316L, Aluminum)
E4-12 Floor 73.00 48.50 79.50 5/8”, 30.00” x 52.50” * See diagram at bottom of page 7 for illustrations of C, d, E
Pg. 7 Pg. 8
Isolation Transformer - Single Phase - Type S Isolation Transformer - Single Phase - Type S
Background Features & Specifications
Rex Single Phase Isolation Transformers are manufactured Specification Rex Standard Optionally Available
under CSA file number LR34493, and UL Listed under File
Capacity 1, 2, 3, 5, 7.5, 10, 15, 25, 37.5, 50, 75, 100, Smaller kVA’s are classified as control transformers. Larger
number E108255.
150, 200, 250, 330 kVA’s are classified as power transformers.
These general purpose transformers are ideal for supplying Voltage class 1.2 kV (CSA), 600 V (UL) Higher voltage classes are classified as power transformers
auxiliary lighting circuits and other commercial/industrial Conductor C - Copper or A - Aluminum n/a
circuits from primary supply voltages under 1000V. In all
cases where the load is grounded, isolation transformers Cooling Self cooled (ANN) ANC (Non ventilated units)
should be used. Frequency 60 Hz 50/60 Hz (use 50) .
Catalog Number & Application Notes Insulation System Class 220 (220 ⁰C at hottest spot, 150 ⁰C n/a
average rise)
S - / /.../ / Photos: Single Phase Transformer - Enclosed or Core & Coil
Temperature Rise 150 ⁰C average rise 115 ⁰C (use T115), 80 ⁰C (use T80)
1 2 3 4 5 6 7 Connection diagrams K Factor Rating K1 - No K-Factor Available K4, K9, K13, K20 (see page 32)
Impregnation Polyester Resin Dipped and Baked • Epoxy dipped and Baked
① - ‘S’ Single Phase Isolation Transformer H1 H2
1Ph0-NT-DO-1
• Other custom specifications available
Standard for
② - Conductor Material 1, 2 & 3 kVA Efficiency level Meets North American Energy Efficiency Higher levels may be specified (use ZX)
X3 X2 Standards: U.S. DOE 2016, NRCan 2019
C Copper
X1 X4
No taps
Taps See Connection diagrams (p.9) +2 FCAN, -4 FCBN taps (use W1)
A Aluminum (available 15 kVA and up) Other primary or secondary tap configurations (use X)
H1 H2 H3 H4 1Ph0-ST1/1-DO-1
Standard for Connection diagram See Connection diagrams (p.9) Tertiary windings, alternate configurations (use X)
③ - Base kVA Rating
5 kVA Terminations Lugs or pads - see table (p.6) Specific Cu-Al lugs available. (Use Y2)
• Select from standard 1 phase kVA levels below, or any X3 X2
Taps: +/- 1 x 5%
X1 X4
Wiring Terminals are on front or front/back. Pad or lug location may be specified (use X)
other level 1 - 1000 kVA: 1, 2, 3, 5, 7.5, 10, 15, 25, 37.5,
50, 75, 100, 150, 200, 250, 330. H1 H2
1Ph0-ST1/1-DO-2
• Note: Use 7 for 7.5, and 37 for 37.5. Standard for Electrical Performance Per page 5. Special X/R ratio, Inrush current, Short Circuit Withstand
1 2 3 1 2 3
capability, EMF intensivity, etc. (use X)
7.5 kVA
④&⑤ - Primary & Secondary Winding Voltage(s) X4
X2 X3
X1
Taps: +/- 1 x 5% Impedance Per CSA C9 Special impedance may be specified (use X)
• See page 2; select letter codes corresponding to the Sound Level Per CSA C9 and NEMA ST-20 (see p.6) 3 dB below CSA level, or other (use X)
primary voltage from group 1. H1 H2
1Ph0-ST2/2-DO-2 Enclosure Type CSA Type 1 or 3R indoor, depending on kVA, • No enclosure, Core & Coil only (use C&C)
• Secondary connection is commonly split. Select secondary 1 2 3 4 5 1 2 3 4 5 Standard for see chart • CSA Type 3R Outdoor (use E3R)
from group 2. 10 to 150 kVA • Type 4, non-ventilated (use E4)
• For a special voltage, use X and specify voltage. X2 X3 Taps: +/- 2 x 2.5% • Type 12, ventilated (use E12)
• Standard connection diagram is shown to the right. For
X4 X1
• Special dimensions and construction (use X)
special connection or tapping, use X in ⑥ 1Ph0-CT2/2-DO-2 Enclosure Material Steel panels, Combination of 12, 14, & 16 ga Other gauge, Stainless Steel 304, Stainless Steel 316L,
Galvanneal, Aluminum.
Standard for
⑥ - Optional Special Features Enclosure Finish ASA 61 Gray Powder Coat Bare Stainless, special color/finish (use ESP)
200 kVA and up
• A variety of optional special features exist. Page 2 lists Taps: +/- 2 x 2.5% Approvals CSA Certified and UL Listed IEC (use CE), European or other spec, ABS, Lloyds Registry,
many of the most commonly specified options. Page 10 CSA File # LR34493 (5kV Max, 900kVA Max) Canadian Coast Guard, and more. Also see Hazardous
offers additional information. Efficiency Reference Table (Single Phase) UL File # E108255 (600V Max, 750kVA Max) Location Catalog
Thermostat Not supplied Available NC 185, NC 200, or other (use X)
⑦- Efficiency Level kVA Efficiency [%] Mounting Floor only, or floor/wall, depending on size. Special mounting available
• The table on the right shows the efficiency levels for Efficiency is reported at See tables (p. 12)
15 97.70
single phase dry type transformers (Canada & USA). • 35% load,
• Transformers rated <15 kVA are excluded. Other excluded 25 98.00 Nameplate Metallic Foil, English/French Aluminum, Stainless Steel (use M)
• purely sinusoidal,
types are listed on page 6. In such cases, leave ⑦ blank. 37.5 98.20
• power factor of 1, Seismic Canada Zone 6, USA Zone 4. See page 6 for Rex can facilitate site specific Seismic approvals. Mason
• In forming the Rex Part Number for your transformer, use 50 98.30 • Average winding
more detail. Super W pads, or other specified snubbers.
suffix Z3 where efficiency levels are applicable. temperature of 75 C. Testing See page 5 Optional tests available, such as temperature-rise test,
75 98.50
• If a special efficiency level is required, use ZX, and specify For non standard kVA, use sound level, EMF, etc. (Ordered separately)
efficiency with request. 100 98.60
linear interpolation. Shipping Bolted to skid, with nylon cover Shrink wrap, special skid, export crating
150 98.70
Optional Features Special ambient temperature, Special altitude, Anti-Condensation Strip Heaters, Thermal Sensing and
250 98.80
Indication (analog/digital), Surge protection, Breaker Integration, Power Monitoring, etc.
330 98.90
Pg. 9 Pg. 10
Isolation Transformer - Single Phase - Type S Isolation Transformer - Single Phase - Type S
Reference Charts - Electrical Performance - Type 1 and 3R enclosures Reference Charts - Dimensions - Type 1 and 3R enclosures
The tables below provide typical standard values for three phase transformers with standard specification. The tables below provide typical standard values for three phase transformers with standard specification.
• Sample catalog numbers are shown for 600 V to 120/240 V. For other voltage codes, please see page 2 • The values reported below will not vary with the selection of special voltages, shielding, and some other options
• The values reported below will not vary with the selection of special voltages, shielding, and some other options • Special specifications such as K-Factor Rating and Temperature Rise may affect dimensions and the values below;
• Special specifications such as K-Factor Rating and Temperature Rise may affect dimensions and the values below; Contact Rex Sales for application specific information.
Contact Rex Sales for for application specific information. For additional enclosure details (such as mounting), consult page 8.
Copper windings (Type SC) Copper windings (Type SC)
Average 600 V : 120/240 Standard Indoor Enclosure (Type 1 or Type 3R Indoor) Type 3R Outdoor
Efficiency Standard (with kit installed)
Sound
kVA (35% load, Impedance Primary Taps Connection Catalog # kVA
75 OC) Level Lugs Width Depth Height Weight Enclosure Depth Enclosure
Diagram Refer to page 2 for Mounting Type
[dB] (HV/LV)
voltage codes
[inch] [inch] [inch] [lbs] Name [inch] Name
5 n/a 5.5% - 7% 40 +/- 1 x 5% 1Ph0-ST1/1-DO-1 LA/LA SC5J-K 5 Floor/Wall 11.00 11.00 14.00 80 E1-2 Type 1 16.07 E3R-2-W
7.5 n/a 5.5% - 7% 40 +/- 1 x 5% 1Ph0-ST1/1-DO-2 LA/LA SC7J-K 7.5 Floor/Wall 15.75 16.00 21.00 128 E3R-4 Type 3R indoor 21.12 E3R-4-W
10 n/a 5% - 6.5% 40 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LA SC10J-K 10 Floor/Wall 15.75 16.00 21.00 135 E3R-4 Type 3R indoor 21.12 E3R-4-W
15 97.70% 3.5% - 5.5% 45 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LA SC15J-K/Z3 15 Floor/Wall 15.75 16.00 21.00 150 E3R-4 Type 3R indoor 21.12 E3R-4-W
25 98.00% 3.5% - 5.5% 45 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LB SC25J-K/Z3 25 Floor/Wall 20.50 20.75 30.00 225 E3R-6 Type 3R indoor 26.39 E3R-6-W
37.5 98.20% 3.5% - 5% 45 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LC SC37J-K/Z3 37.5 Floor/Wall 20.50 20.75 30.00 272 E3R-6 Type 3R indoor 26.39 E3R-6-W
50 98.30% 3.5% - 5% 50 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LC SC50J-K/Z3 50 Floor/Wall 20.50 20.75 30.00 348 E3R-6 Type 3R indoor 26.39 E3R-6-W
75 98.50% 3.5% - 5% 50 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LB/LD SC75J-K/Z3 75 Floor/Wall 24.50 21.75 36.00 444 E3R-7 Type 3R indoor 29.37 E3R-7-W
100 98.60% 3.5% - 5% 50 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LC/2xLD SC100J-K/Z3 100 Floor 27.00 29.00 47.00 711 E3R-8S Type 3R indoor 29.00 E3R-8S-W
150 98.70% 3.5% - 5% 55 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LD/PADS SC150J-K/Z3 150 Floor 27.00 29.00 47.00 851 E3R-8S Type 3R indoor 29.00 E3R-8S-W
200 98.75% 4% - 6% 55 +/- 2 x 2.5% 1Ph0-CT2/2-DO-2 LD/PADS SC200J-K/Z3 200 Floor 32.00 32.00 52.00 1170 E3R-9S Type 3R indoor 32.00 E3R-9S-W
250 98.80% 4% - 6% 55 +/- 2 x 2.5% 1Ph0-CT2/2-DO-2 PADS SC250J-K/Z3 250 Floor 32.00 32.00 52.00 1308 E3R-9S Type 3R indoor 32.00 E3R-9S-W
330 98.90% 4% - 6% 60 +/- 2 x 2.5% 1Ph0-CT2/2-DO-2 PADS SC330J-K/Z3 330 Floor 32.00 32.00 52.00 1720 E3R-9S Type 3R indoor 32.00 E3R-9S-W

Aluminum Windings (Type SA) Aluminum Windings (Type SA)


Average 600 V : 120/240 Standard Indoor Enclosure (Type 1 or Type 3R Indoor) Type 3R Outdoor
Efficiency Standard (with kit installed)
Sound
kVA (35% load, Impedance Primary Taps Connection Catalog # kVA
75 OC) Level Lugs Width Depth Height Weight Enclosure Depth Enclosure
Diagram Refer to page 2 for Mounting Type
[dB] (HV/LV)
voltage codes
[inch] [inch] [inch] [lbs] Name [inch] Name
5 n/a 5.5% - 7% 40 +/- 1 x 5% 1Ph0-ST1/1-DO-1 LA/LA SA5J-K 5 Floor/Wall 11.00 11.00 14.00 n/a E1-2 Type 1 16.07 E3R-2-W
7.5 n/a 5.5% - 7% 40 +/- 1 x 5% 1Ph0-ST1/1-DO-2 LA/LA SA7J-K 7.5 Floor/Wall 15.75 16.00 21.00 n/a E3R-4 Type 3R indoor 21.12 E3R-4-W
10 n/a 5% - 6.5% 40 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LA SA10J-K 10 Floor/Wall 15.75 16.00 21.00 127 E3R-4 Type 3R indoor 21.12 E3R-4-W
15 97.70% 3.5% - 5.5% 45 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LA SA15J-K/Z3 15 Floor/Wall 15.75 16.00 21.00 143 E3R-4 Type 3R indoor 21.12 E3R-4-W
25 98.00% 3.5% - 5.5% 45 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LB SA25J-K/Z3 25 Floor/Wall 20.50 20.75 30.00 208 E3R-6 Type 3R indoor 26.39 E3R-6-W
37.5 98.20% 3.5% - 5% 45 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LC SA37J-K/Z3 37.5 Floor/Wall 20.50 20.75 30.00 234 E3R-6 Type 3R indoor 26.39 E3R-6-W
50 98.30% 3.5% - 5% 50 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LA/LC SA50J-K/Z3 50 Floor/Wall 20.50 20.75 30.00 308 E3R-6 Type 3R indoor 26.39 E3R-6-W
75 98.50% 3.5% - 5% 50 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LB/LD SA75J-K/Z3 75 Floor 24.50 21.75 36.00 405 E3R-7 Type 3R indoor 29.37 E3R-7-W
100 98.60% 3.5% - 5% 50 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LC/2xLD SA100J-K/Z3 100 Floor 27.00 29.00 47.00 684 E3R-8S Type 3R indoor 29.00 E3R-8S-W
150 98.70% 3.5% - 5% 55 +/- 2 x 2.5% 1Ph0-ST2/2-DO-2 LD/PADS SA150J-K/Z3 150 Floor 27.00 29.00 47.00 800 E3R-8S Type 3R indoor 29.00 E3R-8S-W
200 98.75% 4% - 6% 55 +/- 2 x 2.5% 1Ph0-CT2/2-DO-2 LD/PADS SA200J-K/Z3 200 Floor 32.00 32.00 52.00 1015 E3R-9S Type 3R indoor 32.00 E3R-9S-W
250 98.80% 4% - 6% 55 +/- 2 x 2.5% 1Ph0-CT2/2-DO-2 PADS SA250J-K/Z3 250 Floor 32.00 32.00 52.00 1225 E3R-9S Type 3R indoor 32.00 E3R-9S-W
330 98.90% 4% - 6% 60 +/- 2 x 2.5% 1Ph0-CT2/2-DO-2 PADS SA330J-K/Z3 330 Floor 32.00 32.00 52.00 1550 E3R-9S Type 3R indoor 32.00 E3R-9S-W

Pg. 11 Pg. 12
Isolation Transformer - Three Phase - Type B Isolation Transformer - Three Phase - Type B
Background Features & Specifications
General Purpose Three Phase Isolation Transformers are Specification Rex Standard Optionally Available
intended for most commercial and industrial settings where
Capacity 3, 6, 9, 15, 30, 45, 75, 112.5, 150, 225, 300, Larger kVA’s are classified as power transformers.
robust and reliable power transformation is required.
450, 500, 750.
Hotels, schools, factories, and other such buildings will use
transformers to feed lighting, heating, and general power Voltage class 1.2 kV (CSA), 600 V (UL) Higher voltage classes are classified as power transformers
distribution panels, rated 600 V and below. Conductor C - Copper or A - Aluminum n/a
• Transformers are available in a variety of enclosed types
or as a Core & Coil. Cooling Self cooled (ANN) ANC (Non ventilated units)
• These transformers are intended for linear loads. Various Photos: Three Phase Transformer - Enclosed or Core & Coil Frequency 60 Hz 50/60 Hz (use 50).
options and features available on these transformers
can be specified to accommodate electrical system Connection diagrams Insulation System Class 220 (220 ⁰C at hottest spot, 150 ⁰C n/a
average rise)
requirements. For non-linear loads with a harmonic H2 X2
3PDyn1-NT
component in the power, consult the sections of this Temperature Rise 150 ⁰C average rise • 115 ⁰C (use T115), 80 ⁰C (use T80)
Standard for
catalog for K-Factor Rating (p. 28) and Drive Isolation X0
3 kVA K Factor Rating K1 - No K-Factor • Available K4, K9, K13, K20 (see page 32)
Transformers (p. 29) X1
No Taps Impregnation Polyester Resin Dipped and Baked • Epoxy dipped and Baked
H1 H3 X3
• Other custom specifications available
Catalog Number & Application Notes
3PDyn1-ST1/1 Efficiency level Meets North American Energy Efficiency Higher levels may be specified (use ZX)
/
H2

- / /.../
1

B
3
2
X2

Standard for Standards: U.S. DOE 2016, NRCan 2019


1 2 3 4 5 6 7
H1
3
2
1
X0 6&9 kVA Taps See Connection diagrams (p.13) +2 FCAN, -4 FCBN taps (use W1)
Taps: +/- 1 x 5%
X1

1 2 3 H3 X3 Other primary or secondary tap configurations (use X)


① - ‘B’ Three Phase Isolation Transformer Connection diagram See Connection diagrams (p.13) Tertiary windings, alternate configurations (use X)
1 H2 3PDyn1-ST2/2
Terminations Lugs or pads - see table (p.6) Specific Cu-Al lugs available. (Use Y2)
3
2
X2

② - Conductor Material Standard 15-150 kVA


4
5

Wiring Terminals are on front or front/back. Pad or lug location may be specified (use X)
5

Taps: +/- 2 x 2.5%


4
3
X0
C Copper
2
H1 1
X1

A Aluminum (available 15 kVA and up)


X3
Electrical Performance Per page 5. Special X/R ratio, Inrush current, Short Circuit Withstand
1 234 5
H3

1 H2 3PDyn1-ST2/4 capability, EMF intensivity, etc. (use X)


③ - Base kVA Rating
3
2
X2

Impedance Per CSA C9 Special impedance may be specified (use X)


4

Optional 15-150 kVA


5
6 7
7 6
5

• Select from standard 3 phase kVA levels below, or any


4

use W1 Sound Level Per CSA C9 and NEMA ST-20 (see p.6) 3 dB below CSA level, or other (use X)
3
H1 2
1
X0

other level 3 - 1000 kVA: 3, 6, 9, 15, 30, 45, 75, 112.5,


X1
Taps: +2 x 2.5%, -4 x 2.5%
1 234 567
H3
X3
Enclosure Type CSA Type 1 or 3R indoor, depending on kVA, • No enclosure, Core & Coil only (use C&C)
150, 225, 300, 450, 500, 750. (Note: Use 112 for 112.5) see chart (p. 15 - 18) • CSA Type 3R Outdoor (use E3R)
3PDyn1-CT2/2
H2

④&⑤ - Primary & Secondary Winding Voltage(s) 4


6 5
3
X2
• Type 4, non-ventilated (use E4)
Standard for Type 12, ventilated dust-tight (use E12)
2


1

• See page 2; select letter codes corresponding to the


1 2

225 kVA and up Special dimensions and construction (use X)


3


4
5 6 X0

primary and secondary voltage from group 1 (delta H1 H3


X1
X3 Taps: +/- 2 x 2.5% Enclosure Material Steel panels, Combination of 12, 14, & 16 ga Other gauges, Stainless Steel 304, Stainless Steel 316L,
connected) and/or group 3 (wye or star connected).
64 2 1 35

Galvanneal, Aluminum.
• For a special voltage, use X and specify voltage. H2
3PDyn1-CT2/4
X2
Enclosure Finish ASA 61 Gray Powder Coat Bare Stainless, special color/finish (use ESP)
• Standard connection diagram is shown to the right. For
8 7
6

Optional 225 kVA and


5
4 3
2 1

Approvals CSA Certified and UL Listed IEC (use CE), European or other spec, ABS, Lloyds Registry,
1

special connection or tapping, use X in ⑥


3 2
4

up; use W1
5 6
7 8 X0
X1 CSA File # LR34493 (5kV Max, 900kVA Max) Canadian Coast Guard, and more. Also see Hazardous
Taps: +2 x 2.5%, -4 x 2.5%
H1 H3
UL File # E108255 (600V Max, 750kVA Max) Location Catalog
⑥ - Optional Special Features
86 421 3 57 X3

Thermostat Not supplied Available N.C.-185, N.C.-200, or other (use X)


• A variety of optional special features exist. These are
Efficiency Reference Table (Three Phase) Mounting Floor only, or floor/wall, depending on size. Special mounting available
noted in the specification (p.14). Some of the most
commonly specified ones are noted on p.2. kVA Efficiency [%] See tables (p. 16, 18)
15 97.89 Nameplate Metallic Foil, English/French Aluminum, Stainless Steel (use M)
⑦- Efficiency Level 30 98.23 Efficiency is reported at
45 98.40 • 35% load, Seismic Canada Zone 6, USA Zone 4. See page 6 for Rex can facilitate site specific Seismic approvals. Mason
• The table on the right shows the efficiency levels for three more detail. Super W pads, or other specified snubbers.
75 98.60 • purely sinusoidal,
phase dry type transformers (Canada & USA). 112.5 98.74 • power factor of 1, Testing See page 5 Optional tests available, such as temperature-rise test,
• Transformers rated <15 kVA are excluded. Other excluded 150 98.83 sound level, EMF, etc. (Ordered separately)
• Average winding
types are listed on page 6. In such cases, leave ⑦ blank. 225 98.94
temperature of 75 C. Shipping Bolted to skid, with nylon cover Shrink wrap, special skid, export crating
• For the part number, use suffix Z3; If a special efficiency 300 99.02
For non standard kVA, use
level is required, use ZX, and specify efficiency level. 500 99.14 Optional Features Special ambient temperature, Special altitude, Anti-Condensation Strip Heaters, Thermal Sensing and
750 99.23
linear interpolation. Indication (analog/digital), Surge protection, Breaker Integration, Power Monitoring, etc.
1000 99.28

Pg. 13 Pg. 14
Isolation Transformer - Three Phase - Type B Isolation Transformer - Three Phase - Type B
Reference Charts - Electrical Performance - Type 1 and 3R enclosures Reference Charts - Dimensions - Type 1 and 3R enclosures
The tables below provide typical standard values for three phase transformers with standard specification. The tables below provide typical standard values for three phase transformers with standard specification.
• Sample catalog numbers are shown for 600 V delta to 208Y/120 V. For other voltage codes, please see page 2 • The values reported below will not vary with the selection of special voltages, shielding, and some other options
• The values reported below will not vary with the selection of special voltages, shielding, and some other options • Special specifications such as K-Factor Rating and Temperature Rise may affect dimensions and the values below;
• Special specifications such as K-Factor ratings and Temperature Rise may affect dimensions and the values below; Contact Rex Sales for application specific information.
Contact Rex Sales for application specific information. For additional enclosure details (such as mounting), consult page 8.

