Course Code: Arl 308 Specifications, Estimation and Costing: Ar. Aditi Sharma
Course Code: Arl 308 Specifications, Estimation and Costing: Ar. Aditi Sharma
i
CHAPTER 1
SPECIFICATION
1.1 Definition
Necessity of Specification
Importance of Specification
The specification describes the quality and quantity of a materials, workmanship and
equipment required for execution of the project and hence it directly affects the cost
of the project. Moreover, it allows the contractor to make programs for their
procurement beforehand.
Specification provides specific guidelines for the workmanship and the method of
doing work. Thus, it serves as a guideline for supervising staff to execute the work.
Specifications enable the employer to check the quality of the materials and
workmanship.
The contractor bids the tender as per the specification and is paid as per the tendered
price. Any change in specification changes the tender rate.
Legal Aspects of Specifications:
Specifications form a part of contract document, without which the contract document
becomes invalid. On each page of the specifications both the parties i.e., owner and
contractor should sign so that these specifications, where clear instructions, regarding
the quality and procedure of works etc., are given will be binding on both the parties.
If any dispute arises between the parties, the specifications will help the arbitrator or
the court to settle the dispute. If the contractor‟s work deviates from the
specifications, he will be liable for penalty.
The specification also mentions the mode of measurements, quality and procedure of
item, which is binding on both the parties to adhere to it. The contractor cannot ask
for extra measurements or owner cannot give less measurements.
The general character and the scope of the work in illustrated and defined by the
specifications and signed by both parties. So it becomes a legal binding on both the
parties to adhere strictly to the agree specifications.
In the absence of complete specification, the contractor‟s obligation is limited to
performance of only what is called for in such incomplete specifications. As such
great care has to be taken in preparing specifications.
Types of Specifications:
General Specification
In general specifications nature and class of the work, names of materials, and the
proportions that should be used in the various items of the work are described. Only a
brief description of each and every item is given. It is useful for estimating the project
without going through lengthy detailed specifications general information for the
quantities of the materials nature and class of the work can be known from the general
specifications, but they don‟t form a part of the contract document.
Detail Specification
The detailed specifications describe the item of work in details, accurately and complete
in all respects in relation to the drawings of the works. Detailed specification for a
particular item specify the qualities, quantities and proportion of the materials and the
method of preparation and execution and mode of measurements for that particular item
of work in a project. The method and duration of protection of finished works as required
are specified in the detailed specifications. The detailed specifications are arranged in the
same sequence of order as the work carried out. The detailed specifications form an
important part of contract document.
Contract specification
Standard specification
Preparation of detailed specification for an item is a time and labor extensive job. Also,
there are scopes for deviations and omissions while writing lengthy specifications. Thus,
the standardized specifications for most of works are prepared by the engineering
department which serves as a standard guide to the department. These standard
specifications are numbered. After standardizing specifications, it is not necessary to
write detailed specifications, with all the contract documents. While preparing the
contract document only the serial number of standard specifications is written. This saves
time, labor and other expenditures.
Special specification
Some items that are not covered or work not well covered by the departmental standard
specifications, special specifications for such items are drawn up by engineer-in-charge
approved and included in the tender paper under a heading special specifications.
3. Tools and Plant (T&P): The tools and plant to be engaged to carry out a work
shall be described. The method of operation and by whom to be supplied shall be
stated.
1. Foundation and plinth: Foundation and plinth shall be of first class brick work
in 1:6 cement mortar over 1:4:8 cement concrete.
2. Damp proof course: DPC shall be of 25 mm thick cement concrete (1:1.5:3),
mixed with one kg of Impermo (or any water proofing material) per bag of
cement.
3. Superstructure: Superstructure shall be of 1st class brickwork with 1:6 cement
mortar. Lintels over doors and windows shall be of R.C.C.
4. Roofing: Roof shall be of 100 mm thick R.C.C. (1:2:4) slab with 100 mm lime
terracing above over RCC lab as required. Height of the room shall not be less
than 3.5 m.
5. Flooring: Mosaic/Marble flooring shall be provided in all floors including
staircase.
