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Data Sheet: Diesel Generator 26Kw 50HZ/1500RPM PERKINS MODEL: 1103A-33G

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0% found this document useful (0 votes)
164 views11 pages

Data Sheet: Diesel Generator 26Kw 50HZ/1500RPM PERKINS MODEL: 1103A-33G

Uploaded by

Romel Dimasacat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SHENZHEN FUDIANKANG ENERGY CO.

, LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: [email protected]

DATA SHEET
DIESEL GENERATOR 26KW
MODEL#FDK-P26/H1
50HZ/1500RPM
PERKINS MODEL: 1103A-33G

General Features:
 All qualified generator sets are subjected to a comprehensive performance test which includes 50% load, 70% load, 100%
load, 110% load and to check, verify that all control systems, alarm and shut-down protection.
 Equipped with battery charger and 24V high performance maintenance-free lead-acid starting batteries and connecting
cables.
 Stainless galvanized zinc plates with strong corrosion-proof.
 Vibration isolators between the engine/alternator and base frame.
 Equipped with industrial silencer and flexible exhaust hose.
 Designed to comply with ISO8528/GB2820.
 Powered by Perkins engine and coupled with Stamford alternator.
 Water jacket preheater, oil heater and double air cleaner, etc. are available.

FDK Diesel Generator Set Data


Genset Model FDK-P26/H1 Engine Make Perkins UK

Prime Power 24KW/30KVA Engine Model 1103A-33G


Standby Power 26KW/33KVA Alternator model Stamford PI124F
Output Frequency / Rated speed 50Hz/1500rpm Control System DSE7320

Rated Voltage 230V/400V Phase Three

(1) Prime power: The rating is available for an unlimited of annual operating hours in variable load applications, in accordance with

ISO8528-1.A 10% overload is available for a period of 1 hour within 12-hour period of operation, in accordance with ISO 3046-1.

(2) Standby power: The rating is applicable for supplying emergency power in variable load applications for up to 200 hours per year in

accordance with ISO8528-1. Overload is not allowed.

(3) Rated voltage: available with customer requirement.

Engine Specifications (DETAILED in APPENDIX)


Engine Model 1103A-33G Bore x Stroke (mm x mm) 105×127
Engine Manufacturer Perkins UK Displacement 3.3L

Cylinder quantity 3 Compression Ratio 19.25:1

Cylinder Arrangement In-line Prime power / Speed (KW/RPM) 28.2kw/1500

Cycle 4 Standby power/ Speed (KW/RPM) 31kw/1500

Aspiration Naturally Governor type Electric

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.

www.fdkenergy.com
SHENZHEN FUDIANKANG ENERGY CO., LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: [email protected]
Piston Speed 6.35m/s Fuel Consumption at 100% load 7.1 L
Typical genset electrical output (0,8 pf 24kw (L/HOUR)
25°C) Starter motor 12V

Total Lubrication System Capacity (L) 8.3 Alternator 12V

Coolant Capacity (L) 4.4 Minimum cranking speed. 120rpm

Alternator Specifications
Alternator model PI124F Number of phase 3
Alternator manufacturer STAMFORD Rated voltage 400V (Available with
Exciter type Single bearing, Brushless, custom requirements)
Self-excited Power factor 0.8

Rated output prime power 31.25KVA Voltage regulation NL-FL ≤±1%

Rated speed 1500 rpm Insulation grade H

Rated frequency 50Hz Protection grade IP23

Alternator option: Leroy Somer, MECC, Marathon, Engga, Faraday

Control System DSE7320 (DETAILED in INSTRUCTION)


DSE7320 is an advanced control module based on micro-processor, containing all necessary functions for protection of the
genset and the breaker control. It can monitor the mains supply, breaker control and automatically start the engine when the
mains are abnormal. Accurately measure various operational parameters and display all values and alarms information on the
LCD. In addition, the control module can automatically shut down the engine and indicate the engine failure.
FEATURES
 Microprocessor control, with high stability and credibility.
 Monitoring and measuring operational parameters of the mains supply and genset.
 Indicating operation status, fault conditions, all parameters and alarms.
 Multiple protections; multiple parameters display, like pressure, temp. etc.
 Manual, automatic and remote work mode selectable.
 Real time clock for time and date display, overall runtime display, 250 log entries.
 Overall power output display.
 Integral speed/frequency detecting, telling status of start, rated operation, overspeed etc.
 Communication with PC via RS485 OR RS232 interface, using MODBUS protocol.