Copper windings (Type BC) Copper windings (Type BC)


Average 600 V : 208Y/120 Standard Indoor Enclosure (Type 1 or Type 3R Indoor) Type 3R Outdoor
Efficiency Standard (with kit installed)
Sound
kVA (35% load, Impedance Primary Taps Connection Catalog # kVA
75 OC) Level Lugs Width Depth Height Weight Enclosure Depth Enclosure
Diagram Refer to page 2 for Mounting Type
[dB] (HV/LV)
voltage codes
[inch] [inch] [inch] [lbs] Name [inch] Name
3 n/a 5.5% - 7% 40 none 3PDyn1-NT Terminal Blocks BC3J-M 3 Floor/Wall 15.50 11.00 14.00 73 E1-3 Type 1 16.07 E3R-3-W
6 n/a 5.5% - 7% 40 +/- 1 x 5% 3PDyn1-ST1/1 Terminal Blocks BC6J-M 6 Floor/Wall 15.75 16.00 21.00 116 E3R-4 Type 3R indoor 21.12 E3R-4-W
9 n/a 5% - 6.5% 40 +/- 1 x 5% 3PDyn1-ST1/1 Terminal Blocks BC9J-M 9 Floor/Wall 15.75 16.00 21.00 132 E3R-4 Type 3R indoor 21.12 E3R-4-W
15 97.89% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA BC15J-M/Z3 15 Floor/Wall 20.50 16.00 25.00 215 E3R-5 Type 3R indoor 21.62 E3R-5-W
30 98.23% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA BC30J-M/Z3 30 Floor/Wall 20.50 20.75 30.00 308 E3R-6 Type 3R indoor 26.39 E3R-6-W
45 98.40% 3.5% - 5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LB BC45J-M/Z3 45 Floor/Wall 20.50 20.75 30.00 397 E3R-6 Type 3R indoor 26.39 E3R-6-W
75 98.60% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LC BC75J-M/Z3 75 Floor/Wall 24.50 21.75 36.00 580 E3R-7 Type 3R indoor 29.37 E3R-7-W
112.5 98.74% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LD BC112J-M/Z3 112.5 Floor 30.75 33.40 44.00 890 E3R-8 Type 3R indoor 37.49 E3R-8-W
150 98.83% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LC/2xLD BC150J-M/Z3 150 Floor 30.75 33.40 44.00 1040 E3R-8 Type 3R indoor 37.49 E3R-8-W
225 98.94% 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/3xLD BC225J-M/Z3 225 Floor 40.00 38.00 52.00 1680 E3R-9 Type 3R indoor 41.75 E3R-9-W
300 99.02% 4% - 6% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/4xLD BC300J-M/Z3 300 Floor 40.00 38.00 52.00 2055 E3R-9 Type 3R indoor 41.75 E3R-9-W
450 99.11% 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BC450J-M/Z3 450 Floor 46.00 50.00 66.00 3350 E3R-10 Type 3R indoor 50.00 E3R-10-W
500 99.23% 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BC500J-M/Z3 500 Floor 46.00 50.00 66.00 3500 E3R-10 Type 3R indoor 50.00 E3R-10-W
750 99.28% 4% - 6% 64 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BC750J-M/Z3 750 Floor 60.00 55.00 70.67 4795 E3R-11 Type 3R indoor 55.00 E3R-11-W

Aluminum Windings (Type BA) Aluminum Windings (Type BA)


Average 600 V : 208Y/120 Standard Indoor Enclosure (Type 1 or Type 3R Indoor) Type 3R Outdoor
Efficiency Standard (with kit installed)
Sound
kVA (35% load, Impedance Primary Taps Connection Catalog # kVA
75 OC) Level Lugs Width Depth Height Weight Enclosure Depth Enclosure
Diagram Refer to page 2 for Mounting Type
[dB] (HV/LV)
voltage codes
[inch] [inch] [inch] [lbs] Name [inch] Name
15 97.89% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA BA15J-M/Z3 15 Floor/Wall 20.50 16.00 25.00 230 E3R-5 Type 3R indoor 21.62 E3R-5-W
30 98.23% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA BA30J-M/Z3 30 Floor/Wall 20.50 20.75 30.00 298 E3R-6 Type 3R indoor 26.39 E3R-6-W
45 98.40% 3.5% - 5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LB BA45J-M/Z3 45 Floor/Wall 20.50 20.75 30.00 390 E3R-6 Type 3R indoor 26.39 E3R-6-W
75 98.60% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LC BA75J-M/Z3 75 Floor/Wall 24.50 21.75 36.00 607 E3R-7 Type 3R indoor 29.37 E3R-7-W
112.5 98.74% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LD BA112J-M/Z3 112.5 Floor 30.75 33.40 44.00 990 E3R-8 Type 3R indoor 37.49 E3R-8-W
150 98.83% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LC/2xLD BA150J-M/Z3 150 Floor 30.75 33.40 44.00 1100 E3R-8 Type 3R indoor 37.49 E3R-8-W
225 98.94% 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/3xLD BA225J-M/Z3 225 Floor 40.00 38.00 52.00 1750 E3R-9 Type 3R indoor 41.75 E3R-9-W
300 99.02% 4% - 6% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/4xLD BA300J-M/Z3 300 Floor 40.00 38.00 52.00 2100 E3R-9 Type 3R indoor 41.75 E3R-9-W
450 99.11% 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BA450J-M/Z3 450 Floor 46.00 50.00 66.00 3640 E3R-10 Type 3R indoor 50.00 E3R-10-W
500 99.23% 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BA500J-M/Z3 500 Floor 46.00 50.00 66.00 4098 E3R-10 Type 3R indoor 50.00 E3R-10-W
750 99.28% 4% - 6% 64 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BA750J-M/Z3 750 Floor 60.00 55.00 70.67 5000 E3R-11 Type 3R indoor 55.00 E3R-11-W

Pg. 15 Pg. 16
Isolation Transformer - Three Phase - Type B Isolation Transformer - Three Phase - Type B
Reference Charts - Electrical Performance - Type 12 and Type 4 enclosures Reference Charts - Dimensions - Type 12 and Type 4 enclosures
The tables below provide typical standard values for three phase transformers with standard specification. The tables below provide typical standard values for three phase transformers with standard specification.
• Sample catalog numbers are shown for 600 V delta to 208Y/120 V. For other voltage codes, please see page 2 • The values reported below will not vary with the selection of special voltages, shielding, and some other options
• The values reported below will not vary with the selection of special voltages, shielding, and some other options • Special specifications such as K-Factor Rating and Temperature Rise may affect dimensions and the values below;
• Special specifications such as K-Factor Rating and Temperature Rise may affect dimensions and the values below; Contact Rex Sales for application specific information.
Contact Rex Sales for for application specific information. For additional enclosure details (such as mounting), consult page 8.

Copper windings, Type 12 ventilated (Type BC.../E12) Copper windings, Type 12 ventilated (Type BC.../E12)
Average 600 V : 208Y/120 Standard Enclosure (Type 12)
Efficiency Standard
Sound
kVA (35% load, Impedance Primary Taps Connection Catalog # kVA
75 OC) Level Lugs Width Depth Height Weight Enclosure
Diagram Refer to page 2 for Mounting
[dB] (HV/LV)
voltage codes
[inch] [inch] [inch] [lbs] Name
15 97.89 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA BC15J-M/E12/Z3 15 Floor 20.50 25.40 30.00 271 E12-6
30 98.23 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA BC30J-M/E12/Z3 30 Floor 20.50 25.40 30.00 340 E12-6
45 98.40 3.5% - 5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LB BC45J-M/E12/Z3 45 Floor 20.50 25.40 30.00 437 E12-6
75 98.60 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LC BC75J-M/E12/Z3 75 Floor 24.50 26.40 36.00 625 E12-7
112.5 98.74 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LD BC112J-M/E12/Z3 112.5 Floor 30.75 34.50 44.00 960 E12-8
150 98.83 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LC/2xLD BC150J-M/E12/Z3 150 Floor 30.75 34.50 44.00 1115 E12-8
225 98.94 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/3xLD BC225J-M/E12/Z3 225 Floor 40.00 37.64 52.00 1700 E12-9
300 99.02 4% - 6% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/4xLD BC300J-M/E12/Z3 300 Floor 40.00 37.64 52.00 2095 E12-9
450 99.11 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BC450J-M/E12/Z3 450 Floor 46.00 46.25 66.00 3460 E12-10
500 99.23 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BC500J-M/E12/Z3 500 Floor 46.00 46.25 66.00 3640 E12-10
750 99.28 4% - 6% 64 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BC750J-M/E12/Z3 750 Floor 60.00 55.00 70.67 4995 E12-11

Copper windings, Type 4 Totally Enclosed, Non Ventilated (Type BC.../E4) Copper windings, Type 4 Totally Enclosed, Non Ventilated (Type BC.../E4)
Average 600 V : 208Y/120 Standard Enclosure (Type 4)
Efficiency Standard
Sound
kVA (35% load, Impedance Primary Taps Connection Catalog # kVA
75 OC) Level Lugs Width Depth Height Weight Enclosure
Diagram Refer to page 2 for Mounting
[dB] (HV/LV)
voltage codes
[inch] [inch] [inch] [lbs] Name
15 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA BC15J-M/E4 15 Floor 21.50 22.00 27.00 310 E4-6
30 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA BC30J-M/E4 30 Floor 21.50 22.00 27.00 376 E4-6
45 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LB BC45J-M/E4 45 Floor 24.50 22.25 31.50 525 E4-7
75 n/a 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LA/LC BC75J-M/E4 75 Floor 30.75 30.40 32.00 850 E4-8
112.5 n/a 4% - 6% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LB/LD BC112J-M/E4 112.5 Floor 30.75 30.50 32.00 995 E4-8
150 n/a 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/2xLD BC150J-M/E4 150 Floor 40.00 34.00 46.00 1700 E4-9
225 n/a 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/3xLD BC225J-M/E4 225 Floor 46.50 43.25 64.50 2300 E4-10
300 n/a 4% - 6% 64 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/4xLD BC300J-M/E4 300 Floor 46.50 43.25 64.50 2700 E4-10
450 n/a 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BC450J-M/E4 450 Floor 60.00 50.50 71.00 4160 E4-11
500 n/a 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BC500J-M/E4 500 Floor 60.00 50.50 71.00 4400 E4-11
750 n/a 4% - 6% 64 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS BC750J-M/E4 750 Floor 73.00 48.50 80.00 6400 E4-12

Pg. 18
Pg. 17
Autotransformer - Single & Three Phase - Type M & R Autotransformer - Single & Three Phase - Type M & R
Background Features & Specifications
Autotransformers are an economical and compact means Specification Rex Standard Optionally Available
of connecting electrical equipment to a power supply of a Capacity Single Phase: 3, 5, 7.5, 10, 15, 25, 37.5, 50, Larger kVA’s are available and may be classified as power
different voltage. Part of the winding is common to both 75, 100, 150, 225 transformers
the primary and secondary circuits. This means there is no Three Phase: 3, 6, 9, 15, 30, 45, 75, 112.5,
isolation between the two, which may not be acceptable 150, 225, 300
on some power systems where isolation is required, or if Voltage class 1.2 kV (CSA), 600 V (UL) Higher voltage classes are classified as power transformers
there is no grounded neutral on the secondary side of the Conductor C - Copper or A - Aluminum n/a
upstream transformer. Typical applications include motor Cooling Self cooled (ANN) ANC (Non ventilated units)
loads of industrial machinery, electric heating, and air Photo: Three Phase Autotransformers Frequency 60 Hz 50/60 Hz (use 50) .
conditioners. Specialty autotransformers are also available, Left: 240 Y to 208 Y in chalk white enclosure Insulation System Class 220 (220 ⁰C at hottest spot, 150 ⁰C n/a
such as: Right: 600 Y to 480 Y in standard enclosure average rise)
• Autotransformer for motor-starters
• Autotransformer for battery-chargers Application Notes Temperature Rise 150 ⁰C average rise 115 ⁰C (use T115), 80 ⁰C (use T80)
• Zig-Zag Grounding autotransformers K Factor Rating K1 - No K-Factor Available K4, K9, K13, K20 (see page 32)
• As can be seen in the connection diagram below, the
Contact our inside sales department for more information Impregnation Polyester Resin Dipped and Baked Epoxy dipped and Baked
typical configuration is without taps. Taps are optionally
Other custom specifications available
Catalog Number & Application Notes available (use suffix X).
Efficiency level No applicable efficiency compliance required Higher levels may be specified (use ZX)
• See page 21 & 22 for the enclosure and weight for some
- / /.../ / of the most commonly specified voltage pairs. Other Taps None. See Connection diagrams (p.19) +1 FCAN, -1 FCBN taps (use W1)
Other primary or secondary tap configurations (use X)
primary and secondary voltages are available.
1 2 3 4 5 6 7 • The details of page 21 & 22 are for the more commonly Connection diagram See Connection diagrams (p.19) Tertiary windings, alternate configurations (use X)
specified copper wound autotransformers. Aluminum Terminations Lugs or pads - see table (p.6) Specific Cu-Al lugs available (use Y2)
① - Autotransformer Type wound autotransformers are available for some ratings, Accesible Neutral terminal (use N)
M Single Phase Autotransformer and they can represent an economical alternative. Wiring Terminals are on front or front/back. Pad or lug location may be specified (use X)
R Three Phase Autotransformer • Autotransformers may also be specified as encapsulated Electrical Performance Per page 5. Special X/R ratio, Inrush current, Short Circuit Withstand
types using suffix EP. capability, EMF intensivity, etc. (use X)
② - Conductor Material • May be used in step-up or step-down configuration. Impedance Autotransformers typically have a lower Special impedance may be specified (use X)
• Low voltage Regulation; Less than 3%. impedance value than isolation transformers
C Copper (approximately 1 - 4%)
• Built with the same demanding specification as our
A Aluminum (available in some cases - See p.22) isolation transformers. Sound Level Per CSA C9 and NEMA ST-20 (see p.6) 3 dB below CSA level, or other (use X)
• Rugged bracing, spacious and practically arranged wiring Enclosure Type CSA Type 1 or 3R indoor, depending on kVA, • No enclosure, Core & Coil only (use C&C)
③ - Base kVA Rating see charts (p. 21, 22) • CSA Type 3R Outdoor (use E3R)
compartment, versatile and tough enclosure.
• For Singe Phase: Select from standard kVA levels below, • Class 220 insulation is used. • Type 4, non-ventilated (use E4)
or any other level 3 - 1000+ kVA: 3, 5, 7.5, 10, 15, 25, • Type 12, ventilated (use E12)
• Autotransformers can be supplied in Type 12 and Type 4
37.5, 50, 75, 100, 150, 225 (Note: Use 7 for 7.5, and 37 • Special dimensions and construction (use X)
boxes as well (use suffix E12 or E4, resepectively).
for 37.5). Enclosure Material Steel panels, Combination of 12, 14, & 16 ga Other gauges, Stainless Steel 304, Stainless Steel 316L,
• For three phase autotransformers, there is no connection
• For Three Phase: Select from standard kVA levels below, Galvanneal, Aluminum.
point to the neutral, unless specifically requested as an
or any other level 1.5 - 1000+ kVA: 3, 6, 9, 15, 30, 45, Enclosure Finish ASA 61 Gray Powder Coat Bare Stainless, special color/finish (use ESP)
optional feature (use suffix N).
75, 112.5, 150, 225, 300 (Note: Use 112 for 112.5) Approvals CSA Certified and UL Listed IEC (use CE), European or other spec, ABS, Lloyds Registry,
Connection diagrams CSA File # LR34493 Canadian Coast Guard, and more. Also see Hazardous
④&⑤ - Primary & Secondary Winding Voltage(s) UL File # E108255 Location Catalog
1PhA-NT-1 Thermostat Not supplied Available N.C.-185, N.C.-200, or other (use X)
• See page 2; select letter codes corresponding to the
primary and secondary voltage from group 1. Standard for Mounting Floor only, or floor/wall, depending on size. Special mounting available
Single Phase See tables (p. 21, 22)
• For a special voltage, use X and specify voltage. H0 / X0 X1 H1

• Standard connection diagram is shown to the right. For No Taps Nameplate Metallic Foil, English/French Aluminum, Stainless Steel (use M)
special connection or tapping, use X in ⑥ Seismic Canada Zone 6, USA Zone 4. See page 6 for Rex can facilitate site specific Seismic approvals. Mason
H1
3PhA-NT-1 more detail. Super W pads, or other specified snubbers.
X1
Standard for Testing See page 5 Optional tests available, such as temperature-rise test,
⑥ - Optional Special Features X2 Three Phase sound level, EMF, etc. (Ordered separately)
• A variety of optional special features exist. These are
H2
X3 No Taps Shipping Bolted to skid, strapped, with nylon cover Shrink wrap, special skid, export crating
noted in the specification (p.20). Some of the most H3
Optional Features Special ambient temperature, Special altitude, Anti-Condensation Strip Heaters, Thermal Sensing and
commonly specified ones are noted on p.2. Indication (analog/digital), Surge protection, Breaker Integration, Power Monitoring, etc.
H1
3PhA-ST-1/1
• Autotransformers are exempt from North American H4

Optional for
H7

Efficiency regulation. X1
X2

X3
H8
H5
H2 Three Phase
H6
H9
Taps: +/- 1 x 5%
H3

Pg. 19 Pg. 20
Autotransformer - Single Phase, Copper - Type MC Autotransformer - Three Phase, Copper - Type RC
Reference Charts - Enclosure & Weight - Single Phase Autotransformer Reference Charts - Enclosure & Weight - Three Phase Autotransformer - Copper
The tables below provides the weight and enclosure number for single phase autotransformers with standard specification. The tables below provides the weight and enclosure number for three phase autotransformers with standard specification.
Contact Rex Sales for for application specific information. Contact Rex Sales for for application specific information.

600 V : 480 V 600 V : 416 V 600 V : 380 V 600 V : 480 V 600 V : 416 V 600 V : 380 V
kVA Weight Enclosure Weight Enclosure Weight Enclosure kVA Weight Enclosure Weight Enclosure Weight Enclosure
Catalog # Catalog # Catalog # Catalog # Catalog # Catalog #
[lbs] Name [lbs] Name [lbs] Name [lbs] Name [lbs] Name [lbs] Name
3 MC3J-H 31 E1-0 MC3J-G 40 E1-0 MC3J-F 40 E1-0 3 RC3J-H 21 E1-0 RC3J-G 32 E1-0 RC3J-F 38 E1-0
5 MC5J-H 33 E1-0 MC5J-G 47 E1-1 MC5J-F 45 E1-1 6 RC6J-H 34 E1-1 RC6J-G 70 E1-1 RC6J-F 75 E1-1
7.5 MC7J-H 35 E1-1 MC7J-G 50 E1-1 MC7J-F 50 E1-1 9 RC9J-H 45 E1-1 RC9J-G 85 E1-1 RC9J-F 110 E1-3
10 MC10J-H 40 E1-1 MC10J-G 65 E1-1 MC10J-F 70 E1-2 15 RC15J-H 65 E1-1 RC15J-G 120 E1-3 RC15J-F 140 E1-3
15 MC15J-H 65 E1-1 MC15J-G 80 E1-2 MC15J-F 85 E1-2 30* RC30J-H 115 E1-3 RC30J-G 135 E1-3 RC30J-F 187 E3R-5
25 MC25J-H 70 E1-2 MC25J-G 140 E3R-4 MC25J-F 140 E3R-4 45* RC45J-H 135 E1-3 RC45J-G 180 E3R-5 RC45J-F 206 E3R-5
37.5 MC37J-H 117 E3R-4 MC37J-G 145 E3R-4 MC37J-F 165 E3R-4 75* RC75J-H 225 E3R-5 RC75J-G 285 E3R-5 RC75J-F 293 E3R-5
50 MC50J-H 143 E3R-4 MC50J-G 200 E3R-6 MC50J-F 205 E3R-6 112.5* RC112J-H 250 E3R-5 RC112J-G 314 E3R-5 RC112J-F 425 E3R-6
75 MC75J-H 156 E3R-4 MC75J-G 225 E3R-6 MC75J-F 265 E3R-6 150* RC150J-H 271 E3R-6 RC150J-G 497 E3R-7 RC150J-F 530 E3R-7
100 MC100J-H 222 E3R-6 MC100J-G 282 E3R-6 MC100J-F 320 E3R-6 225* RC225J-H 381 E3R-6 RC225J-G 510 E3R-7 RC225J-F 687 E3R-7
150 MC150J-H 291 E3R-6 MC150J-G 360 E3R-6 MC150J-F 410 E3R-6 300* RC300J-H 479 E3R-7 RC300J-G 935 E3R-8 RC300J-F 833 E3R-8
225 MC225J-H 379 E3R-6 MC225J-G 580 E3R-7 MC225J-F 680 E3R-8S

600 V : 240 V 480 V : 240 V 240 V : 208 V 600 V : 240 V 600 V : 208 V 480 V : 240 V
kVA Weight Enclosure Weight Enclosure Weight Enclosure kVA Weight Enclosure Weight Enclosure Weight Enclosure
Catalog # Catalog # Catalog # Catalog # Catalog # Catalog #
[lbs] Name [lbs] Name [lbs] Name [lbs] Name [lbs] Name [lbs] Name
3 MC3J-C 45 E1-0 MC3H-C 50 E1-0 MC3C-B 30 E1-0 3 RC3J-C 50 E1-1 RC3J-B 55 E1-1 RC3H-C 55 E1-1
5 MC5J-C 65 E1-1 MC5H-C 60 E1-1 MC5C-B 36 E1-0 6 RC6J-C 75 E1-1 RC6J-B 70 E1-1 RC6H-C 75 E1-1
7.5 MC7J-C 81 E1-2 MC7H-C 75 E1-2 MC7C-B 45 E1-0 9 RC9J-C 120 E1-3 RC9J-B 110 E1-3 RC9H-C 95 E1-3
10 MC10J-C 92 E3R-4 MC10H-C 85 E1-2 MC10C-B 50 E1-0 15* RC15J-C 155 E1-3 RC15J-B 135 E1-3 RC15H-C 110 E1-3
15 MC15J-C 130 E3R-4 MC15H-C 105 E3R-4 MC15C-B 60 E1-0 30* RC30J-C 225 E3R-5 RC30J-B 225 E3R-5 RC30H-C 200 E3R-5
25 MC25J-C 165 E3R-4 MC25H-C 182 E3R-4 MC25C-B 70 E1-1 45* RC45J-C 287 E3R-5 RC45J-B 271 E3R-5 RC45H-C 250 E3R-5
37.5 MC37J-C 220 E3R-6 MC37H-C 212 E3R-4 MC37C-B 63 E3R-4 75* RC75J-C 345 E3R-6 RC75J-B 390 E3R-6 RC75H-C 360 E3R-6
50 MC50J-C 250 E3R-6 MC50H-C 240 E3R-6 MC50C-B 112 E3R-6 112.5* RC112J-C 480 E3R-7 RC112J-B 610 E3R-7 RC112H-C 500 E3R-6
75 MC75J-C 370 E3R-7 MC75H-C 326 E3R-6 MC75C-B 132 E3R-6 150* RC150J-C 620 E3R-7 RC150J-B 791 E3R-8 RC150H-C 641 E3R-7
100 MC100J-C 440 E3R-7 MC100H-C 360 E3R-6 MC100C-B 181 E3R-6 225* RC225J-C 995 E3R-8 RC225J-B 1008 E3R-8 RC225H-C 947 E3R-8
150 MC150J-C 665 E3R-8S MC150H-C 585 E3R-7 MC150C-B 218 E3R-6 300* RC300J-C 1300 E3R-8 RC300J-B 1426 E3R-8 RC300H-C 1076 E3R-8
225 MC225J-C 1060 E3R-8S MC225H-C 932 E3R-8S MC225C-B 350 E3R-7

240 V : 120 V 480 V :208 V 240 V :208 V * Catalog numbers shown in bold
kVA kVA italics are available with aluminum
Weight Enclosure Weight Enclosure Weight Enclosure
Catalog # Catalog # Catalog # windings. See Pg. 23.
[lbs] Name [lbs] Name [lbs] Name
3 MC3C-A 40 E1-0 3 RC3H-B 60 E1-1 RC3C-B 31 E1-0
5 MC5C-A 45 E1-1 6 RC6H-B 80 E1-1 RC6C-B 45 E1-0
7.5 MC7C-A 70 E1-2 9 RC9H-B 100 E1-3 RC9C-B 50 E1-1
10 MC10C-A 80 E1-2 15* RC15H-B 110 E1-3 RC15C-B 60 E1-1
15 MC15C-A 122 E3R-4 30* RC30H-B 235 E3R-5 RC30C-B 85 E1-1
25 MC25C-A 152 E3R-4 45* RC45H-B 290 E3R-5 RC45C-B 90 E3R-3
37.5 MC37C-A 184 E3R-4 75* RC75H-B 350 E3R-6 RC75C-B 171 E3R-5
50 MC50C-A 240 E3R-6 112.5* RC112H-B 550 E3R-7 RC112C-B 228 E3R-5
75 MC75C-A 330 E3R-6 150* RC150H-B 700 E3R-7 RC150C-B 277 E3R-6
100 MC100C-A 400 E3R-6 225* RC225H-B 887 E3R-8 RC225C-B 338 E3R-6
150 MC150C-A 532 E3R-7 300* RC300H-B 1217 E3R-8 RC300C-B 358 E3R-6
225 MC225C-A 874 E3R-8S
Pg. 21 Pg. 22
Autotransformer - Three Phase, Aluminum - Type RA Autotransformer, Encapsulated - Three Phase RA.../EP and RC.../EP
Reference Charts - Enclosure & Weight - Three Phase Autotransformer - Aluminum Reference Charts - Enclosure & Weight - Three Phase Encapsulated Autotransformer
The tables below provides the weight and enclosure number for three phase autotransformers with standard specification. The tables below provides the weight and enclosure number for three phase encapsulated autotransformers with standard
Contact Rex Sales for for application specific information. specification. Contact Rex Sales for for application specific information.