6. Finishing: Inside and outside wall shall be finised with 12 mm cement mortar
plaster (1:8). Inside shall be distempered over 2 coats of white wash. Outside shall
be snowcem washed two coats over one coat of white wash.
7. Doors and windows: Chaukhats shall be seasoned teak wood and shutters shall
be 40 mm paneled glazed. All fittings shall be provided with iron grills. All
wooden and grills shall be painted with enamel paint over one coat of priming.
8. Miscellaneous: Rain water pipe shall be of cast iron. Building shall be provided
with 1st class sanitary, water fittings and electrical installations.
Comparison of General specifications various building classes
Name of work. ‘A’ Class Buildings. ‘B’ Class Buildings. ‘C’ Class Buildings. ‘D’ Class Buildings
a) Foundation Cement concrete or brick Brick blast. Brick foundation with Brick foundation with
blast. mud mortar. mud mortar.
b) Damp proof course 1 ½” thick cement 1 ½” thick cement No damp proofing. No damp proof course.
concrete with any damp concrete with or without
proof material. any damp proof material.
c) Walls First Class burnt brick First class burnt bricks in B or C Class bricks with Katcha/pucca walls with
with Cement mortar with mud mortar, cement mud mortar mud plaster or without mud plaster.
cement plaster on both plaster inside and outside inside and or outside or
sides or deep pointing on or cement pointing inside pointed outside.
outer wall. and outside.
e) Roof R.C.C./R.B. Slabs. Tile roofing over mud Katcha pucca masonary Thatched flooring with
plaster, over brick over roofs supported in wooden wooden shatir/wooden
wooden battons or Tangle ballies/country wood Balas/ Sirki and earth
iron over steel girder or battens. work.
wooden shatir.
Name of work. ‘A’ Class Buildings. ‘B’ Class Buildings. ‘C’ Class Buildings. ‘D’ Class Buildings
f) Wood work Deodar/Sagwan wood Deodar wood joinery. Country wood joinery. Poor class wood work
Joinery, Aluminum with country wood
fittings & water supply. joinery.
g) Fitting C.T.S. / concealed wiring Wire fittings, no water Wire fittings outside, No No wire fittings/wire
complete sanitary fittings supply and sanitary water supply and sanitary fittings outside, No water
& water supply. fittings. fittings. supply and no sanitary
fittings.
h) Age of buildings Up to 25 years. i) 25-50 or age of building i) 50-75 yrs. of building i) Above 75 years of
with „A‟ class with „A‟ class building with „A‟ class
specifications. specifications. specifications.
ii) Upto 25 yrs. Of ii) 25-50 yrs. of building ii) Above 50yrs. of
buildings with „B‟ class with „B‟ class building with „B‟ class
specifications. specifications. specifications.
The detailed specifications of any work consist of two sets of provisions: General
provisions and Technical provisions.
General provision
These are also known as conditions of contract and they apply to the work as a whole. In
this document, the conditions governing the contract are written. The following groups of
conditions of contract are generally accommodated under the general provisions.
d) Conditions relating to the execution of the work: These provisions are related to
Alterations, additions and omissions during the progress of work, Amount of extra
items, Damages, Defective work, Work at night and on holidays, Workmanship etc.
Technical provisions
A clear statement regarding the inspection and procedure of test of the material.
These specifications are written for the overall performance of the finished product
and hence they are written if the contract is for the supply of equipment and machinery
such as pumps, motors etc. In these specifications, general description, design and
installation and guarantee etc., of the equipment are specified.
The earth used for molding the bricks shall be free from organic matters salts and
chemicals. The size, weight and colour of the burnt bricks should be uniform. The
adjacent faces of the bricks are to be right angles to each other. The bricks shall be free
from cracks, flaws and lumps. They should not break where dropped, from 1 meter
height, on the ground. They should not absorb water by more 15 % of their self-weight
when immersed in water for one hour. The average compressive strength of the bricks
shall be not less than 7.5 N/mm2. The dry weight of one brick shall not be less than 3 kg.