Soundproof Enclosure Specification


FDK silent generator is designed by professional acoustic engineers based on years of experience. Now we can make the noise
of the generator less than 80-85dB(A) at 1m, or 70-75dB(A) at 7m, 60-65dB(A) at 15m.
FEATURES
 Multi-way air intake and exhaust guarantee the power performance of the generator.
 Large-scale impedance combined type silencer effectively reduce noise of the generator.
 Internal high performance rubber damper and flexible materials reduce vibration.
 Base mounted fuel tank supports the generator running for 8 hours.

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.

www.fdkenergy.com
SHENZHEN FUDIANKANG ENERGY CO., LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: [email protected]
Optional
Generator set Alternator Low environment Temp ATS
 Open generator set  Stamford  Water heater  CHINT
 Silent generator set  Marathon  Oil heater  SCHNEIDER
 Trailer generator set  Mecc Alte  Battery heater  ABB
 ABB MCCB circuit breaker  Leroy Somer
 Farady
 Engga

Fuel system Control system Voltage Synchronized system

 12hrs base tank  AMF function  415/240V  CHINT Cabinet


 24hrs base tank  ATS control cabinet  400/230V  SCHNEIDER Cabinet
 Dual wall base fuel tank  DSE7320  380/220V  DSE8610 Module
 Outside fuel tank  DSE7510  220/127V  COMAQ Module
 GU620A  200/115V  DEIF Module

Dimension & Weight


Open Soundproof Version

Overall Size: 1600×1300×730 Overall Size: 2500×1600×1800


L×W×H (mm) L×W×H (mm)

Weight (kg) 700 Weight (kg) 950

Sales Promises
 FDK provides a full line of brand new and high quality products. Each and every unit is strictly factory tested before
shipment.
 Quality warranty is according to our standard conditions: 12 months from BL date or 1000 running hours, whichever comes
first.
 Service and parts are available from FDK or distributors in your location.

 FDK guarantee use BRAND NEW & GENUINE MACHINE.

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.

www.fdkenergy.com
@Perkins ®

Technical Data
1100 Series 1103A-33G
Gen Set 30,4 kWm @ 1500 rev/min
35,4 kWm @ 1800 rev/min
Basic technical data Performance
Number of cylinders . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3 Steady state speed stability at constant load:
Cylinder arrangement ... ... ... ... ... ... ... ... ... ... ... ... Vertical in-line - G2 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ± 0.75%
Cycle. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Four stroke Note: All data based on operation to ISO 3046/1, BS 5514 and
Induction system... ... ... ... ... ... ... ... ... ... ... ... Naturally Aspriated DIN 6271 standard reference conditions.
Compression ratio. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 19.25 : 1 Test conditions
Bore .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 105 mm (4.13 in)
Air temperature. . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 °C
Stroke .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 127 mm (4.99 in)
Cubic capacity .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3.3 litres Barometric pressure... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 100 kPa
Relative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 30%
Direction of rotation... ... ... ... ... ... ... ... .Clockwise view from front
Firing order ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 1,2,3 Sound level
Total weight (engine only) Overall sound pressure level (cooling pack and air cleaner fitted):
-dry ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...412 kg - at 1500 rev/min ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 88.1dBA
-wet ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...430 kg - at 1800 rev/min ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 90.7dBA
Overall dimensions
Sound pressure level from the mean of 4 microphones at the front,
-height... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 951 mm (37.44 in)
left, right and above the engine. Exhaust was piped away out of the
-length... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1029 mm (40.51 in)
-width (including mounting brackets) ... ... ... ... 629 mm (24.76 in) test cell.