600 V : 480 V 600 V : 416 V 600 V : 380 V Copper windings, Type 3R Outdoor (Type RC.../EP)
kVA Weight Enclosure Weight Enclosure Weight Enclosure 600 V : 480 V
Catalog # Catalog # Catalog #
[lbs] Name [lbs] Name [lbs] Name kVA Lugs Weight
Catalog # Enclosure Name
15 n/a n/a n/a RA15J-G 100 E1-3 RA15J-F 105 E1-3 (HV/LV) [lbs]
30 RA30J-H 105 E1-3 RA30J-G 170 E3R-5 RA30J-F 180 E3R-5 3 RC3J-H/EP LA/LA 97 E3R-3PEP-1
45 RA45J-H 150 E3R-4 RA45J-G 210 E3R-6 RA45J-F 220 E3R-6 6 RC6J-H/EP LA/LA 100 E3R-3PEP-1
75 RA75J-H 190 E3R-5 RA75J-G 250 E3R-6 RA75J-F 270 E3R-6 9 RC9J-H/EP LA/LA 156 E3R-3PEP-1
112.5 RA112J-H 255 E3R-6 RA112J-G 320 E3R-6 RA112J-F 345 E3R-6 15 RC15J-H/EP LA/LA 189 E3R-3PEP-2
150 RA150J-H 310 E3R-6 RA150J-G 370 E3R-6 RA150J-F 490 E3R-7 30 RC30J-H/EP LA/LA 240 E3R-3PEP-2
225 RA225J-H 360 E3R-6 RA225J-G 520 E3R-7 RA225J-F 690 E3R-8 45 RC45J-H/EP LA/LA 394 E3R-3PEP-3
300 RA300J-H 500 E3R-7 RA300J-G 680 E3R-8 RA300J-F 825 E3R-8 75 RC75J-H/EP LA/LB 559 E3R-3PEP-4
112.5 RC112J-H/EP LB/LC 630 E3R-3PEP-5
150 RC150J-H/EP LC/LC 742 E3R-3PEP-5
600 V : 240 V 600 V : 208 V 480 V : 240 V 225 RC225J-H/EP LC/LD 867 E3R-3PEP-6
kVA Weight Enclosure Weight Enclosure Weight Enclosure 300 RC300J-H/EP LD/Pads 1205 E3R-3PEP-7
Catalog # Catalog # Catalog #
[lbs] Name [lbs] Name [lbs] Name
15 RA15J-C 120 E1-3 RA15J-B 170 E3R-5 RA15H-C 110 E1-3
30 RA30J-C 190 E3R-5 RA30J-B 250 E3R-6 RA30H-C 180 E3R-5 Aluminum windings, Type 3R Outdoor (Type RA.../EP)
45 RA45J-C 260 E3R-6 RA45J-B 270 E3R-6 RA45H-C 240 E3R-6
75 RA75J-C 365 E3R-6 RA75J-B 345 E3R-6 RA75H-C 305 E3R-6
600 V : 480 V
112.5 RA112J-C 500 E3R-7 RA112J-B 520 E3R-7 RA112H-C 440 E3R-7 kVA Lugs Weight
Catalog # Enclosure Name
150 RA150J-C 690 E3R-8 RA150J-B 710 E3R-8 RA150H-C 515 E3R-7 (HV/LV) [lbs]

225 RA225J-C 840 E3R-8 RA225J-B 920 E3R-8 RA225H-C 790 E3R-8 15 RA15J-H/EP LA/LA 194 E3R-3PEP-2
300 RA300J-C 1265 E3R-9 RA300J-B 1275 E3R-9 RA300H-C 995 E3R-8 30 RA30J-H/EP LA/LA 256 E3R-3PEP-2
45 RA45J-H/EP LA/LA 375 E3R-3PEP-3
75 RA75J-H/EP LA/LB 492 E3R-3PEP-4
480 V :208 V 240 V :208 V 112.5 RA112J-H/EP LB/LC 657 E3R-3PEP-5
150 RA150J-H/EP LC/LC 737 E3R-3PEP-5
kVA Weight Enclosure Weight Enclosure
Catalog # Catalog # 225 RA225J-H/EP LC/LD 829 E3R-3PEP-6
[lbs] Name [lbs] Name
300 RA300J-H/EP LD/Pads 1152 E3R-3PEP-7
15 RA15H-B 160 E3R-5 RA15C-B 60 E1-2
30 RA30H-B 195 E3R-5 RA30C-B 80 E1-3
45 RA45H-B 240 E3R-6 RA45C-B 95 E1-3
75 RA75H-B 260 E3R-6 RA75C-B 155 E3R-5
Reference Chart - Enclosure details for Encapsulated Transformers
112.5 RA112H-B 480 E3R-7 RA112C-B 195 E3R-6 Type 3R Outdoor Type 4
150 RA150H-B 700 E3R-8 RA150C-B 220 E3R-6
225 RA225H-B 850 E3R-8 RA225C-B 260 E3R-6 Enclosure Enclosure
Mounting Width Depth Height Wall Mounting* Floor Mounting* Depth
300 RA300H-B 1210 E3R-9 RA300C-B 320 E3R-6 Name [inch] [inch] [inch] d, A x B [inch] d, C x E [inch] Name [inch]

E3R-3PEP-1 Floor/Wall 11.00 10.00 15.25 1/2", 12.50" x 8" 7/16", 12.5" x 7" E4-3PEP-1 12.00
E3R-3PEP-2 Floor/Wall 15.00 11.00 15.25 1/2", 16.50" x 8" 1/2", 16.5" x 8" E4-3PEP-2 13.00
E3R-3PEP-3 Floor/Wall 18.00 12.50 17.00 1/2", 19.50" x 8" 1/2", 19.5" x 9.5" E4-3PEP-3 14.50
E3R-3PEP-4 Floor/Wall 21.00 14.00 17.50 5/8", 22.50" x 10" 1/2", 22.5" x 10" E4-3PEP-4 16.00
E3R-3PEP-5 Floor/Wall 21.00 18.00 20.00 5/8", 22.50" x 10" 1/2", 22.5" x 14.5" E4-3PEP-5 20.00
E3R-3PEP-6 Floor 26.00 18.00 25.00 n/a 1/2", 28.5" x 15" E4-3PEP-6 20.00
E3R-3PEP-7 Floor 32.00 18.00 30.00 n/a 1/2", 34.5" x 15" E4-3PEP-7 20.00

Pg. 23 Pg. 24
Encapsulated Transformer - Single & Three Phase - Option EP Encapsulated Transformer - Single & Three Phase - Option EP
Background Features & Specifications
Standard dry type ventilated transformers are cooled by Specification Rex Standard Optionally Available
circulating the surrounding air through the windings. For Capacity Single Phase: 0.25, 0.5, 0.75, 1, 1.5, 2, 3, 5, For larger kVA, consider Totally Enclosed Non-Ventilated
trouble-free operation and long life expectancy, the ambient 7.5, 10, 15, 25, 37.5, 50, 75, 100 transformers, or Cast Coil Transformers.
air must be reasonably free of dust, moisture, corrosive Three Phase: 1, 2, 3, 6, 9, 15, 30, 45, 75,
gasses, or loose debris that may clog the inlets and outlets. 112.5. 150
For environments where this requirement cannot be met, Voltage class 1.2 kV (CSA), 600 V (UL) Up to 5 kV available (CSA only)
polyester resin encapsulated transformers are ideal. Typical Conductor C - Copper or A - Aluminum n/a
Applications include: abnormally corrosive, damp, or dusty Cooling Self cooled (ANC) n/a
indoor or outdoor installations (industrial, commercial,
Frequency 60 Hz 50/60 Hz (use 50) .
residential). Examples include mining duty, pump house,
Insulation System Class 200 (200 ⁰C at hottest spot, 130 ⁰C n/a
pulp and paper, petrochemical, and steel industries, as well
Construction Type 1 Construction Type 2 average rise)
as mobile power assemblies.
Singe Phase units Three Phase units Temperature Rise 130 ⁰C average rise 115 ⁰C (use T115), 80 ⁰C (use T80)
Catalog Number & Application Notes Wiring Compartment is
located at underside
Wiring Compartment is located at front K Factor Rating K1 - No K-Factor Available K4, K9, K13, K20 (see page 32)
Impregnation Encapsulated in silica sand and polyester n/a
- / /.../EP/.../ Construction resin
1 2 3 4 5 6
Efficiency level No applicable efficiency compliance required Efficiency levels may be specified (use ZX)
• A mixture of silica sand and polyester resin forms a solid
Taps See Connection diagrams (Single Phase: p.9, +2 FCAN, -4 FCBN taps (use W1)
block, encasing and protecting the core & coil, while
① - Encapsulated Transformer Type significantly reducing audible noise.
Three Phase: p.13) Other primary or secondary tap configurations (use X)
S Single Phase Connection diagram See Connection diagrams (Single Phase: p.9, Tertiary windings, alternate configurations (use X)
• The polyester resin has a temperature class of 200. Class
Three Phase: p.13)
B Three Phase 220 insulation is used for coil insulation, however the
Terminations Lugs or pads - see table (p.6) Specific Cu-Al lugs available. (Use Y2)
temperature class must be considered to be Class 200
② - Conductor Material due to the presence of the polyester resin. Thus, the Wiring Wiring compartment located at underside or Pad or lug location may be specified. Wiring compartment
front. See construction diagrams, p. 25 location may be specified. (use X)
C Copper transformer is designed for 130 ⁰C temperature rise. 115
⁰C rise, 80 ⁰C rise, or other temperature rise levels may be Electrical Performance Per page 5. Note: Encapsulated transformers Special X/R ratio, Minimum Inrush current, Short Circuit
A Aluminum (available 15 kVA and up) typically have a higher inrush current (startup Withstand capability, EMF intensivity, etc. (use X)
specified.
current) versus ventilated transformers
③ - Base kVA Rating • The core is solidly grounded (brought out to ground lug)
Impedance Encapsulated transformers normally have Special impedance may be specified (use X)
• Enclosure is constructed of heavy gauge steel with
• For Singe Phase: Select from standard kVA levels below, a lower impedance value than ventilated
powder coated finish, suitable for type 3R or type 4 transformers (approximately 1 - 2%)
or any other level 0.25 - 125 kVA: 0.25, 0.5, 0.75, 1, 1.5,
applications, indoor or outdoor. Optional stainless steel
2, 3, 5, 7.5, 10, 15, 25, 37.5, 50, 75, 100 (Note: Use 7 Sound Level Per CSA C9 and NEMA ST-20 (see p.6) 3 dB below CSA level, or other (use X)
enclosures are recommended where the enclosure is
for 7.5, and 37 for 37.5.) Enclosure Type CSA Type 3R outdoor Type 4, non-ventilated (use E4)
exposed to severe corrosive environments.
• For Three Phase: Select from standard kVA levels below, Enclosure Material Steel panels, Combination of 12, 14, & 16 ga Other gauges, Stainless Steel 304, Stainless Steel 316L,
• Transformer core & coil is designed and wound with
or any other level 1 - 150 kVA: 1, 2, 3, 6, 9, 15, 30, 45, Galvanneal
unique attributes to optimize thermal performance.
75, 112.5. (Note: Use 112 for 112.5) Enclosure Finish ASA 61 Gray Powder Coat Bare Stainless, special color/finish (use ESP)
• Wiring compartment is spacious, cool, and easily
④&⑤ - Primary & Secondary Winding Voltage(s) accessible. Bottom access is provided on smaller units (see Approvals CSA Certified and UL Listed IEC (use CE), European or other spec, ABS, Lloyds Registry,
type 1), and front access for larger units (see type 2). CSA File # LR34493 Canadian Coast Guard, and more. Also see Hazardous
• Single phase: See page 2. Select letter code corresponding UL File # E108255 Location Catalog
to the primary voltage from group 1. Secondary • These epoxy transformers are considered suitable
for “ordinary locations”; Transformers for “Hazardous Thermostat Not supplied Available N.C.-185, N.C.-200, or other (use X)
connection is commonly split; Select from group 2.
Locations” as defined by IEC or CSA are available as Mounting Floor only, or floor/wall, depending on size. Special mounting available
• Three phase: See page 2. Select letter codes See tables (p. 27, 28)
corresponding to the primary and secondary voltages well: Please see our catalog “Transformers for Hazardous
Locations” Nameplate Metallic Foil, English/French Aluminum, Stainless Steel (use M)
from group 1 (delta connected) and/or group 3 (wye or
• Encapsulated transformers can be mated to primary & Seismic No approval (not tested as with ventilated Rex can facilitate site specific Seismic approvals. Mason
star connected).
secondary protection, in a factory-wired and CSA/UL transformers), however due to their fully Super W pads, or other specified snubbers.
• For a special voltage, use X and specify voltage. encapsulated construction, they are well
• Standard connection diagrams are the same as with non approved assembly: “Mini Power Center” - A dedicated
suited for environments where vibration may
encapsulated transformers. For special connection or brochure can be found at www.rexpowermagnetics.com
be present.
tapping, use X in ⑥. • Encapsulated transformers are exempt from DOE and
Testing See page 5 Optional tests available, such as temperature-rise test,
NRCan requirements for efficiency level, however,
⑥ - Optional Special Features encapsulated transformers are very efficient and most
sound level, EMF, etc. (Ordered separately)
Shipping Bolted to skid, with nylon cover Shrink wrap, special skid, export crating
• EP must be listed in the part number designs meet and exceed the requirements.
• A variety of optional special features exist. These are Optional Features Special ambient temperature, Special altitude, Anti-Condensation Strip Heaters, Thermal Sensing and
Indication (analog/digital), Surge protection, Breaker Integration, Power Monitoring, etc.
noted in the specification (p.24). Some of the most
commonly specified ones are noted on p.2.
• There is no need for a suffix to denote efficiency level -
Encapsulated transformers are exempt.
Pg. 25 Pg. 26
Encapsulated Transformer - Single Phase - Option EP Encapsulated Transformer - Single Phase - Option EP
Reference Charts - Electrical Performance - Type 3R and Type 4 enclosures Reference Charts - Dimensions - Type 3R and Type 4 enclosures
The tables below provide typical standard values for encapsulated transformers with standard specification. The tables below provide typical standard values for three phase transformers with standard specification.
• Sample catalog numbers are shown for 600 V to 120/240 V. For other voltage codes, please see page 2. • The values reported below will not vary with the selection of special voltages, shielding, and some other options
• The values reported below will not vary with the selection of special voltages, shielding, and some other options. • Special specifications such as K-Factor Rating and Temperature Rise may affect dimensions and the values below;
• Special specifications such as higher K-Factor ratings and Temperature Rise may affect dimensions and the values Contact Rex Sales for application specific information.
below; Contact Rex Sales for for application specific information.

Copper windings (Type SC.../EP) - No efficiency spec - Electrical Performance Copper windings (Type SC.../EP) - No efficiency spec - Dimensions
600 V : 120/240 Type 3R Outdoor Type 4
Const. Standard
Weight Enclosure
kVA Type Primary Taps Connection Catalog # kVA
[lbs] Name Lugs Width Depth Height Wall Mounting* Floor Mounting* Enclosure Name
(see p.25) Diagram Refer to page 2 for Mounting
(HV/LV) [inch] [inch] [inch] d, A x B [inch] d, C x E [inch] (Dimensions avail. online)
voltage codes
0.25 Type 1 none 1Ph0-NT-D0-1 17 E3R-1PEP-1 Leads SC0.25J-K/EP 0.25 Wall 5.25 4.50 8.75 7/16”, 10.0” x 2” n/a E4-1PEP-1
0.5 Type 1 none 1Ph0-NT-D0-1 20 E3R-1PEP-1 Leads SC0.5J-K/EP 0.5 Wall 5.25 4.50 8.75 7/16”, 10.0” x 2” n/a E4-1PEP-1
0.75 Type 1 none 1Ph0-NT-D0-1 23 E3R-1PEP-2 Leads SC0.75J-K/EP 0.75 Wall 6.00 5.25 9.75 7/16”, 11.0” x 2” n/a E4-1PEP-2
1 Type 1 none 1Ph0-NT-D0-1 27 E3R-1PEP-2 Leads SC1J-K/EP 1 Wall 6.00 5.25 9.75 7/16”, 11.0” x 2” n/a E4-1PEP-2
1.5 Type 1 none 1Ph0-NT-D0-1 40 E3R-1PEP-3 Leads SC1.5J-K/EP 1.5 Wall 7.50 6.50 11.25 7/16”, 12.5” x 2” n/a E4-1PEP-3
2 Type 1 +/- 1 x 5% 1Ph0-NT-D0-1 45 E3R-1PEP-3 Leads SC2J-K/EP 2 Wall 7.50 6.50 11.25 7/16”, 12.5” x 2” n/a E4-1PEP-3
3 Type 1 +/- 1 x 5% 1Ph0-NT-D0-1 55 E3R-1PEP-3 Leads SC3J-K/EP 3 Wall 7.50 6.50 11.25 7/16”, 12.5” x 2” n/a E4-1PEP-3
5 Type 2 +/- 1 x 5% 1Ph0-ST1/1-D0-1 155 E3R-1PEP-4 LA/LA SC5J-K/EP 5 Floor/Wall 12.50 12.50 15.00 1/2", 14.0" x 8” 1/2", 9.5" x 14.0” E4-1PEP-4
7.5 Type 2 +/- 1 x 5% 1Ph0-ST1/1-D0-1 210 E3R-1PEP-4 LA/LA SC7.5J-K/EP 7.5 Floor/Wall 12.50 12.50 15.00 1/2", 14.0" x 8” 1/2", 9.5" x 14.0” E4-1PEP-4
10 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 230 E3R-1PEP-5 LA/LA SC10J-K/EP 10 Floor/Wall 15.00 15.00 18.00 1/2", 10.0" x 16.5" 1/2", 16.5" x 10.0" E4-1PEP-5
15 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 296 E3R-1PEP-5 LA/LA SC15J-K/EP 15 Floor/Wall 15.00 15.00 18.00 1/2", 10.0" x 16.5" 1/2", 16.5" x 10.0" E4-1PEP-5
25 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 310 E3R-1PEP-6 LA/LB SC25J-K/EP 25 Floor/Wall 18.00 14.00 25.00 1/2", 14.0" x 19.5" 1/2", 19.5" x 11.0" E4-1PEP-6
37.5 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 625 E3R-1PEP-6 LA/LC SC37.5J-K/EP 37.5 Floor/Wall 18.00 14.00 25.00 1/2", 14.0" x 19.5" 1/2", 19.5" x 11.0" E4-1PEP-6
50 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 750 E3R-1PEP-7 LA/LC SC50J-K/EP 50 Floor 19.00 16.00 28.00 n/a 1/2”, 20.5" x 13.0" E4-1PEP-7
75 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 960 E3R-1PEP-8 LB/LD SC75J-K/EP 75 Floor 25.00 20.00 33.00 n/a 1/2", 26.5" x 17.0" E4-1PEP-8
100 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 1460 E3R-1PEP-8 LC/PADS SC100J-K/EP 100 Floor 25.00 20.00 33.00 n/a 1/2", 26.5" x 17.0" E4-1PEP-8

Aluminum windings (Type SA.../EP) - No efficiency spec - Electrical Performance Aluminum windings (Type SA.../EP) - No efficiency spec - Dimensions
600 V : 120/240 Type 3R Outdoor Type 4
Const. Standard
Weight Enclosure
kVA Type Primary Taps Connection Catalog # kVA
[lbs] Name Lugs Width Depth Height Wall Mounting* Floor Mounting* Enclosure Name
(see p.25) Diagram Refer to page 2 for Mounting
(HV/LV) [inch] [inch] [inch] d, A x B [inch] d, C x E [inch] (Dimensions avail. online)
voltage codes
15 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 296 E3R-1PEP-5 LA/LA SA15J-K/EP 15 Floor/Wall 15.00 15.00 18.00 1/2", 10.0" x 16.5" 1/2", 16.5" x 10.0" E4-1PEP-5
25 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 310 E3R-1PEP-6 LA/LB SA25J-K/EP 25 Floor/Wall 18.00 14.00 25.00 1/2", 14.0" x 19.5" 1/2", 19.5" x 11.0" E4-1PEP-6
37.5 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 625 E3R-1PEP-6 LA/LC SA37.5J-K/EP 37.5 Floor/Wall 18.00 14.00 25.00 1/2", 14.0" x 19.5" 1/2", 19.5" x 11.0" E4-1PEP-6
50 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 750 E3R-1PEP-7 LA/LC SA50J-K/EP 50 Floor 19.00 16.00 28.00 n/a 1/2”, 20.5" x 13.0" E4-1PEP-7
75 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 960 E3R-1PEP-8 LB/LD SA75J-K/EP 75 Floor 25.00 20.00 33.00 n/a 1/2", 26.5" x 17.0" E4-1PEP-8
100 Type 2 +/- 2 x 2.5% 1Ph0-ST2/2-D0-2 1460 E3R-1PEP-8 LC/PADS SA100J-K/EP 100 Floor 25.00 20.00 33.00 n/a 1/2", 26.5" x 17.0" E4-1PEP-8
* See diagrams at right for
illustration of wall and floor
mounting points.

Diagram: Wall Mounting Diagram: Floor Mounting


Pg. 27 Pg. 28
Encapsulated Transformer - Three Phase - Option EP Encapsulated Transformer - Three Phase - Option EP
Reference Charts - Electrical Performance - Type 3R and 4 enclosures Reference Charts - Dimensions - Type 3R and Type 4 enclosures
The tables below provide typical standard values for encapsulated transformers with standard specification. The tables below provide typical standard values for three phase transformers with standard specification.
• Sample catalog numbers are shown for 600 V delta to 208Y/120 V. For other voltage codes, please see page 2. • The values reported below will not vary with the selection of special voltages, shielding, and some other options
• The values reported below will not vary with the selection of special voltages, shielding, and some other options. • Special specifications such as K-Factor Rating and Temperature Rise may affect dimensions and the values below;
• Special specifications such as higher K-Factor ratings and Temperature Rise may affect dimensions and the values Contact Rex Sales for application specific information.
below; Contact Rex Sales for for application specific information.

Copper windings (Type BC.../EP) - No efficiency spec - Electrical Performance Copper windings (Type BC.../EP) - No efficiency spec - Dimensions
600 V : 208Y/120 Type 3R Outdoor Type 4
Const. Standard
Weight Enclosure
kVA Type Primary Taps Connection Catalog # kVA
[lbs] Name Lugs Width Depth Height Wall Mounting* Floor Mounting* Enclosure Depth
(see p.25) Diagram Refer to page 2 for Mounting
(HV/LV)
voltage codes
[inch] [inch] [inch] d, A x B [inch] d, C x E [inch] Name [inch]

1.5 Type 2 none 3PDyn1-ST1/1 145 E3R-3PEP-1 LA/LA BC1.5J-M/EP 1.5 Floor/Wall 11.00 10.00 15.25 1/2", 12.50" x 8" 7/16", 12.5" x 7" E4-3PEP-1 12.00
2 Type 2 none 3PDyn1-ST1/1 150 E3R-3PEP-1 LA/LA BC2J-M/EP 2 Floor/Wall 11.00 10.00 15.25 1/2", 12.50" x 8" 7/16", 12.5" x 7" E4-3PEP-1 12.00
3 Type 2 +/- 1 x 5% 3PDyn1-ST1/1 175 E3R-3PEP-2 LA/LA BC3J-M/EP 3 Floor/Wall 15.00 11.00 15.25 1/2", 16.50" x 8" 1/2", 16.5" x 8" E4-3PEP-2 13.00
6 Type 2 +/- 1 x 5% 3PDyn1-ST1/1 185 E3R-3PEP-2 LA/LA BC6J-M/EP 6 Floor/Wall 15.00 11.00 15.25 1/2", 16.50" x 8" 1/2", 16.5" x 8" E4-3PEP-2 13.00
9 Type 2 +/- 1 x 5% 3PDyn1-ST1/1 240 E3R-3PEP-3 LA/LA BC9J-M/EP 9 Floor/Wall 18.00 12.50 17.00 1/2", 19.50" x 8" 5/8", 19.5" x 9.5" E4-3PEP-3 14.50
15 Type 2 +/- 2 x 2.5% 3PDyn1-ST2/2 350 E3R-3PEP-4 LA/LA BC15J-M/EP 15 Floor/Wall 21.00 14.00 17.50 5/8", 22.50" x 10.0" 1/2", 22.5" x 10.0" E4-3PEP-4 16.00
30 Type 2 +/- 2 x 2.5% 3PDyn1-ST2/2 520 E3R-3PEP-5 LA/LA BC30J-M/EP 30 Floor/Wall 21.00 18.00 20.00 5/8", 22.50" x 10.0" 1/2", 22.5" x 14.5" E4-3PEP-5 20.00
45 Type 2 +/- 2 x 2.5% 3PDyn1-ST2/2 775 E3R-3PEP-6 LA/LB BC45J-M/EP 45 Floor 26.00 18.00 25.00 n/a 1/2", 28.5" x 15.0" E4-3PEP-6 20.00
75 Type 2 +/- 2 x 2.5% 3PDyn1-ST2/2 1298 E3R-3PEP-7 LA/LC BC75J-M/EP 75 Floor 32.00 18.00 30.00 n/a 1/2", 34.5" x 15.0" E4-3PEP-7 20.00
112.5 Type 2 +/- 2 x 2.5% 3PDyn1-CT2/2 1365 E3R-3PEP-8 LB/LD BC112J-M/EP 112.5 Floor 36.00 25.00 32.00 n/a 1/2", 38.5" x 20.0" E4-3PEP-8 27.00
150 Type 2 +/- 2 x 2.5% 3PDyn1-CT2/2 2020 E3R-3PEP-9 LC/PADS BC150J-M/EP 150 Floor 36.00 25.00 36.00 n/a 1/2", 38.5" x 20.0" E4-3PEP-9 27.00

Aluminum windings (Type BA.../EP) - No efficiency spec - Electrical Performance Aluminum windings (Type BA.../EP) - No efficiency spec - Dimensions
600 V : 208Y/120 Type 3R Outdoor Type 4
Const. Standard
Weight Enclosure
kVA Type Primary Taps Connection Catalog # kVA
[lbs] Name Lugs Width Depth Height Wall Mounting* Floor Mounting* Enclosure Depth
(see p.25) Diagram Refer to page 2 for Mounting
(HV/LV)
voltage codes
[inch] [inch] [inch] d, A x B [inch] d, C x E [inch] Name [inch]

15 Type 2 +/- 2 x 2.5% 3PDyn1-ST2/2 350 E3R-3PEP-4 LA/LA BA15J-M/EP 15 Floor/Wall 21.00 14.00 17.50 5/8", 22.50” x 10.0" 1/2", 22.5" x 10.0" E4-3PEP-4 16.00
30 Type 2 +/- 2 x 2.5% 3PDyn1-ST2/2 520 E3R-3PEP-5 LA/LA BA30J-M/EP 30 Floor/Wall 21.00 18.00 20.00 5/8", 22.50" x 10.0" 1/2", 22.5" x 14.5" E4-3PEP-5 20.00
45 Type 2 +/- 2 x 2.5% 3PDyn1-ST2/2 775 E3R-3PEP-6 LA/LB BA45J-M/EP 45 Floor 26.00 18.00 25.00 n/a 1/2", 28.5" x 15.0" E4-3PEP-6 20.00
75 Type 2 +/- 2 x 2.5% 3PDyn1-ST2/2 1298 E3R-3PEP-7 LA/LC BA75J-M/EP 75 Floor 32.00 18.00 30.00 n/a 1/2", 34.5" x 14.5" E4-3PEP-7 20.00
112.5 Type 2 +/- 2 x 2.5% 3PDyn1-CT2/2 1365 E3R-3PEP-8 LB/LD BA112J-M/EP 112.5 Floor 36.00 25.00 32.00 n/a 1/2", 38.5" x 20.0" E4-3PEP-8 27.00
150 Type 2 +/- 2 x 2.5% 3PDyn1-CT2/2 2100 E3R-3PEP-9 LC/PADS BA150J-M/EP 150 Floor 36.00 25.00 36.00 n/a 1/2", 38.5" x 20.0" E4-3PEP-9 27.00
* See diagrams at right for
illustration of wall and floor
mounting points.