Ordinary Portland cement or rapid hardening Portland cement confirming to IS: 269 –
1989 and IS:8041 – 1990 shall be used. The fineness of the cement shall not be less than
30 minutes and the final setting time shall not be greater than 10 hours. The average
compressive strength, after 7 days curing, of 1:3 cement mortar cubes shall be not less
than 33 N/mm2 (33 grade).
The sand used for mortar shall be clean, sharp, heavy and gritty. It should be free from
clay, salt, mica and organic impurities. It shall not contain harmful chemicals in any form.
Medium and fine sand are to be used in mortars. Coarse sand shall be sieved through 600
micron sieve and used in mortars for plastering works.
The aggregate to be used in reinforced cement concrete shall be of blue granite stone,
machine crushed and well graded with a nominal size of 20 mm. It shall be hard, dense,
durable strong and free from flakes. The aggregate shall not contain harmful materials
such as coal, mica clay, shells, organic impurities etc. The compressive strength, crushing
value etc. of the aggregate shall be in accordance with the requirements of IS: 383 – 1970.
Water used for mixing and curing concrete shall be clean and free from injurious amounts
of oils, acids, alkalis, salts, sugar, organic materials or other substances that may be
deleterious to concrete or steel. Potable water may be used for mixing concrete. The
suspended organic solid matter in the water shall not exceed 200 mg/l and inorganic solid
matter shall not exceed 3000 kg/l, the pH value of water shall be not less than 6. Water
sued for curing should not produce any objectionable stain or unsightly deposit on the
concrete surface. The presence of tannic acid or iron compounds in the water is
objectionable.
The reinforcement shall be of high strength deformed steel bars confirming to IS: 1786 –
1985. It should be bendable, wieldable and have the modulus of elasticity not less than
200 kN/mm2. The yield strength of the steel used shall not be less than 415 N/mm2. All
reinforcement bars shall be free from loose mill scales, loose rust and coats of paints, oil,
mud or other coatings which may destroy or reduce bond.
The wood shall be teak, well-seasoned and dry. It should be free from cracks, knots,
defects and disease. It should be sawn in the direction of grains so that the edges are
perfectly straight and square. The dimensions of the frames/scantlings/planks shall be as
prescribed in the drawings. Patching or plugging of any kind is not permitted.
Detailed Specifications of Common Construction Works
[Sequence: Leveling the surface; Dimensions; Shoring; Fencing; Dumping the soil;
Water in foundation; Treatment of the bottom; Trench filling; Measurement]
The whole area of construction is to be cleared of tees, grass, roots of trees etc.,
complete and leveled horizontally to enable easy marking of centre line of the
building.
Dimensions
The excavation shall be done in accordance with dimensions of trenches shown in the
working drawings.
Shoring
The sides of the trenches should be vertical and the bottom of the trenches should be
flat. In the case of loose soils the sides of the trenches should be shored with steel
sheets.
Fencing
The excavated soil is to be dumped and heaped at a minimum distance of 1.5 metre
away from the trenches so that it does not slide again into the trenches.
Water in Foundation
Water, if any accumulated in the trench, should be pumped out without any extra
payment and necessary precaution shall be taken to prevent surface water to enter
into the trench.
The bottom of the trench shall be watered and compacted by ramming before the
foundation concrete is laid. Excessive excavations should not be adjusted by filling
with loose excavated soils. Sand or plain concrete may be used for the adjustment of
levels, that too with proper compaction.
Trench filling
After the concrete has been laid and masonry has been constructed the remaining
portion of the trench shall be filled up with earth free from rubbish and refuse
materials, in layers of 15 cm and watered and well rammed.
Measurement
The measurement of the excavation shall be taken in cu. m. as for rectangular trench
bottom width of the concrete multiplied by the vertical depth of the foundation from
the ground level and multiplied by the length of trench even though the contractor
might have excavated with slopping side for his convenience. The rate shall be for
complete work for 30 m lead and 1.5 m lift, including all tools and plants required for
completion of the works.
[Sequence: Lime; broken bricks; fine aggregate; proportioning; mixing; laying and
compacting; curing; measurement]
Lime
The lime used for the concrete shall be freshly burnt and slaked. It should be free
from clayey particles and ashes. Unslaked stone particles should be removed by
shifting.