Moment of inertia (mk²) If the engine is to operate in ambient conditions other than those of
Engine: the test conditions, suitable adjustments must be made for these
- longitudinal . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 23.3 kgm² changes. For full details, contact Perkins Technical Service
- horizontal ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 38.1 kgm² Department.
- axial ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 24.4 kgm²
Flywheel (polar) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1.14 kgm²
Centre of gravity (wet)
- forward from rear of block... ... ... ... ... ... ... ... .. 210 mm (8.26 in)
- above centre line of block... ... ... ... ... ... ... ... .. 120 mm (4.72 in)
- offset of RHS of centre line. ... ... ... ... ... ... ... ... 40 mm (1.57 in)

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General installation
Type of Operation and Application
Designation Units Prime Stand-by Prime Stand-by
50 Hz 50 Hz 60 Hz 60 Hz
Gross engine power kWm 28,2 31,0 33,2 36,5
Brake mean effective pressure kPa (lbf/in²) 684 (99.2) 752 (109.0) 669 (97.0) 736 (106.7)
Mean piston speed m/s (ft/s) 6,35 (20.8) 6,35 (20.8) 7,62 (25.0) 7,62 (25.0)
ElectropaK net engine power kWm 27,7 30,4 32,2 35.4
125,5 125,5 151,0 151,0
Engine coolant flow 35 kPa restriction I/min (UK gal/min)
(27.6) (27.6) (33.2) (33.2)
Combustion air flow m³/min (ft³/min) 2,16 (76.2) 2,15 (75.9) 2,6 (91.8) 2,57 (90.7)
Exhaust gas flow (max) m³/min (ft³/min) 5,7 (201.2) 5,8 (204.8) 6,4 (226.0) 6,6 (233.0)
Exhaust gas temperature (max) in manifold °C (°F) 500 (932) 520 (968) 520 (968) 530 (986)
Cooling fan air flow m³/min (ft³/min) 53,0 (1871.6) 53,0 (1871.6) 70,0 (2472.0) 70,0 (2472.0)
Overall thermal efficiency % 39,2 39,2 40,0 37.3
kWe 24,0 26,4 27,9 30,6
Typical genset electrical unit (0.8 pf 25° C
kVA 30,0 33,0 34,9 38,2
Assumed alternator effiency % 87
Energy balance
Power in fuel (Fuel heat of combustion) kW (Btu/min) 72,0 (4098.2) 79,0 (4496.6) 83,0 (4724.3) 98,0 (5578.1)
Power output (gross) kW (Btu/min) 28,2 (1605.1) 31,0 (1764.5) 33,2 (1889.7) 36,5 (2077.5)
Power to cooling fan kW (Btu/min) 0,5 (28.4) 0,6 (34.1) 1,0 (56.9) 1,1 (62.6)
Power output (net) kW (Btu/min) 27,7 (1576.6) 30,4 (1730.3) 32,2 (1832.8) 35,4 (2014.9)
Power to coolant and lubricating oil kW (Btu/min) 16,0 (910.7) 18,0 (1024.5) 18,0 (1024.5) 22,0 (1252.2)
Power to exhaust kW (Btu/min) 22,0 (1252.2) 25,0 (1422.9) 27,0 (1536.8) 34,0 (1935.2)
Power to radiation kW (Btu/min) 5,0 (284.5) 6,0 (341.5) 5,0 (284.5) 6,0 (341.5)

Caution: The airflows shown in this table will provide acceptable cooling for an open power unit operating in ambient temperatures of up
to 53 °C (127 °F) or 46 °C (114.8 °F) if a canopy is fitted. If the power unit is to be enclosed totally, a cooling test should be done to check
that the engine cooling is acceptable. If there is insufficient cooling, contact Perkins Technical Service Department.