Diagram: Wall Mounting Diagram: Floor Mounting

Pg. 29 Pg. 30
Electrostatic Shielding - Option S1, S2, S3 K-Factor Rated Transformer - Option K4, K9, K13, etc.
Background Background
Electrostatic (Faraday) Shielding is an optional feature for Today’s modern electronic devices, such as computers,
transformers which provides a degree of protection for copiers, printers, and display terminals utilize switching-
sensitive electrical and electronic equipment from high mode power supplies, which are non-linear in the loading
frequency voltages (electrical noise) or transients. This placed on the transformer. Systems designed without due
feature is available on most isolation type transformers, consideration tend to exhibit significant power system
including encapsulated & K-factor rated transformers. It problems, such as:
is a relatively low cost means of protection from this type • Circuit breakers and fuses tripping far below their current
of power quality problem. Typical applications include ratings
computer and electronic loads, instrumentation, medical • Neutrals in transformers and panel boards are much
equipment, and industrial equipment (PLC, Process Control). hotter than their ratings.
Electrical noise is comprised of two types: • Distribution transformers overheat, even when operating
Normal mode: Noise which appears between the hot and Photo: Electrostatic shield connection to the ground lug well within their specified nameplate ratings.
neutral current carrying conductors. These problems are often the result of harmonics. The solid-
Common mode: Noise which appears between both the hot Application Notes state switching elements (SCRs, transistors, and capacitors) Photo: Double-Rated Neutral
and neutral conductor, relative to the ground. • Four types of electrostatic shielding are available, offering continually switch on and off to extract a Direct Current
Common mode noise is more prevalent and should be the (DC) from the sinusoid. This reflects a higher frequency
key criterion for any noise suppression device.
incrementally greater degrees of common-mode noise
waveform on the supply line, which is a multiple of the Features & Specifications
attenuation.
• The ratio of the common mode noise attenuation is fundamental frequency. These reflected signals become The K-Factor rating of a transformer is an index of the
Features & Specifications expressed in decibels (dB) or as a ratio. added to the original (fundamental) frequency. The result is transformer’s ability to supply harmonic content in its load
• The shielded transformer suppresses common mode • Use suffix “S1” or “S2” or “S3” or “X” in part number, as a distorted voltage and current signal, with taller peaks and current while operating within its temperature limits. For
noise thanks to the presence of a broad (full height) foil per Rex Catalog Number system irregular shapes. The diagram below illustrates the typical dry type transformers, a “K-Factor” calculation is made to
conductor that is wound in between the primary and • The table below provides the typical attenuation with distorted wave shape that is produced with the addition of determine the amount of harmonic content present in a
secondary windings. 3rd order and 5th order harmonics power system. K-Rated transformers are sized to handle
each type of shield.
• The conductor material is typically selected to be the 100% of the fundamental 60 Hz load, plus the non-linear
same as the winding material; copper or aluminum. loading level denoted by the K factor. The neutral of the
• The grounded shield provides a low-resistance path to transformer is sized at 200% of the current rating of the
ground by the effect of capacitive coupling. This prevents Power with high frequency common phase connections.
high frequency signals present in the source voltage
from reaching the secondary of the transformer, and
mode noise is connected to the primary
side of the transformer.
Application Notes
subsequently, the connected load. • A K-Factor may be specified on an isolation transformer,
• The electrostatic shield will not perform any function or encapsulated transformer
with regards to harmonic current or voltage distortion of SHIELDED TRANSFORMER • Commonly specified K factors are K4, K9, K13, and K20.
waveforms. • Use suffix “K4” or “K9” or “K13” or “K13” in part number,
ld

as per Rex Catalog Number system on page 2.


ie
e
nc

Sh
ci g
pa in
ta
Ca ind

Construction Suffix Typical Attenuation


W

ry

range [dB] and [Ratio]


y

da

ad
ar

Example:
on
im

Lo
c

Transformer with no 12 dB min, 20 dB max


Pr

Fundamental frequency = 60 Hz
Se

shield 10:1 3rd Harmonic frequency = 3 x 60 = 180 Hz


Single Shield - Between S1 50 dB min, 65 dB max 5th Harmonic frequency = 5 x 60 = 300 Hz
primary & secondary 1,000:1 Harmonic frequencies superimpose themselves upon the
windings fundamental waveform, distorting it, and affecting the
Ground magnitude of its peaks.
Double Shield - As with S2 60 dB min, 90 dB max
S1, plus a shield between 10,000:1 High frequency content is capacitively The major components in the harmonic currents of
secondary and core transmitted to the grounded shield. switching mode power supplies are the third and the fifth
Triple Shield - As with S2, S3 90 dB min, 120 dB 60 Hz fundamental power is transformed harmonics. Harmonics which are even multiples of 3, such
plus a shield surrounding max and supplied to the secondary. as the 3rd, 6th, 9th, etc are called triplen harmonics. When
primary 100,000:1 triplen harmonics are present in a 3 phase system, they add
together in the neutral conductor. Third harmonics result
Ultra Isolating - Special X 120 dB min, 150 dB in a large current flowing through the transformer neutral
shielding max 1,000,000:1 terminal. Furthermore, the harmonics amplify the eddy and
stray losses in the transformer’s core and coils. These effects
cause the transformer to operate at significantly higher
temperature, and at a lower efficiency.
Pg. 31 Pg. 32
Drive Isolation Transformer (DIT) - Type D Drive Isolation Transformer (DIT) - Type D
Background Features & Specifications
Drive Isolation Transformers (DIT) are specifically designed Specification Rex Standard Optionally Available
to meet the requirements of AC and DC variable speed
Capacity 9, 11, 14, 20, 27, 34, 40, 51, 63, 75, 93, 118, kVA’s greater than 990 kVA are classified as power trans-
drives or rectifier outputs. Standard DIT ratings are matched
145, 175, 220, 275, 330, 440, 550 formers.
to standard motor horsepower ratings.
Voltage class 1.2 kV (CSA), 600 V (UL) Higher voltage classes are classified as power transformers
Conductor C - Copper or A - Aluminum n/a
Catalog Number & Application Notes Cooling Self cooled (ANN) ANC (Non ventilated units)
D - / /.../ / Frequency 60 Hz 50/60 Hz (use 50) .
Insulation System Class 220 (220 ⁰C at hottest spot, 150 ⁰C n/a
1 2 3 4 5 6 7 average rise)
Temperature Rise 150 ⁰C average rise 115 ⁰C (use T115), 80 ⁰C (use T80)
① - ‘D’ Three Phase Isolation Transformer K Factor Rating K4 Available K9, K13, K20 (see page 32)
② - Conductor Material Impregnation Polyester Resin Dipped and Baked Epoxy dipped and Baked
Other custom specifications available
C Copper Efficiency level DIT for Canada meet the NRCan 2019. For Higher levels may be specified (use ZX)
A Aluminum (available 20 kVA and up) USA, DIT are exempted from DOE 2016
Taps See connection diagrams for 3 phase isolation +2 FCAN, -4 FCBN taps (use W1)
③ - Base kVA Rating Photo: Enclosed Drive Isolation Transformer transformers (p.13) Other primary or secondary tap configurations (use X)
(Enclosure size E3R-8) Connection diagram See connection diagrams (p.13) Tertiary windings, alternate configurations (use X)
• Select from standard 3 phase kVA levels below, or any
Specific Cu-Al lugs available. (Use Y2)
other level 9 - 990 kVA: 9, 11, 14, 20, 27, 34, 40, 51, 63, Features & Specifications Terminations Lugs or pads - see table (p.6). The neutral
of the transformer is sized at 200% of the
75, 93, 118, 145, 175, 220, 275, 330, 440, 550.
• Designed with due consideration to harmonics that are current rating of the phase connections
④&⑤ - Primary & Secondary Winding Voltage(s) typical for drives. K Factor 4 is standard, with higher K Wiring Terminals are on front or front/back. Pad or lug location may be specified (use X)
Factor ratings available Electrical Performance Per page 5. Special X/R ratio, Inrush current, Short Circuit Withstand
• See page 2: Select letter codes corresponding to the
• Braced to withstand the mechanical stresses associated capability, EMF intensivity, etc. (use X)
primary and secondary voltage from group 1 (delta
with the current levels of SCR drives. Impedance Per CSA C9 Special impedance may be specified (use X)
connected) and/or group 3 (wye or star connected).
• Isolates the power source from noise generated by SCR Sound Level Per CSA C9 and NEMA ST-20 (see p.5, 31-34) 3 dB below CSA level, or other (use X)
• For a special voltage, use X and specify voltage.
voltage spikes and transient feedback.
• Standard connection diagrams are the same as with 3 Enclosure Type CSA Type 3R indoor, see chart (p. 31 - 34) • No enclosure, Core & Coil only (use C&C)
• One Normally-Closed thermal contact is embedded into • CSA Type 3R Outdoor (use E3R)
phase distribution transformers - See Page 13. For special
center coil, and brought out to a terminal block on the • Type 4, non-ventilated (use E4)
connection or tapping, use X in ⑥ core frame. The thermal contact is 185 C for 115 C rise, • Type 12, ventilated dust-tight (use E12)
and 200 C for 150 C rise. • Special dimensions and construction (use X)
⑥ - Optional Special Features • Limits the short circuit current of the system Enclosure Material Steel panels, Combination of 12, 14, & 16 ga Other gauges, Stainless Steel 304, Stainless Steel 316L,
• The neutral of the transformer is sized at 200% of the Galvanneal, Aluminum.
• There is no need to specify K4 in the part number; For current rating of the phase connections. Enclosure Finish ASA 61 Gray Powder Coat Bare Stainless, special color/finish (use ESP)
Drive isolation transformers, a K Factor Rating of 4 is • In USA, drive isolation transformers are exempt from
standard. If K9, K13, or other is required, please specify. Approvals CSA Certified and UL Listed IEC (use CE), European or other spec, ABS, Lloyds Registry,
minimum efficiency regulations. In Canada, drive isolation CSA File # LR34493 (5kV Max, 900kVA Max) Canadian Coast Guard, and more. Also see Hazardous
• A variety of optional special features exist. These are transformers are not exempt. UL File # E108255 (600V Max, 750kVA Max) Location Catalog
noted in the specification (p.30). Some of the most
Thermostat One Normally-Closed thermal contact is Additional contacts, other temp levels (use X)
commonly specified ones are noted on p.2. embedded into center coil, and brought out
to a terminal block on the core frame. The
⑦- Efficiency Level thermal contact is 185 C for 115 C rise, and
• For drive isolation transformers that are intended for 200 C for 150 C rise
use in Canada, the suffix Z3 must be used to indicate Mounting Floor only, or floor/wall, depending on size. Special mounting available
compliance to NRCan 2019. See tables (p. 31-34)
• Drive isolation transformers that are intended for use in Nameplate Metallic Foil, English/French Aluminum, Stainless Steel (use M)
USA are exempted from DOE 2016 efficiency. Z3 may still Seismic Canada Zone 6, USA Zone 4. See page 6 for Rex can facilitate site specific Seismic approvals. Mason
be included, if higher efficiency is voluntarily required. more detail. Super W pads, or other specified snubbers.
Testing See page 5 Optional tests available, such as temperature-rise test,
sound level, EMF, etc. (Ordered separately)
Shipping Bolted to skid, with nylon cover Shrink wrap, special skid, export crating
Optional Features Special ambient temperature, Special altitude, Anti-Condensation Strip Heaters, Thermal Sensing and
Indication (analog/digital), Surge protection, Breaker Integration, Power Monitoring, etc.

Pg. 33 Pg. 34
Drive Isolation Transformer (DIT) - Type D - For U.S.A. Drive Isolation Transformer (DIT) - Type D - For U.S.A.
Reference Charts - Electrical Performance - Type 3R enclosures Reference Charts - Dimensions - Type 3R enclosures
The tables below provide typical standard values for drive isolation transformers with standard specification. The tables below provide typical standard values for drive isolation transformers with standard specification.
• Sample catalog numbers are shown for 460 V delta to 460Y/266 V. For other voltage codes, please see page 2. • The values reported below will not vary with the selection of special voltages, shielding, and some other options
• The values reported below will not vary with the selection of special voltages, shielding, and some other options. • Special specifications such as higher K-Factor ratings and Temperature Rise may affect dimensions and the values
• Special specifications such as higher K-Factor ratings and Temperature Rise may affect dimensions and the values below; Contact Rex Sales for application specific information.
below; Contact Rex Sales for for application specific information. For additional enclosure details (such as mounting), consult page 8.

Copper windings (Type DC) - No efficiency spec (for USA installation only) Copper windings (Type DC) - No efficiency spec (for USA installation only)
Efficiency Average Standard 460 V : 460Y/266 V Standard Indoor Enclosure (Type 1 or Type 3R Indoor) Type 3R Outdoor
Drive
kVA (35% load, Impedance Sound Primary Taps Connection Lugs kVA Width Depth Height Weight Enclosure Depth Enclosure
HP 75 OC) Level [dB] Sample Catalog # Mounting Type
Diagram (HV/LV) Refer to page 2 for voltage codes [inch] [inch] [inch] [lbs] Name [inch] Name
5 9 n/a 5% - 6.5% 40 +/- 1 x 5% 3PDyn1-ST1/1 Terminal Block DC9H1-P1 9 Floor/Wall 15.75 16.00 21.00 150 E3R-4 Type 3R indoor 21.12 E3R-4-W
8 11 n/a 5% - 6.5% 45 +/- 1 x 5% 3PDyn1-ST1/1 LA/LA DC11H1-P1 11 Floor/Wall 20.50 16.00 25.00 175 E3R-5 Type 3R indoor 21.62 E3R-5-W
10 14 n/a 5% - 6.5% 45 +/- 1 x 5% 3PDyn1-ST1/1 LA/LA DC14H1-P1 14 Floor/Wall 20.50 16.00 25.00 205 E3R-5 Type 3R indoor 21.62 E3R-5-W
15 20 n/a 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC20H1-P1 20 Floor/Wall 20.50 16.00 25.00 240 E3R-5 Type 3R indoor 21.62 E3R-5-W
20 27 n/a 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC27H1-P1 27 Floor/Wall 20.50 20.75 30.00 270 E3R-6 Type 3R indoor 26.39 E3R-6-W
25 34 n/a 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC34H1-P1 34 Floor/Wall 20.50 20.75 30.00 310 E3R-6 Type 3R indoor 26.39 E3R-6-W
30 40 n/a 3.5% - 5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC40H1-P1 40 Floor/Wall 20.50 20.75 30.00 350 E3R-6 Type 3R indoor 26.39 E3R-6-W
40 51 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC51H1-P1 51 Floor/Wall 20.50 20.75 30.00 460 E3R-6 Type 3R indoor 26.39 E3R-6-W
50 63 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC63H1-P1 63 Floor/Wall 24.50 21.75 36.00 515 E3R-7 Type 3R indoor 29.37 E3R-7-W
60 75 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LB DC75H1-P1 75 Floor/Wall 24.50 21.75 36.00 605 E3R-7 Type 3R indoor 29.37 E3R-7-W
75 93 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LB DC93H1-P1 93 Floor 30.75 33.40 44.00 790 E3R-8 Type 3R indoor 37.49 E3R-8-W
100 118 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LC/LC DC118H1-P1 118 Floor 30.75 33.40 44.00 865 E3R-8 Type 3R indoor 37.49 E3R-8-W
125 145 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LC/LC DC145H1-P1 145 Floor 30.75 33.40 44.00 980 E3R-8 Type 3R indoor 37.49 E3R-8-W
150 175 n/a 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/LC DC175H1-P1 175 Floor 40.00 38.00 52.00 1310 E3R-9 Type 3R indoor 41.75 E3R-9-W
200 220 n/a 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/LD DC220H1-P1 220 Floor 40.00 38.00 52.00 1420 E3R-9 Type 3R indoor 41.75 E3R-9-W
250 275 n/a 4% - 6% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DC275H1-P1 275 Floor 40.00 38.00 52.00 1745 E3R-9 Type 3R indoor 41.75 E3R-9-W
300 330 n/a 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DC330H1-P1 330 Floor 40.00 38.00 52.00 1895 E3R-9 Type 3R indoor 41.75 E3R-9-W
400 440 n/a 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DC440H1-P1 440 Floor 46.00 50.00 66.00 2495 E3R-10 Type 3R indoor 50.00 E3R-10-W
500 550 n/a 4% - 6% 62 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DC550H1-P1 550 Floor 46.00 50.00 66.00 2665 E3R-10 Type 3R indoor 50.00 E3R-10-W

Aluminum windings (Type DA) - No efficiency spec (for USA installation only) Aluminum windings (Type DA) - No efficiency spec (for USA installation only)
Efficiency Average Standard 460 V : 460Y/266 V Standard Indoor Enclosure (Type 1 or Type 3R Indoor) Type 3R Outdoor
Drive
kVA (35% load, Impedance Sound Primary Taps Connection Lugs kVA Width Depth Height Weight Enclosure Depth Enclosure
HP 75 OC) Level [dB] Sample Catalog # Mounting Type
Diagram (HV/LV) Refer to page 2 for voltage codes [inch] [inch] [inch] [lbs] Name [inch] Name
15 20 n/a 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA20H1-P1 20 Floor/Wall 20.50 16.00 25.00 250 E3R-5 Type 3R indoor 21.62 E3R-5-W
20 27 n/a 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA27H1-P1 27 Floor/Wall 20.50 20.75 30.00 250 E3R-6 Type 3R indoor 26.39 E3R-6-W
25 34 n/a 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA34H1-P1 34 Floor/Wall 20.50 20.75 30.00 280 E3R-6 Type 3R indoor 26.39 E3R-6-W
30 40 n/a 3.5% - 5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA40H1-P1 40 Floor/Wall 20.50 20.75 30.00 305 E3R-6 Type 3R indoor 26.39 E3R-6-W
40 51 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA51H1-P1 51 Floor/Wall 20.50 20.75 30.00 400 E3R-6 Type 3R indoor 26.39 E3R-6-W
50 63 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA63H1-P1 63 Floor/Wall 24.50 21.75 36.00 470 E3R-7 Type 3R indoor 29.37 E3R-7-W
60 75 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LB DA75H1-P1 75 Floor/Wall 24.50 21.75 36.00 510 E3R-7 Type 3R indoor 29.37 E3R-7-W
75 93 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LB DA93H1-P1 93 Floor 30.75 33.40 44.00 770 E3R-8 Type 3R indoor 37.49 E3R-8-W
100 118 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LC/LC DA118H1-P1 118 Floor 30.75 33.40 44.00 825 E3R-8 Type 3R indoor 37.49 E3R-8-W
125 145 n/a 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LC/LC DA145H1-P1 145 Floor 30.75 33.40 44.00 915 E3R-8 Type 3R indoor 37.49 E3R-8-W
150 175 n/a 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/LC DA175H1-P1 175 Floor 40.00 38.00 52.00 1230 E3R-9 Type 3R indoor 41.75 E3R-9-W
200 220 n/a 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/LD DA220H1-P1 220 Floor 40.00 38.00 52.00 1335 E3R-9 Type 3R indoor 41.75 E3R-9-W
250 275 n/a 4% - 6% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DA275H1-P1 275 Floor 40.00 38.00 52.00 1475 E3R-9 Type 3R indoor 41.75 E3R-9-W
300 330 n/a 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DA330H1-P1 330 Floor 40.00 38.00 52.00 1540 E3R-9 Type 3R indoor 41.75 E3R-9-W
400 440 n/a 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DA440H1-P1 440 Floor 46.00 50.00 66.00 2405 E3R-10 Type 3R indoor 50.00 E3R-10-W
500 550 n/a 4% - 6% 62 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DA550H1-P1 550 Floor 46.00 50.00 66.00 2670 E3R-10 Type 3R indoor 50.00 E3R-10-W
Pg. 35 Pg. 36
Drive Isolation Transformer (DIT) - Type D - Canada Drive Isolation Transformer (DIT) - Type D - For Canada
Reference Charts - Electrical Performance - Type 3R enclosures Reference Charts - Dimensions - Type 3R enclosures
The tables below provide typical standard values for drive isolation transformers with standard specification. The tables below provide typical standard values for drive isolation transformers with standard specification.
• Sample catalog numbers are shown for 575 V delta to 460Y/266 V. For other voltage codes, please see page 2. • The values reported below will not vary with the selection of special voltages, shielding, and some other options
• The values reported below will not vary with the selection of special voltages, shielding, and some other options. • Special specifications such as higher K-Factor ratings and Temperature Rise may affect dimensions and the values
• Special specifications such as higher K-Factor ratings and Temperature Rise may affect dimensions and the values below; Contact Rex Sales for application specific information.
below; Contact Rex Sales for for application specific information. For additional enclosure details (such as mounting), consult page 8.