Broken bricks
The over burnt bricks and the pieces of well burnt bricks are to be broken to sizes
ranging from 20 mm to 40 mm and stacked for easy measurement. The brick bats
shall be free from dirt, dust, rubbish, leaf etc.
Fine aggregates
Surki made from well burnt brick bats is to be used as fine aggregate. It should pass
through I.S. sieve no.48 and free from dust and dirt.
Proportioning
Lime, surki and broken bricks are to be mixed in the proportion of 1:2:5 by volume.
The materials are to be measured loose without shaking or ramming.
Mixing
The mixing shall be done only by mechanical mixer. The broken bats are to be
soaked in clean water for at least 2 hours before mixing. The materials are first mixed
to get uniform distribution and then water is gradually added. The mixing process is
to be continued till all the brick bats are coated with mortar uniformly and a workable
concrete is obtained.
The concrete shall be laid to the required thickness, not more than 200 mm and a
time, and compacted by ramming with rammers weighing 4.5 to 55 kg.
Curing
Measurement
The measurement shall be taken in cu. m. for the finished concrete. The length and
breadth shall be measured correct to 1 cm and depth correct to 05 cm.
Materials
The stone shall be obtained from the approved queries. It shall be sound, free from
cracks and decay and shall have a specific gravity of not less than 2.5. [Include detail
specification for cement and sand]
Preparation of mortar
The materials (cement and sand), with ratio 1:6, shall be first mixed dry thoroughly
till uniform colour is obtained and then shall be mixed wet adding water slowly and
gradually for at least turning three times to give uniform consistency.
Method of laying
The stones are to be laid on broadest face which gives better opportunity to fill the
spaces between stones by the mortar. The stones are laid layer by layer with
sufficient mortar in between them for better binding. The outer face of the basement
should be vertical and the joints are to be staggered. There shall be no gap, between
the stones, unfilled by mortar.
Curing
The masonry should be kept in we condition by sprinkling water thrice daily for at
least 7 days after construction.
Measurement
The measurement shall be taken in cu. m. for the finished concrete. The length and
breadth shall be measured correct to 1 cm and depth correct to 05 cm.
[Similar Items: Detail specifications for random rubble masonry in super structure]
Materials
[Include detail specification for first class brick, cement, and sand]
Preparation of mortar
Soaking of bricks
Bricks shall be well soaked in water for at least 12 hours before their use, preferably
in a tank provided at site of work.
Method of laying
Bricks shall be well bonded and laid in English bond unless specified. Every course
shall be truly horizontal and shall be truly in plumb. Broken bricks shall not be used
except as closers. All corners shall be truly in plumb. Mortar joints shall break for
bonding and shall not exceed 10 mm in thickness. Only skilled masons shall be
employed on the work. Brick shall be laid with frogs upward except in the top
course. Brickwork shall be carried out not more than 1 m height at a time. When one
part of the wall has to be delayed, stepping shall be left at an angle of 450. All joints
shall be racked and faces of the wall cleaned at the end of each days‟ work.
Curing
Measurement
The measurement shall be taken in cu. m. The rate shall be for the complete work
inclusive of scaffolding and all tools and plants.
[Similar items: Detailed specifications of 1st class brick work in foundation and plinth,
2nd and 3rd class brick work, brickwork in mud mortar and Reinforced Brick (R.B.) work.]
Materials
[Include detail specification for cement, sand, course aggregate, water and
reinforcement]
Reinforcement shall be hooked and bent (cold) and placed in position as per design
and drawing and bound together tight with 20 S.W.G binding steel wire.
Centering and shuttering shall be made of timber and tight with necessary wedges
and sufficiently strong and sable not to yield under laying of concrete. A coat of oil
washing or a thin layer of paper shall be spread to have a smooth finished surface
preventing adherence of concrete.
Proportioning
Proportions of cement, sand and course aggregate shall be 1:2:4 for slab, beam and
lintels and 1:1.5:3 for columns unless otherwise specified. The sand and course
aggregate shall be measured by volume with boxed and cement by number of bags.