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Cooling system
Radiator
Exhaust system
- face area . ... ... ... ... ... ... ... ... ... ... ... ... ... ... 0.276 m² (2.97 ft²)
Maximum back pressure
- rows and materials.. ... ... ... ... ... ... ... ... ... single row aluminium
- 1500 rev/min ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...8 kPa
- matrix density and material . ... ... ... ... .. Aluminium 12,5 fins/inch
- 1800 rev/min ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .10 kPa
- width of matrix. ... ... ... ... ... ... ... ... ... ... ... ... .. 526 mm (20.7 in)
Exhaust outlet size . ... ... ... ... ... ... ... ... ... ... ... ... .56 mm (2.2 in)
- height of matrix ... ... ... ... ... ... ... ... ... ... ... ... .. 524 mm (20.6 in)
- pressure cap setting ... ... ... ... ... ... ... ... ... ... ... ... ... ... 107 kPa Fuel System
Fan Type of injection . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Direct
- diameter .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 457mm (18 in) Fuel injection pump ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Rotary
- drive ratio ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 0.85 : 1 Fuel atomiser.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Multi-hole
- number of blades ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7 Nozzel opening pressure ... ... ... ... ... ... ... ... .29,0 MPa (290 bar)
- material ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Composite Fuel lift pump
- type . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..Pusher
Type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Electrical
Coolant -flow/hour ... ... ... ... ... ... ... ... ... ... . 120 - 150 l/h (211 - 264 pt/m)
Recommended coolant: 50 % ethylene glycol with a corrosion -pressure ... ... ... ... ... ... ... ... ... ... ... . 30 - 75 kPa (4.4 - 10.9 psi)
inhibitor (BS 658 : 1992 or MOD AL39) and 50% clean fresh water. Maximum suction head:
Total system capacity - 1500 rev/min ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 17 kPa
- with radiator ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 10.2 l (21.5 pt) Governor type
- without radiator ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 4.4 l (9.2 pt)
Electronic governor (optional) ... ... ... ... ... ... ... ... ... Woodward LCG2
Maximum top tank temperature ... ... ... ... ... ... ... 110 °C (230 °F)
Mechnical and electronic governor speed control to .. ISO 8528, G2
Thermostat operating range.. ... ... ... ... ..82 - 93 °C (180 - 199 °F)
Fuel specification
Electrical system
European RF75-T-96 / DIN
Fuel Specification
Type .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...Negative ground EN590 / BS2869 class A2
Alternator voltage .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..12 V Density (kg/l @ 15 °C) 0,835 - 0,845
Alternator output ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 65 amps Viscosity (mm²/s @ 40 °C) 2,5 - 3,5
Starter motor voltage. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..12 V
Sulphur content (%) 0,1 - 0,2
Starter motor power .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 3 kW
Number of teeth on flywheel . ... ... ... ... ... ... ... ... ... ... ... ... ... 126 Cetane number 45 - 50
Pull in current of starter motor solenoid ... ... ... ... ... ... .. 60 amps Fuel consumption litres/hour (UK gals/hr)
Hold in current of starter motor solenoid ... ... ... ... ... ... .. 15 amps
Power rating
Engine stop solenoid. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..12 V
Stop solenoid (minimum) Speed 110% 100% 75% 50% 25%
- pull in current .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10 amps 1500 7,9 (1.73) 7,1 (1.56) 5,4 (1.18) 3,9 (0.85) 2,5 (0.54)
- hold in current . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10 amps 1800 9,5 (2.08) 8,6 (1.89) 6,6 (1.45) 4,9 (1.07) 3,1 (0.68)
Cold start recommendations
Induction system
Minimum cranking speed .. ... ... ... ... ... ... ... ... ... ... . 120 rev/min
Maximum air intake restriction
Starter specification
-clean filter.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3,0 kPa
Starter Min. - dirty filter... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 6,5 kPa
Lubricating oil viscosity SAE / battery
motor starting
type - values in CCA - air filter type.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Dry
type temp.
°C (°F) 15W/40 15W/40 10W/40 5W/40 5W/30 Lubrication system
-7 (19.4) 1 x 770 Lubricating oil capacity
12 volt -10 (14) * 1 x 770 Total system ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...8,3 l (17.5 pt)
3.0 kW -15 (5) * 1 x 770 Sump minimum .. ... ... ... ... ... ... ... ... ... ... ... ... ... ...6,2 l (13.1 pt)
-20 (-4) * 1 x 900 Sump maximum . ... ... ... ... ... ... ... ... ... ... ... ... ... .. 7.8 l (16.4 pt)
Maximum engine operating angles:
-25 (-13) * 2 x 570
- front up, front down, right side or left side ... ... ... ... ... ... ... .. 25°
* - Glow plug start aid fitted.
Lubricating oil pressure
Note: CCA - Cold Cracking Amps to SAEJ537. - relief valve opens . ... ... ... ... ... ... ... ... ... ... ... ... . 415 - 470 kPa
- at maximum no-load speed .. ... ... ... ... ... ... ... ... . 276 - 414 kPa
Max continuous oil temperature (in rail) . ... ... ... ...125 °C (257 °F)
Notes:
Oil consumption at full load as a % of fuel consumption ... ..0.15%
! Battery capacity is defined by the 20 hour rate
! If a change to a low viscosity oil is made, the cranking torque
necessary at lower ambient temperatures is much reduced.
The starting equipment has been selected to take advantage
of this. It is important to change the appropriate multigrade oil
in anticipation of operating in low ambient temperatures.
! Breakaway current is dependent on battery capacity available.
Cables should be capable of handling the transient current
which may be up to double the steady cranking current.