Copper windings (Type DC) - NRCan 2019 (Canada) compliant Copper windings (Type DC) - NRCan 2019 (Canada) compliant
Efficiency Average Standard 575 V : 460Y/266 V Standard Indoor Enclosure (Type 1 or Type 3R Indoor) Type 3R Outdoor
Drive
kVA (35% load, Impedance Sound Primary Taps Connection Lugs kVA Width Depth Height Weight Enclosure Depth Enclosure
HP 75 OC) Level [dB] Sample Catalog # Mounting Type
Diagram (HV/LV) Refer to page 2 for voltage codes [inch] [inch] [inch] [lbs] Name [inch] Name
5 9 n/a 5% - 6.5% 40 +/- 1 x 5% 3PDyn1-ST1/1 Terminal Block DC9J1-P1 9 Floor/Wall 15.75 16.00 21.00 150 E3R-4 Type 3R indoor 21.12 E3R-4-W
8 11 n/a 5% - 6.5% 45 +/- 1 x 5% 3PDyn1-ST1/1 LA/LA DC11J1-P1 11 Floor/Wall 20.50 16.00 25.00 175 E3R-5 Type 3R indoor 21.62 E3R-5-W
10 14 n/a 5% - 6.5% 45 +/- 1 x 5% 3PDyn1-ST1/1 LA/LA DC14J1-P1 14 Floor/Wall 20.50 16.00 25.00 205 E3R-5 Type 3R indoor 21.62 E3R-5-W
15 20 98.00% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC20J1-P1/Z3 20 Floor/Wall 20.50 16.00 25.00 290 E3R-5 Type 3R indoor 21.62 E3R-5-W
20 27 98.16% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC27J1-P1/Z3 27 Floor/Wall 20.50 20.75 30.00 320 E3R-6 Type 3R indoor 26.39 E3R-6-W
25 34 98.28% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC34J1-P1/Z3 34 Floor/Wall 20.50 20.75 30.00 355 E3R-6 Type 3R indoor 26.39 E3R-6-W
30 40 98.34% 3.5% - 5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC40J1-P1/Z3 40 Floor/Wall 20.50 20.75 30.00 370 E3R-6 Type 3R indoor 26.39 E3R-6-W
40 51 98.44% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC51J1-P1/Z3 51 Floor/Wall 20.50 20.75 30.00 450 E3R-6 Type 3R indoor 26.39 E3R-6-W
50 63 98.52% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DC63J1-P1/Z3 63 Floor/Wall 24.50 21.75 36.00 635 E3R-7 Type 3R indoor 29.37 E3R-7-W
60 75 98.60% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LB DC75J1-P1/Z3 75 Floor/Wall 24.50 21.75 36.00 585 E3R-7 Type 3R indoor 29.37 E3R-7-W
75 93 98.67% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LB DC93J1-P1/Z3 93 Floor 30.75 33.40 44.00 880 E3R-8 Type 3R indoor 37.49 E3R-8-W
100 118 98.75% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LC DC118J1-P1/Z3 118 Floor 30.75 33.40 44.00 930 E3R-8 Type 3R indoor 37.49 E3R-8-W
125 145 98.82% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LC/LC DC145J1-P1/Z3 145 Floor 30.75 33.40 44.00 1080 E3R-8 Type 3R indoor 37.49 E3R-8-W
150 175 98.87% 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/LC DC175J1-P1/Z3 175 Floor 40.00 38.00 52.00 1350 E3R-9 Type 3R indoor 41.75 E3R-9-W
200 220 98.93% 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/LD DC220J1-P1/Z3 220 Floor 40.00 38.00 52.00 1630 E3R-9 Type 3R indoor 41.75 E3R-9-W
250 275 98.99% 4% - 6% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/PADS DC275J1-P1/Z3 275 Floor 40.00 38.00 52.00 1985 E3R-9 Type 3R indoor 41.75 E3R-9-W
300 330 99.04% 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/PADS DC330J1-P1/Z3 330 Floor 40.00 38.00 52.00 2340 E3R-9 Type 3R indoor 41.75 E3R-9-W
400 440 99.10% 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DC440J1-P1/Z3 440 Floor 46.00 50.00 66.00 2925 E3R-10 Type 3R indoor 50.00 E3R-10-W
500 550 99.16% 4% - 6% 62 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DC550J1-P1/Z3 550 Floor 46.00 50.00 66.00 3595 E3R-10 Type 3R indoor 50.00 E3R-10-W

Aluminum windings (Type DA) - NRCan 2019 (Canada) compliant Aluminum windings (Type DA) - NRCan 2019 (Canada) compliant
Efficiency Average Standard 575 V : 460Y/266 V Standard Indoor Enclosure (Type 1 or Type 3R Indoor) Type 3R Outdoor
Drive
kVA (35% load, Impedance Sound Primary Taps Connection Lugs kVA Width Depth Height Weight Enclosure Depth Enclosure
HP 75 OC) Level [dB] Sample Catalog # Mounting Type
Diagram (HV/LV) Refer to page 2 for voltage codes [inch] [inch] [inch] [lbs] Name [inch] Name
15 20 98.00% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA20J1-P1/Z3 20 Floor/Wall 20.50 16.00 25.00 260 E3R-5 Type 3R indoor 21.62 E3R-5-W
20 27 98.16% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA27J1-P1/Z3 27 Floor/Wall 20.50 20.75 30.00 305 E3R-6 Type 3R indoor 26.39 E3R-6-W
25 34 98.28% 3.5% - 5.5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA34J1-P1/Z3 34 Floor/Wall 20.50 20.75 30.00 350 E3R-6 Type 3R indoor 26.39 E3R-6-W
30 40 98.34% 3.5% - 5% 45 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA40J1-P1/Z3 40 Floor/Wall 20.50 20.75 30.00 370 E3R-6 Type 3R indoor 26.39 E3R-6-W
40 51 98.44% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA51J1-P1/Z3 51 Floor/Wall 20.50 20.75 30.00 435 E3R-6 Type 3R indoor 26.39 E3R-6-W
50 63 98.52% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LA DA63J1-P1/Z3 63 Floor/Wall 24.50 21.75 36.00 565 E3R-7 Type 3R indoor 29.37 E3R-7-W
60 75 98.60% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LA/LB DA75J1-P1/Z3 75 Floor/Wall 24.50 21.75 36.00 620 E3R-7 Type 3R indoor 29.37 E3R-7-W
75 93 98.67% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LB DA93J1-P1/Z3 93 Floor 30.75 33.40 44.00 825 E3R-8 Type 3R indoor 37.49 E3R-8-W
100 118 98.75% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LB/LC DA118J1-P1/Z3 118 Floor 30.75 33.40 44.00 965 E3R-8 Type 3R indoor 37.49 E3R-8-W
125 145 98.82% 3.5% - 5% 50 +/- 2 x 2.5% 3PDyn1-ST2/2 LC/LC DA145J1-P1/Z3 145 Floor 30.75 33.40 44.00 1090 E3R-8 Type 3R indoor 37.49 E3R-8-W
150 175 98.87% 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/LC DA175J1-P1/Z3 175 Floor 40.00 38.00 52.00 1650 E3R-9 Type 3R indoor 41.75 E3R-9-W
200 220 98.93% 3.5% - 5% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LC/LD DA220J1-P1/Z3 220 Floor 40.00 38.00 52.00 1960 E3R-9 Type 3R indoor 41.75 E3R-9-W
250 275 98.99% 4% - 6% 55 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/PADS DA275J1-P1/Z3 275 Floor 40.00 38.00 52.00 2070 E3R-9 Type 3R indoor 41.75 E3R-9-W
300 330 99.04% 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 LD/PADS DA330J1-P1/Z3 330 Floor 40.00 38.00 52.00 2600 E3R-9 Type 3R indoor 41.75 E3R-9-W
400 440 99.10% 4% - 6% 60 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DA440J1-P1/Z3 440 Floor 46.00 50.00 66.00 3100 E3R-10 Type 3R indoor 50.00 E3R-10-W
500 550 99.16% 4% - 6% 62 +/- 2 x 2.5% 3PDyn1-CT2/2 PADS DA550J1-P1/Z3 550 Floor 46.00 50.00 66.00 3840 E3R-10 Type 3R indoor 50.00 E3R-10-W
Pg. 37 Pg. 38
Our full range of dry type products
General Purpose Transformers Input & Output Reactors
Distribution/Isolation, CE Marked Motor Guarding Transient Filters
Autotransformers DC Chokes, Saturable-Core Reactors
K Factor-Rated, Drive Isolation Inter-Bridge Reactors
Electrostatically Shielded / Ultra Isolating Air Core Reactors
Motor Starting Auto Transformers NEMA -1, -2, 3R, 4, 4X, 12
Specialty Transformers Stainless Steel 304 & 316
Non-standard voltages & vector diagram Specialty Industrial Enclosures
Encapsulated / Potted transformers Transformer Cores
Marine Duty (with applicable certificates) Snubbers (RC) with/without monitoring
Power transformers (up to 15 MVA, 200 kV BIL) Low & High Voltage Standoffs, Insulators
VPI/VPE/Cast Coil, Snubbers Surge (lightning) Arresters
Transformers for Hazardous Locations Testing, Refurbishment, & Repair
Mini Power Centers Replacement of windings, core, etc.

www.rexpowermagnetics.com
Toll Free USA/Canada: 1 (800) 387-2840
Tel: (905) 695-8844, Fax: (905) 695-8855
[email protected]
65 Basaltic Rd.,
Concord, Ontario,
Canada, L4K 1G4

Find us on:
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Upper Core Clamp

Upper Core Yoke


Tie Rods

Silicon Grain High Voltage Bus


Oriented Core
Material

Coil Support
Blocks

Disk Wound
High Voltage
Winding

High Voltage Lower Core Clamp


Tap Links

Coil Support Blocks


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All Rex Power Transformers are Green Line Premium or
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Green Line
High Efficiency Transformers
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AVERAGE AUDIBLE SOUND LEVEL


BASIC IMPULSE LEVELS (BIL)
VENTILATED SELF COOLED
BIL FULL AND CHOPPED WAVE KV CREST
KVA LINE TO LINE ABOVE 15 KV
RATING VOLTAGE CLASS VOLTAGE CLASS
UP TO 15 KV 95 KV BIL UP TO 125 KV BIL VOLTAGE CLASS (KV) CSA C9 OPTIONAL

300-500 60db 62db


501-750 62db 64db 2.5 KV 20 30 or 45
751-1000 64db 66db 5 KV 30 45 or 60
1001-1500 65db 67db 8.7 KV 45 60 or 95
1501-2000 66db 68db 15 KV 60 95 or 110
2001-3000 68db 70db 18 KV 95 110 or 125
3001-4000 70db 72db 25 KV 110 125 or 150
4001-5000 72db 74db 34.5 KV 150 200

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The dimensions shown here serve only as a general guideline. These values will vary with efficiency and other criteria.

DIMENSIONS AND WEIGHTS


THREE PHASE POWER TRANSFORMERS
DIMENSIONS FOR CORE AND COIL ASSY ENCLOSURE DIMENSIONS
CLASS 220C INSULATION (150C RISE) STUBS-UP PADS ARRANGEMENT

KVA WIDTH DEPTH HEIGHT WEIGHT WIDTH DEPTH HEIGHT WEIGHT TOT.WT.
DIMENSIONS IN INCHES LBS DIMENSIONS IN INCHES LBS LBS

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300 41.00 30.00 39.00 1900 46.00 40.00 60.00 500 2400
500 51.00 30.00 46.00 2800 60.00 45.00 70.00 700 3500
750 60.00 35.00 60.00 3200 72.00 45.00 80.00 850 4050
1000 62.00 35.00 62.00 4000 72.00 45.00 80.00 850 4850
1500 66.00 45.00 66.00 7000 80.00 48.00 91.50 1050 8050
2000 70.00 45.00 70.00 8400 90.00 60.00 91.50 1250 9650

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500 60.00 36.00 54.00 3300 72.00 45.00 80.00 850 4150
750 62.00 42.00 62.00 4500 72.00 45.00 80.00 850 5350
1000 66.00 42.00 64.00 5000 80.00 48.00 91.50 1050 6050
1500 70.00 44.00 66.00 7600 80.00 48.00 91.50 1050 8650
2000 72.00 44.00 68.00 8900 90.00 60.00 91.50 1250 10150
2500 76.00 50.00 74.00 9700 90.00 60.00 91.50 1250 10950
3000 80.00 50.00 78.00 11800 90.00 60.00 100.00 1300 13100

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750 66.00 42.00 62.00 5000 80.00 48.00 91.50 1050 6050
1000 68.00 42.00 64.00 6200 80.00 48.00 91.50 1050 7250
1500 72.00 44.00 68.00 8000 90.00 60.00 91.50 1250 9250
2000 75.00 44.00 72.00 9500 90.00 60.00 91.50 1250 10750
2500 78.00 50.00 77.00 10500 100.00 60.00 110.00 1450 11950
3000 84.00 50.00 80.00 12100 100.00 60.00 110.00 1450 13550
3750 90.00 55.00 84.00 17000 110.00 72.00 110.00 1600 18600
5000 100.00 55.00 96.00 19500 120.00 72.00 120.00 1900 21400

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750 72.00 45.00 64.00 6200 90.00 60.00 91.50 1250 7450
1000 78.00 45.00 70.00 6800 100.00 60.00 91.50 1300 8100
1500 80.00 45.00 76.00 8200 100.00 60.00 110.00 1450 9650
2000 80.00 45.00 80.00 9600 100.00 60.00 110.00 1450 11050
2500 87.00 50.00 82.00 10800 110.00 60.00 110.00 1550 12350
3000 95.00 50.00 86.00 13000 110.00 60.00 110.00 1550 14550
3750 98.00 60.00 88.00 17700 120.00 72.00 120.00 1900 19600
5000 100.00 60.00 92.00 20500 120.00 72.00 120.00 1900 22400

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1000 80.00 48.00 80.00 7200 100.00 60.00 110.00 1450 8650
1500 84.00 48.00 82.00 8500 110.00 60.00 110.00 1550 10050
2000 90.00 50.00 85.00 9800 110.00 60.00 110.00 1550 11350
2500 92.00 50.00 90.00 11000 110.00 60.00 120.00 1600 12600
3000 95.00 50.00 95.00 14000 120.00 60.00 120.00 1900 15900
3750 98.00 55.00 108.00 18500 120.00 72.00 130.00 2100 20600
5000 100.00 60.00 118.00 21000 130.00 72.00 130.00 2500 23500


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06727<
INPUT REACTORS
OUTPUT REACTORS
MOTOR GUARDING TRANSIENT FILTERS
AC LINE REACTORS AND MOTOR GUARDING TRANSIENT FILTERS
REX POWER MAGNETICS LINE REACTORS ARE TODAY’S SOLUTION TO
SCR DRIVE / INVERTER APPLICATION PROBLEMS
Inductors placed at the input and output
of electrical equipment can provide
Rex Power Magnecs,
established in 1972 is an ISO 9001
protecon and improve performance.
registered leading manufacturer Line Reactors absorb many power line
of CSA cered and UL listed disturbances which could damage or
custom dry type Transformers.
Rex is driven by technology, shut down your inverters, variable speed
innovaon, and customer controllers, or other voltage-sensive
service, and has a track record of
equipment.
sustained protable growth.
With a central and integrated
engineering, manufacturing, and • Rex Line Reactor designs conform to
customer service facility located
just north of Toronto, Ontario, UL, CSA, and IEC internaonal standards.
Canada, and warehouses • Three phase AC line reactors when used
throughout Canada and the
United States, the company as input or output lters on inverter
oers a broad range of dry type electronic speed drive applicaons
power magnec products to provide several signicant benets
markets throughout North
America and internaonally. which are explained in this catalogue.
The Rex product line includes • Rex Motor Guarding Transient Filters incorporate reactors and resistors. When these
custom designed specialty devices are placed on the output of adjustable frequency drives they protect the motor
transformers, Power Transformers
windings from the damaging voltage spikes associated with the fast switching eects of
up to 15 MVA and 35,000 Volts,
distribuon transformers, IGBT’s and long lines and cables.
reactors, autotransformers, control
and machine tool transformers,
custom enclosures, custom cut
FEATURES BENEFITS
electrical steel cores, and other • Easy to install • Reduce electrical line noise
power magnec products and
• High saturaon levels • Protect and extend the life of S.C.R.’s and
services. Supported by considerable
and sustained investment in • Smaller and less expensive than isolaon transistors
research and development, transformers • Filter power line disturbances
new and automated equipment, • Reduce harmful surge current • Limit short circuit currents
and ecient processes Rex Power • Available in open or NEMA 1 enclosed • Important in achieving compliance to IEEE
Magnecs connually expands construcon 519
and enhances its product and
service oering. • Conforms to CSA, UL, and IEC standards • Reduce harmonic distoron
• Available in a wide range of standard • Reduce nuisance tripping
We pride ourselves: rstly in our
superior delivery responsiveness
rangs • Reduce Telephone Inuence Factor (TIF)
supported by our passion for • IS0 9001 registered quality system • DIN rail mounng available in some rangs
customer service and our vercally • CE marking available
integrated in-house design,
manufacture, and tesng
capabilies; and secondly in our INDEX
Technology leadership supported
by our industry leading R&D eort,
LINE REACTORS: Page
Construcon 2
engineering experse, technical
Applicaons and benets as input reactors 3
competence, and manufacturing Applicaons and benets as output reactors 4
know-how. Selecon charts 5&6
Dimensions and weights 7&8
MOTOR GUARDING TRANSIENT FILTERS:
Applicaons and benets 9
1 — Rex Power Magnecs Selecon Chart and Dimensions 10
CONSTRUCTION

GENERAL ENCLOSURES
Tradionally the construcon of Line Reactors has presented Reactor enclosures are manufactured from 14 gage
a challenge for manufacturers because, by the nature formed steel panels which are washed, rinsed, corrosion
of their applicaon, reactors are regularly subjected to coated and painted with ASA 61 grey powder paint
overload condions and severe power disturbances. suitable for most industrial and commercial applicaons.
When ordering an enclosure alone for use with an
To control their impedance, Line Reactors are manufactured open-type (core & coil) unit, a special bracket is required
with gaps in their magnec ux path. Maintaining the for mounng. Contact our oce for details.
mechanical integrity and the consistency of these gaps
requires parcular care during engineering, design, and
construcon. STANDARD TECHNICAL SPECIFICATIONS
Rex Power Magnecs through years of experience in • Max ambient temperature 40 ° C.
reactor applicaons has developed a unique combinaon • Insulaon class 155 ° C—Temperature rise up to 100° C.
of design techniques, ulizing materials and assembly • Insulaon class 185 ° C—Temperature rise up to 115° C.
pracces that result in a product with reduced losses • Insulaon class 220 ° C—150 °C rise maximum.
and low audible sound levels, providing years of reliable • CSA cered / UL listed
service under adverse condions.
• Current overload capability: 150% for 1 min.
• Saturaon rang: not less than 250% of rated current
(50% rated inductance min. at 350% rated current).
CORE
Manufactured from low loss, grain oriented silicon steel
shunts, and assembled to reduce audible sound and
INDUCTANCE

minimize core losses.


RESIDUAL
INDUCTANCE

WINDINGS & INSULATION


Class 220, 185, or 155 insulaon is ulized depending on
the size. All reactors have a standard 115 ° C temperature LOAD CURRENT
rise. The windings are of all copper construcon, with
terminals that are brazed or brought to terminal blocks Figure 1. Excellent saturaon characteriscs of Rex reactors
depending on the size. The complete unit is impregnated
with high temperature polyester varnish, and baked. • Audible sound level: 0—15 amp. 60dB. Max.
16—100 amp. 65dB. Max.
101—350 amp. 70dB. Max.
GAP 351—600 amp. 75dB. Max.
• Harmonic compensaon: suitable for operaon with
The impedance of the reactor is controlled and tuned by non-sinusoidal load currents with up to 50% total har-
accurately maintaining the gap in the ux path. This is monic distoron.
achieved using high temperature withstanding Nomex TM
and berglass spacers, which are reinforced by an epoxy
baked compound to reduce sound levels. TEST AND QUALITY INSPECTION
• Dimensions (core & coil, and enclosure)
• Mechanical security of assembly, terminals, hardware
ASSEMBLY & BRACKETS • Appearance (core & coil, enclosure, paint and nishing)
The reactor windings are secured to the core by high
• Electrical wiring, grounding and markings
temperature berglass pultrusions. The core is framed at • Impulse: 4000 V for one min. winding to winding and
the top and boom by formed steel brackets and braced winding to core ground.
by non-magnec (stainless steel or bronze) e bolts to • Impedance measurement and tolerances.
minimize losses, reduce noise (hum), and provide exceponal • Audible sound at rated current.
mechanical strength. • ISO 9001 quality assurance.
2 — Construcon
APPLICATIONS & BENEFITS OF LINE REACTORS AS INPUT REACTORS

GENERAL 2. HIGHER FREQUENCY LINE HARMONIC


Line Reactors are placed in series with electrical equipment SUPPRESSION, TELEPHONE INFLUENCE
to introduce a specic controlled impedance to the circuit. FACTOR (TIF)
This inserted impedance acts to reduce line harmonics,
moderate line transients, or to isolate the harmonic In some instances higher frequency line harmonics must
sensive elements (such as power factor correcon be suppressed to prevent possible interference with electrical
capacitors, harmonic lters, etc.) from the rest of the system. equipment in proximity to the line. The most common
In the case of parcular equipment such as AC drives, examples of this are related to interference standards
the line reactors may be an integral and essenal part of in telephone communicaons as described in IEEE-519.
the drive acng primarily as an input lter. Other specialized Telephone interference is characterized by a quanty
roles for reactors with drives are described below. dened as TIF. TIF is a current distoron factor calculated
by applying specic weighng factors to each line harmonic,
to emphasize the tendency of parcular harmonics to cause
interference in telephone audio band, in the vicinity of 3 KHz.
Series Line Reactors in combinaon with lter traps are
eecve in reducing such harmonics to the point that
applicable standards can be met.

3. LINE TRANSIENT SUPPRESSION


Frequently, severe transients are present on the line in the
form of voltage spikes and over voltage excursions. Voltage
Figure 2. The IGBT Adjustable Frequency Drive with AC and DC spikes can produce dierent adverse eects. If the spike
Smoothing is of sucient magnitude, it can cause the failure of the
electrical components. In other circumstances, transients
1. LINE HARMONIC SUPPRESSION can cause the internal protecve system to iniate nuisance
trips making that equipment unreliable.
Figure 2 displays a typical AC drive topology demonstrang The introducon of series Line Reactors will reduce the
AC and DC line current smoothing. DC smoothing is oponal eects of these transients to protect the equipment and
and is obtained by a DC reactor built into the drive as shown. improve reliability.
Frequently, DC smoothing is eliminated for economy,
relying only on the ltering eects of AC impedance. 4. SPECIALIZED APPLICATIONS
Regardless of what mix of DC and AC smoothing is used,
inserng a specic amount of line reactance can reduce Line Reactors are useful in other applicaons. For example,
the line harmonics produced. to assist in combining individual equipment as when
paralleling recers. In these roles, the reactors act to
equalize impedance to achieve the balancing of currents.
For these and other applicaons consult Rex Engineering
Current Distortion Factor

Ldc=0%
sta for detailed applicaon assistance.
Ldc=1% SPECIFYING LINE REACTORS
Ldc=5%
It is common to specify the value of the impedance on the
Ldc=10% basis of a percentage (i.e. 5%) of the base impedance (at
the rated line frequency i.e. 60Hz.) of the load.
Standard reactors are oered in sizes of 3% and 5% in
Percent Line Inductance
specic current and voltage rangs. Depending on the
requirements, custom reactors of other sizes and rangs
Figure 3. Current Distoron Factor versus Line and DC Link In- can be supplied by consulng the factory.
ductance The impedance rang is determined by the rao of the
Figure 3 demonstrates the eect of various amounts of voltage drop across the reactor to the supply voltage
line and DC inductance on line harmonics. The quality of when operated at rated current.
the line current is measured on the basis of line current Line reactor applicaons typically require an impedance
distoron factor (IDF) vs. percent of inserted line of 2% or 3%. In some more severe applicaons (higher
inductance and dierent DC inductances. transients or where improved line current quality is
required, etc.) an impedance of 4% to 5% could be specied.
3 — Applicaons
APPLICATIONS & BENEFITS OF LINE REACTORS AS OUTPUT REACTORS

THE BENEFITS OF USING REACTORS IN THE


OUTPUT OF ADJUSTABLE FREQUENCY DRIVES

Output
Inductors
Cable

DRIVE MOTOR Figure 5a. depicts the voltage output of a PWM drive, measured
directly at the drive terminals. Note the characterisc paern
of individual narrow pulses of xed height and variable width.
Note the steep leading and trailing edges represenng high
frequency content.
Figure 4. Typical Output Reactor Conguraon

Line Reactors, placed on the output of drives, are eecve


in alleviang high frequency eects of long cables. The two
principal benets are:
1. Line Reactors will slope the edges of PWM waveforms
applied to long cables and conductors, thereby reducing
the dv/dt and stress due to uneven voltage distribuon.
However, Line Reactors used alone are only parally
eecve in reducing the peak voltage appearing at the
Figure 5b. is the voltage measured at the motor, at the end
end of long lines, see Fig. 5a-5c. of a long cable feeding a motor. Note the spikes of double
2. Long lines, parcularly long cables, have capacive eects voltage (200%) at leading edges of the pulses.
producing charging currents in the order of 10 to 20
amperes which can cause spurious protecve trips in small
or low power drives. Reactors reduce cable charging current,
producing higher reliability of operaon and freedom
from nuisance trips.
By using reactors alone on the output of PWM inverters,
the potenal spikes of 200% of the applied voltage due to
reecons in long cables are reduced to typically less than
150% as shown in Fig. 5c. This and the combinaon of low Figure 5c. depicts the result of using only a REX Line Reactor
dv/dt translate to safe operaon even at 575 volts input. in the output. Note that the transients are reduced to
NOTE: Output reactors should be installed adjacent to the approximately 150% of the applied voltage.

inverter output.
Combining Line Reactors with resistors results in the
formaon of highly eecve motor guarding lters which
further reduce dv/dt and the voltage peaks (to less than
125%) appearing at the motor, see Fig. 5d. The voltage
stresses are reduced to levels well within the design limits
of motor insulaon thereby restoring full insulaon life
expectancy. The incremental cost of adding the lter
components to the reactors in minimal. See page 9 for Figure 5d. demonstrates the eecveness of REX Motor
informaon on Rex Motor Guarding Output Filters Guarding Output Filters in reducing spikes and overshoots.

4 — Applicaons
SELECTION GUIDE FOR LINE REACTORS
1. Determine the HP (horse power) rang or the current rang of the drive or motor.
2. Select the supply voltage. (208, 240, 480, or 600 Volts)
3. Determine the % impedance required for the applicaon.
4. From the table below, select the Part No. of the reactor corresponding to the current/HP, Voltage and
the % impedance.
5. For each Part No. selected, the inductance, dimensions, and the weight is given in the following two pages.