Mixing of concrete
Concrete shall be mixed by concrete mixture. Cement, sand and course aggregate
shall be put into the as per the required proportions for one batch. The total quantity
shall not exceed the manufactures rated capacity. The machine shall be revolved to
mix materials dry and then water shall be added up to the required quantity. After 2
minutes rotation for through mixing, the mixed concrete shall be discharged on a
masonry platform or iron sheet.
Laying of concrete
Concrete shall be laid gently in layers not exceeding 150 mm and compacted by
wooden thapi or some mechanical vibrator until a dense concrete is obtained. While
concreting, steel bars shall be given side band bottom covers of concrete by pacing
the precast concrete blocks of 1:2 cement mortar 25x25 mm in section and thickness
of specified cover. Concreting shall be laid continuously. If laying is suspended for
rest or the following day, the end shall be slopped at an angle of 300 and made rough
for future jointing. When the work is resumed, the previous slopped surface shall be
roughened, cleaned and a coat of neat cement paste shall be applied and then the
fresh concrete shall be laid.
Curing of concrete
Freshly laid concrete shall be protected from rain by suitable covering. After 24 hrs
of laying of concrete the surface shall be cured by flowing with water of above 25
mm depth or with covering by wet gunny bags. The curing shall be for a minimum
period of 14 days or otherwise specified.
The centering and shuttering shall be removed after 14 days of casting. It shall be
removed slowly and carefully so that no part is disturbed.
Measurement
The measurement shall be taken in cu. m. The rate shall be for the complete work
inclusive of form work and all tools and plants but excluding steel.
Materials
Damp Poof Course shall be of plain cement concrete of 1:2:4 mix and 30 mm
thickness. 12 mm size hard and dense stone chips shall be used as coarse aggregate
and river sand of 5 mm nominal size shall be used as fine aggregate. The aggregate
shall be clean and free from dust, dirt, mud, organic matter etc. The coarse aggregate
is to be washed well before mixing. Fresh port land cement of I.S.I. approved brand
of 43 grades is to be used as the binding material. Potable water, free from harmful
salts, shall be only used for mixing the concrete.
Preparation of mortar
The coarse aggregate and sand are to be measured separately by volume and mixed
dry in a clean and stable platform to get a mixture of uniform colour. This mixture is
stacked to a uniform height and the cement of required quantity is spread over the
stack, turned over in dry state first, and with water twice to get a workable and
uniform concrete.
Application of DPC
The brickwork in basement is stopped at plinth level, cured will for 7 days, top
surface cleaned well for dust by wire brushes. Form work is provided along the two
sides of wall by wooden planks, to the required height. Gauge plates are to be
provided at one metre interval, connecting the two side planks by nails, keeping at a
clear distance equal to the width of wall at plinth level. The concrete, mixed as
mentioned above, shall be placed and compacted well by tamping rods to have a net
thickness of 30 mm. Damp proof course shall not have any joints, the whole
concreting be completed without any break, and it need not be provided over door
openings. The top surface of concrete, when starts to dry, shall be roughened to
provide bondage with the super structure. The side planks shall be removed on the
next day and the concrete shall be cured for 7 days by keeping the surface constantly
wet.
Measurement
The measurement shall be taken in sq. m. The rate shall be for the complete work
inclusive of all tools and plants.
Materials
Preparation of mortar
[Similar to 5.11.3, but the ratio of cement to sand is 1:4 for inner wall and 1: 6 for
outer wall or as specified.]
Mortar for plastering shall be prepared at a time of such amount which can be used
within the initial setting of cement.
Preparation of surface
The joints of brick work shall be racked out a depth of 18 mm and the surface shall
be brushed, cleaned, watered and kept wet for two days before plastering. In case of
cement concrete surface, the face shall lightly roughen, cleaned, washed and wetted.
Application of mortar
Plastering shall be started from the top and proceed towards the bottom. The
plastered surface shall be made level and flush with wooden straight edges and
rubbed thoroughly with wooden floats to ensure smooth and even surface.
Curing
Measurement
The measurement shall be taken in sq. m. The rate shall be for the complete work
inclusive of all tools and plants.