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1103A-33G ElectropaK - left view

X
LHS FAN GUARD
REMOVED FOR
CLARITY 346

311,5 GOVERNOR 141,1

254,6

37[
GOVERNOR

25 REMOVAL

441
FAN HEIGHT

350
285

241,8
355,9

Ø
69

Y Y
172 MAX

15

225
20 REMOVAL

130,1 156,4

247,9

16 A/F

262

Ø 94
X

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1103A-33G ElectropaK - front view

629

185,5
6 - M8 X 1,25
THREAD INSERT
135,5

Ø 8
298
526,2 OVERCORE
BETWEEN HEADER PLATES

691
674,5

951,3
285
524,2

Y Y
13

260,3
16

118,6

272 272

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1103A-33G ElectropaK - right view

257,1
97,6
604,1

486,8
Y Y
239,4

771,7
X
1028,8
1500

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1103A-33G ElectropaK - rear view

SUIT Ø 9,49 SAE J2044 SPIGOT


Z

211,1 A

FUEL INLET CONNECTION 197,7


SAE J2044 SPIGOT

54°
573,1

516,7

1 Y Y
RE 7
MO
VA
L

8 - M8 X 1,25 X 14,3
EQUISPACED ON
203,2 P.C.DIA

8 - 3/8 - 24 UNF X 25,4


EQUISPACED ON
295,28 P.C.DIA 45°
A

12 - M10 X 1,5 X 20
Z DRILL PATTERN, FLANGE
AND SPIGOT TO NO. 3 SAE

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1100 Series 1103A-33G

Recommended SAE viscosity


A single or multigrade oil must be used which conforms to APi-CG4
/ CH4, see illustration below:

0W
5W20
10W30
15W40
20W50
20
30
40
-30 -20 -10 0 10 20 30 40 50oC
-22 -4 14 32 50 68 86 104 122oF
Ambient temperarture
W1355

Mountings
Maximum static bending moment
at rear face of block ... ... ... ... ... ... ... ... ... ... ... 791 Nm (583 lb/ft)

Load Acceptance
Inital load acceptance when engine reaches rated speed
(15 seconds max after engine starts to crank)
1500 1800
Units
rev/min rev/min
Prime Power % 90 90
kWm 25,7 29,4
Load
(kWe) (21.8) (24.7)
Transient Frequency Deviation % < -10% < -10%
Frequency Recovery Second <1 <1

The above complies with requirements of Classification 3 & 4 of


ISO 8528 - 12 and G2 operating limits stated in ISO 8528 - 5.

The above figures were obtained under test conditions as follows:


- alternator efficiency.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 87%
- minimum ambient temperature ... ... ... ... ... ... ... ... ... ... ... 15 °C
Isochronous Governing:
- typical alternator inertia ... ... ... ... ... ... ... ... ... ... ... 0.1676 kgm²

All tests were conducted using an engine installed and serviced to


Perkins Engine Company Limited recommendations.

The information given in this document is for guidance only.


Publication No. TPD1488E, Issue 2. Perkins Confidential: GREEN. © Perkins Engines Company Limited.

@Perkins ® Distributed by

Perkins Engines Company Limited


Peterborough PE1 5NA United Kingdom
Telephone +44 (0) 1733 583000
Fax +44 (0) 1733 582240
www.perkins.com

All information in the document is substantially correct at the time


of printing but may be subsequently altered by the company.
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