Rang Voltage= 208 Volts Voltage= 240 Volt


HP Maximum Impedance Maximum Impedance
Current Current
(Amps) 3% 5% (Amps) 3% 5%

1 4 3PR-0004C3L 3PR-0004C5L 4 3PR-0004C3L 3PR-0004C5L


1.5 8 3PR-0008C3L 3PR-0008C5L 8 3PR-0008C3L 3PR-0008C5L
2 8 3PR-0008C3L 3PR-0008C5L 8 3PR-0008C3L 3PR-0008C5L
3 11 3PR-0011C3L 3PR-0011C5L 11 3PR-0011C3L 3PR-0011C5L
5 17 3PR-0017C3L 3PR-0017C5L 17 3PR-0017C3L 3PR-0017C5L
7.5 27 3PR-0027C3L 3PR-0027C5L 27 3PR-0027C3L 3PR-0027C5L

10 34 3PR-0034C3L 3PR-0034C5L 27 3PR-0027C3L 3PR-0027C5L


15 45 3PR-0045C3L 3PR-0045C5L 45 3PR-0045C3L 3PR-0045C5L
20 60 3PR-0060C3L 3PR-0060C5L 60 3PR-0060C3L 3PR-0060C5L

25 80 3PR-0080C3L 3PR-0080C5L 80 3PR-0080C3L 3PR-0080C5L


30 100 3PR-0100C3L 3PR-0100C5L 80 3PR-0080C3L 3PR-0080C5L
40 130 3PR-0130C3L 3PR-0130C5L 100 3PR-0100C3L 3PR-0100C5L

50 160 3PR-0160C3L 3PR-0160C5L 130 3PR-0130C3L 3PR-0130C5L


60 160 3PR-0160C3L 3PR-0160C5L 160 3PR-0160C3L 3PR-0160C5L
75 200 3PR-0200C3L 3PR-0200C5L 200 3PR-0200C3L 3PR-0200C5L

100 255 3PR-0255C3L 3PR-0255C5L 255 3PR-0255C3L 3PR-0255C5L


125 320 3PR-0320C3L 3PR-0320C5L 320 3PR-0320C3L 3PR-0320C5L
150 410 3PR-0410C3L 3PR-0410C5L 410 3PR-0410C3L 3PR-0410C5L
200 500 3PR-0500C3L 3PR-0500C5L 500 3PR-0500C3L 3PR-0500C5L
250 600 3PR-0600C3L 3PR-0600C5L 600 3PR-0600C3L 3PR-0600C5L
300 750 3PR-0750C3 3PR-0750C5 750 3PR-0750C3 3PR-0750C5
350 1000 3PR-1000C3 3PR-1000C5 1000 3PR-1000C3 3PR-1000C5
400 1000 3PR-1000C3 3PR-1000C5 1000 3PR-1000C3 3PR-1000C5
500 1250 3PR-1250C3 3PR-1250C5 1250 3PR-1250C3 3PR-1250C5

TYPICAL CONFIGURATIONS:

LINE REACTORS AS INPUT REACTOR LINE REACTOR AS OUTPUT REACTOR

VARIABLE
SPEED
DRIVE

Figure 6. Conguraons for reactors

5 — Selecon Charts
SELECTION GUIDE FOR LINE REACTORS
Rang Voltage= 480 Volts Voltage= 600 Volt
HP Maximum Impedance Maximum Impedance
Current Current
3% 5% 3% 5%
(Amps) (Amps)
1 2 3PR-0002C3H 3PR-0002C5H 2 3PR-0002C3H 3PR-0002C5H
1.5 4 3PR-0004C3H 3PR-0004C5H 2 3PR-0002C5L 3PR-0002C3H
2 4 3PR-0004C3H 3PR-0004C5H 4 3PR-0004C3H 3PR-0004C5H

3 8 3PR-0008C3H 3PR-0008C5H 4 3PR-0004C5L 3PR-0004C5H


5 8 3PR-0008C3H 3PR-0008C5H 8 3PR-0008C3H 3PR-0008C5H
7.5 11 3PR-0011C3H 3PR-0011C5H 11 3PR-0011C3H 3PR-0011C5H

10 17 3PR-0017C3H 3PR-0017C5H 11 3PR-0011C3H 3PR-0011C5H


15 27 3PR-0027C3H 3PR-0027C5H 17 3PR-0017C3H 3PR-0017C5H
20 27 3PR-0027C3H 3PR-0027C5H 27 3PR-0027C3H 3PR-0027C5H

25 34 3PR-0034C3H 3PR-0034C5H 27 3PR-0027C3H 3PR-0027C5H


30 45 3PR-0045C3H 3PR-0045C5H 34 3PR-0034C3H 3PR-0034C5H
40 60 3PR-0060C3H 3PR-0060C5H 45 3PR-0045C3H 3PR-0045C5H

50 80 3PR-0080C3H 3PR-0080C5H 60 3PR-0060C3H 3PR-0060C5H


60 80 3PR-0080C3H 3PR-0080C5H 60 3PR-0060C3H 3PR-0060C5H
75 100 3PR-0100C3H 3PR-0100C5H 80 3PR-0080C3H 3PR-0080C5H

100 130 3PR-0130C3H 3PR-0130C5H 100 3PR-0100C3H 3PR-0100C5H


125 160 3PR-0160C3H 3PR-0160C5H 130 3PR-0130C3H 3PR-0130C5H
150 200 3PR-0200C3H 3PR-0200C5H 160 3PR-0160C3H 3PR-0160C5H

200 255 3PR-0255C3H 3PR-0255C5H 200 3PR-0200C3H 3PR-0200C5H


250 320 3PR-0320C3H 3PR-0320C5H 255 3PR-0255C3H 3PR-0255C5H
300 410 3PR-0410C3H 3PR-0410C5H 320 3PR-0320C3H 3PR-0320C5H

350 410 3PR-0410C3H 3PR-0410C5H 320 3PR-0320C3H 3PR-0320C5H


400 500 3PR-0500C3H 3PR-0500C5H 410 3PR-0410C3H 3PR-0410C5H
500 600 3PR-0600C3H 3PR-0600C5H 500 3PR-0500C3H 3PR-0500C5H

Note: All Rex enclosures larger than #3 are standard NEMA 3R sprinkler proof. Boxes #7 and smaller can be oor or wall mounted.
Consult the website or our engineering department for the most up-to-date informaon on enclosures.

Enclosure Dimensions Dimensions are in inches


Size No. Length Depth Height
0 9.50 7.00 8.00
1 12.00 9.00 9.50
2 11.00 11.00 14.00
3 15.50 11.00 14.00
4 15.75 16.00 21.00
5 20.50 16.00 21.00
6 20.50 20.75 26.50
7 24.50 21.75 31.50
8 30.75 29.75 31.75
9 40.00 38.00 45.75
10 46.00 50.00 64.50

6 — Selecon Charts
REACTOR DIMENSIONS
Add the sux /E at the end of the part number to denote enclosed style.
OPEN STYLE ENCLOSED STYLE
Inductance Dimensions (Inches) Weight Approx.
Catalogue No. Max. Amps (mH) A/B/C/D/E (Lbs) Enclosure Weight (Lbs)
3PR-0002C5L 2 9.19 4.25/2.375/4.375/2.875/2.25 4.0 #0 13.0
3PR-0002C3H 2 13.78 4.25/2.75/4.375/2.875/2.50 4.5 #0 13.5
3PR-0002C5H 2 22.97 4.25/3.00/4.375/2.875/2.625 5.3 #0 14.3
3PR-0004C3L 4 2.78 4.25/2.25/4.375/2.875/2.125 5.8 #0 14.8
3PR-0004C5L 4 4.59 4.25/2.625/4.375/2.875/2.375 6.5 #0 15.5
3PR-0004C3H 4 6.89 4.25/3.00/4.375/2.875/2.50 7.0 #0 16.0
3PR-0004C5H 4 11.49 4.25/3.125/4.375/2.875/2.75 8.0 #0 17.0
3PR-0008C3L 8 1.38 6.00/3.375/4.875/2.00/2.375 6.8 #0 15.0
3PR-0008C5L 8 2.30 6.00/3.50/4.875/2.00/2.50 7.3 #0 16.3
3PR-0008C3H 8 3.45 6.00/4.00/4.875/2.00/2.75 9.0 #0 18.0
3PR-0008C5H 8 5.73 6.00/4.375/4.875/2.00/3.375 10.8 #0 19.8
3PR-0011C3L 11 1.00 6.00/3.375/4.875/2.00/2.625 7.3 #0 16.3
3PR-0011C5L 11 1.67 6.00/3.50/4.875/2.00/2.75 8.7 #0 17.7
3PR-0011C3H 11 2.50 6.00/3.75/4.875/2.00/2.875 10.1 #0 19.1
3PR-0011C5H 11 4.18 6.00/4.125/4.875/2.00/3.125 12.0 #0 21.0
3PR-0017C3L 17 0.65 6.00/3.875/4.875/2.00/3.00 10.0 #0 19.0
3PR-0017C5L 17 1.08 6.00/4.25/4.875/2.00/3.125 12.0 #0 21.0
3PR-0017C3H 17 1.62 6.00/4.375/4.875/2.00/3.25 13.8 #0 22.8
3PR-0017C5H 17 2.70 6.00/4.50/4.875/2.00/3.50 15.0 #0 24.0
3PR-0027C3L 27 0.41 7.00/4.00/6.00/3.25/2.75 14.6 #0 23.6
3PR-0027C5L 27 0.68 7.00/4.50/6.00/3.25/3.25 15.8 #0 24.8
3PR-0027C3H 27 1.02 7.00/4.75/6.00/3.25/3.375 18.6 #0 27.6
3PR-0027C5H 27 1.70 7.00/5.00/6.00/3.25/3.75 21.4 #0 30.4
3PR-0034C3L 34 0.32 7.00/4.625/6.00/3.25/3.00 16.4 #0 25.4
3PR-0034C5L 34 0.54 7.00/5.00/6.00/3.25/3.375 19.6 #0 28.6
3PR-0034C3H 34 0.81 7.00/5.25/6.00/3.25/3.625 22.6 #0 31.6
3PR-0034C5H 34 1.35 7.00/5.50/6.00/3.25/3.875 25.0 #0 34.0
3PR-0045C3L 45 0.25 9.00/4.25/7.00/3.00/2.625 25.0 #1 35.0
3PR-0045C5L 45 0.41 9.00/5.00/7.00/3.00/3.375 29.9 #1 40.9
3PR-0045C3H 45 0.61 9.00/5.25/7.00/3.00/3.625 34.5 #1 45.5
3PR-0045C5H 45 1.02 9.00/6.00/7.00/3.00/4.375 41.2 #1 52.2
3PR-0060C3L 60 0.18 9.00/4.75/7.00/3.00/3.125 25.5 #1 36.5
3PR-0060C5L 60 0.31 9.00/5.25/7.00/3.00/3.625 30.0 #1 41.0
3PR-0060C3H 60 0.46 9.00/6.00/7.00/3.00/4.375 40.0 #1 51.0
3PR-0060C5H 60 0.77 9.00/6.125/7.00/3.00/4.50 48.0 #1 59.0
3PR-0080C3L 80 0.14 9.00/6.00/7.00/3.00/3.125 28.3 #2 42.3
3PR-0080C5L 80 0.23 9.00/6.50/7.00/3.00/3.625 35.0 #2 49.0
3PR-0080C3H 80 0.35 9.00/7.00/7.00/3.00/4.50 40.0 #2 54.0
3PR-0080C5H 80 0.57 9.00/7.50/7.00/3.00/4.75 51.0 #2 65.0

Figure 7. Dimensioned view


7 — Dimensions and Weights
for reactors rated up to 45 A
REACTOR DIMENSIONS
Add the sux /E at the end of the part number to denote enclosed style.
OPEN STYLE ENCLOSED STYLE
Inductance Dimensions (Inches) Weight Approx.
Catalogue No. Max. Amps (mH) A/B/C/D/E (Lbs) Enclosure Weight (Lbs)
3PR-0100C3L 100 0.11 12.00/4.50/8.50/3.50/3.25 38.8 #4 69.8
3PR-0100C5L 100 0.18 12.00/5.00/8.50/3.50/3.75 46.4 #4 77.4
3PR-0100C3H 100 0.28 12.00/7.00/8.50/3.50/4.50 58.0 #4 89.0
3PR-0100C5H 100 0.46 12.00/8.00/8.50/3.50/5.50 66.2 #4 97.2
3PR-0130C3L 130 0.09 12.00/6.00/8.50/3.50/3.75 37.0 #4 68.0
3PR-0130C5L 130 0.14 12.00/7.00/8.50/3.50/4.50 46.5 #4 77.5
3PR-0130C3H 130 0.21 12.00/7.50/8.50/3.50/4.75 56.0 #4 870.0
3PR-0130C5H 130 0.35 12.00/8.50/8.50/3.50/5.75 73.0 #4 104.0
3PR-0160C3L 160 0.07 12.00/7.50/8.50/3.50/4.00 45 #4 76
3PR-0160C5L 160 0.12 12.00/8.20/8.50/3.50/4.75 56 #4 87
3PR-0160C3H 160 0.17 12.00/9.25/8.50/3.50/5.75 74 #4 105
3PR-0160C5H 160 0.29 12.00/10.00/8.50/3.50/6.50 87 #4 118
3PR-0200C3L 200 0.06 12.00/7.50/8.50/3.50/4.50 56 #4 87
3PR-0200C5L 200 0.09 12.00/8.25/8.50/3.50/5.00 67 #4 98
3PR-0200C3H 200 0.14 12.00/9.25/8.50/3.50/6.25 99 #4 130
3PR-0200C5H 200 0.23 12.00/10.00/8.50/3.50/6.50 108 #4 139
3PR-0255C3L 255 0.04 12.00/8.00/8.50/3.50/5.50 66 #4 97
3PR-0255C5L 255 0.07 12.00/8.75/8.50/3.50/5.50 79 #4 110
3PR-0255C3H 255 0.11 12.00/9.25/8.50/3.50/6.50 105 #4 136
3PR-0255C5H 255 0.18 12.00/10.00/8.50/3.50/6.50 120 #4 151
3PR-0320C3L 320 0.03 12.00/8.00/14.00/4.50/4.00 80 #6 150
3PR-0320C5L 320 0.06 12.00/9.00/14.00/4.50/4.50 98 #6 168
3PR-0320C3H 320 0.09 12.00/10.00/14.00/4.50/5.25 113 #6 183
3PR-0320C5H 320 0.14 12.00/11.00/14.00/4.50/5.50 148 #6 218
3PR-0410C3L 410 0.03 12.00/8.50/14.00/4.60/4.25 82 #6 152
3PR-0410C5L 410 0.05 12.00/9.00/14.00/4.60/4.75 112 #6 182
3PR-0410C3H 410 0.07 18.00/9.50/14.00/4.60/4.75 160 #6 230
3PR-0410C5H 410 0.11 18.00/10.50/14.00/4.60/5.50 220 #6 290
3PR-0500C3L 500 0.02 18.00/9.00/18.00/9.75/15.50 126 #6 196
3PR-0500C5L 500 0.04 18.00/9.50/18.00/9.75/15.50 167 #6 237
3PR-0500C3H 500 0.06 18.00/10.50/18.00/9.75/15.50 194 #6 264
3PR-0500C5H 500 0.09 18.00/11.00/18.00/9.75/15.50 242 #6 312
3PR-0600C3L 600 0.02 18.00/10.50/18.00/9.75/15.50 144 #6 214
3PR-0600C5L 600 0.04 18.00/11.50/18.00/9.75/15.50 180 #6 250
3PR-0600C5H 600 0.08 18.00/12.50/18.00/9.75/15.50 253 #6 323
3PR-0750C3 750 0.03 18.00/11.00/19.00/7.25/6.50 207 #6 277
3PR-0750C5 750 0.05 18.00/11.50/19.00/7.25/7.00 254 #6 324
3PR-1000C3 1000 0.02 22.00/10.50/21.00/7.50/9.00 226 #7 306
3PR-1000C5 1000 0.04 22.00/11.50/21.00/7.50/9.00 270 #7 350
3PR-1250C3 1250 0.02 22.00/12.00/23.00/7.50/9.00 270 #8 350
3PR-1250C5 1250 0.03 22.00/13.50/23.00/7.50/9.00 310 #8 390

Figure 8. Dimensioned view for


8 — Dimensions and Weights
reactors rated 46 A and up
MOTOR GUARDING TRANSIENT FILTERS

THE PROBLEM THE SOLUTION


The steep voltage wave fronts of the Pulse Width Modulated It has been demonstrated that these transient eects can be
(PWM) output of Adjustable Frequency Drives (AFD’s) produce reduced by using lters placed at the output of the AFD’s
high frequency eects which may damage the insulaon of thereby allowing safe operaon of the motors and an
motors operated by the equipment. The problems result from expectaon of full insulaon life (see Fig. 10b). Aer years
two disnct eects. of experience and research, Rex Power Magnecs has
developed a comprehensive line of state of the art output
lters suitable for a wide range of prospecve applicaons.
1. HIGH DV/DT EFFECTS The lters are constructed using opmized combinaons of
inductors and resistors.
The rapid rate of voltage rise (dv/dt) at the leading edges of each
output pulse of the PWM inverter, produces an uneven distribuon
of voltage within the motor windings. The result is a concentraon
of the voltage at parcular points of the winding causing abnormal
stress leading to breakdown of the insulaon. This phenomenon
has been described as “rst coil breakdown” and is well OUTPUT VOLTAGE
documented.
INPUT VOLTAGE
2. REFLECTIONS IN LONG LINES AND CABLES
A long cable, in addion to resistance, has distributed inductance
and capacitance, producing eects similar to a transmission line
Figure 10b. Voltage peak reduced to less than 125%
as shown below.
appearing at the motor, due to the addion of a Rex Motor
Guarding Filter.
L

DRIVE MOTOR
C

Figure 9. Electrical representaon of a long transmission line

The high frequencies present in the output of PWM waveformsms


cause reecons in long conductors connecng the motorss
to the drives (see Fig. 10a). Harmful eects with conductors
rs
conductors as short as 10 meters have been observed.
However, the eects are most severe with cables of lengthsh
hs
greater than 50 meters leading to the doubling of the
ng
applied voltage. This translates to voltage peaks approaching
1600 Volts in 575 Volt systems.

OUTPUT VOLTAGE

INPUT VOLTAGE

Figure. 10a. Output of a PWM inverter reaching 200%


due to reecons in long cables

The combinaon of these two eects stresses the winding


insulaon considerably beyond design limits and has been
known to shorten the insulaon life and in some instances
leads to early catastrophic failure of motors.

9 — Applicaons
Figure 11.Dimensioned view of a Rex Motor Guarding Filter
MOTOR GUARDING TRANSIENT FILTERS
Filter Reactors
Current Part No. Dimensions Enlosure #
Rang [A] Open Core&Coil See Pg 6 Weight (Lbs)
A/B/C/D/E Open Enclosed
2 2C5LF 8.25/6.50/7.00/7.25/2.00 0 5 14
4 4C5LF 8.25/6.50/7.00/7.25/2.00 0 6 15
8 8C5LF 8.25/6.50/7.00/7.25/2.00 0 9 19
11 11C5LF 8.25/6.50/7.00/7.25/2.00 0 10 20
17 17C5LF 8.25/6.50/7.00/7.25/2.00 1 11 23
27 27C5LF 8.25/7.20/7.00/7.25/2.00 1 19 32
34 34C5LF 8.25/7.20/7.00/7.25/2.00 1 25 37
45 45C5LF 11.00/9.00/8.10/10.00/4.00 3 29 48
60 60C5LF 11.00/9.00/8.10/10.00/4.00 3 30 50
80 80C5LF 11.00/12.00/6.80/10.00/4.00 4 42 68
100 100C5LF 11.00/12.00/6.80/10.00/4.00 4 47 78
130 130C5LF 11.00/12.00/6.80/10.00/4.00 4 48 79
160 160C5LF 11.00/13.00/8.20/10.00/4.00 4 49 88
200 200C5LF 11.00/13.00/8.20/10.00/4.00 4 68 99
255 255C5LF 11.00/13.00/8.20/10.00/4.00 4 84 115
320 320C5LF 11.00/13.00/8.20/10.00/4.00 6 90 150
410 410C5LF 14.00/14.50/14.00/13.00/6.00 6 95 158
500 500C5LF 20.00/16.00/18.00/19.00/8.00 6 140 200
600 600C5LF 20.00/17.50/18.00/19.00/8.00 6 148 210
• Rex lters are current rated, therefore easy to specify. Simply use the total motor load current to select
the appropriate lter rang.
• Filters are available enclosed or open style. Add the sux /E at the end of the part number to denote
enclosed style.

FEATURES OF REX OUTPUT FILTERS FOR ADJUSTABLE FREQUENCY DRIVES


1. The prospecve voltage spike of 200% at the motor due to reecons in the cable is typically reduced to less than
125% as shown in Figure 6b. This is a signicant improvement over using Line Reactors alone.
2. The dv/dt is reduced promong more uniform voltage distribuon among the motor windings.
3. Standard lter designs are suitable for a wide range of applicaons including line lengths of 100 meters and switching
frequencies up to 5 kHz. A wider range and mix of applicaons and condions are possible by consulng the oce.
4. Filter designs are capable of reducing reecon transients even in the most severe cases involving cables with
grounded metal casings.
5. The losses introduced with the use of these lters are small, approaching the losses experienced in using cables
without lters. The use of Rex output lters generally introduces no addional losses but merely transfers the losses
associated with charging and discharging the line capacitance from the cable to the lter. Thus the use of Rex lters
has lile eect on the eciency of the system.
6. Components used in the lters are specied for specialized qualies and are operated at a fracon of their design
limitaons to reduce stress and provide reliability. These steps ensure that the lters will operate without
overheang even at the limits of their specicaons at the extremes of the longest metal-sheathed cables.

10 — Selecon Charts
View or download all of our product catalogs and brochures from our website:
www.rexpowermagnecs.com
Contains up to date informaon on: Contact and Sales info:
• Drawings and engineering specicaons Tel 905.695.8844 or Fax 905.695.8855
• Selecon and eciency calculaon tools TOLL FREE USA/CANADA 1-800-387-2840
• Ordering informaon E-mail: sales@rexpowermagnecs.com
• Warranty and terms & condions 65 Basalc Road, Concord, ON, L4K 1G4

OUR FULL PRODUCT RANGE: • General Purpose Transformers


• Power Transformers (Up to 15 MVA — 35 000 V) Distribuon/Isolaon, CE Marked Transformers
Cast Coil, VPE and VPI Construcon Autotransformers
Substaon Type complete with primary disconnects Drive Isolaon
Tracon Power, Recer, Crane Duty, Special Regulaon, Motor Starng
Service Staon Distribuon • Reactors
• Specialty Type and Special Voltage Transformers Input and Output Reactors
K-Rated, Electrostacally Shielded Motor Guarding Transient Filters
Ultra Isolang Mulple Shielded DC Chokes, Saturable-Core Reactors
Harmonic Migang Inter-Bridge Reactors
Electromagnec Field Shielded High Voltage Iron Core or Air Core Reactors
Epoxy Poed, Hazardous Locaon • Enclosures
Marine Duty Types (with applicable cercates) NEMA -1, -2, -3R, -4, -4x, -12
Mini Power Centres Stainless Steel and Special Paint
High Eciency and Ultra High Eciency Custom Switchgear and Specialty Industrial Enclosures
On Line Tap Switching and Auto Voltage Regulang Units • Switchgear Components
Hazardous-Locaon Transformers (Class 1, Div 2) Low and High voltage Standos and Insulators
• Control & Machine Tool Transformers (50 VA to 7500 VA) Surge (lightning) Arresters
Enclosed, Open Style, or Poed • Transformer Tesng, Refurbishment, and Repair
DIN Rail Mountable Units Replacement of windings, core, insulaon, etc.

Our 145,000 sq. . design, manufacturing, and customer service facility in Concord, north of Toronto, Ontario

CAT DATE: 11/11


INDUSTRIAL CONTROL AND
MACHINE TOOL TRANSFORMERS
OPEN AND ENCLOSED TYPES

A Division of Transfactor Industries Inc.