Strutting
Props used for strutting shall be of casuarinas posts of 100 to 130 mm diameter. The
props are to be vertical and rest on firm ground or on wooden sole plates of thickness
not less than 40 mm. All props shall be provided with double wedges to facilitate
tightening and loosening of shuttering. The horizontal spacing of props in both
directions shall not exceed 750 mm. When the height of strutting exceeds 3.5 m,
suitable horizontal bracings should be provided. Splicing of props shall be as per the
approved drawings. The props shall be constantly watched, by a carpenter, during
the process of concreting and immediate remedial measures are to be taken in any of
them get loosened.
Form Work
The formwork shall be of stiff and strong wood, easily workable with nails and light
in weight. The form work shall be true to shape and size specified in the structural
drawings and strong enough to with stand the forces caused by vibration of concrete
and the incidental loads imposed on it during concreting. The unsupported length of
the planks, particularly of the side plates shall not exceed 1.0 m to avoid buckling.
The levels of the form work are to be checked before placing the reinforcement bars
in position.
Centering
Well-seasoned wooden planks or steel sheets are to be used for the shuttering work.
The joints shall be water tight to avoid leakage of cement slurry during compaction.
The surfaces of planks and sheets which would come into contact with concrete shall
be cleaned well and coated with oil of approved quality to the prevent adhesion of
concrete. The complete centering work shall be assembled so that it can be removed,
on completion of the specified period, easily without causing any demand to the
concrete surfaces and edges.
a) Bottom Layer
The base shall be of cement concrete of 1:2:4 mix, 25 mm thick. The coarse
aggregate, 12 mm size stone chipping, shall be hard, durable strong and free from
dust and organic matters. The fine aggregate, 5 mm size river sand, shall be also free
fromdirt, clay, mud etc. Fresh Portland cement having initial setting time not less
than 30 minutes and of grade 33 shall be used. Portable water, free from harmful
substances shall be used for mixing and curing. The concrete mixed as mentioned
above shall be spread over the well prepared base, to a uniform thickness of 25 mm,
compacted and leveled using wooden floats. The top surface shall be roughened with
2 mm deep lines at 100 mm intervals, with scratching sticks, to provide bond to the
top layer. The bottom layer shall be cured for at least 3 days before the tope laying
being laid over it.
Top Layer
The top layer is of 1:3 cement mortars, 12 mm thick finished with a floating coat of
neat cement. Find sand, sifted through 5 mm size mesh and free from clay and dust
shall be used. To have a red coloured finish, 3 kg of red oxide of approved quality
may be mixed with 50 kg of cement and is used in preparing the mortar. The cement
with red oxide is mixed with sand in the ratio 1:3 by volume in dry state to obtain a
uniform colour. Water is then added slowly; a paste of uniform consistency is
prepared and laid over the base layer to a uniform thickness of 12 mm. It is leveled
and smoothened by wooden floats. In the process of finishing cement slurry mixed
with enough red oxide is sprayed on top of cement mortar layer. The surface should
be covered with a thin layer of water constantly from next day for at least seven days
for better curing.
Measurement:
The measurement shall be taken in sq. m. The rate shall be for the complete work
inclusive of all tools and plants.
a) Base Course
The basic course shall be of 25 mm thick cement concrete of a 1:2:4 mix using 12
mm size granite stone chips as coarse aggregate and sand as fine aggregate. The top
of flooring concrete or R.C.C. slab shall be cleaned well and applied with cement
slurry of 2 kg/m2 before placing the chips concrete. The base course is to be
compacted, leveled and smoothed by wooden floats.
Mosaic Tiles
Laying of Tiles
The bedding for the tiles shall be with cement mortar 1:3. The average thickness of
the bedding mortar shall be 20 mm and the thickness at any place shall be not less
than 10 mm. Cement bedding shall be spread, tamped and corrected to proper levels
and allowed to harden before the tiles are set. Neat cement slurry of honey like
consistency shall be spread over the bedding at the rate of 4.4 kg/m2. Tiles shall be
washed clean and shall be fixed in this grout one after another, each tile being gently
tapped with a wooden mallet till is properly bedded and in level with the adjoining
tiles. The joints shall be kept as thin as possible not exceeding 1.5 mm and in straight
lines.