Concord, Ontario, Canada
INDUSTRIAL CONTROL AND MACHINE TOOL TRANSFORMERS
CATALOG NUMBERING SYSTEM

C S 500 A - C /

Established in 1972, Rex Power


Magnetics is an ISO 9001-2015
registered leading manufacturer of
CSA certified and UL listed
standard and custom specification C - Isolation S - Open VA Primary Secondary Special
dry type transformers. A - Auto E - Enclosed Capacity Voltage Voltage Requirement
P - Encapsulated Code Code
Rex is driven by customer service, winding
innovation, technology, and has a
track record for quality and Primary and Secondary Voltage Letter Codes:
product support. With a central A - 120 E - 347 J1 - 575 V - 12
and integrated engineering, A1 - 115 F - 380 J2 - 550 W - 24
manufacturing, and customer A2 - 110 G - 416 K - 120/240 T - 16
service facility located just north B - 208 G1 - 400 K1 - 115/230 Y - 32
of Toronto, Ontario, Canada and C - 240 H - 480 K2 - 110/220
warehouses throughout Canada C1 - 230 H1 - 460 L - 240/480
and the United States, the C2 - 220 H2 - 440 L1 - 230/460
company offers a broad range of D - 277 J - 600 L2 - 220/440 For an unlisted voltage, use ‘X’
dry type power magnetic products
to markets throughout North Special Requirement Codes:
America and internationally.
T - Terminals Rex Power Magnetics can design and build to
The Rex product line includes L - Leads your custom requirements for connections,
custom designed specialty S - Electrostatic Shield construction (such as terminals and dimen-
transformers, power transformers 50 - 50 Hz operation sions), and electrical performance. Various
up to 15 MVA and 46 kV, CE - CE marking codes exist for fuse kits and touch safe covers.
distribution transformers, For an unlisted requirement, use ‘X’ Page 6 provides further information.
reactors, autotransformers,
control and machine tool
TYPICAL SCHEMATIC DIAGRAMS
transformers, custom enclosures,
custom cut electrical steel cores, Fig. 1 Fig. 2 Fig. 3 Fig. 4
and other power magnetic H2 X1 H4 X1 H2 X1 H4 X1
products and services. Supported
by considerable and sustained X3 H2 X3 H2
investment in research and X2 H3 X2 H3
development, and the adoption of
automation, Rex Power Magnetics H1 X4 H1 X4 H1 X2 H1 X2
continually expands and enhances Prim. Sec. Prim. Sec. Prim. Sec. Prim. Sec.
its product and service offering. 600 V - 120/240 V 120/240 V - 12/24 V 600 V - 120 V 208/416 V - 120 V

FUSING OPTIONS
Rex Power Magnetics is the
industry leader in delivery  Rex Power Magnetics industrial control transformers are available with 13/32” X 1 1/2”
responsiveness, supported by our or 1/4” X 1 1/4” secondary fusing options. These may be factory installed or available in
vertically integrated in-house kit form for field installation.
design, manufacture, and testing  Various primary fusing options are available for rejection or non-rejection type fuses up
capabilities. We pride ourselves to 600 V. Detailed information is available on page 6. Consult website for the most cur-
on our technology leadership rent information.
supported by our extensive R&D
activities, engineering expertise,
and manufacturing know-how.
CONTROL TRANSFORMER SELECTION
SINGLE PHASE TRANSFORMER NOTE: Complex vector analysis of each component with-
Industrial control transformers are used to convert the in a control circuit may be required to determine the accu-
available supply voltage to the voltage that is required to rate inrush load power factor. Rex has determined a 30%
supply industrial control circuits and motor control loads. power factor to be the typical control transformer re-
These loads consist of a combination of electromagnetic quirement for a representative mix of devices.
devices such as solenoid operated valves, switches, bells,
alarms, and other components such as indicator lights,
4. Select the control transformer VA requirement: For
timers, electronic equipment, and logic boards.
proper transformer VA selection, adjustments must
Some components of a circuit, especially electromagnetic be made for supply voltage variations. Should the
devices require a very high level of power at start-up. This supply voltage be relatively stable and fluctuates no
start-up power requirement is called inrush VA. After their more than +/- 5%, refer to the 90% secondary voltage
initial start-up these components settle down to a lower column of the regulation data table. If the supply volt-
power requirement for normal continuous operation. This age fluctuates as much as +/- 10% refer to the 95%
lower operating power requirement is called Sealed or column. Go down the column until the Total Inrush
Steady State VA. VA closest to but not less than that calculated in step
Some devices can draw up to 10 times the normal oper- 3. Read to the far left column to select the continuous
ating or sealed current for periods of up to 50 milliseconds nominal VA rating of the control transformer re-
upon start up. quired.
Most devices have a minimum voltage requirement for 5. Determine the input and output voltage require-
normal operation at both start-up and steady state condi- ments: The input voltage and frequency is the avail-
tions. able supply voltage. The output voltage required is
Control transformers must be designed, constructed, and the control circuit voltage to be supplied by the trans-
selected to ensure that they provide the output voltage former.
stability needed for trouble free operation of all circuit 6. Determine the transformer catalog number: Refer to
components. the catalog numbering system to select the proper
Rex control transformers incorporate several features to catalog number for the transformer with the input
optimize output voltage stability and regulation when and output voltage and the continuous VA required
supplying industrial control circuits with high inrush cur- for the application
rent requirements. Regulation Data Table
To ensure that the selected control transformer is sized
Continuous VA Inrush VA at 30% Power Factor
adequately and suitable for the application, the following
Transformer 90% Secondary 95% Secondary
6 step selection guidance should be followed.
Name Plate
Rating Voltage Voltage
25 145 105
SELECTION GUIDE 50 240 190
75 450 320
1. Calculate the Total Inrush VA Required: From the 100 700 470
data supplied by the manufacturers of the individual
150 1020 750
devices of the control circuit, add the inrush VA re-
quirements of each device to be energized simultane- 200 1700 1200
ously. 250 2150 1450
2. Calculate the total sealed VA required: From the data 350 3800 2750
supplied by the manufacturers of the individual devic- 500 5500 3750
es of the control circuit, add the sealed VA require- 750 9800 6650
ments of all the components within the circuit.
1000 15400 10300
3. Calculate the Total Circuit Inrush VA: The Total Cir-
cuit Inrush VA requirement is equal to Total Inrush VA 1500 20000 12450
+ Total Sealed VA. 2000 22000 17000
3000 42000 29000

2
Standard Featurs of Common and Enclosed Types
APPLICATION CONSTRUCTION
Rex Power Magnetics Control Transformers are specifical- Rex cores feature high-permeability silicon steel lamina-
ly designed for electrical control applications where sec- tions which are welded into a one piece construction as-
ondary voltage stability is maintained within practical lim- suring low noise and optimum efficiency. All coils are com-
its, accommodating momentary inrush current. puter designed and wound on accurate coil winding ma-
chines utilizing copper magnet wire and premium grade
These transformers can be used to adjust load require- insulating material.
ments to match supply voltage in control panels. They are All Rex control transformers are fully tested by qualified
suitable for operating machine lights, small motors, sole- personnel, and are CSA certified file No. LR34493, UL
noids, indicator lights, etc., and to provide circuit isolation. listed file No, E110286

FEATURES
 Ratings from 25 VA to 7500 VA available
 Voltage class approval:
CSA: 750 V max Transformer pictured above illustrates our standard
construction.
UL: 600 V max
 Vertical or Horizontal mounting
 Sound level below 40 dB
OPTIONS
 Markings, additive polarity  Special designs are available upon request
 Insulation systems:  Frequencies other than 60 Hz
25 - 500 VA class 130 °C, 80 °C temp Rise Max  Multiple primary and secondary voltages
501 - 7500 VA class 180 °C , 115 °C temp Rise Max  Electrostatic Shielding
 Lead wire or screw type terminations
 See page 5 for potted-coil design for harsh environ-
NOTE: For connections refer to typical schematic dia- ments
grams on inside front cover.  Terminal blocks
Fig. 1 - single primary - dual secondary  Fuse kits
Fig. 2 - dual primary - dual secondary  Designed to comply with CE
Fig. 3 - single primary - single secondary
 CE markings are available, consult head office
Fig. 4 - dual primary - single secondary

3
Single Phase Open Style - Type CS
FEATURES
 Standard screw type terminals
 Clearly marked terminals for easy wiring
 Conservative design for cool, long-lasting operation
 Vacuum impregnated and baked for quiet operation
 Smooth and uniform varnish finish
 Easy to read nameplate
 Suitable for mounting in ventilated enclosures

‘CP’ (Encapsulated Winding) type control


transformers offer enhanced capabilities of
withstanding harsh environments. See next
page for details.

Transformer pictured above with optional 600 V rejection-type


fuse kit, leads, touch safe covers, and CE markings installed. Rex Power Magnetics can design and build to
your custom requirements for connections, con-
Table of Dimensions struction (such as terminals and dimensions),
VA Overall Dimensions Mounting WT. and electrical performance.
Rating A B C Mounting Centres F Slot (Lbs)
DxE
25 3.00 3.00 2.50 2.50 2.50 3.125 0.25 x 0.625 2.3
50 3.00 3.00 2.50 2.50 2.50 3.125 0.25 x 0.625 3.0
100 3.00 4.00 2.50 2.50 3.00 3.75 0.25 x 0.625 5.0
150 3.75 4.25 3.13 3.25 3.50 4.50 0.25 x 0.625 6.0
200 3.75 4.50 3.13 3.25 3.50 4.50 0.25 x 0.625 8.0
250 3.75 5.00 3.13 3.25 3.50 4.50 0.31 x 0.625 10.0
350 4.50 4.50 3.75 3.75 3.75 4.75 0.31 x 0.625 12.0
500 5.25 5.00 4.38 4.50 3.75 4.75 0.31 x 0.625 14.0
750 5.25 5.50 4.38 4.50 3.75 4.75 0.31 x 0.625 18.0
1000 5.25 6.50 4.38 4.50 4.75 5.75 0.31 x 0.625 23.0
1500 6.75 7.25 5.63 5.00 3.75 5.25 0.31 x 0.625 40.0
2000 7.50 7.50 6.25 6.00 4.25 5.25 0.31 x 0.625 50.0
3000 7.50 8.75 6.25 6.00 5.50 6.50 0.31 x 0.625 70.0
5000 9.00 10.00 8.00 7.00 7.00 8.00 0.44 x 0.750 110
7500 9.00 13.00 8.00 7.00 9.00 10.00 0.44 x 0.750 145

4
Single Phase Enclosed Style (CE) and Encapsulated Winding Style (CP)

TYPE ‘CE’ ENCLOSED - FEATURES TYPE ‘CP’ ENCAPUSULATED (POTTED)


 Attractive black semigloss finish WINDING— FEATURES
 Clearly marked leads for easy wiring
 Windings are resin and silica sand encapsulated for
 Easily accessible and generous wiring compartments protected operation in dusty, moist, and other harsh
 Knockouts are provided for easy access environments
 Rugged all-steel construction  Rugged plastic encasement for encapsulated (potted)
 Conservatively designed for cool long lasting opera- coils
tion  Protected terminals and fuse clips
 Vacuum impregnated and baked for quiet operation  Conservatively designed for reliable operation
 Easy to read nameplate  Easy to read nameplate

Overall dimensions

Base (mounting) dimensions


Control Transformer Enclosure Sizes and Mounting
Dimensions provided in inches
KVA A B C D E
50 3.00 6.00 3.50 1.375 4.375
100 3.00 6.00 3.50 1.375 4.375
150 3.50 6.658 4.25 2.00 5.00
200 3.50 6.658 4.25 2.00 5.00
250 3.50 6.658 4.25 2.00 5.00
350 4.125 6.50 5.00 2.375 7.875
500 4.875 7.00 5.625 3.25 5.50
750 4.875 7.00 5.625 3.25 5.50
1000 4.875 7.00 5.625 3.25 5.50
1500 5.625 9.00 6.625 4.00 7.25
2000 6.875 9.25 8.625 5.00 8.00
3000 6.875 9.25 8.625 5.00 8.00
5000 8.00 10.50 9.50 6.00 9.00

5
FUSING OPTIONS
Selected options are shown, see website for most complete and up-to-date listing. Part numbers shown can be added to catalog numbers. Fuses not included.

P/N: C4
P/N: F4 or P/N: F12
F5 (3 pole)
P/N: C5
FUSE KIT

Fig. 1 - Factory installed fuse clip


Secondary side (250 V max) Fig. 3 - Rejection type, CE marked Fig. 4– For enclosed units. 250 V max
Fig. 2 - Touch Safe Terminal Covers
touch safe, 600 V max, din rail mtg. c/w pigtails, Fuse size: 1/4 x 1 1/4
Fuse size: 13/32 x 1 1/2
P/N: F3 or 3

F8 (kit) P/N: C1, C2, or C3 1


5

(1, 2, or 3 pole) 4

For kit, use: F11


P/N: F1 or 2

F6 (kit)

Fig. 5 - Non-rejection type P/N: F2 or


fuse block, 600 V max F7 (kit)
Fuse size: 13/32 x 1 1/2 Fig. 6 - Touch-safe cover for non-rejection type

GENERAL TERMS AND CONDITIONS


For the most up-to-date and complete terms, policies, and conditions, please con-
sult our website.
All orders are subject to approval by the Head Office Sales Department. Written quo-
tations are subject to change at any time and are void after 30 days. Rex Power Mag-
netics reserves the rights to change the design and/or construction of any transform-
er in any manner in keeping with its constant product improvement. Terms are net 30
days, subject to credit approval.
Shipping Damage
Responsibility for the product is transferred to the customer when it leaves the facto- Advanced Manufacturing Techniques; Central
ry. The customer is responsible for damage or loss in transit. Therefore it is recom-
mended that the customer carefully examine the shipment before accepting delivery
Integrated Facility and warehouse
from the carrier. In the event of shortage or damage, the customer must note loss or
damage on the transportation receipt and immediately file a claim with the carrier
and at the same time send a copy to Rex.

Warranty
Rex Power Magnetics warrants to its customers that the products delivered conform
to the specifications and are free from defects in material and workmanship for a
period of one year. For additional detail, consult factory or visit website.
Defects Sustained Research and Development for
technology leadership and improvement
If any defect in material or workmanship develops within one year from the date of
shipment, Rex will replace or repair the defective part (at its discretion), F.O.B. facto-
ry, if (a) Rex has been notified in writing immediately upon the defect coming to light,
(b) it has been shipped prepaid to Rex without delay, and (c) the product has not been
misused, abused, altered, neglected, improperly installed, or damaged.
Cancellation
No order accepted by Rex may be altered or modified by the purchaser unless agreed
to in writing signed by an authorized official of Rex and no such order may be can- Extensive testing and repair capabilities, and
celled or terminated except upon payment of Rex’s loss and expense arising from
such cancellation. flexible, responsive engineering team
6
View or download all of our product catalogs and brochures from our website:
www.rexpowermagnetics.com
Contains up to date information on: Contact and Sales info:
 Drawings and engineering specifications Tel 905.695.8844 or Fax 905.695.8855
 Selection and efficiency calculation tools TOLL FREE USA/CANADA 1-800-387-2840
 Ordering information E-mail: [email protected]
 Warranty and terms & conditions 65 Basaltic Rd., Concord, ON, L4K 1G4

OUR FULL PRODUCT RANGE:  General Purpose Transformers


 Power Transformers (Up to 15 MVA — 46 000 V) Distribution/Isolation, CE marked transformers
Cast coil, VPE and VPI construction Autotransformers
Substation type complete with primary disconnects Drive Isolation
Traction Power, Rectifier, Crane duty, special regu- Motor Starting
lation, Service station distribution  Reactors
 Specialty Type and Special Voltage Transformers Input and Output reactors
K-Rated, Electrostatically shielded Motor guarding transient filters
Ultra isolating multiple shielded DC chokes, Saturable-core reactors
Harmonic Mitigating Inter-bridge reactors
Electromagnetic Field Shielded High Voltage Iron Core or Air Core Reactors
Epoxy Potted, Hazardous location  Enclosures
Marine duty types (with applicable certificates) NEMA -1, -2, -3R, -4, -4x, -12
Mini Power Centres Stainless steel and special paint
High Efficiency and Ultra High Efficiency Custom switchgear and specialty industrial enclosures
On line Tap switching and Auto Voltage Regulating units  Switchgear Components
Hazardous-Location Transformers (class 1, div 2) Low and High voltage standoffs and insulators
 Control & Machine Tool Transformers (25 VA to 7500 VA) Surge (lightning) Arresters
Enclosed, open style, or potted  Transformer Testing, Refurbishment, and Repair
DIN rail mountable units Replacement of windings, core, insulation, etc.

Our 145 000 sq. ft. design, manufacturing, and customer service facility in Toronto, Ontario

CAT DATE: 10/18


R M

REX POWER MAGNETICS

MINI
POWER
CENTER

Simple
Elegant
Smart
Encapsulated transformer complete with
primary circuit breaker protection and
secondary main breaker distribution loadcenter
Save Time: Pre-wired, ready for hook up
Save Space: Compact wall mountable configuration
Save Money: Installing one component versus three Publication Date: 9/2020
Rex Power Magnetics Mini Power Center - Introduction
Practical, time saving, and customizable!
Rex Power Magnetics’ Mini Power Centers combine three
individual components into a single pre-wired assembly:
a primary main breaker, an encapsulated isolation
transformer, and a main breaker load center. With all of
the components installed and factory wired in a single
rugged enclosure, field installation time is reduced and
simplified extensively. Mini Power Centers are used on
single-phase and three-phase low voltage distribution
systems and loads requiring 208Y/120V three-phase
or 120/240V single-phase. While the Load Center is
normally shipped without the secondary branch breakers,
Rex can supply and install them if a panel schedule is
provided.
Shown on brackets for display only. Floor mounting is optionally available.

Part Numbering System


MP3 C 45 H - M / / ... /
Product Conductor kVA Primary Secondary Optional Special
Type Material Rating Voltage Voltage Features

Product Type Optional Special Features


MP1 1 phase Mini Power Center 50 50/60 Hz system frequency
MP3 3 phase Mini Power Center BB Branch breakers supplied (per request)
BO Bolt on breaker load center
Transformer Conductor Material
CLC Copper bus load center
C Copper
E4 Type 4 rating
A Aluminum E4X Type 4X enclosure (SS 304 or 316L)
kVA Rating T80 80 OC rise
1 phase kVA levels: T115 115 OC rise
5 7.5 10 15 25 30 S1 Single electrostatic shield
3 phase kVA levels: for all other custom requirements use X...
9 15 22.5 30 45 X Special specification breaker(s)
Primary Voltage Specified breakers (Rex to supply)
A 120 C1 230 G 416 J 600 Special paint color
A1 115 C2 220 G1 400 J1 575 Special low loss (high efficiency)
A2 110 D 277 H 480 J2 550 Special tags and markings
B 208 E 347 H1 460 Thermostat(s)
C 240 F 380 H2 440 Special dimensions
For any other voltage use X (600 V max). Floor mounting
Secondary Voltage
M 208Y/120 or K 120/240
Rex Power Magnetics Mini Power Center - Specifications
Transformer
Standard Rex Power Magnetics copper wound encapsulated
transformer
◆ 1Ø up to 30 kVA, 3Ø up to 45 kVA, 600 V max.
◆ Transformer is completely encapsulated in polyester resin and
silica sand, with only terminals and taps protruding from block.
◆ 200 ⁰C insulation class.
◆ 130 ⁰C winding temperature rise (115 ⁰C and 80 ⁰C available)
◆ Terminals are labelled, taps are cleaned for connection.
Primary Breaker
Molded Case Circuit Breaker (MCCB) for primary side
protection
◆ Standard Eaton FDB and EHD primary breakers are used with
14 kA interrupting current capacity.
◆ Optional Eaton FD, HFD, and FDC breakers may be specified
for 18 kA, 25 kA, and 35 kA interrupting current.
◆ Square D, GE, or other components may be specified.

Secondary Main Breaker Load Center


Molded Case Circuit Breaker (MCCB) for secondary side
protection
Typical appearance for larger sizes
◆ Space for up to 30 secondary branch breakers (see table).
◆ Secondary branch circuit breakers may be supplied and
installed per customer panel schedule (optional)
◆ Load center is suitable for Eaton Type BR Push-on breakers,
or optionally suitable for Eaton Type BAB Bolt-on breakers
◆ Square D, GE, or other components may be specified.
◆ Neutral bar is grounded to enclosure
Enclosure
◆ Wall-mounting
◆ Padlockable quarter-turn for panel
◆ Standard enclosure: Type 3R indoor/outdoor
◆ Optionally available:
◆ Tamperproof hardware
◆ Type 3R Stainless Steel,
◆ Type 4 (totally enclosed)
◆ Type 4X (totally enclosed, stainless steel, 304 or 316L)
◆ Floor mounting brackets or provisions

Applications
◆ Industrial Loads (factory, laboratory, etc)
Typical appearance for smaller sizes
◆ Commercial (EV charging, parking lots, etc.)
◆ Temporary Power (rental application, generator power)
◆ Tunnel Power (emergency power, tunnel lighting, mining)
◆ General Purpose (lighting, distribution, etc.)

Approvals & Certifications

CSA Certified UL Listed Rex is registered to ABS, CE, and others


File No.: LR 34493 File No.: E495724 ISO 9001: 2015 available.
Tables & Diagrams
Aluminum Bus & Push-On Breaker Load Center MPC (CSA & UL)
Breakers

Sec. Breaker
Dimensions (Type 3R)

Pri. Breaker
[Max quantity]

Diagram*
Type Catalog # kVA

1-pole

2-pole

3-pole
W D H wt Enclosure
[inch] [inch] [inch] Name
[lbs]

MP1C5J-K 5 1 20A1 25A3 12 6 - 17.25 12.5 39.5 265 E3R-1PMPC-1


Single MP1C7J-K 7.5 1 30A 1
40A 3
12 6 - 17.25 12.5 39.5 275 E3R-1PMPC-1
Phase
600 V MP1C10J-K 10 2 40A 1
50A 3
20 10 - 17.25 14.5 50.5 345 E3R-1PMPC-2
to MP1C15J-K 15 2 60A 1
70A 3
20 10 - 17.25 14.5 50.5 375 E3R-1PMPC-2
120/
240 V MP1C25J-K 25 2 100A1 125A3 30 14 - 18.00 14.5 59.5 570 E3R-1PMPC-3
MP1C30J-K 30 2 100A1 150A5 30 14 - 24.00 16.0 60.5 780 E3R-1PMPC-4

MP1C5H-K 5 1 20A2 25A3 12 6 - 17.25 12.5 39.5 265 E3R-1PMPC-1


Single MP1C7H-K 7.5 1 30A 2
40A 3
12 6 - 17.25 12.5 39.5 275 E3R-1PMPC-1
Phase
480 V MP1C10H-K 10 2 40A 2
50A 3
20 10 - 17.25 14.5 50.5 345 E3R-1PMPC-2
to MP1C15H-K 15 2 60A 2
70A 3
20 10 - 17.25 14.5 50.5 375 E3R-1PMPC-2
120/
240 V MP1C25H-K 25 2 100A 2
125A 3
30 14 - 18.00 14.5 59.5 570 E3R-1PMPC-3
MP1C30H-K 30 2 125A 2
150A 5
30 14 - 24.00 16.0 60.5 780 E3R-1PMPC-4

Three MP3C9J-M 9 3 20A1 30A3 12 6 4 18.00 12.5 43.5 315 E3R-3PMPC-1


Phase MP3C15J-M 15 4 30A1 50A3 27 13 9 23.25 14.0 52.5 475 E3R-3PMPC-2
600 V
MP3C22J-M 22.5 4 50A1 70A3 27 13 9 23.25 18.0 55.0 630 E3R-3PMPC-3
to
208Y/ MP3C30J-M 30 4 70A 1
100A 3
27 13 9 23.25 18.0 55.0 710 E3R-3PMPC-3
120 V MP3C45J-M 45 4 90A 1
150A 4
30 14 10 25.50 18.0 65.5 960 E3R-3PMPC-4

Three MP3C9H-M 9 3 25A2 30A3 12 6 4 18.00 12.5 43.5 315 E3R-3PMPC-1


Phase MP3C15H-M 15 4 40A2 50A3 27 13 9 23.25 14.0 52.5 475 E3R-3PMPC-2
480V
MP3C22H-M 22.5 4 60A2 70A3 27 13 9 23.25 18.0 55.0 630 E3R-3PMPC-3
to
208Y/ MP3C30H-M 30 4 80A 2
100A 3
27 13 9 23.25 18.0 55.0 710 E3R-3PMPC-3
120 V MP3C45H-M 45 4 125A 1
150A 4
30 14 10 25.50 18.0 65.5 960 E3R-3PMPC-4
*See back page for Electrical Connection Diagrams
1. Eaton Type FDB Breaker 4. Eaton Type CC Breaker
2. Eaton Type EHD Breaker 5. Eaton Type CSR Breaker
3. Eaton Type BR Breaker

Dimensions [inches]
Enclosure A B C D E F G H
Name
E3R-1PMPC-1 17.25 12.50 39.50 13.56 25.94 8.00 11.50 19.38
E3R-1PMPC-2 17.25 14.50 50.50 16.56 33.94 8.00 18.50 19.38
E3R-1PMPC-3 18.00 14.50 59.50 23.56 35.94 8.00 26.50 20.13
E3R-1PMPC-4 24.00 16.00 60.50 23.56 36.94 8.00 27.00 26.13
E3R-3PMPC-1 18.00 12.50 43.50 15.56 27.94 8.00 14.50 20.13
E3R-3PMPC-2 23.25 14.00 52.50 16.06 36.44 8.00 19.25 25.38
E3R-3PMPC-3 23.25 18.00 55.00 18.56 36.44 8.00 21.75 25.38
E3R-3PMPC-4 25.50 18.00 65.50 23.56 41.94 8.00 29.50 27.63

Get detail cut sheets (drawings) for each of our standard sizes:
www.rexpowermagnetics.com
Tables & Diagrams
Copper Bus & Bolt-On Breaker Load Center MPC (CSA only)
Breakers

Sec. Breaker
Dimensions (Type 3R)

Pri. Breaker
[Max quantity]

Diagram*
Type Catalog # kVA

1-pole

2-pole

3-pole
W D H wt Enclosure
[inch] [inch] [inch] Name
[lbs]

MP1C5J-K/BO/CLC 5 1 20A1 25A6 18 8 - 23.25 12.5 43.5 335 E3R-1PMPC-1B


Single MP1C7J-K/BO/CLC 7.5 1 30A 1
40A 6
18 8 - 23.25 12.5 43.5 345 E3R-1PMPC-1B
Phase
600 V MP1C10J-K/BO/CLC 10 2 40A 1
50A 6
30 14 - 23.25 14.5 53.0 455 E3R-1PMPC-2B
to MP1C15J-K/BO/CLC 15 2 60A1 70A6 30 14 - 23.25 14.5 53.0 485 E3R-1PMPC-2B
120/240
V MP1C25J-K/BO/CLC 25 2 100A 1
125A 6
30 14 - 23.25 14.5 60.0 635 E3R-1PMPC-3B
MP1C30J-K/BO/CLC 30 2 100A 1
150A 7
30 14 - 23.25 16.0 65.0 750 E3R-1PMPC-4B

MP1C5H-K/BO/CLC 5 1 20A2 25A6 18 8 - 23.25 12.5 43.5 335 E3R-1PMPC-1B


Single MP1C7H-K/BO/CLC 7.5 1 30A2 40A6 18 8 - 23.25 12.5 43.5 345 E3R-1PMPC-1B
Phase
480 V MP1C10H-K/BO/CLC 10 2 40A 2
50A 6
30 14 - 23.25 14.5 53.0 455 E3R-1PMPC-2B
to MP1C15H-K/BO/CLC 15 2 60A 2
70A 6
30 14 - 23.25 14.5 53.0 485 E3R-1PMPC-2B
120/
240 V MP1C25H-K/BO/CLC 25 2 100A2 125A6 30 14 - 23.25 14.5 60.0 635 E3R-1PMPC-3B
MP1C30H-K/BO/CLC 30 2 125A 1
150A 7
30 14 - 23.25 16.0 65.0 750 E3R-1PMPC-4B

Three
MP3C9J-M/BO/CLC 9 3 20A1 30A6 18 8 6 23.25 12.5 45.5 395 E3R-3PMPC-1B
Phase MP3C15J-M/BO/CLC 15 4 30A1 50A6 30 14 10 23.25 14.0 52.5 520 E3R-3PMPC-2B
600 V
MP3C22J-M/BO/CLC 22.5 4 50A1 70A6 30 14 10 23.25 18.0 55.0 710 E3R-3PMPC-3B
to
208Y/ MP3C30J-M/BO/CLC 30 4 70A1 100A6 30 14 10 23.25 18.0 55.0 780 E3R-3PMPC-3B
120 V MP3C45J-M/BO/CLC 45 4 90A 1
150A 7
30 14 10 25.50 18.0 65.0 1000 E3R-3PMPC-4B

Three
MP3C9H-M/BO/CLC 9 3 25A2 30A6 18 8 6 23.25 12.5 45.5 395 E3R-3PMPC-1B
Phase MP3C15H-M/BO/CLC 15 4 40A 2
50A 6
30 14 10 23.25 14.0 52.5 520 E3R-3PMPC-2B
480V
MP3C22H-M/BO/CLC 22.5 4 60A 2
70A 6
30 14 10 23.25 18.0 55.0 710 E3R-3PMPC-3B
to
208Y/ MP3C30H-M/BO/CLC 30 4 80A2 100A6 30 14 10 23.25 18.0 55.0 780 E3R-3PMPC-3B
120 V MP3C45H-M/BO/CLC 45 4 125A 1
150A 7
30 14 10 25.50 18.0 65.0 1000 E3R-3PMPC-4B
*See back page for Electrical Connection Diagrams
1. Eaton Type FDB Breaker
2. Eaton Type EHD Breaker
6. Eaton Type BAB Breaker
7. Eaton Type ED Breaker

Dimensions [inches]
Enclosure A B C D E F G H
Name
E3R-1PMPC-1B 23.25 12.50 43.50 13.56 25.94 8.00 11.50 25.38
E3R-1PMPC-2B 23.25 14.50 53.00 16.56 36.44 8.00 18.50 25.38
E3R-1PMPC-3B 23.25 14.50 60.00 23.56 36.44 8.00 26.50 25.38
E3R-1PMPC-4B 23.25 16.00 65.00 23.56 41.44 8.00 27.00 25.38
E3R-3PMPC-1B 23.25 12.50 45.50 15.56 29.94 8.00 14.50 25.38
E3R-3PMPC-2B 23.25 14.00 52.50 16.06 36.44 8.00 19.25 25.38
E3R-3PMPC-3B 23.25 18.00 55.00 18.56 36.44 8.00 21.75 25.38
E3R-3PMPC-4B 25.50 18.00 65.00 23.56 41.44 8.00 29.50 27.63
Get detail cut sheets (drawings) for each of our standard sizes:
www.rexpowermagnetics.com
Electrical Connection Diagrams
Diagram 1 Diagram 2
TRANSFORMER ENCLOSURE TRANSFORMER ENCLOSURE

H1 H2 H1 H2

1 2 3 3 2 1 1 2 3 4 5 5 4 3 2 1

X1 X3 X2 X4 X1 X3 X2 X4

PANEL ENCLOSURE PANEL ENCLOSURE

Transformer Loadcenter Transformer Loadcenter


Primary Main Primary Main
Breaker Breaker Breaker Breaker
L1 L1
L2 L2

Loadcenter Branch Loadcenter Branch


Circuit Breakers Circuit Breakers
(not supplied) (not supplied)

Diagram 3 Diagram 4
TRANSFORMER ENCLOSURE TRANSFORMER ENCLOSURE

H1 H2 H3 H1 H2 H3

3 2 1 3 2 1 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1

X0 X1 X2 X3 X0 X1 X2 X3

PANEL ENCLOSURE PANEL ENCLOSURE

L1 Transformer Loadcenter L1 Transformer Loadcenter


Primary Main Primary Main
Breaker Breaker Breaker Breaker
L2 L2

L3 L3

Loadcenter Branch
Loadcenter Branch
Circuit Breakers
Circuit Breakers
(not supplied)
(not supplied)

• Diagrams above are for illustrative purposes only and are not inteded to serve as a
reference electrical schematic for wiring.

Contact our Sales Team


Use our website to find your local sales representative:
www.rexpowermagnetics.com
Canadian Sales & Inquiries USA Sales & Inquiries
1-800-387-2840 774-571-9479
[email protected] [email protected]
Ventilated & Encapsulated Designs
CLASS I, DIVISION 2 - GROUPS A, B, C, D
CLASS I, ZONE 2 - GROUPS IIA, IIB, IIC
TEMPERATURE CODE T2C, T3, T3C

A Division of Transfactor Industries Inc.


Concord, Ontario, Canada
TRANSFORMERS FOR HAZARDOUS LOCATIONS ARE AVAILABLE
FROM REX POWER MAGNETICS

Since 2001, Rex Power Magnetics has been design-


ing and producing a line of dry type transformers
for Hazardous Locations and Harsh Industrial Envi-
Rex Power Magnetics, ronments. Rex’s product offering in this category
established in 1972 is an ISO includes three varieties, known as the HLA, HLB &
9001 registered leading manu- HLC product lines, which are explained in detail in
facturer of CSA certified and UL this catalog.
listed custom dry type Trans-
formers. Rex is driven by tech-
nology, innovation, and custom-
“Hazardous Locations and Harsh Industrial Environ-
er service, and has a track rec- ments” typically refers to areas which may contain
ord of sustained profitable dangerous and corrosive, explosive or combustible
growth. With a central and inte- gasses, liquids, or dusts. Typical applications include
grated engineering, manufactur- the mining, petrochemical, and pulp and paper in-
ing, and customer service facility dustries.
located just north of Toronto,
Ontario, Canada, and ware-
houses throughout Canada and For harsh environments that are not formally classified has a Hazardous Location, as de-
the United States, the company fined by IEC or other standards, Rex’s conventional encapsulated transformers may be
offers a broad range of dry type used, which are detailed in Rex’s main distribution transformer Catalog.
power magnetic products to
markets throughout North Amer- The following diagram explains how to form a Catalog Number for a Rex HLA, HLB or HLC
ica and internationally.
transformer.
The Rex product line includes
custom designed specialty trans-
B C 75 J - M / S1 /... / HLA / Z
formers, Power Transformers up
to 15 MVA and 46,000 Volts,
distribution transformers, reac-
kVA2
tors, autotransformers, control Secondary Voltage Efficiency Level
and machine tool transformers, C = Copper Windings Designation3
custom enclosures, custom cut A = Aluminum Windings1 Special Requirement Codes
electrical steel cores, and other Add suffixes between slashes
R = 3-Phase Autotransformer Primary Voltage as necessary. Arrange suffix-
power magnetic products and
services. Supported by consider- M = 1-Phase Autotransformer Designation3 es in alphabetical order.
able and sustained investment in B = 3-Phase Isolation/Distribution Select “/HLA/”, “/HLB/” or
research and development, new S = 1-Phase Isolation/Distribution “/HLC/” at the end.
and automated equipment, and D = 3-Phase Drive Isolation
efficient processes Rex Power Special Requirement Codes:
Primary and Secondary Voltage Letter Codes:
Magnetics continually expands 50 – 50 cycles (Hz) (Other frequencies also available)
A – 120 E – 347 J1 – 575
and enhances its product and A1 – 115 F – 380 J2 – 550 E – Special Enclosure
service offering. A2 – 110 G – 416 K – 120/240 EP – Encapsulated Transformer
B – 208 G1 – 400 K1 – 115/230 K – K-Factor Rated (K4, K13, K20 or other)
We pride ourselves: firstly in our C – 240 H – 480 K2 – 110/220 M – Special Mounting Brackets
superior delivery responsiveness C1 – 230 H1 – 460 L – 240/480 P – Special Paint
supported by our passion for C2 – 220 H2 – 440 L1 – 230/460 S – Electrostatic Shield
customer service and our verti- D – 277 J – 600 L2 – 220/440 T – Special Temperature Rise (eg T80 or T115)
Many other options exist. Consult our sales team!
cally integrated in-house design, M – 208Y/120 P1 – 460Y/266 R – 380Y/220 For an unlisted requirement, use ‘X’
manufacture, and testing capa- N – 416Y/240 P2 – 440Y/254 S – 240Y/139
bilities; and secondly in our Tech- N1– 400Y/231 Q – 600Y/347 S1 – 230Y/133 Efficiency Level:
P – 480Y/277 Q1– 575Y/332 S2 – 220Y/127 Most common efficiency levels:
nology leadership supported by Z – Standard efficiency (CSA C802.2, NEMA TP-1)
Q2– 550Y/318
our industry leading R&D effort, Z2 – Green Line Premium (CSL-2 efficiency)
engineering expertise, technical For an unlisted or special voltage, use ‘X’ Z3 – Green Line Ultra Premium (2016 DOE Level)
Other common efficiencies:
competence, and manufacturing Only use letters M to S2 for “wye” (star) connections. ZNP - NEMA Premium level
know-how. For all single phase voltages, delta connections, and ZCSL3 - Candidate Standard Level 3 (CSL 3) efficiency
autotransformer voltages, use letter codes A to L2 X - Specified losses/efficiency
Notes: 1 - Not all kVA levels are available with aluminum conductor. 2 - For HLA & HLB transformers, maximum kVA
is 112.5 kVA (3 phase). For HLC, Max 900 kVA depending on product type. 3 - Highest available voltage is 5 kV. For
UL approved Div. 2,
CERTIFICATION DETAILS
Rex HLA, HLB, and HLC type transformers (detailed in the following pages) are CSA and UL approved for
CLASS I, DIVISION 2, GROUPS A, B, C, & D
CSA FILE NUMBER: LR34493 UL LISTING: E348963
Group A: Atmospheres containing acetylene;
Group B: Atmospheres containing butadiene, ethylene oxide, hydrogen (or gases of vapours equivalent in
hazard to hydrogen, such as manufactured gas) or propylene oxide
Group C: Atmospheres containing acetaldehyde, cyclopropane, diethyl ether, ethylene, hydrogen sulphide,
or unsymmetrical dimethyl hydrazine (UDHM), or other gases or vapours of equivalent hazard
Group D: Atmospheres containing acetone, acrylonitrile, alcohol, ammonia, benzene, benzol, butane, eth-
ylene, dichloride, gasoline, hexane, isoprene, lacquer solvent vapours, naphtha, natural gas, propane, propyl-
ene, styrene, vinyl acetate, vinyl chloride, xylenes, or other gases or vapours of equivalent hazard

*NEW* A variant of Rex’s HLA & HLB transformers is available with


IECEx approved CLASS 1 Zone 2 certification
Please contact our sales office for more information on IECEx approved transformers
CLASS I, ZONE 2, GROUPS IIA, IIB, IIC — IECEx CSA 13.0011X
Group II A: Atmospheres containing acetaldehyde, acetone, cyclopropane, alcohol, ammonia, benzene,
benzol, butane, ethylene, dichloride, gasoline, hexane, isoprene, lacquer solvent vapours
Group II B: Atmospheres containing acrylonitrile, butadiene, diethyl ether, ethylene, ethylene oxide, hydro-
gen sulphide, propylene oxide, or unsymmetrical dimethyl hydrazine (UDHM), or other gases or vapours of
equivalent hazard
Group II C: Atmospheres containing acetylene, carbon disulphide, or hydrogen or other gases or vapours of
equivalent hazard.

Do you have an application that requires other Hazardous Location certifications?


Contact us: [email protected]
TEMPERATURE CODES AND CORRESPONDING SURFACE AND WINDING TEMPERATURE
AVERAGE TEMPERATURE RISE OF TEMPERATURE MAXIMUM WINDING
WINDINGS (ABOVE AMBIENT) CODE TEMPERATURE
150 °C T2C 230 °C
115 °C T3 200 °C
80 °C T3C 160 °C

REX POWER MAGNETICS’ TECHNICAL CAPABILITY


Rex Power Magnetics has the engineering capability to design, manufacture, and test all standard and spe-
cialty dry type transformers, related magnetic products, and power transformers rated up to 10 MVA and
200 kV BIL. All Rex products are CSA certified and most are UL listed, including power transformers. CE mark-
ing and ABS marking are also available.

Rex Power Magnetics operates its own fully independent, complete sheet metal fabrication and paint facility
to produce its own transformer enclosures, core clamps, brackets, and accessories, as well as manufactured
custom enclosures. The Rex engineering and design team consists of highly competent and qualified individu-
als with many years of transformer design experience.
REX TRANSFORMERS CONSTRUCTED FOR HAZARDOUS LOCATIONS
Rex offers three transformer options that are suitable for hazardous locations.
FEATURES Type HLA Type HLB Type HLC

Construction  ANC Design  ANC Design  ANN Design


Features  Epoxy Encapsulated  Epoxy Encapsulated  Bottom access (Figure 8)
 Bottom access (Figure 8)  Bottom access (Figure 8)  Front access (Figure 9)
 Front access (Figure 9)  Front access (Figure 9)  Conduit K/O on sides
 Conduit K/O on sides  Conduit K/O on sides
 Nameplate marking  Nameplate marking

Insulation Class 185 °C 185 °C 185 °C or 220 °C


Temperature Rise 115 °C Maximum 115 °C Maximum 80 °C, 115 °C, or 150 °C

Temperature Code T3 T3 T3C, T3, or T2C


Enclosure  ASA #61 Grey paint  ASA #61 Grey paint  ASA #61 Grey paint
 Type 3R Outdoor  Type 3R Outdoor  Type 3R Outdoor
Optionally available, for HLA, HLB, & HLC enclosures:
 Type 4 Non-Vented (When used with CSA certified watertight conduit hubs)
 IP 66 (When used with specified IEC certified watertight conduit hubs)
 Stainless Steel 304 or 316 / Other materials, finishes, colors.

Certification CSA and UL approval for CSA and UL approval for CSA and UL approval for
Class I, Division 2 Class I, Division 2 Class I, Division 2
Application Windings are encapsulated in As with HLA, the windings Conventional construction:
epoxy, preventing airborne are encapsulated. Addition- non-encapsulated, vented
contaminants from reaching ally, the connection be- design. Designed to con-
the coils, and thus pre- tween the leads and the form to specified tempera-
venting damage to electrical coils are encapsulated. Wir- ture code.
insulation. ing to the rest of the system
is done at the leads
Construction

HLB: Encapsulated trans-


HLA: Encapsulated transformer, with former and connections; HLC: Ventilated transformer (no
terminals and taps accessible at the Leads for terminations and encapsulation), meeting Div. 2
front-access wiring chamber. taps brought out. requirements.
TYPICAL DIMENSIONS AND WEIGHTS - SINGLE PHASE HAZ LOC TRANSFORMERS

Part kVA Figure Mounting Width Depth Height Weight


Number inches mm inches mm inches mm
SC0.25J-K/HLA 0.25 1 & 8 Wall/Floor 5¼ 133 4½ 114 9 229 17
SC0.5J-K/HLA 0.5 1 & 8 Wall/Floor 5¼ 133 4½ 114 9 229 20
SC0.75J-K/HLA 0.75 1 & 8 Wall/Floor 6 152 5 127 10 254 23
SC1J-K/HLA 1 1 & 8 Wall/Floor 6 152 5 127 10 254 27
SC1.5J-K/HLA 1.5 1 & 8 Wall/Floor 7 ⁵⁄₈ 191 6½ 165 11¼ 286 40
SC2J-K/HLA 2 1 & 8 Wall/Floor 7 ⁵⁄₈ 191 6½ 165 11¼ 286 45
SC3J-K/HLA 3 2 & 8 Wall/Floor 7 ⁵⁄₈ 191 6½ 165 11¼ 286 55
SC5J-K/HLA 5 3 & 9 Wall/Floor 12½ 318 12½ 318 15 381 100
SC7J-K/HLA 7 3 & 9 Wall/Floor 12½ 318 12½ 318 15 381 117
SC10J-K/HLA 10 4 & 9 Wall/Floor 15 381 14¾ 375 18 457 141
SC15J-K/HLA 15 4 & 9 Wall/Floor 15 381 14¾ 375 18 457 210
SC25J-K/HLA 25 4 & 9 Wall/Floor 18 457 14 356 24¾ 629 300
SC37J-K/HLA 37.5 4 & 9 Floor 19 483 16 407 28¼ 718 685
SC50J-K/HLA 50 4 & 10 Floor 19 483 16 407 28¼ 718 750

Notes:
 See following page for referenced figures
 HLB variants of the above transformers will have the same outside appearance as HLA transformers,
with the addition of permanent cable glands.
 Dimensions provided are for the standard HLA product, with Type 3R outdoor enclosure.
 A specification drawing for your requested configuration may be available online, or by requesting it
from our engineering department.

IP 65 & IP 66 CONSTRUCTION
For applications where enclosure type is specified using
the IP system rather than the CSA / NEMA enclosure type
code, Rex is able to provide transformers with enclosures
marked in accordance to the IP system.

IP 65: Rex has an approved bolted panel construction that


is approved for non-hazardous applications, and Class I,
Division 2 applications.

IP 66: Rex has an approved welded construction with re-


movable cover, that can be floor or wall mounted depend-
ing on the size and weight. This construction employs a
securely bolted lip-in-gasket design.

For IECEx Zone 2 applications, this enclosure can be built


with a specialty gasket that allows it retain its IP66 rating.
TYPICAL DIMENSIONS AND WEIGHTS - THREE PHASE HAZ LOC TRANSFORMERS

Part kVA Figure Mounting Width Depth Height Weight


Number inches mm inches mm inches mm lbs.
BC3J-M/HLA 3 5&9 Wall/Floor 15 381 11 279 15 ¹⁄₈ 384 152
BC6J-M/HLA 6 6&9 Wall/Floor 15 381 11 279 15 ¹⁄₈ 384 210
BC9J-M/HLA 9 6&9 Wall/Floor 18 457 12½ 318 17 432 282
BC15J-M/HLA 15 7&9 Wall/Floor 21 533 14 356 17 ½ 432 380
BC30J-M/HLA 30 7&9 Wall/Floor 21 533 18 457 19 ⁷⁄₈ 505 540
BC45J-M/HLA 45 7 & 10 Floor 26 660 18 457 25 635 820
BC75J-M/HLA 75 7 & 10 Floor 32 813 18 457 25 635 1100
BC112J-M/HLA 112.5 7 & 10 Floor 36 915 25 635 31½ 800 1500

Part kVA Figure Mounting Width Depth Height Weight


Number inches mm inches mm inches mm lbs.
BC3J-M/HLB 3 5&9 Wall/Floor 15 381 11 279 15 ¹⁄₈ 384 152
BC6J-M/HLB 6 6&9 Wall/Floor 15 381 11 279 15 ¹⁄₈ 384 236
BC9J-M/HLB 9 6&9 Wall/Floor 18 457 12½ 318 17 432 310
BC15J-M/HLB 15 7&9 Wall/Floor 21 533 14 356 17 ½ 446 410
BC30J-M/HLB 30 7&9 Wall/Floor 21 533 18 457 19 ⁷⁄₈ 505 630
BC45J-M/HLB 45 7 & 10 Floor 26 660 18 457 25 635 970
BC75J-M/HLB 75 7 & 10 Floor 32 813 18 457 25 635 1200
BC112J-M/HLB 112.5 7 & 10 Floor 36 915 25 635 31½ 800 1620

Part kVA Figure Mounting Width Depth Height Weight


Number inches mm inches mm inches mm lbs.
BC15J-M/HLC 15 7 & 11 Wall/Floor 20 ½ 521 21 ⁵⁄₈ 549 21 533 188
BC30J-M/HLC 30 7 & 11 Wall/Floor 20 ½ 521 26 ¼ 667 26 ¼ 667 285
BC45J-M/HLC 45 7 & 11 Wall/Floor 20 ½ 521 26 ¼ 667 26 ¼ 667 360
BC75J-M/HLC 75 7 & 11 Wall/Floor 24 ½ 622 29 ¼ 743 31 ½ 800 540
BC112J-M/HLC 112.5 7 & 12 Floor 30 ¾ 781 37 ½ 953 31 ¾ 806 1085
Notes:
 See following page for referenced figures
 HLB variants of the above transformers will have the same outside appearance as HLA transformers,
with the addition of permanent cable glands.
 Dimensions provided are for the standard HLA product, with Type 3R outdoor enclosure.
 A specification drawing for your requested configuration may be available online, or by requesting it
from our engineering department.
ELECTRICAL CONFIGURATION1 OUTLINE VIEW2

FIG. 8 FIG. 9

FIG. 1

FIG. 2 FIG. 10

FIG. 3

FIG. 11

FIG. 4

FIG. 5
FIG. 12

FIG. 6

FIG. 7

1 - Electrical configurations shown are the standard con- 2 - Outline dimensions and features shown are the standard
figurations. Alternate configurations can be specified specification. Alternate dimensions and features can be speci-
with your order. Standard configurations are subject to fied with your order. Standard specifications are subject to
change without notice. change without notice.
View or download all of our product catalogs and brochures from our website:
www.rexpowermagnetics.com
Contains up to date information on: Contact and Sales info:
 Drawings and engineering specifications Tel 905.695.8844 or Fax 905.695.8855
 Selection and efficiency calculation tools TOLL FREE USA/CANADA 1-800-387-2840
 Ordering information E-mail: [email protected]
 Warranty and terms & conditions 65 Basaltic Rd., Concord, ON, L4K 1G4

OUR FULL PRODUCT RANGE:  General Purpose Transformers


 Power Transformers (Up to 15 MVA — 35 000 V) Distribution/Isolation, CE marked transformers
Cast Coil, VPE and VPI Construction Autotransformers
Substation Type complete with primary disconnects Drive Isolation
Traction Power, Rectifier, Crane duty, Special Reg- Motor Starting
ulation, Service station distribution  Reactors
 Specialty Type and Special Voltage Transformers Input and Output reactors
K-Rated, Electrostatically shielded Motor guarding transient filters
Ultra Isolating Multiple Shielded DC chokes, Saturable-core reactors
Harmonic Mitigating Inter-bridge reactors
Electromagnetic Field Shielded High Voltage Iron Core or Air Core Reactors
Epoxy Potted, Hazardous location  Enclosures
Marine duty types (with applicable certificates) NEMA -1, -2, -3R, -4, -4x, -12
Mini Power Centres Stainless Steel and Special Paint
High Efficiency and Ultra High Efficiency Custom switchgear and specialty industrial enclosures
On line Tap switching and Auto Voltage Regulating units  Switchgear Components
Hazardous-Location Transformers (Class 1, Div 2 & Zone 2) Low and High voltage standoffs and insulators
 Control & Machine Tool Transformers (50 VA to 7500 VA) Surge (lightning) Arresters
Enclosed, open style, or potted  Transformer Testing, Refurbishment, and Repair
DIN rail mountable units Replacement of windings, core, insulation, etc.

Our 145,000 sq. ft. design, manufacturing, and customer service facility in Concord, north of Toronto, Ontario

CAT DATE: 11/15


Rex Power Magnetics Cast Coil Transformers
Completely Cast and Assembled in North America
***UL APPROVED***
Cast Coil type transformers offer the greatest degree of protection against the presence of mois-
ture and atmospheric pollutants, which otherwise adversely affect the performance and life-
expectancy of dry type transformers. Cast Coil Transformers are highly suitable for installation
in such harsh environments. Cast Coil construction offers the following benefits:

HIGH OVERLOAD CAPABILITY: HIGH SHORT CIRCUIT STRENGTH:


Due to the longer thermal time-constant of cast coils The fiberglass reinforced solid cast construction pro-
in comparison with conventional ventilated dry type vides superior mechanical strength with the highest
transformers, higher short-time overload capabilities short circuit withstand capability of all transformer
are possible. types, including that of liquid-filled units.

ENVIRONMENTALLY FRIENDLY:
Cast Coil transformers contain only chemically
non hazardous materials

SAFETY:
Cast Coil transformers are self extinguishing,
virtually eliminating the possibility for fire or
explosion. Installations do not require special
fire protection systems.

HIGH IMPULSE VOLTAGE STRENGTH:


The impulse voltage withstand capability of
Cast Coil transformers is higher than conven-
tional dry types and is comparable to liquid
filled units

MAINTENANCE:
Cast Coil type transformers are virtually
maintenance free due to the smooth
crevice-free construction of the coils.
With proper precautions cast coil units
can be installed at ambient tempera-
tures as low as –25 °C and can be ener-
gized from a cold start.

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