The day after the tiles are laid, all joints shall be cleared of the grey cement grout
with a wire brush to a depth of 5 mm and all dust and loose mortar removed and
cleaned. Joints shall then be grounded with whit e cement mixed with pigment to
match the shade of tiles. The same cement slurry shall be applied to the entire surface
of the tiles in a thin coat. The floor shall then be kept wet for a minimum period of 7
days. The surface shall thereafter be grounded evenly with the polishing machine
fitted with coarse grade grit blocks, adding required water during the process. After
grinding, the surface shall be washed clean and covered with thin coat of cement
slurry with pigment. The surface shall be again cured and polished with machine
fitted with medium grade grit blocks. Similarly a third grinding shall be done by fine
grade grit blocks. After the final polish, the surface shall be cleaned using diluted
oxalic acid and wiped with a soft cloth. The measurement shall be taken in sq. m.
The rate shall be for the complete work inclusive of all tools and plants.
The distemper shall be of the approved colour and quality. Water shall be added as
prescribed by the manufacture, stirred well often during use, to maintain uniform
colour and consistency.
The plastered surface of the wall is scraped and cleaned with wire brushes and
rubbed smooth with sand papers. Distemper shall not be applied in wet weather. It
shall be applied with good brushes, first horizontally and then immediately crossed
off vertically which together shall constitute one coat. The second coat will be also
applied in the same manner after the first coat has dried. The finished surface shall be
even and uniform and shall show no brush marks. The measurement shall be taken in
sq. m. The rate shall be for the complete work inclusive of all tools and plants.
[Similar Items: Detail specifications for white wash and colour wash]
The joints of the brickwork shall be raked out to a depth of 20mm (3/4”) and the
surface of the wall washed and cleaned and kept wet for two days before pointing.
The materials of mortar cement and sand, or lime and surkhi or sand, or kankar lime
as specified, shall be of standard specification. The materials of mortar shall be first
dry mixed by measuring with boxes to have the required proportion as specified (1:2
or 1:3 for cement sand mortar, 1:1 for lime surkhi mortar or kankar lime mortar), and
then mixed by adding water slowly and gradually and thoroughly mixed.
Mortar shall then be applied in the joints slightly in excess and pressed by a proper
tool of the required shape. Extra mortar if any is removed and surface finished.
Mortar shall not spread over the face of bricks, and the edges of the bricks shall be
clearly defined to give a neat appearance. After pointing the surface shall be kept wet
for seven days.
Flush pointing
The mortar shall be pressed into the ranked, cleaned and wet joints and shall be
finished off flush and level with edges of brick to give a smooth appearance. The
edges shall be neatly trimmed with a trowel and straight edge.
Ruled pointing
The mortar shall be passed into the ranked, cleaned and wet joints and a groove of
shape and size of 5 to 6mm deep shall be formed running a forming tool of steel
along the center line of the joints. The vertical joints also shall be finished in a
similar way at right angles to the horizontal line. The finished work shall give a neat
and clean appearance with straight edges.
The mortar shall be applied on the cleaned and wet joints and horizontal joints shall
be pressed and finished with a pointing tool so that the joints is sloping from top to
bottom. The vertical joint shall be finished as ruled pointing.
The mortar shall be applied in raked, cleaned and wet joints in excess to from raised
bands. The mortar shall be pressed and run with proper tool to from bands of
6mm(1/4”) raised and 10mm (3/8”) width or as directed.
Detailed specification for wood work for door and window frames
a) Materials
Timber shall be of teak, sal, deodar etc., as mentioned, well-seasoned, dry, free from
sap, knots, crack or any other defects or diseases. It shall be sawn in the direction of
the grains. Sawing shall be truly straight and square. The scantling shall be planned
smooth and accurate to the full dimensions, rebates, rounding and mouldings as
shown in the drawing made, before assembling. Patching or plugging of any kind
shall not be permitted except as provided.
Joints
These shall be mortise and tenon type, simple, neat and strong. Mortise and tenon
joints shall fit in fully and accurately without wedging or filling. The joints shall be
glued framed, put together and pinned with hardwood or bamboo pins not less than
10 mm dia. after frames are put together pressed in position by means of a press.
Surface Treatment
Wood work shall not be tainted, oiled or otherwise treated before it has been
approved by the Engineer-in-Charge. All portions of timber abutting against masonry
or concrete or embedded in ground shall be painted with approved wood primer or
with boiling coal tar.
Gluing of Joints
The contract surface of tenon and mortise joints shall be treated before putting
together with bulk type synthetic resin adhesive of a make approved by the Engineer-
in-Charge.
Fixing in position
The frame shall be placed in position truly vertical before the masonry reaches half
the highest of the opening with iron clamps or as directed by the Engineer-in-Charge.
In case of door frames without sills, the vertical members shall be embedded in the
flooring to a depth of 40 mm or as directed by the Engineer-in-Charge. The door
frames without sills while being placed in position shall be suitably strutted and
wedged in order to prevent warping during construction. The frames shall also be
protected from damage, during construction.
Detailed specification for wood work for door and window shutters
a) Materials
Specified timber shall be used, and it shall be well seasoned, dry, free from sap, knots
crack or any other defects or disease. Patching or plugging of any kind shall not be
permitted except as provided.
Joinery work:
All pieces shall be accurately cut and planned smooth to the full dimension. All
members of the shutters shall be straight without any warp or bow and shall have
smooth, well planned faces at right angles to each other. In case of panelled shutters
the corners and edges of panels shall be finished as shown in drawings, and these
shall be feather tongued into styles and rails. The panels shall be framed into
groovers to the full depth of the groove leaving an air space of 1.5 mm and the faces
shall be closely fitted to the sides of the groove. In case of glazed shutter, sash bars
shall have mitred joints with styles. Styles and rails shall be properly and accurately
mortised and tenoned. Rails which are more than 180 mm in width shall have two
tenons. Styles and end rails of shutters shall be made out of one piece only. The
tenons shall pass through styles for at least 1 th of the width of the style. When
assembling a leaf, styles shall be left projecting as a horn. The styles and; rails shall
have 12 mm groove in panelled portion for the panel to fit in.
The depth of rebate in frame for housing the shutters shall in all cases be 1.25 cm and
the rebate in shutters for closing in double shutter doors or windows shall be not less
than 2 cm. The rebate shall be splayed. The joints shall be presses and secured
bybamboo pins of about 6 mm diameter. The horns of styles shall be sawn off.
Planks for batten shall be 20 mm thick unless otherwise specified and of uniform
width of 125 to 175 mm. These shall be planned and made smooth, and provided
with minimum 12 mm rebated joints. The joint lines shall be chamfered. Unless
otherwise specified the battens for ledges and Braces shall be 30 mm thick and fixed
with the battens on the inside face of shutter with minimum two number 50 mm long
wood screws per batten. The ledges shall be 225 mm wide and braces 175 mm wide,
unless otherwise specified. The braces shall incline downwards towards the side on
which the door is being hung.
The contact surfaces of tenon and mortise joints shall be treated before putting
together with bulk type synthetic resin adhesive of a make approved by the Engineer-
in-Charge.
Shutters shall not be painted, oiled or otherwise treated, before these are fixed in
position and passed by the Engineer-in-Charge.
For glazed shutters, mounting and glazing bars shall be tub-tenoned to the maximum
depth which the size of the member would permit or to a depth of 25 mm, whichever
is less.
Fittings:
a) Paint
Preparation of surface
The surface to be painted shall be rubbed down smooth with medium and fine sand
papers and cleaned off any dust. Knots, cracks holes etc., shall be filled with putty
made of 2 parts of whiting. 1 part of white lead mixed together in linseed oil and
leveled to the surface. A primer coat is applied to the surface with ready mixed wood
primer of best quality.
Application
Painting shall be carried out at the driest season of the year. Paint shall be applied
with brushes, smoothly spread without any visible brush mark. The second coat shall
be applied when the first coat is perfectly dried. The paint shall be stirred often with
stick so that it does not settle down.
[Assignment: write specifications for varnishing, and polishing new wood work]